al 140 - stenderup.eustenderup.eu/wp-content/uploads/2015/06/al140-før-sn-11257.pdf · 11 176544...

Articulated Loader

AL 140Form No.918256

Revision AJuly 2008

Par

ts M

anua

l

© 2008 Gehl Company • All Rights Reserved. • Printed in USA

®

INTRODUCTIONWhen ordering service parts, specify the correct part number, full description, quantity required, the unit model number and serial number. For your safety and continued proper operation, use only genuine GEHL service parts.

The model and serial number for this unit are on a tag located on a panel on the front of the cabin.

''Right'' and ''left'' are determined from a position sitting on the seat and facing forward.

GEHL Company reserves the right to make changes or improvements in the design orconstruction of any part of the unit withoutincurring the obligation to install such changeson any previously delivered units.

Refer to the abbreviations table located on this page for the various fastener descriptions.

Standard attaching hardware torque values are also provided on the inside back cover. Metric torque values shown in the illustrations are in Newton-meters and can be converted to foot-pounds by multiplying by 0.738.

Specific Reference Numbers, indicating acomplete assembly, are circled in some illustra-tions. A small bag, pictured in some illustrations, indicates a seal kit (seals, o-rings, etc.). In the exploded view parts list, additional information may follow the Reference Number.

Serial number breaks are indicated as follows:

• (SN 999 and before) - indicates serial numbers up to and including 999.

• (SN 1000 - 2000) - indicates serial numbers from 1000 to 2000.

• (SN 999 and up) - indicates serial numbers including 999 and after.

Serial number exceptions and inclusions are indicated as follows:

• (SN 999 and before except 997) - indicates serial numbers up to and including 999, EXCEPT 997.

• (SN 1000 - 2000 except 1996 including 997) - indicates serial numbers between 1000 and 2000, INCLUDING 997 EXCEPT 1996.

• (SN 2001 and up including 1996) - indicates serial numbers including 2001 and after, INCLUDING 1996.

Unless otherwise specified, all cap screws, nuts, and bolts are Grade 8.8, cadmium or zinc plated.

NOTE:The following abbreviations may be used herein:

ASSD......................AssembledASSY......................AssemblyAR ..........................As RequiredCB...........................Carriage BoltCP...........................Cotter PinCS...........................Cap Screw (Hexagon Head)CYL........................CylinderDIA.........................DiameterFHCS......................Flat Head Cap ScrewGR ..........................GradeHB ..........................Hex BoltHLN........................Hex Lock NutHN ..........................Hex NutHP...........................High PressureHYD .......................HydraulicINS ......................... InsertLN...........................Lock NutLT ...........................LeftLW..........................Lock WasherM ............................Meter or MetersMM/mm .................MillimeterNPT.........................National Pipe ThreadRT...........................RightSHCS......................Socket Head Cap ScrewSLTD ......................SlottedSN...........................Serial Number or Slotted NutSQ...........................SquareW/ ...........................WithW/O ........................Without

All-Tach®, Power-A-TachTM and Gehl® are registered trademarks of Gehl Company.

Printed in U.S.A 1 918256/AP0708

TABLE OF CONTENTSIntroduction..................... Inside Front CoverTable of Contents.........................................1Filters ...........................................................2

All Filters ...............................................2Return Filter - 175920............................3

Chassis .........................................................4Operator’s Platform ...............................4Isolation Mats ........................................6Mirrors ...................................................7ROPS - Two-Post and Four-Post ...........8Steering Column - Standard...................9Steering Column - Deluxe ...................10Covers ..................................................12Work Lights .........................................13Front Frame..........................................14Rear Frame...........................................15Electrical ..............................................16Headlights/Tail Lights (Option)...........18

Controls......................................................20Service Brake, Parking Brake

and Throttle .......................................20Axles ..........................................................22

Wheels and Tires .................................22Front and Rear Axles ...........................23Central Housing ...................................24Differential...........................................25Wheel Hub - 202585............................26

Lift Arms....................................................28Lift Arm Assembly ..............................28Hydraulics ............................................29

Hydraulics ..................................................30Hydraulic Tank ....................................30Hydraulic Drive ...................................31Power Steering.....................................32

3 Spool Control Valve .........................33Hydraulic Cylinders...................................34

Lift Cylinder ........................................34Tilt Cylinder.........................................35Steering Cylinder .................................36

Attachments ...............................................37All-Tach ...............................................37

Decals.........................................................38Engine ........................................................42

Engine Assembly .................................42Cylinder Block.....................................43Gear Housing .......................................44Flywheel Housing/Oil Pan...................45Cylinder Head and Cover ....................46Exhaust Manifold.................................48Camshaft ..............................................49Crankshaft, Piston................................50Cooling System....................................51Lubrication...........................................52Starter...................................................53Alternator .............................................54Fuel Line ..............................................55Fuel Injection Valve.............................56Fuel Injection Pump.............................57Governor ..............................................58Intake and Exhaust Components..........60Radiator................................................61

Schematics .................................................63Hydraulics ............................................63Electrical - Without

Road Homologation ..........................64Electrical - With Road Homologation .65

Alphabetical Index.....................................67Numerical Index ........................................69

918256/AP0708 2 Printed in U.S.A

AL 140 - FILTERSALL FILTERS

Ref. No. Part No. Description Qty.1 178677 OIL FILTER 12 270900 ELEMENT/FILTER 13 420-36076 ELEMENT/SECONDARY/AIR 1

4 420-36075 ELEMENT/AIR CLEANER 15 185693 SCREEN/SEPARATOR 1

Ref. No. Part No. Description Qty.

Fuel/Water Separator


AL 140 - FILTERSRETURN FILTER - 175920

Ref. No. Part No. Description Qty.0 175920 FILTER/RETURN COMPLETE 11 270896 CAP 12 270897 SEAL 13 270898 NECK/INLET 1

4 270899 O-RING 72X3 15 270900 ELEMENT/FILTER 16 270901 O-RING 84X4 17 270902 O-RING 23X4 1


1

2

3

4

6

7

5

0

175920


AL 140 - CHASSISOPERATOR’S PLATFORM

Ref. No. Part No. Description Qty.1 067950 RING/EXTERNAL RETAINING 42 079061 SPRING/EXTENSION 33 176028 PLATFORM/OPERATOR 14 176243 HINGE 15 176341 INSERT 46 176379 SEAT/LOW PROFILE 17 176383 PIN/HINGE 28 176417 PEDAL/ACCELERATOR 19 176429 PEDAL/INCHING/BRAKE 110 176459 BOLT/STRIKER 111 176544 LEVER/HAND BRAKE 1

12 176656 CS FLH M12-1.75X35 C8.8ZY SP DN1665

2

13 176659 CS M8-1.25X25 C8.8ZY SP DIN931 414 176681 SCREW/TPH TF TORX M6-1.00X16

CZY22

15 176682 SCREW/TPH TF TORX M6-1.00X25 CZY

6

16 176770 BAR/PROP 117 176771 SPACER 118 176814 COVER/FRT/VLV/STRG 119 176815 COVER/REAR/VLV/STRG 120 176825 BOOT/JOYSTICK 1


6

47

13

51

48

29

10

22 44

48

14

61

23

2146

24

11

3245

472

49

5

5242

58

54

27325

64Two-Post

ROPS only49

64

49

305331

46

43

39

17

28

56

16

8

14

14

257

55

9

18

19

47

7

50

12

37

1 4

48

15

20

26

60 59

34 33

6340

5062

4738

400315


AL 140 - CHASSISOPERATOR’S PLATFORM

Ref. No. Part No. Description Qty.21 176858 BOOT/BRAKE/PARKING 122 192194 HOLDER/MANUAL 123 201006 HOLD -DOWN/BOOT 124 201215 BRACKET/BOLT/STRIKER 125 270057 TAPE/ANTI-SLIP (2.58FT) 126 270107 COVER/CONTROL VALVE 127 270119 HANDLE/WLDMT 128 270140 ROD/LATCH 129 270388 SQ WASHER 430 270732 GROMMET/ .62" ID 131 271029 SPRING/COMP .64 X 6.0 132 271096 BRACKET/SPRING 133 271098 WASHER/PLASTIC 234 271997 KNOB/FOUR-ARM 137 570021 FITTING /GREASE 138 650448 CS 1/4X3/4 C5ZY 239 650810 FW 5/16 ANZY 240 651065 CB SN 5/16X1 C5ZY 141 651066 CB SN 3/8X3/4 C5ZY 142 651419 CS M20-2.5X40 C10.9 ZY DIN931 143 651690 CB M6-1.00X20 C8.8 ZY DIN603 244 651694 CS FL M6-1.00X25 C8.8 ZY DIN1662 2

45 651695 CS FL M8-1.25X25 C8.8 ZY DIN1662 246 651705 LN INST FL M6-1.00 C8 ZY DIN6926 647 651706 LN INST FL M8-1.25 C8 ZY DIN6926 848 651708 LN INST FL M12-1.75 C8 ZY DIN6926 549 651709 LN INST FL M16-2.00 C8 ZY DIN6926 650 651716 CB M8-1.25X35 C8.8 ZY DIN603 451 651748 CB M12-1.75X45 C8.8 ZY DIN603 252 651750 SHCS M16-2.00X120 8.8 ZY DIN912 453 654006 FW 3/8 AWZY 154 654014 FW 3/4 AWZY 155 656002 CS M8-1.25X35 C8.8 ZY DIN931 256 656003 CS M8-1.25X40 C8.8 ZY DIN931 157 656048 HN M8-1.25 C8 ZY DIN934 458 656143 LW M20 ZY DIN127 159 L69755 KNOB 160 L69756 REST/ARM 161 270050 SEATBELT/2” 162 272020 BRACKET/ARM REST 163 272037 BRACKET/ARM REST 164 176657 CS FLH M16-2.00X35 C8.8ZY SP

DN16652



AL 140 - CHASSISISOLATION MATS

Ref. No. Part No. Description Qty.1 270126 PAD/SOUND FTRH SEATDECK 12 270127 PAD/SOUND FTCTR SEATDECK 13 270128 PAD/SOUND FTLH SEATDECK 14 270129 PAD/SOUND TOP SEATDECK 15 270536 SEAL/BULB 26 270549 FOAM/SOUND 1

7 270550 FOAM/SOUND 18 270552 FOAM/SOUND 19 270553 FOAM/SOUND 110 270590 SEAL/BULB 111 270593 SEAL/BULB 1


1

4

89

7

5 5

106

11

32

400450


AL 140 - CHASSISMIRRORS

Ref. No. Part No. Description Qty.1 270836 MIRROR/RT 12 270768 MIRROR/LT 1

3 656105 CS M8-1.25X25 C8.8 ZY DIN931 44 651458 LN INS M8-1.25 C8 ZY DIN6924 4


1

2

3

4

400331


AL 140 - CHASSISROPS - TWO-POST AND FOUR-POST

Ref. No. Part No. Description Qty.1 137462 WASHER, 1/4 SEALING 82 176522 ASSY/4-POST ROPS COMPLETE 13 176539 WINDOW/SKYLIGHT 14 176656 CS FLH M12-1.75X35 C8.8ZY SP

DIN16652

5 651424 CS M6-1X20 C8.8 ZY DIN931 86 651449 LN INST M12-1.75 C8 ZY DIN6924 27 651702 CS FLH M16-2.00X50 C8.8 ZY

DIN16652

8 654012 FW 5/8 AWZY 29 176338 ASSY/2-POST ROPS COMPLETE 112 076100 COTTER/HAIRPIN 1/8X2-3/8 213 087596 RING/RETAINING 2

14 201032 SPACER/PLASTIC 415 201034 BUMPER/RUBBER 416 201035 PIN W/TETHER 417 651421 CS M4-0.7X16 C8.8 ZY DIN931 218 651683 BHSCS M6-1.00X25 C10.9 419 270755 HEADLINER/FOAM 120 651750 SHCS M16-2.00X120 8.8 ZY DIN912 421 176341 INSERT 422 651709 LN INST FL M16-2.00 C8 ZY DIN6926 423 651748 CB M12-1.75X45 C8.8 ZY DIN603 224 651708 LN INST FL M12-1.75 C8 ZY DIN6926 2


1

5

19

22

23

24

21 20

3

9

1213

18

17

16

15

15

18

14

2

84

6

72-POST ROPS

4-POST ROPS

400388; 400389


AL 140 - CHASSISSTEERING COLUMN - STANDARD

Ref. No. Part No. Description Qty.1 201234 GAUGE/9 ICON 12 270496 SWITCH/HORN 13 270497 TOGGLE/HORN 14 270498 SWITCH/WORKLIGHT 15 270499 TOGGLE/WORK LIGHT 16 270500 SWITCH/BEACON 17 270501 TOGGLE/BEACON 19 270503 SWITCH/IGNITION W/KEYS

(Includes Ref. Nos. 21 & 33)1

10 270504 SOCKET/ELECTRICAL ACC. 111 270505 BUZZER W/NUT

(Includes Ref. No. 35)1

12 270506 BOX/FUSE W/COVER(Includes Ref. Nos. 37 & 38)See Page 17 for Fuse Information

1

13 270507 SHAFT/STEERING 114 270508 PANEL/INSTRUMENT 115 270509 CONSOLE/FRONT STEERING 116 270510 CONSOLE/BACK STEERING 117 270511 BOOT/STEERING CONSOLE 118 270512 HARNESS/WIRE


19 270513 WHEEL/STEERING 120 270715 CAP/STEERING WHEEL 1

21 270584 KEY/IGNITION (SET/2) 122 202678 KIT/STEERING KNOB 123 271136 TOGGLE/POWER-A-TACH 124 271135 SWITCH/POWER-A-TACH 127 270521 HJN M18 128 270522 WASHER/M18 129 270523 KEY/WOODRUFF 130 270524 KIT/CONNECTOR 131 270525 SCREW/PTHM M6 X 16 432 270526 SCREW/PTHM M4 X 12 433 270527 COVER/PLASTIC 134 270528 RING/RETAINING 135 270529 NUT/PLASTIC 136 270530 NUT/EXTRUDED M4 437 270531 FUSE BOX COVER 138 270532 O-RING 139 176381 COLUMN/STEERING/STANDARD 140 270858 HARNESS/STD W/SWITCH 141 651707 LN INST FL M10-1.50 C8 ZY DIN6926 442 176654 CS FLH M10-1.5X30 C8.8ZY SP

DIN16654


1

24

23

4

56

7

19

202728

32

3232

34

29

31

30

35

33

22

21

3

2

14

15

36

36

1610

11

17

18

129

38

37

13

176381

41

39

4240


AL 140 - CHASSISSTEERING COLUMN - DELUXE

Ref. No. Part No. Description Qty.1 201235 GAUGE/DELUXE 12 270731 SWITCH/HAZARD 13 270707 TOGGLE/HAZARD 14 270498 SWITCH/WORK LIGHT 15 270499 TOGGLE/WORK LIGHT 16 270500 SWITCH/BEACON 17 270501 TOGGLE/BEACON 19 270503 SWITCH/IGNITION W/KEYS

(Includes Ref. Nos. 21 & 33)1

10 270504 SOCKET/ELECTRICAL ACC. 111 270708 STALK/CONTROL


12 270709 BOX/FUSE(Includes Ref. Nos. 35, 41 & 42)See Page 17 for Fuse Information

1

13 270710 SHAFT/STEERING 114 270711 PANEL/INSTRUMENT 1

15 270712 CONSOLE/FRONT STEERING 116 270510 CONSOLE/BACK STEERING 117 270713 BOOT/STEERING CONSOLE 118 270714 HARNESS/WIRE 119 270513 WHEEL/STEERING 120 270715 CAP/STEERING WHEEL 121 270584 KEY/IGNITION (SET/2) 122 202678 KIT/STEERING KNOB 123 271136 TOGGLE/POWER-A-TACH 124 271135 SWITCH/POWER-A-TACH 127 270521 HJN M18 128 270522 WASHER/M18 129 270523 KEY/WOODRUFF 130 270524 KIT/CONNECTOR 1


2827

20

19

36

3512

16 13

17

18

9

3321

10

43

30

15

36

29

31

23

24

1

14

7

6

34

32

11

37

48

39

3840

4044

45

49

4647

41

42

41

5

4

32 3

2

22

176912


AL 140 - CHASSISSTEERING COLUMN - DELUXE

Ref. No. Part No. Description Qty.31 270525 SCREW/PTHM M6 X 16 432 270526 SCREW/PTHM M4 X 12 433 270527 COVER/PLASTIC 134 270528 NUT/PLASTIC 135 270716 COVER/FUSE BOX 136 270530 NUT/EXTRUDED M4 437 270717 CLAMP/CONTROL STALK 138 270718 STRUT 139 270719 CS M8 X 30 140 270720 LN INST M8 2

41 270721 SCREW/PTHM M4 X 16 242 270722 HN M4 243 270723 KIT/CONNECTOR 144 270724 GRIP 145 270725 CAM 146 270726 HJN M8 147 270727 SPACER 148 270728 CS M8 X 30 149 270729 LEVER 1



AL 140 - CHASSISCOVERS

Ref. No. Part No. Description Qty.1 175680 ASSY/ROPE/WIRE 22 176276 WDMT/COVER/REAR 13 176392 SUPPORT/FENDER 24 176473 SEAL/BULB 15 176474 ASY/HOOD AL140 16 176647 WDMT/FENDER BRKT 27 176653 CS FLH M10-1.5X25 C8.8ZY SP

DIN16652

8 176736 GASKET/HANDLE 19 176793 FENDER/AL140 210 176809 HANDLE/BUTTON/PUSH 111 201217 BRACKET/LATCH 1

12 201219 LATCH/ROTOR/DOUBLE 113 651690 CB M6-1.00X20 C8.8 ZY DIN603 114 651694 CS FL M6-1.00X25 C8.8 ZY DIN1662 515 651695 CS FL M8-1.25X25 C8.8 ZY DIN1662 816 651699 CS FLH M12-1.75X25 C8.8 ZY

DIN16654

17 651706 LN INST FL M8-1.25 C8 ZY DIN6926 818 651724 SCREW/THH TF M10-1.5X20 ZY

DIN7500D8

19 656047 HN M6-1 C8 ZY DIN934 120 176470 KEY SET (W/2 KEYS) 1


10 20

19

13

84

5

11

14

12

15

1

17 15

17

7

2

18

6

9

3

16

400316


AL 140 - CHASSISWORK LIGHTS

Ref. No. Part No. Description Qty.1 420-36292 HEADLIGHT 22 122488 BULB 2

3 420-36141 HOUSING, CONNECTOR FEMALE 24 420-36140 SECONDARY LOCK 2


1

2

3

4400394


AL 140 - CHASSISFRONT FRAME

Ref. No. Part No. Description Qty.1 071249 LN INST M16-2.00 C9 ZY DIN6924 12 076099 COTTER/HAIRPIN 9/64X2-11/16 23 076589 CS FL LOCK 3/8X1 C5ZY 44 132050 STRAINER-FUEL FILL 15 175934 BEARING/SPHERICAL PIVOT 26 176142 RETAINER/BEARING 27 175976 PIN/PIVOT 18 175987 PIN/PIVOT 19 176719 WASHER/BEARING SHIELD 110 L61709 PAD/SLIDE 3" X 4" 211 200027 LOCK/STEERING 112 200048 COUNTERWEIGHT/REAR 313 200084 PIN/STEERING 114 200090 RING/EXTERNAL SNAP 2

15 200097 BEARING/40MM I.D. 216 613052 FITTING/GREASE M6X1 117 651419 CS M20-2.5X40 C10.9 ZY DIN931 218 651448 LN INS M10-1.5 C8 ZY DIN6924 219 651691 CS M16-2.00X180 C8.8 ZY DIN931 120 654012 FW 5/8 AWZY 121 656117 CS M10-1.5X75 C8.8 ZY DIN931 222 650702 SCREW/TPH TF SLTD #632X3/8 CZY 223 132051 FUEL TANK CAP 124 270924 BUMPER/FOAM 125 076099 COTTER/HAIRPIN 9/64X2-11/16 226 201258 PIN/LOCK/BUCKET 127 270116 GROMMET/RUBBER 2


218

1516

4

23

22

10

7

3

18

1

20

12

19

10 24

27

25 26

11

2

5

14

13

17

17

6

6

9

5

400303


AL 140 - CHASSISREAR FRAME

Ref. No. Part No. Description Qty.1 175934 BEARING/SPHERICAL PIVOT 12 175936 HOUSING/BEARING PIVOT 14 176142 RETAINER/BEARING 15 176304 BRKT/HOSE SUPPORT 16 176450 CAP/BEARING 27 176468 RING/RETAINING 38 200084 PIN/STEERING 19 200090 RING/EXTERNAL SNAP 210 271120 WDMT/BATTERY TRAY 111 613021 FITTING/GREASE M10X1 1

12 613052 FITTING/GREASE M6X1 313 651419 CS M20-2.5X40 C10.9 ZY DIN931 214 651458 LN INS M8-1.25 C8 ZY DIN6924 415 654004 FW 5/16 AWZY 217 656105 CS M8-1.25X25 C8.8 ZY DIN931 418 076099 COTTER/HAIRPIN 9/64X2-11/16 219 201258 PIN/LOCK/BUCKET 120 176719 WASHER/BEARING SHIELD 121 175934 BEARING/SPHERICAL PIVOT 122 176142 RETAINER/BEARING 1


1715

14

14

5 12

1

4

13

11

6

7

2

12

12

10

89

400303


AL 140 - CHASSISELECTRICAL

Ref. No. Part No. Description Qty.2 656048 HN M8-1.25 C8 ZY DIN934 13 076147 CLAMP/HOSE 34 118757 RUBBER GROMMET 15 BATTERY 12 VOLT 16 176380 SENDER/FUEL W/SWITCH 17 176464 SWITCH/LEVER LIMIT 18 176497 HORN/12V 19 176637 HARNESS/MAIN AL100/AL200

SERIES1


2


2


6

13 176689 BRACKET/BATTERY HOLD 114 176810 COVER/LIMIT SWITCH 115 176827 CABLE/BATTERY GROUND 116 176828 CABLE/BATTERY POSITIVE 117 176829 CABLE/GROUND 118 184331 MODULE/TIME OUT 119 191450 MODULE/AUTO-GLOW CONTROL 1

20 201178 COVER/BATTERY DISCONNECT 121 270186 CLAMP/DOUBLE P 122 270192 CLIP/SMALL WIRE 123 271237 MASTER DISCONNECT SWITCH 124 420-35602 RELAY 626 650488 CS 3/8X3/4 C5ZY 227 651662 CS M6-1.00X40 C8.8 ZY DIN931 228 651690 CB M6-1.00X20 C8.8 ZY DIN603 129 651694 CS FL M6-1.00X25 C8.8 ZY DIN1662 230 651695 CS FL M8-1.25X25 C8.8 ZY DIN1662 231 651704 LN INST M4-0.7 C8 ZY DIN6924 232 651705 LN INST FL M6-1.00 C8 ZY DIN6926 533 651706 LN INST FL M8-1.25 C8 ZY DIN6926 434 651714 FW M4 ZY DIN125 635 651720 CS FL M8-1.25X35 C8.8 ZY DIN1662 236 651721 CS M4-0.7X40 C8.8 ZY DIN931 237 656047 HN M6-1 C8 ZY DIN934 138 067880 1/4" HOSE CLAMP 2

* Purchase locally; Group size 24; 675 CCA.


6

8

28

9

17

33

13

4

27

2

15

3

24 12

24

19

10 34 1111

18

3410

12 32

3216

35

21

35

2236

34

14

7 3431

33

5

20

32

33

29

23 32

3

30

26

38

FrontLight

SteeringColumn

StarterAlternator

DrivePump

EngineGround

ParkingBrake

RearLight

BackupAlarm

400310

See Page 17 for Fuse Information


AL 140 - CHASSISELECTRICAL

L K J I H G F E D C B

M N O P

A

Deluxe Steering Column(Located on Steering Column)

FuseRatedCurrent (Amp)

Protected CircuitRef.(See

below)

A 5 Instrument panel, for-ward and reverse relays

1

B 10 Joystick 3

C 5 Fuel pump, glow module, fuel solenoid hold

1

D 7.5 Horn, beacon 2

E 5 Work light switch, work light relays

1

F 10 Power-A-TachTM 3

G 5 Starter relay 1

H 10 Turn signals 3

I 20 Ignition switch I

J 10 Rear work light 3

K 10 Front work light 3

L 7.5 12V accessory power outlet

2

M 10 High-beam headlights 3

N 10 Low-beam headlights 3

O 5 Position lights 1

P 10 Spare fuse 3

1

2

3

4

5

6

7

8

9

10

11

Standard Steering Column(Located on Steering Column)

T

S

R

Q

AA

Z

Y

X

V

U

X

FuseRatedCurrent (Amp)

Protected CircuitRef.(See

below)

Q 5 Instrument panel, for-ward and reverse relays

1

R 5 Joystick 1

S 5 Fuel pump, glow module, fuel solenoid hold

1

T 7.5 Horn, beacon 2

U 5 Steering column switch lights

1

V 10 Power-A-TachTM 3

W 5 Starter relay 1

X 20 Ignition switch 4

Y 10 Rear work light 3

Z 10 Front work light 3

AA 7.5 12V accessory power outlet

2

All FusesRef. No. Part No. Description Qty.1 L70244 5 AMP ATC FUSE A/R2 271279 7.5 AMP ATC FUSE 23 L70245 10 AMP ATC FUSE A/R4 L70246 20 AMP ATC FUSE 15 271265 25 AMP ATC FUSE A/R6 191331 30 AMP MAXI FUSE A/R7 271281 40 AMP MAXI FUSE A/R8 L500225 60 AMP MAXI FUSE 1


AL 140 - CHASSISHEADLIGHTS/TAIL LIGHTS (OPTION)

Ref. No. Part No. Description Qty.1 145216 REFLECTOR/RED 22 176654 CS FLH M10-1.5X30 C8.8ZY SP

DIN16654

3 176655 CS FLH M10-1.5X35 C8.8ZY SP DIN1665

4

4 176794 BRKT/REAR LIGHT AL140 25 176911 HEADLIGHT 26 176912 COLUMN/STEERING TILT 17 201173 TAIL LIGHT (3 BULB) 28 201212 HARNESS/RD HOMOLOGATION 19 201223 HARNESS/AL140 RD TAIL LGHT 110 201227 BULB/S812V21W 411 201228 BULB/G612V10W 2

12 270000 BRKT/RT FRT LIGHT 113 270016 BRKT/LT FRT LIGHT 114 270114 DECAL/MAX SPEED 115 270859 HARNESS/DELUXE W/SWITCH 116 271396 EMI SUPPRESSION CORE 117 651421 CS M4-0.7X16 C8.8 ZY DIN931 418 651448 LN INS M10-1.5 C8 ZY DIN6924 419 651695 CS FL M8-1.25X25 C8.8 ZY DIN1662 420 651707 LN INST FL M10-1.50 C8 ZY DIN6926 421 651711 LN FL CTR M8-1.25 C8 ZY DIN6927 422 656158 HN FL M4-0.7 C5 ZY DIN6923 4


6

2

3

5

7

1011

17

22

214

1

19

13

14

20

9

8

15

12

18

5

20

400451


AL 140 - CHASSISHEADLIGHTS/TAIL LIGHTS (OPTION)

NOTES


AL 140 - CONTROLSSERVICE BRAKE, PARKING BRAKE AND THROTTLE

Ref. No. Part No. Description Qty.1 070839 FW 1/4 AN 22 176728 CABLE/INCHING 13 176729 CABLE/SERVICE BRAKE 14 176733 CABLE/THROTTLE 15 176735 CABLE/PARKING BRAKE 16 176781 BRACKET/INCHING CABLE 17 176824 BOSS/PIVOT 18 270106 SPRING/COMPRESSION 19 270168 SPRING/TORSION 110 270466 BRKT/CABLE 111 270869 CLEVIS 112 270870 PIN/SPRING 113 270871 ASSY/BRAKE LEVER 1

14 270894 LINK/BRAKE 115 650546 HN 1/4 F2ZY 416 650551 LN INS M5-0.8 C8 ZY DIN6924 117 651449 LN INST M12-1.75 C8 ZY DIN6924 118 651456 LN INS M5-0.8 C8 ZY DIN6924 119 651521 CS M5-0.8X16 C8.8 ZY DIN931 120 651693 CS FL M6-1.00X20 C8.8 ZY DIN1662 421 651695 CS FL M8-1.25X25 C8.8 ZY DIN1662 222 651700 CS FL M12-1.75X80 C8.8 ZY DIN1662 123 651705 LN INST FL M6-1.00 C8 ZY DIN6926 424 651706 LN INST FL M8-1.25 C8 ZY DIN6926 225 654004 FW 5/16 AWZY 126 654009 FW 1/2 AWZY 1


4

3

3

5

51726

2514

1112

161

15

137 22

18

19 48

1020

400462


AL 140 - CONTROLSSERVICE BRAKE, PARKING BRAKE AND THROTTLE

20

923

2

21

6

24

23

20

23

20

23 5

400462


AL 140 - AXLESWHEELS AND TIRES

Ref. No. Part No. Description Qty.1 991400361000 COMPLETE WHEEL (7-12) 4

991400362000 COMPLETE WHEEL (27X8.50-15) 4991400363000 COMPLETE WHEEL (27X8.50-15) 4992400361000 COMPLETE WHEEL (27X10.5-15) 4992400362000 COMPLETE WHEEL (27X10.5-15) 4992400363000 COMPLETE WHEEL (10.0X16.5) 4

2 991100700124 TIRE (7-12) 4991427850154 TIRE (27X8.50-15) 4991427850154 TIRE (27X8.50-15) 4991427105158 TIRE (27X10.5-15) 4991427105158 TIRE (27X10.5-15) 4540061 TIRE (10.0/16.5) 4

3 991400000712 WHEEL RIM (7-12) 4WHEEL RIM (27X8.50-15) * 4

991400000615 WHEEL RIM (27X8.50-15) 4WHEEL RIM (27X10.5-15) * 4

992400000815 WHEEL RIM (27X10.5-15) 4992408251650 WHEEL RIM (10.0X16.5) 4

4 202638 NUT/M14 X 1.5 245 128507 VALVE STEM SHORT 46 202640 WASHER 24

* Parts availability Oct. 2008



AL 140 - AXLESFRONT AND REAR AXLES

Ref. No. Part No. Description Qty.1 175915 AXLE/FRONT

See page 24 for individual components1

2 175916 AXLE/REARSee page 24 for individual components

1

3 651702 CS FLH M16-2.00X50 C8.8 ZY DIN1665

8

4 651709 LN INST FL M16-2.00 C8 ZY DIN6926 8


400309REAR AXLE

FRONT AXLE

4

3

1

2

400309


AL 140 - AXLESCENTRAL HOUSING

Ref. No. Part No. Description Qty.1 202595 HOUSING/CENTRAL (FRONT AXLE) 1

202593 HOUSING/CENTRAL (REAR AXLE) 12 202641 PLUG/OIL M22X1,5 13 202591 HOUSING 25 202623 PIN/PARALLEL 10X30 6

6 202633 PLUG M22X1,5 DIN 909 47 202617 SCREW/M12X30 12.9 168 202615 GASKET/PAPER 0,1 19 202614 GASKET/PAPER 0,2 2


175915, 175916


AL 140 - AXLESDIFFERENTIAL

Ref. No. Part No. Description Qty.1 202612 GEAR/BEVEL RING Z=39 12 202613 PINION/BEVEL Z=12 13 202631 O-RING 4112 14 126632 BEARING 15 202590 HOUSING/PINION 16 202643 SCREW/SOCKET M12X45 12.9 107 202601 SPACER 18 202625 SHIM/PS 35X45X0,1 AR9 202626 SHIM/PS 35X45X0,3 AR10 141551 BEARING 111 202636 SEAL/OIL BASL 50X72X8 112 202597 FLANGE W/BRAKE DRUM 113 202620 NUT/SL M10 814 202637 BOLT/STUD M10X25 815 202629 SHIM/AS 3047 116 202621 NUT/SL GP M30X1,5 117 202635 BEARING/TAPER ROLLER 32012 218 202607 SHIM/61X70X0,1 AR

19 202608 SHIM/61X70X0,3 AR19* 202609 SHIM/61X70X0,5 AR20 202592 HOUSING/DIFF. HALF 121 202592 HOUSING/DIFF. HALF 122 202639 PACKAGE/LMS DISC 223 202611 WHEEL/CROWN 224 202606 SHIM/SIDE PINION 425 202610 PINION/SIDE 426 202596 SPIDER 127 202618 SCREW/SHC M14X70 12.9 829 202605 PIN/BRAKE FULCRUM 130 202584 DRUM/BRAKE 132 202602 PIN/BRAKE LEVER 133 202628 WASHER/FRICTION 138 202600 CONNECTION/HYDRAULIC MOTOR 139 202594 MOUNT/HYDRAULIC MOTOR 140 202627 GREASER/M10X1 141 202619 SCREW/M10X25 8.8 6


Front Axle

30

202584, 202586, 202587


AL 140 - AXLESWHEEL HUB - 202585

Ref. No. Part No. Description Qty.0 202585 HUB/WHEEL 1*1 202630 SEAL/OIL BASL 70X90X10 1*2 156041 BEARING/32011 1*3 202598 HUB/WHEEL 1*4 202632 BOLT/STUD M14X1,5 10.9 6*5 202640 WASHER/LIMES 6*

6 202638 NUT/M14X1,5 6*7 202634 BEARING 32010X 1*8 202622 NUT/M50X1,5 1*9 202599 SHAFT/DRIVE 1*10 202642 SHCS M10X25 5* * Quantities are for 1 axle only


202585


AL 140 - AXLESWHEEL HUB - 202585

NOTES


AL 140 - LIFT ARMSLIFT ARM ASSEMBLY

Ref. No. Part No. Description Qty.1 175972 COLLAR/40MM 12 175976 PIN/PIVOT 13 175977 PIN/PIVOT 14 175978 PIN/PIVOT 15 175979 PIN/PIVOT 16 176221 PIN/PIVOT 17 176661 BEARING/50MM ID 48 176783 WELDMENT/158 LIFT ARM 1

9 176786 WDMT/AL140PIVOT ARM 110 176843 WDMT/AL140 FRT LINK 111 200096 BEARING/35MM ID 412 200097 BEARING/40MM ID 213 613052 FITTING/GREASE M6X1 514 651448 LN INST M10-1.5 C8 ZY DIN6924 615 656117 CS M10-1.5X75 C8.8 ZY 516 656185 CS M10-1.25X65 F8.8 ZY 1


12

13

13

13

10

11

94

316

7

6

2

8

5

14

14

14

15 15

15

151

400304

See Page 14 forlock pin components


AL 140 - LIFT ARMSHYDRAULICS

Ref. No. Part No. Description Qty.1 075505 CLAMP/INSULATED HOSE 42 175823 CYL/HYD/TILT


3 175918 VALVE/3 SPOOL CONTROLSee page 33 for individual components

1

4 176262 HANDLE/CONTROLLER 15 176354 STM M24C15 MBSPP12 ** 46 176358 STM M24C10 MBSPP38 ** 47 176359 STM M24C10 MBSPP12 ** 48 176360 STM BK M24C10 M24C10 ** 49 176364 90M SV F24C10 M24C10 ** 210 176366 90M SV F24C15 M24C15 ** 311 176480 MALE/COUPLER/QUICK 112 176481 FEMALE/COUPLER/QUICK 113 176502 STM BK M24C15 M24C15 215 176707 SHAFT/JOYSTICK 116 176745 HOSE/MP 5 X 838MM * 1

17 176746 HOSE/MP 5 X 622MM * 118 176749 HOSE/MP 5 X 1575MM * 119 176750 HOSE/MP 5 X 1067MM * 120 176752 HOSE/MP 8 X 1676MM * 1

21 176753 HOSE/MP 8 X 1676MM * 122 176754 HOSE/MP 5 X 1676MM * 223 176755 HOSE/MP 5 X 1676MM * 224 201089 HOSE/MP 8 X 2362MM * 225 201100 CYL/HYD/LIFT


26 271083 COVER/DUST 127 271084 COVER/DUST 128 271158 LOOMING/GUARD (0.705 FT) 130 272102 PLATE/ROD SUPPORT *** 231 272103 ROD/HOSE SUPPORT 132 L50607 PIN/COTTER 1/8 X 1" 233 651448 LN INS M10-1.5 C8 ZY DIN6924 434 651450 HN M12-1.75 C10 ZY DIN934 135 651706 LN INST FL M8-1.25 C8 ZY *** 236 651713 CB M8-1.25X25 C8.8 ZY DIN603 *** 237 651715 SCREW/THH TF M8-1.25X40 ZY

DIN7500D3

38 656007 CS M10-1.5X25 C8.8 ZY DIN931 4

* See Page 78 for o-ring information. ** See Page 79 for o-ring/seal and description information. *** On early models only.


11

38

33

11

1224

27 26

24

19

2

6

6

18

6

25

17

16

8888

13

Order as viewedfrom the front

13

ACE

FBD

3

1534

4

37

7

710

5

5

9

9

20

23

22

22

21

28

23

36

35

35

30

30

3132

32

F

F

F

A

A

A

E

E

E

D

D

D

C

C

C

B

B

B

7

7

6

400313


AL 140 - HYDRAULICSHYDRAULIC TANK

Ref. No. Part No. Description Qty.1 128591 BREATHER HYDRAULIC RES. 12 175920 FILTER/RETURN


3 175921 BOLT/DIPSTICK ASSY 14 175922 BREATHER 15 176354 STM M24C15 MBSPP12 ** 16 176366 90M SV F24C15 M24C15 ** 37 176376 STM M24C22 MBSPP34 ** 28 176510 HPM MBSPP12 ** 29 176527 TEM SV RN F24C15 M24C15 ** 210 176757 HOSE/MP 8 X 673MM * 111 176758 HOSE/MP 8 X 927MM * 112 176760 HOSE/LP 12 X 686MM * 1

13 176764 HOSE/MP 5 X 787MM * 114 176765 HOSE/LP 12 X 838MM * 115 176778 STM SV RD F24C15 M24C10 ** 116 176800 STM RD MBSPP01 FBSPP12 ** 117 176846 VALVE/CHECK RELIEF 118 191322 SWITCH/TEMP/215F 119 201279 STM SV RD F24C22 M24C15 ** 120 270394 VALVE/CHECK/SWING 121 651521 CS M5-0.8X16 C8.8 ZY DIN931 622 656006 CS M10-1.5X20 C8.8 ZY DIN931 223 176354 STM M24C15 MBSPP12 ** 1

* See Page 78 for o-ring information. ** See Page 79 for o-ring/seal and description information.


1113

2216

1

2

7

7

512

21

3 10

14

4

15

19

9

17

8

18

6

9

6

23

6 20

A

B

400328

Page 61

Page 61


AL 140 - HYDRAULICSHYDRAULIC DRIVE

Ref. No. Part No. Description Qty.1 093362 FW 17/32 22 175917 MOTOR/DRIVE 240CC 23 176289 VALVE/FLUSHING 14 176354 STM M24C15 MBSPP12 ** 25 176357 STM M24C10 MMPT22 ** 36 176370 STM M24C18 MBSPP12 ** 47 176371 90M SV F24C18 M24C18 ** 58 176376 STM M24C22 MBSPP34 ** 29 176525 TEM SV BR F24C18 M24C18 ** 110 176532 STM M24C18 MBSPP34 ** 211 176541 STM SV RD F24C18 M24C10 ** 212 176542 TEM SV RN F24C18 M24C18 ** 113 176577 PUMP/GEAR .79 114 176580 PUMP/AXIAL PISTON 115 176656 CS FLH M12-1.75X35 C8.8ZY SP

DN1665 ***4

16 176761 HOSE/MP 5 X 610MM * 217 176766 HOSE/HP 10 X 686MM * 1

18 176767 HOSE/HP 10 X 1118MM * 119 176768 HOSE/HP 10 X 445MM * 120 176779 TEM SV RN F24C10 M24C10 ** 221 201181 CS M10-1.50X30 C8.8ZY *** 222 270208 DIAGNOSTIC/MALE 123 270213 90BJ M24C08 MBSPP14 124 270236 DIAGNOSTIC/MALE 125 650495 CS 1/2X1-1/4 C5ZY *** 226 651706 LN INST FL M8-1.25 C8 ZY DIN6926 227 656124 CS M8-1.25X60 C8.8 ZY DIN931 228 270827 O-RING/23.47X2.62MM 129 270828 O-RING/18.72X2.62MM 230 270671 KIT/SEAL (GEAR PUMP) 131 202668 KIT/SEAL (DRIVE MOTOR) 1

* See Page 78 for o-ring information. ** See Page 79 for o-ring/seal and description information. *** Re-use of bolts requires Loc-tite 262 or equivalent.


1616

3 527 28

295

26

2420

20

18

19

9

7

11

10 4

4

14

125

8

67

7

6

2122

2317

13

1211

Rear Axle

2

2

15

15

6

30

31

400306


AL 140 - HYDRAULICSPOWER STEERING

Ref. No. Part No. Description Qty.1 271282 CLAMP PAIR/TWIN 19MM 12 079098 PLATE/TWIN COVER 23 271287 CLAMP PAIR/TWIN 14MM 14 055021 CLAMP/HOSE 15 175800 CYL/HYD/STEERING


6 175919 VALVE/STEERING 17 176354 STM M24C15 MBSPP12 ** 28 176358 STM M24C10 MBSPP38 ** 59 176364 90M SV F24C10 M24C10 ** 210 176366 90M SV F24C15 M24C15 ** 311 176524 TEM SV BR F24C15 M24C15 ** 112 176653 CS FLH M10-1.5X25 C8.8ZY

SP DIN16654

13 176740 HOSE/MP 5 X 1727MM * 114 176741 HOSE/MP 5 X 1283MM * 115 271391 HOSE/MP 5 X 762MM * 116 176743 HOSE/MP 8 X 1029MM * 117 176758 HOSE/MP 8 X 927MM * 118 176778 STM SV RD F24C15 M24C10 * 120 270236 DIAGNOSTIC/MALE 121 651706 LN INST FL M8-1.25 C8 ZY DIN6926 222 651727 CB M8-1.25X60 C8.8 ZY DIN603 223 651732 CS FL M10-1.50X20 C8.8 ZY DIN1662 1



10

10

11

1020

18

14

13

23

4

1716

5

8

8

9

9

212

1

22

3

156 8

7

7

12

8

A

B

C

A

B

C

400311


AL 140 - HYDRAULICS3 SPOOL CONTROL VALVE

Ref. No. Part No. Description Qty.0 175918 VALVE/3 SPOOL CONTROL 11 202572 VALVE/RELIEF 12 203817 KIT/POSITIONER HDM10 23 203818 KIT/POSITIONER HDS11 14 202575 VALVE/PORT RELIEF 15 202576 LEVER/STICK 16 * LEVER SUPPORT L254 HDM11S 17 * SCREW TCEI M005X0.80X016

DIN7984ZG3

8 202577 PIVOT 19 * PIN FULCRUM +2¢CUR.LCD HDM11S 110 * NUT M007X1.00X7,5 UNI7474 A 8GZG 311 202578 JOINT/ROCKER 212 * LEVER STICK M12 X L255-455 HDM11 113 * WASHER 06.0X10.0X0.70 SCHNOR 3

14 * SCREW TCEI M006X025 08.8UNI5931ZG

3

15 202579 LEVER/L255-455(Includes Ref. Nos. 6 - 14)

1

16 * OR 3056 013.95X2.62 NBR70 517 * SPACER FOR Z TYPE SPOOL 118 270748 SEAL KIT

(Includes Ref. Nos. 16 & 17)19 203812 PLUG 3/8" DIN 908 220 203813 WASHER 16.7 X 22 X 1.50 221 203814 PLUG 7/16-20UNF 122 203815 CHECK VALVE 323 203816 POSITIONER PLUG 3

* Parts not serviced separately.


5

1

214 Bar(3100 PSI)69 Bar

(1000 PSI)

16

2

3

2

4

16

19

19

20

20

21

22

17

6

7

8

9

10

15

11

1213

14

18

0

175918


AL 140 - HYDRAULIC CYLINDERSLIFT CYLINDER

Ref. No. Part No. Description Qty.1 201100 LIFT CYLINDER COMPLETE

(Includes 1-19)1

2 270488 PISTON 13 270489 HEAD GLAND 14 270491 ROD WELDMENT 15 270460 PRELUBRICATED BUSHING 16 L500668 NUT LOCK 7/8-14UNF ** 17 613052 FITTING/GREASE M6X1 48 O-RING * 19 O-RING * 110 O-RING * 1

11 SQUARE RING * 112 BACKUP RING) * 113 DEEP Z-SEAL * 114 SQUARE SECT. TFE PISTON SEAL * 115 HD ROD WIPER, SEALED OD * 116 WEARBAND * 117 WEARBAND * 118 LOCKING INSERT * 219 270492 KIT/SEAL (Includes 10-18) 1

* Parts not serviced separately. ** Requires Loc-tite 271 or equivalent.


1

6

217

1114

8

9

12

10

1816

18

313

15

4

7

7

5

5

407 Nm

(300 lb.-ft.)

339 Nm

(250 lb.-ft.)

201100


AL 140 - HYDRAULIC CYLINDERSTILT CYLINDER

Ref. No. Part No. Description Qty.1 175823 TILT CYLINDER COMPLETE

(Includes 1-19)1

2 134841 PISTON 13 L97456 END/GLAND 14 270479 ROD WELDMENT 15 270487 SPHERICAL BEARING 16 270460 PRELUBRICATED BUSHING 17 075722 LN 7/8 FBZ ** 18 613052 FITTING/GREASE M6X1 29 270484 INT.SNAP RING 55MM BORE 110 O-RING * 111 O-RING * 1

12 O-RING * 113 SQUARE RING * 114 BACKUP RING * 115 Z-SEAL * 116 SQUARE SECT. TFE PISTON SEAL * 117 HD ROD WIPER, SEALED OD * 118 WEARBAND * 119 LOCKING INSERT * 220 270481 KIT/SEAL (Includes 10-19) 1



1

72

1816

1310

1411

12

19

193 15

17

4

8

8 6

59

339 Nm

(250 lb.-ft.)

230 Nm

(170 lb.-ft.)

20

175823


AL 140 - HYDRAULIC CYLINDERSSTEERING CYLINDER

Ref. No. Part No. Description Qty.1 175800 CYL/HYD/STEERING COMPLETE

(Includes 1-18)1

2 270423 PISTON 23 270424 HEAD GLAND 14 270425 ROD WELDMENT 15 270426 SPHERICAL BEARING 16 270427 LOCKNUT/5/8-18 UNF ** 17 613052 FITTING/GREASE M6X1 28 270429 RING/INT SNAP 1.88 19 O-RING * 110 O-RING * 111 O-RING * 1

12 SQUARE RING * 113 BACKUP RING * 114 Z-SEAL * 115 SQUARE SECT. TFE PISTON SEAL * 116 HD ROD WIPER, SEALED OD * 117 WEARBAND * 118 LOCKING INSERT * 219 270430 KIT/SEAL (Includes 9-18) 1



578

1

62

17

19

1512

9

1013

18

18

314

16

4

7

58

339 Nm

(250 lb.-ft.)

115 Nm

(85 lb.-ft.)

Not serviceable

175800


AL 140 - ATTACHMENTSALL-TACH

Ref. No. Part No. Description Qty.1 062756 PIN/SPRING 3/8X2 22 068034 HLN INST 1/2 CZY 23 076588 CS FL LOCK 3/8X3/4 C5ZY 24 123554 SPRING, COMPRESSION 25 134594 ADAPTOR/ROD 26 175980 PIN/PIVOT 17 176187 BUSHING 28 176666 PIN/PIVOT 50MM 29 183575 PIN/LATCH 210 176836 WDMT/NARROW ATTACH BRKT 111 201397 SPACER 212 201473 ADAPTOR/PUSH ROD 2

13 201474 LEVER/BUCKET PIN 214 201476 WASHER 215 310-32678 SHCS 1/2-13 X 2 3/4 ZY 216 400-30803 FW 17/32 ZY 217 400-32252 WASHER, CUPPED SPRING 219 613021 FITTING/GREASE M10X1 220 651239 CS 1/2X2-1/2 C8ZY 221 651448 LN INS M10-1.5 C8 ZY DIN6924 322 656015 CS M10-1.5X90 C8.8 ZY DIN931 223 656117 CS M10-1.5X75 C8.8 ZY DIN931 1


216

23

22

21

3

14

19

11

7

15

8

10

13

17

16

2

12

20

4

5

9

1

400305


AL 140 - DECALSALL-TACH

GENERAL INFORMATIONDecal location information is provided to assist in the proper selection and application of new decals, in the event the original decals become damaged or the machine is repainted. Refer to the listing for the illustration reference number, part number,description and quantity of each decal providedin the kit. Refer to the appropriate illustrations for replacement locations.

To ensure proper selection of the correct replace-ment decals, compare all of the various closeup location drawings to your machine before startingto refinish the unit. Then circle each decal shown (applicable to your machine) while checking off its part number in the listing. After you have verified all the decals needed for replacement, place any extra unnecessary decals aside for disposal.

NOTE:Refer to the SAFETY chapter of the Operator's Manual for the specific information provided on all of the various safety decalsfurnished in the decal kit(s).

NEW DECAL APPLICATIONIf there is a decal on a part that is to be replaced,be sure that the decal is applied to the replacement part. Surfaces MUST be free from dirt, dust, grease and other foreign material before applying the new decal. To apply, remove the smaller portion of the decal backing paper and apply this part of the exposed adhesive backing to the clean surfacewhile maintaining proper position and alignment. Peel the other portion of the backing paper off slowly while applying hand pressure to smooth out the decal surface.

CAUTIONALWAYS follow safety precautions on decals. Replace the decals if they are damaged, or ifthe unit is repainted. If repainting, BE SURE all applicable decals are affixed to your unit.

Decals for the AL 140 Articulated Loader are listedbelow:

PAINT NOTICEUse this list to order paint for refinishing:167788 One Gallon Yellow167789 6 (12-oz. Spray Cans) Yellow167754 One Gallon Gunmetal Gray167753 6 (12-oz. Spray Cans) Gunmetal Gray

Ref.No.

PartNo. Decal/Part Description Qty.

270551 Decal Kit - AL 140 1

1 137632 Hydraulic Oil 1 2 137634 Diesel Fuel 1 3 137660 No Ether 1 4 104945 Tie Down 4 5 104946 Lift Hook 2 6 137842 Warning, Manual 1 7 137846 Warning, Hot Surface 1 8 184711 Warning, ROPS EU 19 189823 101 Decibel 1

10 201157 Safety Shutdown EU 111 201161 Warning, General 112 201163 Attachment Bracket 213 270688 Joystick 114 270690 Joystick 115 201190 Warning, General EU 116 201191 Crush Hazard, Articulation Joint 217 201220 Warning, General EU 118 201232 Battery Disconnect 119 195775 Fuel/Sulfur 120 270086 AL 140 Gehl 121 201535 Model AL 140 (RT) 122 201522 Model AL 140 (LT) 123 183963 Gehl 3.75 x 15.92 3



1

2

3

65

7

10

On LT engine hood On steering console cover facing seat

Above engine air filter Under platform next to battery

At top of lift arms (both sides) On storage box behind operator’s seat

On top of engine radiator In wheel well (both sides)

On top of hydraulic oil tank Above fuel filler neck and cap

Detail

8

9

19

4



The decal listing from page 38 has been repeated for your convenience.

Ref.No.


270551 Decal Kit - AL 140 1

1 137632 Hydraulic Oil 1 2 137634 Diesel Fuel 1 3 137660 No Ether 1 4 104945 Tie Down 4 5 104946 Lift Hook 2 6 137842 Warning, Manual 1 7 137846 Warning, Hot Surface 1 8 184711 Warning, ROPS EU 19 189823 101 Decibel 1

10 201157 Safety Shutdown EU 1

11 201161 Warning, General 112 201163 Attachment Bracket 213 270688 Joystick 114 270690 Joystick Aux. 115 201190 Warning, General EU 116 201191 Crush Hazard, Articulation Joint 217 201220 Warning, General EU 118 201232 Battery Disconnect 119 195775 Fuel/Sulfur 120 270086 AL 140 Gehl 121 201535 Model AL 140 (RT) 122 201522 Model AL 140 (LT) 123 183963 Gehl 3.75 x 15.92 3

Ref.No.


On front loader arm (both sides)

12

On LT side of steering console cover

11

15

On frame near RT joystick lever On engine compartment wall near air filter

14

13



1617

18

22

23

On loader arm (both sides) At bottom of engine compartment hood

23

On RT side of cab frame On LT side of cab frame

On cab wall RT of operator’s seat Above gas filler cap and neck

Near articulating swivel joint (both sides) On steering console cover facing seat

20

21


AL 140 - ENGINEENGINE ASSEMBLY

Ref. No. Part No. Description Qty.1 062023 CLAMP/HOSE #M5 1800 82 133074 FITTING 1/4 NPT-5/16 HOSEBRASS

BARB2

3 176047 ISOLATOR 44 176049 ASSY/ENGINE MOUNT REAR 25 176191 YANMAR ENGINE 3TNV76-KGWL 16 176206 WASHER 47 176217 PLATE/PUMP MOUNT 18 176218 COUPLER 19 176651 CS FL M6-1.00X12 C8.8ZY SP

DIN16622

10 176653 CS FLH M10-1.5X25 C8.8ZY SP DIN1665 *

8


4


4

13 176658 CS M8-1.25X16 C8.8ZY SP DIN931 * 6

14 176709 ASSY/ENGINE MOUNT 115 185466 SEPARATOR/WATER 116 186308 PUMP ASSY FUEL FEED 117 201060 FUEL LINE FILTER-PUMP 118 201063 FUEL LINE RETURN 119 201064 FUEL LINE PUMP-SEPARATOR 120 201065 FUEL LINE SEPARATOR-TANK 121 201165 THROTTLE CABLE BRACKET 122 651694 CS FL M6-1.00X25 C8.8 ZY DIN1662 223 651696 CS FL M8-1.25X70 C8.8 ZY DIN1662 124 651700 CS FL M12-1.75X80 C8.8 ZY DIN1662 425 651705 LN INST FL M6-1.00 C8 ZY DIN6926 226 651706 LN INST FL M8-1.25 C8 ZY DIN6926 127 651708 LN INST FL M12-1.75 C8 ZY DIN6926 428 L72019 PLUG/PIPE .25 1

* Re-use of bolts requires Loc-tite 262 or equivalent.


215

10

8

7

13

3

27

6

24

14

12

2

2326

15

2820

18

19

22

25

17

4

1

16

109

11

400307


AL 140 - ENGINECYLINDER BLOCK

Ref. No. Part No. Description Qty.1 203072 CYLINDER BLOCK ASSY 14 425-34723 PIPE THREAD PLUG 1/8" 15 203073 PLUG 30 46 203074 PLUG 45 17 425-34721 PIPE THREAD PLUG 1/4" 18 203075 PLUG 25 39 425-35149 BOLT 812 203076 CAMSHAFT BUSHING 1

13 425-34725 PLUG 12 123 203077 THRUST BEARING 226 203078 HEAD BOLT 1427 203079 HEAD GASKET 128 203080 MAIN BEARING SET (2) 431 203081 MAIN BEARING (US=0.25) 434 203082 THRUST BEARING (OS=0.25) 2



AL 140 - ENGINEGEAR HOUSING

Ref. No. Part No. Description Qty.1 203083 GEAR CASE 12 203084 BOLT STUD M8 33 203085 GEAR CASE COVER COMPLETE 14 203086 GEAR CASE COVER ASSY 15 203087 GEAR CASE COVER 16 203088 OIL SEAL 17 425-36260 PLUG 28 203089 PUMP COVER ASSY 19 203090 OIL PUMP COVER 110 188680 RELIEF VALVE 111 203091 SPRING 112 188536 PLUG 113 203092 INNER ROTOR 114 203093 OUTER ROTOR 115 188484 SCREW M6 X 16 816 203094 TIMING PUMP COVER 117 425-35661 KNOCK PIPE 418 203095 O-RING P 12.0 119 203096 O-RING P 17.0 320 425-34681 GEAR HOUSING O-RING 1

21 186615 BOLT M6 X 12 PLATED 122 425-35164 BOLT M6 X 16 PLATED 423 425-34998 BOLT M6 X 40 PLATED 424 425-34998 BOLT M6 X 40 PLATED 225 425-35166 BOLT M6 X 60 PLATED 726 425-35673 BOLT M6 X 65 PLATED 227 425-34761 BOLT M8 X 35 PLATED 328 138140 NUT 329 425-34740 FILLER CAP 130 425-34745 O-RING 1A P-32.0 331 270949 COVER 132 425-34763 O-RING 1A S-24.0 133 425-35164 BOLT M6 X 16 PLATED 234 185643 ADAPTER 135 137949 PIPE 136 185644 NUT 137 185645 O-RING 138 203097 PUMP COVER 139 203098 GASKET 140 425-34733 BOLT M8 X 16 PLATED 2



AL 140 - ENGINEFLYWHEEL HOUSING/OIL PAN

Ref. No. Part No. Description Qty.1 188573 PARALLEL PIN 8 X 16 22 203099 FLYWHEEL HOUSING 13 425-35182 BOLT M10 X 28 34 425-34756 FILLER CAP 15 425-35179 OIL SEAL 16 188749 BOLT M10 X 25 7

7 203100 OIL PAN SPACER 18 203101 OIL PAN ASSY 19 425-35495 PLUG 22 111 425-35949 SEAL WASHER 16S 112 425-34765 BOLT M8 X 25 PLATED 113 425-34838 BOLT M8 X 60 PLATED 13



AL 140 - ENGINECYLINDER HEAD AND COVER


AL 140 - ENGINECYLINDER HEAD AND COVER

Ref. No. Part No. Description Qty.1 188679 LIFT BRACKET 12 425-34733 BOLT M8 X 16 PLATED 23 203102 NOZZLE GUARD 34 425-35195 NOZZLE GASKET 65 203103 VALVE CAP 66 203104 CYLINDER HEAD ASSY 114 203105 PLUG 35 215 138124 PIPE THREAD PLUG 1/16" 116 203106 INTAKE VALVE 317 203107 EXHAUST VALVE 318 203108 VALVE SPRING 619 197523 RETAINER 620 197455 RETAINER 1221 197456 VALVE SEAL 322 197457 VALVE SEAL 323 197458 VALVE GUIDE 624 425-34783 SPRING PIN 6 X 12 225 203114 ROCKER ARM ASSY 126 203115 ROCKER ARM SHAFT 129 203116 ROCKER ARM SUPPORT 330 425-35202 ARM SHAFT SPRING 231 203117 ROCKER ASSY 632 188596 VALVE SCREW 634 425-34791 NUT M8 X P-1.0 6

35 425-35203 CIRCLIP 12 236 425-35204 SCREW M5 X 16 137 188742 BOLT M8 X 40 PLATED 338 425-34740 FILLER CAP 139 203118 VALVE COVER ASSY 140 203119 BAFFLE PLATE 141 203120 BAFFLE BREATHER 142 203120 BAFFLE BREATHER 243 203121 DIAPHRAGM ASSY 144 188465 DIAPHRAGM PLATE 145 188466 DIAPHRAGM COVER 146 203122 DIAPHRAGM 147 188469 DIAPHRAGM SPRING 150 203123 VALVE COVER GASKET 151 203124 BONNET COVER 152 203125 BONNET GASKET 153 186598 SCREW 5 X 10 TAPPING 454 186598 SCREW 5 X 10 TAPPING 455 197787 SCREW 5 X 16 256 425-34745 O-RING 1A P-32.0 157 188732 BOLT M6 X 20 PLATED 358 203127 BOLT M6 X 75 PLATED 659 203128 GLOW PLUG 360 203129 GLOW PLUG CONNECTOR 1



AL 140 - ENGINEEXHAUST MANIFOLD

Ref. No. Part No. Description Qty.1 203130 EXHAUST MANIFOLD 12 203131 MANIFOLD GASKET 13 203132 STUD M8 X 50 24 203133 BOLT M8 X 50 PLATED 4

5 425-36249 BOLT M8 X 22 46 138140 NUT 27 188546 MUFFLER GASKET 1



AL 140 - ENGINECAMSHAFT

Ref. No. Part No. Description Qty.1 425-35220 TAPPET 62 203134 PUSH ROD 63 203135 CAMSHAFT ASSY 19 186615 BOLT M6 X 12 PLATED 210 203136 IDLER GEAR SHAFT 111 203137 IDLER GEAR ASSY 114 425-35705 BOLT 3

15 425-36187 BOLT 416 203138 IINJECTION PUMP GEAR 117 203139 FLANGE 118 425-34902 SPRING WASHER 12 119 210-32084 HEX NUT M12 X 1.75 120 203140 IDLER GEAR BUSHING 1



AL 140 - ENGINECRANKSHAFT, PISTON

Ref. No. Part No. Description Qty.1 203141 CRANKSHAFT ASSY 12 188573 PARALLEL PIN 8 X 16 15 425-35222 KEY 4 X 12 16 203142 CRANKSHAFT GEAR 18 203233 FLYWHEEL ASSY 111 425-35712 RING GEAR 112 203144 CRANKSHAFT PULLEY 113 425-35238 FLANGE BOLT M12 X 1.25 114 425-35239 WASHER 115 203145 PISTON W/RING 317 203146 RING SET 3

21 203147 PISTON PIN 322 203148 CIRCLIP 22 623 203149 CONNECTING ROD ASSY 327 203150 CONNECTING ROD BOLT 628 203151 ROD BEARING SET (2) 330 203152 PISTON PIN BUSHING 331 203153 PISTON ASSY (OS=0.25) 333 203154 RING SET (OS=0.25) 337 203155 ROD BEARING SET (US=0.25) 339 203156 FLYWHEEL BOLT 5



AL 140 - ENGINECOOLING SYSTEM

Ref. No. Part No. Description Qty.1 203163 WATER PUMP ASSY 13 203164 COVER 14 203165 GASKET 19 203166 SCREW M6 X 12 510 425-35657 PLUG 25 111 203167 O-RING 112 188686 DRAIN PLUG 113 203168 WATER PUMP GASKET 114 425-34727 SEAL 115 425-34729 BOLT M8 X 12 PLATED 116 425-34766 BOLT M8 X 50 PLATED 317 203169 WATER PUMP PULLEY 118 188730 V-BELT 119 203170 FAN 120 203171 SPACER 1

21 425-35165 BOLT M6 X 30 PLATED 422 425-34843 THERMOSTAT COVER 123 203172 THERMOSTAT 124 425-34746 BOLT M8 X 20 PLATED 225 270970 DRAIN PLUG 126 138076 THERMOMETER 127 425-34683 THERMOSTAT SWITCH 110° C 128 160427 SEAL 129 425-34707 SEAL 130 425-36233 WATER BOTTLE 132 188526 CAP 133 186461 RETAINER 134 188720 PIPE 7 X 230 135 425-36235 CLAMP 136 425-36152 BRACKET 1



AL 140 - ENGINELUBRICATION

Ref. No. Part No. Description Qty.1 425-34825 TUBE EXTENSION 12 203157 TUBE 13 197870 DIPSTICK 14 425-34827 O-RING 1A P-10A 15 138134 BOLT M10 X 20 PLATED 16 270966 STUD 17 178677 ENGINE OIL FILTER 18 203160 O-RING P15.0 1

9 203161 OIL PUMP SUCTION PIPE 110 425-35705 BOLT 111 425-35673 BOLT 112 425-34684 OIL PRESSURE SWITCH 113 203162 HYDRAULIC PIPE ASSY 114 186468 JOINT BOLT ASSY 215 425-34750 WASHER 217 425-34750 WASHER 2



AL 140 - ENGINESTARTER

Ref. No. Part No. Description Qty.1 425-35772 BOLT M10 X 25 PLATED 2 2 203230 STARTER RA1.4 1



AL 140 - ENGINEALTERNATOR

Ref. No. Part No. Description Qty.1 203231 ALTERNATOR BRACKET 12 188636 ALTERNATOR 130 138136 BOLT M10 X 45 PLATED 1

31 425-34746 BOLT M8 X 20 PLATED 132 203232 SPACER 133 192273 ADJUSTER BOLT 1



AL 140 - ENGINEFUEL LINE

Ref. No. Part No. Description Qty.11 203222 BRACKET 112 425-35329 BOLT W/WASHER 8 X 70 113 425-34733 BOLT M8 X 16 PLATED 214 203223 BOLT JOINT 115 425-34915 PIPE JOINT 116 203224 FUEL PIPE ASSY 117 425-34916 CLAMP 12 219 425-35959 SEAL WASHER 12S 220 185466 WATER SEPARATOR 1

24 203225 CUP 125 425-35323 O-RING 126 425-35324 RETAINING RING 127 203226 SPRING 128 203227 FLOAT 132 185693 FILTER ELEMENT 135 186308 FUEL PUMP 136 197868 DECAL 1



AL 140 - ENGINEFUEL INJECTION VALVE

Ref. No. Part No. Description Qty.1 203206 INJECTOR ASSY 315 425-35452 CLAMP 118 186473 BOLT M4X14 HEX SOCKET 220 203210 INJECTION LINE (BACK) 124 203211 INJECTION LINE (MIDDLE) 128 203212 INJECTION LINE (FRONT) 132 425-34933 JOINT 133 203213 RETURN PIPE ASSY 139 203214 RETURN GASKET 3

40 203215 FUEL RETURN PIPE 142 425-34928 CLAMP 243 425-35315 NUT 344 203216 NON-RETURN VALVE 150 425-35959 SEAL WASHER 12S 251 203217 FUEL PIPE ASSY 152 425-34916 CLAMP 12 253 188440 FUEL PIPE 1



AL 140 - ENGINEFUEL INJECTION PUMP

Ref. No. Part No. Description Qty.1 203173 FUEL INJECTION PUMP ASSY 190 203174 COLLAR 1

91 203175 BOLT 1



AL 140 - ENGINEGOVERNOR


AL 140 - ENGINEGOVERNOR

Ref. No. Part No. Description Qty.2 203176 CASE GASKET 14 203178 COVER GASKET 15 203179 GOVERNOR ASSY 122 203186 SPRING 133 203191 GOVERNOR LEVER ASSY 152 203192 SPRING SET 1

62 425-34961 FUEL CONTROL SPRING 170 425-35360 O-RING 1A S-7.0 180 270973 O-RING 1124 203200 GOVERNOR SPRING 1136 425-35925 SOLENOID STOP 1



AL 140 - ENGINEINTAKE AND EXHAUST COMPONENTS

Ref. No. Part No. Description Qty.1 087850 CLAMP/HOSE #40 22 175781 BRKT/PLASTIC 5" MOUNT 13 176053 MUFFLER/SPARK ARRESTING 14 176135 PIPE/EXHAUST ELBOW 15 176213 WELDMENT/EXHAUST 16 176718 AIR CLEANER/5"

(Includes Ref. Nos. 13-17)1

7 271052 HOSE/AIR CLEANER 18 201175 CLAMP/MUFFLER 2" 29 271043 FITTING/90° 1/8-1/8 1

10 420-18160 INDICATOR 111 651695 CS FL M8-1.25X25 C8.8 ZY DIN1662 612 651711 LN FL CTR M8-1.25 C8 ZY DIN6927 413 L99932 VALVE/VACUATOR 114 420-35785 CUP ASSY


15 420-36076 ELEMENT/SECONDARY/AIR 116 420-36075 ELEMENT/AIR CLEANER 117 L99933 LATCH 3


10

9

6

15

13

17

14

16

7

1

12

11

Exhaust

Intake

2

5

4

11

3

8

400302


AL 140 - ENGINERADIATOR

Ref. No. Part No. Description Qty.1 055335 CLAMP/HOSE 42 075196 CLAMP/HOSE 13 176131 ASSY/RADIATOR-OIL COOLER 14 176132 HOSE/RADIATOR LOWER 15 176278 MOUNT/RADIATOR 26 176288 WELDMENT/FAN SHROUD 17 176368 HOSE/RADIATOR UPPER 18 176531 STM M24C15 MBSPP34 ** 29 176651 CS FL M6-1.0X12 C8.8ZY SP DIN1662 110 176652 CS FLH M8-1.25X12 C8.8ZY SP

DIN16654

11 176759 HOSE/MP 8 X 406MM * 112 176762 HOSE/MP 8 X 914MM * 113 201179 OVERFLOW HOSE 1

14 201481 MOUNT/CENTER BONDED 215 270104 WASHER/HEAD 216 270105 WASHER/TAIL 217 425-36233 BOTTLE/WATER 118 651695 CS FL M8-1.25X25 C8.8 ZY DIN1662 1019 651698 CS FL M10-1.50X35 C8.8 ZY DIN1662 220 651706 LN INST FL M8-1.25 C8 ZY DIN6926 821 651707 LN INST FL M10-1.50 C8 ZY DIN6926 222 651722 HN FL M6-1.00 C8ZY DIN6923 123 139476 CAP/RADIATOR - 2 BAR (16 PSI) 124 176366 90M SV F24C15 M24C15 1



7

21

14

15

16

1

1

4

1

2

922

6

2018

11

12

19

8

83

13

18

20

17

5

10

1814

23

B

A

24

400452

Page 30

Page 30


AL 140 - ENGINERADIATOR

NOTES

AL

140

- SC

HEM

ATI

CS

HYD

RA

ULI

CS

Prin

ted

in U

.S.A

6391

8256

/AP0

708

2011

36

CHECK

VALVE OIL

COOLER

RETURN

FILTER

A

P

B

BYPASSPRESSURE-2.5BAR(36PSI)

CHARGEPRESSURE-0.5BAR(7.3PSI)

GEAR

PUMP

12.9CC

(0.8in

3 )HYDROSTATIC

MOTORS

240CC

(14.6in

3 )

A

T

B

2

2

FLUSHING

VALVE

HYROSTATIC

PUMP

28CC

(1.7in

3 )

MAIN

CONTROL

VALVE

LIFT

CYLINDER

TILT

CYLINDER

AUXILIARY

COUPLERS

STEER

CYLINDER

STEERING

CONTROL

UNIT

L P P

LS

EF

CF

T T

L R

L

R

R

MALE

FEMALE

69BAR

(1000PSI)

214BAR

(3100PSI)

3 2 0

3 2 0

1 3 2 0 1

1 3 2 0 1

3 2 0 1 3 2 0 1

LOW

IDLE-1000

RPM

HIGHIDLE-3000

RPM

RATED-2800

RPM

CHARGEPRESSURE-22

BAR(320

PSI)

RELIEFSETTING-350BAR(5000PSI)MAX

TBA

M1

TM2

A3

B3

A2

B2

A1

B1

PR

G

s

Restric

tor

Restric

tor

M

M3

M4

5BAR

(70PSI)

AL

140

- SC

HEM

ATI

CS

ELEC

TRIC

AL

- WIT

HO

UT

RO

AD

HO

MO

LOG

ATI

ON

9182

56/A

P070

864

Prin

ted

in U

.S.A

FUELSENDER

LOW

FUEL

SIGNAL

FRONTWORKLIGHTS

REARWORKLIGHTS

BEACON

BACKUPALARM

POWER-A-TACH

BA

BA

BA

BA

2B A

1

43O

42DGN

84O/DBL

92DGN/W

123W/BR

LOCK

UNLOCK

124Y/RD

DIODEPACK

AB

CD

SteeringColumn

IgnitionSwitch

BK

RD/BKRD/BK

RD/GN

Deutsch

18-PinConnector

Deutsch

2-PinConnector

Deutsch

3-PinConnector

Packard

2-Pin

Connector

012

5015

30

RD/BKRD/BK

GY/WBR/Y

GY/W

PK/W

BR

W/GNBR/Y

PK/BK

GN/W

LB/RD

PK

GY/RD

V/Y

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1 2

9 2 5 786

0 1

431

9

2

1 3 4 6 8

5 7

1 2 3 4 5 6 7 8 9 10 11

5A 5A 5A 5A7.5A5A 10A

20A

10A

7.5A

10A

0 1

85

87

87A

8630

2 5 7

C P

86

0 1

431

1A B 2 3

RD

BL/Y

LB/RD

GY/RD

RD/BK

BL

BL/BK

BR

RD/O

GN/W

EMPTY

EMPTY

V/Y

PK/BK

PK/BK

PK/BK

PK/BK

RD/BK

RD/BK

PK/BK

W/GN

GY/W

PK/W

RD/Y PK

O/LB

BR

V

BR

V/BK

Y/RD

RD/BK

RD/BK

RD/BK

RD/BK

RD/BK

RD/BK

RD/BK

RD/BK

RD/BK

RD/BK

RD/BK

RD/BK

RD/BK

RD/BK

RD/BK

RD

RD

RD

RD

RD/BK

BL/Y

RD/Y

VV Y/RD

RD/O

RD/GN

W/BK

W RD/Y

Y/GN

BL/BK

BR

BR

RD/Y

W/BK

85

87

87A

8630

Y/BKBL

BR

W/BK

Y/RD

BR

BR

Y/RD

Y/BK

Y/GN

Y/RD

BRV

Y/RD

O/LB

BEACON

WORK

LIGHTS

HORN

Hyd.Q

uick

Attach

Accessory

Power

Outlet

2RD/W

90DBL/Y

91DGN/O

92DGN/W

93O/T

43O

42DGN

0BK

20BR

4DBL

37DGN/BK

31O/BK

40GY

14PU

34Y

25BR/O

78GY/BK

94PK/BK

84O/DBL

123W/BR

V/BK

BR

HORN

124Y/RD

0BK

Ø1.5

Ø1.5

BRØ1.5

RDØ1 0

12

34

56

78

910

1112

1314

15

30

87A 87

8586

LIG

96RD/O

95W

H GP

P

98W/DBL

97T/DBL

99Y/BK

100Y/O

91DGN/O

92DGN/W

21DGN/BL

44PK

60A

1RD

1RD

1RD

40A

30A

102RD/BK

105T

81RD/Y

103DGN/Y

FWD

REV

B

A

C

REVERSE

30

87A 87

8586

REVERSE

INTERLOCK

104PK/DBL

30

87A 87

8586

GLOW

PLUG

BATTERY

DISCONNECT

BATTERY

ALTERNATOR

ENGINEBLOCKGROUND

FUELPUMP

FUELSOL.

H GP

1.5

SEC.

TIMER

FUELSOL.M

ODULE

184331

4 65

1 32

GLOW

MODULE

191450

GLOW

PLUGS

BAT

COOLANTTEMP

SWITCH

OILPRESSURE

SWITCH

SOLENOID

ENGINE

M

STARTER

FORWARD

DIODE

PACK

FORWARDSOL.

HYDRAULIC

PUMP

REVERSESOL.

HYDRAULIC

TEMP

SWITCH

FWDINTERLOCK

JOYSTICK

ROPSTILT

PARKINGBRAKE

3087A 87

8586

3087A 87

8586

STARTER

3087A 87

8586

B D

2

C1

2

AB

1A

2014

01

LB

DBL

BL

W O Y GY

BR

BK

RD

PK

LGN

GN

DGN

V PU

T

LIGHTBLUE

DARKBLUE

BLUE

WHITE

ORANGE

YELLOW

GREY

BROWN

BLACK

RED

PINK

LIGHTGREEN

GREEN

DARKGREEN

VIOLET

PURPLE

TAN

AL

140

- SC

HEM

ATI

CS

ELEC

TRIC

AL

- WIT

H R

OA

D H

OM

OLO

GA

TIO

N

Prin

ted

in U

.S.A

6591

8256

/AP0

708

LTTAILLIGHT

RTHEADLIGHT

LTHEADLIGHT

RTTAILLIGHT

FUELSENDER

LTTurn

Signal

Position

OBK

OBK

HIGHBEAM

RTTURN

SIGNAL

POSITION

LOW

BEAM

HIGHBEAM

LTTURN

SIGNAL

POSITION

LOW

BEAM

114PU/O

113T/W

111T/GN

112O/W

OBK

115PU/O

113T/W

111T/GN

112O/W

115PU/W

113T/W

OBK

114PU/O

113T/W

RTTurn

Signal

Position

LOW

FUEL

SIGNAL

4 3 2 1 4 3 2 1

4 36 5 2 1 4 36 5 2 1

FRONTWORKLIGHTS

REARWORKLIGHTS

BEACON

BACKUPALARM

POWER-A-TACH

BA

BA

BA

BA

2B A

1

43O

42DGN

84O/DBL

92DGN/W

123W/BR

LOCK

UNLOCK

124Y/RD

DIODEPACK

AB

CD

SteeringColum

n O

BK

Deutsch

12-PinCon

nector

Deutsch

18-PinCon

nector

Deutsch

2-PinCon

nector

Deutsch

3-PinCon

nector

Packard

2-Pin

Con

nector

W/BLO/W

BL

012

50

85

30

86

87

87A

15

12

34

567

891011121314

1516

V/YGY/RDGNBL/WW/YBR/YLB/RDY

LB/BKGY/BLGN/W

PK/BK

RD/GN

PK/W

GY/W

GN/GY+30

PKW/GNGY/YLB/BKRD/BKBR

BR

BR

W

W/BK

Y/GN

Y/BK

BL

BL/BK

1718

1920

2122

2324

2526

6C

R

+

LIGHT

+15

GND

85

30

GN

1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1 2

9 2 5 786

0 1

4319

2

1 3 6 9 7

5 8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

30 868587

87A

16

5A 5A 5A 5A7.5A

10A

10A

10A

10A

10A

10A

10A

10A

5A7.5A

20A

0 110

91

46 L

R31

7 82

10

31

9

310

56b

15 87

52

012

3049

L

56a

2 5 786

0 1 2

431

1A B 2 3

GY Y

LB

LB/BK

RD/GN

GY/GN

GY/Y

BL/W

GY/BL

W/Y

RD

BL/Y

LB/RD

GY/RD

RD/BK

BL

BL/BK

BR

RD/O

GN/W

EMPTY

V/Y

PK/BK

BR/Y

W/GN

GY/W

PK/W

RD/Y

PK

O/LB

BR

BR

W/RD

O/W BR

O RD

LB/BK

LB PK/BL

RD/BK

RD/BK

BL/Y

RD/Y

O/BK

Y/RD

RD/O

V V

O O O BK

RD

RD

RD

RD

GN

GY

RD

BR/BK

BR

O

Y

W/BL

W/RD

BL

W/BK

RD/Y

GN/BK

GY/BK

Y/BK

W

Y/BK

GY/BKGN/BK

BR/BK

RD

O/W

V

LB/BKLB

V/BK

RD/Y BR

Y/RD

Y/RD

PK/BL

Y

Y/BK

Y/GN

BR

BRV

YY

O/LB

BEACON

WORK

LIGHTS

WARNING

FLASHERS

SteeringColum

nSelectorSwitch

ACCESSORYPOWEROUTL

ET

Hyd.Q

uick

Attach

2RD/W

90DBL/Y

91DGN/O

92DGN/W

93O/T

43O

42DGN

0BK

20BR

4DBL

37DGN/BK

31O/BK

40GY

14PU

34Y

25BR/O

78GY/BK

94PK/BK

84O/DBL

123W/BR

V/BK

BR

HORN

124Y/RD

0BK

Ø1.5

Ø1.5

BRØ1.5

EMPTY

111T/GN

112O/W

113T/W

114PU/O

115PU/W

22LG

/PU

101DBL/BK

116DBL/BR

117GY/Y

110BR/W

32Y/DGN

86

87

87A

Ignitio

nSwitch

30

30

87A 87

8586

LIG

96RD/O

95W

H GP

P

98W/DBL

97T/DBL

99Y/BK

100Y/O

91DGN/O

92DGN/W

21DGN/BL

44PK

60A

1RD

1RD

1RD

40A

30A

102RD/BK

105T

81RD/Y

103DGN/Y

FWD

REV

B

A

C

REVERSE

30

87A 87

8586

REVERSE

INTE

RLO

CK

104PK/DBL

30

87A 87

8586

GLO

WPLU

G

BATT

ERY

DISCONNECT

BATT

ERY

ALT

ERNATO

R

ENGINEBLO

CKGROUND

FUELPUMP

FUELSOL.

H GP

1.5

SEC.

TIMER

FUELSOL.MODULE

4 65

1 32

GLO

WMODULE

GLO

WPLU

GS

BAT

COOLA

NTTE

MP

SWITCH

OILPRESSURE

SWITCH

TEMP.S

ENDER

SOLE

NOID

ENGINEM

STA

RTE

R

FORWARD

DIODE

PACK

FORWARDSOL.

HYDRAULICPUMP

REVERSESOL.

HYDRAULICTE

MP

SWITCH

FWDINTE

RLO

CK

JOYSTICK

ROPSTILT

PARKINGBRAKE

3087A 87

8586

3087A 87

8586

STA

RTE

R

3087A 87

8586

B D

2

C1

2

AB

1A

2014

01

LB

DBL

BL

W O Y GY

BR

BK

RD

PK

LGN

GN

DGN

V PU

T

LIGHTBLUE

DARKBLUE

BLUE

WHITE

ORANGE

YELLOW

GREY

BROWN

BLACK

RED

PINK

LIGHTGREEN

GREEN

DARKGREEN

VIOLET

PURPLE

TAN

AL

140

- SC

HEM

ATI

CS

ELEC

TRIC

AL

- WIT

H R

OA

D H

OM

OLO

GA

TIO

N

9182

56/A

P070

866

Prin

ted

in U

.S.A


IndexAAttachments ............................................... 37Axles ......................................................... 22

CChassis ......................................................... 4Controls ..................................................... 20

DDecals ........................................................ 38

EEngine ....................................................... 42

FFilters ........................................................... 2

HHydraulic Cylinders .................................. 34Hydraulics ................................................. 30

IIntroduction ..................... Inside Front Cover

LLift Arms ................................................... 28

NNumerical Index ........................................ 69

SSchematics ................................................. 63

TTable of Contents ........................................ 1


IndexNOTES


AL 140 - Numerical Index

PartNo.

PageNo.

Ref. No.

055021 32 4055335 61 1062023 42 1062756 37 1067880 16 38067950 4 1068034 37 2070839 20 1071249 14 1075196 61 2075505 29 1075722 35 7076099 14 2076099 14 25076099 15 18076100 8 12076147 16 3076588 37 3076589 14 3079061 4 2079098 32 2087596 8 13087850 60 1093362 31 1104945 38 4104945 40 4104946 38 5104946 40 5118757 16 4122488 13 2123554 37 4126632 25 4128507 22 5128591 30 1132050 14 4132051 14 23133074 42 2134594 37 5134841 35 2137462 8 1

137632 38 1137632 40 1137634 38 2137634 40 2137660 38 3137660 40 3137842 38 6137842 40 6137846 38 7137846 40 7137949 44 35138076 51 26138124 47 15138134 52 5138136 54 30138140 44 28138140 48 6139476 61 23141551 25 10145216 18 1156041 26 2160427 51 28175680 12 1175781 60 2175800 32 5175800 36 1175823 29 2175823 35 1175915 23 1175916 23 2175917 31 2175918 29 3175918 33 0175919 32 6175920 3 0175920 30 2175921 30 3175922 30 4175934 14 5175934 15 1

PartNo.

PageNo.

Ref. No.

175934 15 21175936 15 2175972 28 1175976 14 7175976 28 2175977 28 3175978 28 4175979 28 5175980 37 6175987 14 8176028 4 3176047 42 3176049 42 4176053 60 3176131 61 3176132 61 4176135 60 4176142 14 6176142 15 4176142 15 22176187 37 7176191 42 5176206 42 6176213 60 5176217 42 7176218 42 8176221 28 6176243 4 4176262 29 4176276 12 2176278 61 5176288 61 6176289 31 3176304 15 5176338 8 9176341 4 5176341 8 21176354 29 5176354 30 5176354 30 23

PartNo.

PageNo.

Ref. No.



176354 31 4176354 32 7176357 31 5176358 29 6176358 32 8176359 29 7176360 29 8176364 29 9176364 32 9176366 29 10176366 30 6176366 32 10176366 61 24176368 61 7176370 31 6176371 31 7176376 30 7176376 31 8176379 4 6176380 16 6176381 9 39176383 4 7176392 12 3176417 4 8176429 4 9176450 15 6176459 4 10176464 16 7176468 15 7176470 12 20176473 12 4176474 12 5176480 29 11176481 29 12176497 16 8176502 29 13176510 30 8176522 8 2176524 32 11176525 31 9

PartNo.

PageNo.

Ref. No.

176527 30 9176531 61 8176532 31 10176539 8 3176541 31 11176542 31 12176544 4 11176577 31 13176580 31 14176637 16 9176647 12 6176651 42 9176651 61 9176652 61 10176653 12 7176653 32 12176653 42 10176654 9 42176654 18 2176654 42 11176655 18 3176655 42 12176656 4 12176656 8 4176656 31 15176657 5 64176658 42 13176659 4 13176661 28 7176666 37 8176679 16 10176680 16 11176681 4 14176681 16 12176682 4 15176689 16 13176707 29 15176709 42 14176718 60 6176719 14 9

PartNo.

PageNo.

Ref. No.

176719 15 20176728 20 2176729 20 3176733 20 4176735 20 5176736 12 8176740 32 13176741 32 14176743 32 16176745 29 16176746 29 17176749 29 18176750 29 19176752 29 20176753 29 21176754 29 22176755 29 23176757 30 10176758 30 11176758 32 17176759 61 11176760 30 12176761 31 16176762 61 12176764 30 13176765 30 14176766 31 17176767 31 18176768 31 19176770 4 16176771 4 17176778 30 15176778 32 18176779 31 20176781 20 6176783 28 8176786 28 9176793 12 9176794 18 4176800 30 16

PartNo.

PageNo.

Ref. No.



176809 12 10176810 16 14176814 4 18176815 4 19176824 20 7176825 4 20176827 16 15176828 16 16176829 16 17176836 37 10176843 28 10176846 30 17176858 5 21176911 18 5176912 18 6178677 2 1178677 52 7183575 37 9183963 38 23183963 40 23184331 16 18184711 38 8184711 40 8185466 42 15185466 55 20185643 44 34185644 44 36185645 44 37185693 2 5185693 55 32186308 42 16186308 55 35186461 51 33186468 52 14186473 56 18186598 47 53186598 47 54186615 44 21186615 49 9188440 56 53

PartNo.

PageNo.

Ref. No.

188465 47 44188466 47 45188469 47 47188484 44 15188526 51 32188536 44 12188546 48 7188573 45 1188573 50 2188596 47 32188636 54 2188679 47 1188680 44 10188686 51 12188720 51 34188730 51 18188732 47 57188742 47 37188749 45 6189823 38 9189823 40 9191322 30 18191331 17 6191450 16 19192194 5 22192273 54 33195775 38 19195775 40 19197455 47 20197456 47 21197457 47 22197458 47 23197523 47 19197787 47 55197868 55 36197870 52 3200027 14 11200048 14 12200084 14 13200084 15 8

PartNo.

PageNo.

Ref. No.

200090 14 14200090 15 9200096 28 11200097 14 15200097 28 12201006 5 23201032 8 14201034 8 15201035 8 16201060 42 17201063 42 18201064 42 19201065 42 20201089 29 24201100 29 25201100 34 1201157 38 10201157 40 10201161 38 11201161 40 11201163 38 12201163 40 12201165 42 21201173 18 7201175 60 8201178 16 20201179 61 13201181 31 21201190 38 15201190 40 15201191 38 16201191 40 16201212 18 8201215 5 24201217 12 11201219 12 12201220 38 17201220 40 17201223 18 9201227 18 10

PartNo.

PageNo.

Ref. No.



201228 18 11201232 38 18201232 40 18201234 9 1201235 10 1201258 14 26201258 15 19201279 30 19201397 37 11201473 37 12201474 37 13201476 37 14201481 61 14201522 38 22201522 40 22201535 38 21201535 40 21202572 33 1202575 33 4202576 33 5202577 33 8202578 33 11202579 33 15202584 25 30202585 26 0202590 25 5202591 24 3202592 25 20202592 25 21202593 24 1202594 25 39202595 24 1202596 25 26202597 25 12202598 26 3202599 26 9202600 25 38202601 25 7202602 25 32202605 25 29

PartNo.

PageNo.

Ref. No.

202606 25 24202607 25 18202608 25 19202609 25 19*202610 25 25202611 25 23202612 25 1202613 25 2202614 24 9202615 24 8202617 24 7202618 25 27202619 25 41202620 25 13202621 25 16202622 26 8202623 24 5202625 25 8202626 25 9202627 25 40202628 25 33202629 25 15202630 26 1202631 25 3202632 26 4202633 24 6202634 26 7202635 25 17202636 25 11202637 25 14202638 22 4202638 26 6202639 25 22202640 22 6202640 26 5202641 24 2202642 26 10202643 25 6202668 31 31202678 9 22

PartNo.

PageNo.

Ref. No.

202678 10 22203072 43 1203073 43 5203074 43 6203075 43 8203076 43 12203077 43 23203078 43 26203079 43 27203080 43 28203081 43 31203082 43 34203083 44 1203084 44 2203085 44 3203086 44 4203087 44 5203088 44 6203089 44 8203090 44 9203091 44 11203092 44 13203093 44 14203094 44 16203095 44 18203096 44 19203097 44 38203098 44 39203099 45 2203100 45 7203101 45 8203102 47 3203103 47 5203104 47 6203105 47 14203106 47 16203107 47 17203108 47 18203114 47 25203115 47 26

PartNo.

PageNo.

Ref. No.



203116 47 29203117 47 31203118 47 39203119 47 40203120 47 41203120 47 42203121 47 43203122 47 46203123 47 50203124 47 51203125 47 52203127 47 58203128 47 59203129 47 60203130 48 1203131 48 2203132 48 3203133 48 4203134 49 2203135 49 3203136 49 10203137 49 11203138 49 16203139 49 17203140 49 20203141 50 1203142 50 6203144 50 12203145 50 15203146 50 17203147 50 21203148 50 22203149 50 23203150 50 27203151 50 28203152 50 30203153 50 31203154 50 33203155 50 37203156 50 39

PartNo.

PageNo.

Ref. No.

203157 52 2203160 52 8203161 52 9203162 52 13203163 51 1203164 51 3203165 51 4203166 51 9203167 51 11203168 51 13203169 51 17203170 51 19203171 51 20203172 51 23203173 57 1203174 57 90203175 57 91203176 59 2203178 59 4203179 59 5203186 59 22203191 59 33203192 59 52203200 59 124203206 56 1203210 56 20203211 56 24203212 56 28203213 56 33203214 56 39203215 56 40203216 56 44203217 56 51203222 55 11203223 55 14203224 55 16203225 55 24203226 55 27203227 55 28203230 53 2

PartNo.

PageNo.

Ref. No.

203231 54 1203232 54 32203233 50 8203812 33 19203813 33 20203814 33 21203815 33 22203816 33 23203817 33 2203818 33 3270000 18 12270016 18 13270050 5 61270057 5 25270086 38 20270086 40 20270104 61 15270105 61 16270106 20 8270107 5 26270114 18 14270116 14 27270119 5 27270126 6 1270127 6 2270128 6 3270129 6 4270140 5 28270168 20 9270186 16 21270192 16 22270208 31 22270213 31 23270236 31 24270236 32 20270388 5 29270394 30 20270423 36 2270424 36 3270425 36 4

PartNo.

PageNo.

Ref. No.



270426 36 5270427 36 6270429 36 8270430 36 19270460 34 5270460 35 6270466 20 10270479 35 4270481 35 20270484 35 9270487 35 5270488 34 2270489 34 3270491 34 4270492 34 19270496 9 2270497 9 3270498 9 4270498 10 4270499 9 5270499 10 5270500 9 6270500 10 6270501 9 7270501 10 7270503 9 9270503 10 9270504 9 10270504 10 10270505 9 11270506 9 12270507 9 13270508 9 14270509 9 15270510 9 16270510 10 16270511 9 17270512 9 18270513 9 19270513 10 19

PartNo.

PageNo.

Ref. No.

270521 9 27270521 10 27270522 9 28270522 10 28270523 9 29270523 10 29270524 9 30270524 10 30270525 9 31270525 11 31270526 9 32270526 11 32270527 9 33270527 11 33270528 9 34270528 11 34270529 9 35270530 9 36270530 11 36270531 9 37270532 9 38270536 6 5270549 6 6270550 6 7270551 38270551 40270552 6 8270553 6 9270584 9 21270584 10 21270590 6 10270593 6 11270671 31 30270688 38 13270688 40 13270690 38 14270690 40 14270707 10 3270708 10 11270709 10 12

PartNo.

PageNo.

Ref. No.

270710 10 13270711 10 14270712 10 15270713 10 17270714 10 18270715 9 20270715 10 20270716 11 35270717 11 37270718 11 38270719 11 39270720 11 40270721 11 41270722 11 42270723 11 43270724 11 44270725 11 45270726 11 46270727 11 47270728 11 48270729 11 49270731 10 2270732 5 30270748 33 18270755 8 19270768 7 2270827 31 28270828 31 29270836 7 1270858 9 40270859 18 15270869 20 11270870 20 12270871 20 13270894 20 14270896 3 1270897 3 2270898 3 3270899 3 4270900 2 2

PartNo.

PageNo.

Ref. No.



270900 3 5270901 3 6270902 3 7270924 14 24270949 44 31270966 52 6270970 51 25270973 59 80271029 5 31271043 60 9271052 60 7271083 29 26271084 29 27271096 5 32271098 5 33271120 15 10271135 9 24271135 10 24271136 9 23271136 10 23271158 29 28271237 16 23271265 17 5271279 17 2271281 17 7271282 32 1271287 32 3271391 32 15271396 18 16271997 5 34272020 5 62272037 5 63272102 29 30272103 29 31540061 22 2570021 5 37613021 15 11613021 37 19613052 14 16613052 15 12

PartNo.

PageNo.

Ref. No.

613052 28 13613052 34 7613052 35 8613052 36 7650448 5 38650488 16 26650495 31 25650546 20 15650551 20 16650702 14 22650810 5 39651065 5 40651066 5 41651239 37 20651419 5 42651419 14 17651419 15 13651421 8 17651421 18 17651424 8 5651448 14 18651448 18 18651448 28 14651448 29 33651448 37 21651449 8 6651449 20 17651450 29 34651456 20 18651458 7 4651458 15 14651521 20 19651521 30 21651662 16 27651683 8 18651690 5 43651690 12 13651690 16 28651691 14 19651693 20 20

PartNo.

PageNo.

Ref. No.

651694 5 44651694 12 14651694 16 29651694 42 22651695 5 45651695 12 15651695 16 30651695 18 19651695 20 21651695 60 11651695 61 18651696 42 23651698 61 19651699 12 16651700 20 22651700 42 24651702 8 7651702 23 3651704 16 31651705 5 46651705 16 32651705 20 23651705 42 25651706 5 47651706 12 17651706 16 33651706 20 24651706 29 35651706 31 26651706 32 21651706 42 26651706 61 20651707 9 41651707 18 20651707 61 21651708 5 48651708 8 24651708 42 27651709 5 49651709 8 22

PartNo.

PageNo.

Ref. No.



651709 23 4651711 18 21651711 60 12651713 29 36651714 16 34651715 29 37651716 5 50651720 16 35651721 16 36651722 61 22651724 12 18651727 32 22651732 32 23651748 5 51651748 8 23651750 5 52651750 8 20654004 15 15654004 20 25654006 5 53654009 20 26654012 8 8654012 14 20654014 5 54656002 5 55656003 5 56656006 30 22656007 29 38656015 37 22656047 12 19656047 16 37656048 5 57656048 16 2656105 7 3656105 15 17656117 14 21656117 28 15656117 37 23656124 31 27656143 5 58

PartNo.

PageNo.

Ref. No.

656158 18 22656185 28 16

991100700124 22 2991400000615 22 3991400000712 22 3991400361000 22 1991400362000 22 1991400363000 22 1991427105158 22 2991427105158 22 2991427850154 22 2991427850154 22 2992400000815 22 3992400361000 22 1992400362000 22 1992400363000 22 1992408251650 22 3

210-32084 49 19310-32678 37 15400-30803 37 16400-32252 37 17420-18160 60 10420-35602 16 24420-35785 60 14420-36075 2 4420-36075 60 16420-36076 2 3420-36076 60 15420-36140 13 4420-36141 13 3420-36292 13 1425-34681 44 20425-34683 51 27425-34684 52 12425-34707 51 29425-34721 43 7425-34723 43 4425-34725 43 13425-34727 51 14425-34729 51 15

PartNo.

PageNo.

Ref. No.

425-34733 44 40425-34733 47 2425-34733 55 13425-34740 44 29425-34740 47 38425-34745 44 30425-34745 47 56425-34746 51 24425-34746 54 31425-34750 52 15425-34750 52 17425-34756 45 4425-34761 44 27425-34763 44 32425-34765 45 12425-34766 51 16425-34783 47 24425-34791 47 34425-34825 52 1425-34827 52 4425-34838 45 13425-34843 51 22425-34902 49 18425-34915 55 15425-34916 55 17425-34916 56 52425-34928 56 42425-34933 56 32425-34961 59 62425-34998 44 23425-34998 44 24425-35149 43 9425-35164 44 22425-35164 44 33425-35165 51 21425-35166 44 25425-35179 45 5425-35182 45 3425-35195 47 4425-35202 47 30

PartNo.

PageNo.

Ref. No.



425-35203 47 35425-35204 47 36425-35220 49 1425-35222 50 5425-35238 50 13425-35239 50 14425-35315 56 43425-35323 55 25425-35324 55 26425-35329 55 12425-35360 59 70425-35452 56 15425-35495 45 9425-35657 51 10425-35661 44 17

PartNo.

PageNo.

Ref. No.

425-35673 44 26425-35673 52 11425-35705 49 14425-35705 52 10425-35712 50 11425-35772 53 1425-35925 59 136425-35949 45 11425-35959 55 19425-35959 56 50425-36152 51 36425-36187 49 15425-36233 51 30425-36233 61 17425-36235 51 35

PartNo.

PageNo.

Ref. No.

425-36249 48 5425-36260 44 7L500225 17 8L500668 34 6L50607 29 32L61709 14 10L69755 5 59L69756 5 60L70244 17 1L70245 17 3L70246 17 4L72019 42 28L97456 35 3L99932 60 13L99933 60 17

PartNo.

PageNo.

Ref. No.



HP HOSE / O-RING COMPATIBILITY

HP Hose Part Number

CompatibleO-Ring Part

Number176757 270540

176758 270540

176759 270540

176760 270542

176761 270538

176762 270540

176764 270538

176765 270542

176766 270541

176767 270541

176768 270541

176740 270538

176741 270538

176742 270538

176743 270540

176744 270540

176745 270538

176746 270538

176749 270538

176750 270538

176751 270540

176753 270540

176754 270538

176755 270538

176760 270540

176762 270542

176763 270538

176847 270541

176848 270541

176849 270541

201081 270538

201082 270540

201083 270540

201084 270539

201085 270539

201086 270539

201087 270539

201088 270539

HP Hose Part Number


Number201089 270540

201090 270540

201091 270539

201092 201092

201094 270542

201095 270538

201096 270542

201119 270540

201120 270542

201122 270541

201123 270538

201124 270538

201125 270538

201126 270538

201128 201128

201129 270537

201130 270537

HP Hose Part Number


Number



FITTINGS WITH O-RING/SEAL RING COMPATIBILITY

FittingPart Number

CompatibleSeal Ring

Part Number


Number176353 270564 --

176354 270565 --

176355 270564 --

176356 270565 --

176357 270569 --

176358 270564 --

176359 270565 --

176362 -- 270545

176364 -- 270538

176365 -- 270539

176366 -- 270540

176367 -- 270538

176370 270565 --

176371 -- 270541

176375 270567 --

176376 270566 --

176508 -- 270537

176509 270567 --

176510 270565 --

176511 270563 --

176512 270566 --

176513 270564 --

176523 -- 270537

176524 -- 270540

176525 -- 270541

176526 -- 270539

176527 -- 270540

176528 270562 --

176529 270568 --

176530 270563 --

176531 270566 --

176532 270566 --

176541 -- 270541

176542 -- 270541

176778 -- 270540

176779 -- 270538

176800 270567 --

176883 270563 --

176884 270565 --

176885 270567 --

201061 270562

201236 -- 270542

201251 -- 270544

201279 -- 270542

270069 -- 270542

270075 -- 270544

270208 -- 270537

270227 -- 270539

270236 -- 270538

FittingPart Number

CompatibleSeal Ring

Part Number


Number

Abbrev. DescriptionA, AJ Adjustable

BJ Banjo

BK Bulkhead

BR Branch

FBSPP Female British Std. Parallel Pipe End

F24C Female 24° Cone Tube End

HPM Hollow Hex Plug Metric

M24C Male 24° Cone Tube End

MBSPP Male British Std. Parallel Pipe End

MMPT Male Metric Port Thread End

MORB Male SAE O-ring Boss End

90M 90° Metric

RD Reducer

RN Run

STM Straight Metric

SV Swivel

TEM Tee Metric

WSM Weld Spud Metric

Abbrev. Description

ABBREVIATIONS AND DESCRIPTIONS FOR FITTINGS



NOTES

918256/AP0708 Printed in U.S.A

TORQUE SPECIFICATIONSNote: Use these torque values when tightening hardware (excluding: locknuts and self-tapping, thread forming and sheetmetal screws) unless specified otherwise.

Hydraulic fittings with various seals (light application). All torque values are in lb.-ft. (Nm) unless marked otherwise.

ThreadStraight pipe fitting with thread and screwed plug (GE) Non-return valve

with elastic sealIdentification aid outside ØSealing washer Elastic seal O-ring

M10X1.0 7 (9) 13 (18) 11 (15) 13 (18) 0.4 in. (10 mm)M12X1.5 15 (20) 18 (25) 18 (25) 18 (25) 0.5 in. (12 mm)M14X1.5 26 (35) 33 (45) 26 (35) 26 (35) 0.6 in. (14 mm)M16X1.5 33 (45) 41 (55) 30 (40) 37 (50) 0.6 in. (16 mm)M18X1.5 41 (55) 52 (70) 33 (45) 52 (70) 0.7 in. (18 mm)M22X1.5 48 (65) 92 (125) 44 (60) 92 (125) 0.9 in. (22 mm)M27X2.0 66 (90) 133 (180) 74 (100) 107 (145) 1.0 in. (27 mm)M33X2.0 111 (150) 229 (310) 118 (160) 155 (210) 1.3 in. (33 mm)M42X2.0 177 (240) 332 (450) 155 (210) 266 (360) 1.7 in. (42 mm)M48X2.0 214 (290) 398 (540) 192 (260) 398 (540) 1.9 in. (48 mm)G1/8A 7 (9) 13 (18) 11 (15) 13 (18) 0.4 in. (9.73 mm)G1/4A 26 (35) 26 (35) 22 (30) 26 (35) 0.5 in. (13.16 mm)G3/8A 33 (45) 52 (70) 33 (45) 37 (50) 0.7 in. (16.66 mm)G1/2A 48 (65) 66 (90) 41 (55) 48 (65) 0.8 in. (20.96 mm)G3/4A 66 (90) 133 (180) 74 (100) 103 (140) 1.0 in. (26.44 mm)G1A 111 (150) 229 (310) 118 (160) 140 (190) 1.3 in. (33.25 mm)G1 1/4A 177 (240) 332 (450) 155 (210) 266 (360) 1.7 in. (41.91 mm)G1 1/2A 214 (290) 398 (540) 192 (260) 398 (540) 1.9 in. (47.80 mm)

Printed in U.S.A 918256/AP0708

Hydraulic fittings with various seals (heavy application). All torque values are in lb.-ft. (Nm) unless marked otherwise.

ThreadStraight pipe fitting with thread and screwed plug (GE) Non-return valve

with elastic sealIdentification aid outside ØSealing washer Elastic seal O-ring

M12X1.5 15 (20) 26 (35) 26 (35) 26 (35) 0.5 in. (12 mm)M14X1.5 26 (35) 41 (55) 33 (45) 33 (45) 0.6 in. (14 mm)M16X1.5 33 (45) 52 (70) 41 (55) 41 (55) 0.6 in. (16 mm)M18X1.5 41 (55) 66 (90) 52 (70) 52 (70) 0.7 in. (18 mm)M20X1.5 41 (55) 92 (125) 59 (80) 74 (100) 0.8 in. (20 mm)M22X1.5 48 (65) 100 (135) 74 (100) 92 (125) 0.9 in. (22 mm)M27X2.0 66 (90) 133 (180) 125 (170) 100 (135) 1.0 in. (27 mm)M33X2.0 111 (150) 229 (310) 229 (310) 155 (210) 1.3 in. (33 mm)M42X2.0 177 (240) 332 (450) 243 (330) 266 (360) 1.7 in. (42 mm)M48X2.0 214 (290) 398 (540) 310 (420) 398 (540) 1.9 in. (48 mm)G1/8A 26 (35) 41 (55) 33 (45) 33 (45) 0.5 in. (13.16 mm)G1/4A 33 (45) 59 (80) 44 (60) 44 (60) 0.7 in. (16.66 mm)G3/8A 48 (65) 85 (115) 55 (75) 74 (100) 0.8 in. (20.96 mm)G1/2A 66 (90) 133 (180) 125 (170) 107 (145) 1.0 in. (26.44 mm)G3/4A 111 (150) 229 (310) 229 (310) 192 (260) 1.3 in. (33.25 mm)G1A 177 (240) 332 (450) 243 (330) 266 (360) 1.7 in. (41.91 mm)G1 1/4A 214 (290) 398 (540) 310 (420) 398 (540) 1.9 in. (47.80 mm)

918256/AP0708 Printed in U.S.A

With coarse-pitch thread. All torque values are in lb.-ft. (Nm) unless marked otherwise.

ThreadThreads according to DIN 912, DIN 931, DIN 933, etc. Threads according to DIN 7984

8.8 10.9 12.9 8.8 10.9M5 4.1 (5.5) 6 (8) 7 (10) 4 (5) 5 (7)M6 7 (10) 10 (14) 13 (17) 6.3 (8.5) 9 (12)M8 18 (25) 26 (35) 31 (42) 15 (20) 22 (30)M10 33 (45) 48 (65) 59 (80) 30 (40) 44 (59)M12 64 (87) 81 (110) 108 (147) 51 (69) 74 (100)M14 100 (135) 133 (180) 170 (230) 81 (110) 118 (160)M16 155 (210) 203 (275) 258 (350) 125 (170) 184 (250)M18 207 (280) 302 (410) 354 (480) 181 (245) 254 (345)M20 302 (410) 420 (570) 509 (690) 251 (340) 361 (490)M22 406 (550) 575 (780) 686 (930) 339 (460) 487 (660)M24 524 (710) 738 (1000) 878 (1190) 435 (590) 620 (840)M27 767 (1040) 1092 (1480) 1305 (1770) 642 (870) 922 (1250)M30 1047 (1420) 1482 (2010) 1770 (2400) 885 (1200) 1254 (1700)

With fine-pitch thread. All torque values are in lb.-ft. (Nm) unless marked otherwise.

ThreadThreads according to DIN 912, DIN 931, DIN 933, etc. Threads according to DIN 7984

8.8 10.9 12.9 8.8 10.9M8X1.0 18 (25) 27 (37) 32 (43) 16 (22) 24 (32)M10X1.0 37 (50) 55 (75) 65 (88) 32 (43) 48 (65)M10X1.25 36 (49) 52 (71) 61 (83) 31 (42) 46 (62)M12X1.25 64 (87) 96 (130) 111 (150) 55 (75) 81 (110)M12X1.5 61 (83) 92 (125) 107 (145) 53 (72) 77 (105)M14X1.5 100 (135) 148 (200) 173 (235) 89 (120) 129 (175)M16X1.5 155 (210) 229 (310) 266 (360) 133 (180) 195 (265)M18X1.5 232 (315) 332 (450) 391 (530) 199 (270) 284 (385)M20X1.5 325 (440) 465 (630) 538 (730) 277 (375) 391 (530)M22X1.5 435 (590) 620 (840) 723 (980) 369 (500) 524 (710)M24X2.0 546 (740) 789 (1070) 922 (1250) 465 (630) 664 (900)M27X2.0 811 (1100) 1143 (1550) 1328 (1800) 679 (920) 959 (1300)M30X2.0 1106 (1500) 1586 (2150) 1844 (2500) 959 (1300) 1364 (1850)

al 140 - stenderup.eustenderup.eu/wp-content/uploads/2015/06/al140-før-sn-11257.pdf · 11 176544...

Documents