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PR5 PARTS CATALOGUE 250 Enduring Experience February 2011 - 2 nd Edition

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Page 1: AJP Motos - PR5 Parts List - 250

PR5 PARTS CATALOGUE 250

Enduring Experience

February 2011 - 2nd Edition

Page 2: AJP Motos - PR5 Parts List - 250

Preface Whenever you need to replace AJP motorcycles parts, always use AJP original parts to insure your safety and keep motorcycle performance. Catalogue consultation instructions

4. Dimensions

Dimensions of the parts in this catalogue are in millimetres, except when specified otherwise.

5. Abbreviations

Abbreviations used in this catalogue are:

• EN – ENDURO version • SM – SUPERMOTO version • RH – Right hand • LH – Left hand • assy - assembly • Z – nr of teeth

6. Standard parts

The standard parts that are used such as bolts

and screws, nuts, washers and circlips are identified by theirs DIN norm, followed by their dimensions, p.e.:

• Screw DIN 912 M6 x 35, means that the screw corresponds to the DIN 912 norm and its dimensions are M6 x 35 mm.

1. Notice concerning modifications

When AJP/MOTOS decides to introduce a modification, it will be send a notification concerning the modification, without be necessary to proceed to a previous warning or other obligation.

2. Serial number This catalogue is applicable from the serial number:

• TX9PR50**00060001

3. Notes

The drawings that are presented are only for support a quick identification of the parts, they cannot be used to parts assembling.

Page 3: AJP Motos - PR5 Parts List - 250

AJP PR5 PARTS CATALOGUE 2nd

EDITION – FEBRUARY 2011

PAGE i

PL01EN – CYLINDER HEAD COVER

PL02EN – MIXING AIR ASSEMBLY

PL03EN – MIXING AIR ASSEMBLY

PL04EN – CYLINDER HEAD

PL05EN - CYLINDER

PL06EN – LEFT CRANKCASE COVER

PL07EN – IGNITION ASSEMBLY

PL08EN – LEFT CRANKCASE

PL09EN – RIGHT CRANKCASE

PL10EN – CRANKCASE SHAFT /

BALANCESHAFT

Page 4: AJP Motos - PR5 Parts List - 250

AJP PR5 PARTS CATALOGUE 2nd

EDITION – FEBRUARY 2011

PAGE ii

PL11EN – GEARING ASSEMBLY

PL12EN – GEARING ASSEMBLY

PL13EN – CLUTCH ASSEMBLY

PL14EN – LUBRICATE ASSEMBLY

PL15EN - LUBRICATE ASSEMBLY

PL16EN – RIGHT CRANKCASE COVER

PL17EN – START MOTOR

PL18EN – OIL COOLER

PL19EN – AIR FILTER

PL20EN – INJECTION SYSTEM

Page 5: AJP Motos - PR5 Parts List - 250

AJP PR5 PARTS CATALOGUE 2nd

EDITION – FEBRUARY 2011

PAGE iii

PL21EN – FUEL TANK

PL22EN - MUFFLER

PL23EN - FRAME

PL24EN – STAND / FOOTPEG

PL25EN – REAR SWING ARM

PL26EN – REAR CUSHION LEVER

PL27EN – REAR SHOCK ABSORBER

PL28EN – FRONT SUSPENSION

PL29EN – FRONT WHEEL

PL30EN – REAR WHEEL

Page 6: AJP Motos - PR5 Parts List - 250

AJP PR5 PARTS CATALOGUE 2nd

EDITION – FEBRUARY 2011

PAGE iv

PL31EN – FRONT MASTER CYLINDER

PL32EN – REAR BRAKE

PL33EN – REAR BRAKE PEDAL

PL34EN - HANDLEBAR

PL35EN – MAIN CONTROLS

PL36EN - COCKPIT

PL37EN – ELECTRICAL SYSTEM

PL38EN – WIRING HARNESS

PL39EN - BATTERY

PL40EN – TURN SIGNAL

Page 7: AJP Motos - PR5 Parts List - 250

AJP PR5 PARTS CATALOGUE 2nd

EDITION – FEBRUARY 2011

PAGE v

PL41EN – FRONT PLASTICS

PLL42EN – REAR FENDER

PL43EN – FRAME COVER

PL44EN - SEAT

Page 8: AJP Motos - PR5 Parts List - 250

PARTS LIST Ref: PL01EN

Model: PR5

CYLINDER HEAD COVER Date: February 2011

Edition: 2nd

ITEM PART NUMBER DESCRIPTION Qt. 1 127301000100 FLANGE BOLT M6X40 6 2 127301000110 O-RING 36X3.2 4 3 127301000120 VALVE NUT CAP 3 4 127301050000 CYLINDER COVER LID 1 5 127301000140 FLANGE BOLT M6X35 5 6 127301000150 FLANGE BOLT M6X75 1 7 127301000160 FLANGE BOLT M6X25 1 8 127301050020 DOWN PIN 1 9 00MTS01A0065 “OIL” VALVE CAP 1

10 11007-I006-0000 CYLINDER HEAD BOLT WASHER (8X18X2)

2

11 00MTS01A0083 CYLINDER HEAD BREATHER PIPE

(10x5x300) 1

12 00MTS01A0082 ENGINE BREATHER PIPE 1 13 00DES01A0019 BREATHER FILTER CLAMP 10mm 1 14 00MTS01A0014 FILTER CLAMP 1

Page 9: AJP Motos - PR5 Parts List - 250

PARTS LIST Ref: PL02EN

Model: PR5

MIXING AIR ASSEMBLY Date: February 2011

Edition: 2nd

ITEM PART NUMBER DESCRIPTION Qt. 1 127301010000 TENSIONER PLATE 1 2 127304020000 TENSIONER COMPLEX 1 3 127304030000 TIMING CHAIN 1 4 127304000010 BEARING FIXING PLATE 1 5 127304000020 LONGER BOLT M6X13 1 6 127304000030 TIMING CHAIN WHEEL 1 9 127304000060 INLET VALVE 2 10 127304000070 VALVE SPRING LOWER BASE (17.2X24X1) 4 11 127304000080 EXTERIOR VALVE SPRING (24X43X17) 4 12 127304000090 INTERIOR VALVE SPRING (16.5X42.5X12) 4 13 127304000100 LOCK TIGHT NUT (M8) 1

14 127304000110 EXHAUST CLEARANCE ADJUSTING BOLT(M8X0.75) 1

15 127304000120 WASHER AUXILIAR ROCKET (8.3X13X1) 4 16 127304000130 AUXILIAR INLET DOOR ROCKER (IN) 2 17 127304000140 COPPER WASHER (12.3X18.6X2) 4 18 127304000150 INLET DOOR ROCKER SHAFT 2 19 127304040000 GUIDE PLATE ASSEMBLY 1 20 127304000160 FLANGE BOLT M6X80 2 21 127304000170 EXHAUST VALVE 2

Page 10: AJP Motos - PR5 Parts List - 250

PARTS LIST Ref: PL03EN

Model: PR5

MIXING AIR ASSEMBLY Date: February 2011

Edition: 2nd

ITEM PART NUMBER DESCRIPTION Qt. 22 127304050000 VALVE SHANK OIL SEAL 4 23 127304000180 FLANGE BOLT M6X90 2 24 127304000190 VALVE SPRING BASE 4 25 127304000200 VALVE LOCK CLAMP 8 26 127304000210 INLET CLEARANCE ADJUSTING BOLT 1 27 127304000220 LOCK TIGHT NUT 1 28 127304000230 ROCKER SHAFT 2 29 127304000240 COPPER WASHER 14 2 30 127304000250 LEFT EXHAUST AUXILIARY ROCKER 1 31 127304000260 LEFT INLET DOOR ROCKER (A) 1 32 127304000270 RIGHT INLET DOOR ROCKER (B) 1 33 127304000280 RIGHT EXHAUST AUXILIARY ROCKER (B) 1 34 127304000290 RIGHT EXHAUST DOOR ROCKER (D) 1 35 127304000300 LEFT EXHAUST DOOR ROCKER 1 36 127304060000 CAMSHAFT 1 37 127304000310 INNER HEXAGON BOLT M7X9 2 38 127304000320 DRIVEN TIMING CHAIN 1 39 127304070000 BEARING 6003RS 2 40 127304000330 FIXING PIN 2 41 127304000340 EXHAUST DOOR ROCKER SHAFT 2 42 127304000350 VALVE SPRING DOWN BASE (INLET) 4 43 1273301101 LEFT INLET DOOR ROCKER ASSY 1 + 1 44 1273300701 LEFT EXHAUST DOOR ROCKER ASSY 1 45 1273301001 RIGHT INLET DOOR ROCKER ASSY 1 46 1273300801 RIGHT EXHAUST DOOR ROCKER ASSY 1 47 00MTS01A0076 RACING CAMSHAFT 1

Page 11: AJP Motos - PR5 Parts List - 250

PARTS LIST Ref: PL04EN

Model: PR5

CYLINDER HEAD Date: February 2011

Edition: 2nd

ITEM PART NUMBER DESCRIPTION Qt. 1 127301030000 CYLINDER HEAD 1 4 127301000170 DUAL-HEAD STUD M6X35 4 5 127301000050 GASKET (10X21X2) 4 6 127301000080 FIXING PIN 8X14 2 7 127301000090 COWL HOOD GASKET 1 8 127301000060 BOLT M10X1.25X80 3 9 127301000070 BOLT M10X1.25X100 1

Page 12: AJP Motos - PR5 Parts List - 250

PARTS LIST Ref: PL05EN

Model: PR5

CYLINDER Date: February 2011

Edition: 2nd

ITEM PART NUMBER DESCRIPTION Qt. 1 127301000010 CYLINDER GASKET 1 2 127301000130 FLANGE BOLT M6X22 2 3 127301000030 BOLT M10X1.25X88 4 4 127301000040 FIXING PIN 12X20 4 5 127301010000 CYLINDER BODY COMPONENTS 1 6 127301000050 GASKET (10X21X2) 4 7 127301020000 CYLINDER HEAD GASKET 1 8 00MTS07A0078 HOLE COVER

Page 13: AJP Motos - PR5 Parts List - 250

PARTS LIST Ref: PL06EN

Model: PR5

LEFT CRANKCASE COVER Date: February 2011

Edition: 2nd

ITEM PART NUMBER DESCRIPTION Qt. 1 127302040010 LEFT CRANKCASE COVER 1 2 127302000020 FLANGE BOLT M6X65 7 3 127302000070 FLANGE BOLT M6X32 2 4 127302060000 STATOR WIRE GUARD 1 5 127302050000 GEAR COVER 1 6 127301000160 FLANGE BOLT M6X25 1 7 127302040030 O-RING 26X2.5 1 8 127302040050 O-RING 13.5X2.5 1 9 127302040020 NUT CAP (14mm) 1 10 127304040040 NUT CAP (27mm) 1

Page 14: AJP Motos - PR5 Parts List - 250

PARTS LIST Ref: PL07EN

Model: PR5

IGNITION ASSEMBLY Date: February 2011

Edition: 2nd

ITEM PART NUMBER DESCRIPTION Qt. 2 00MTS01A0070 STATOR COMPONENTS 1 3 00MTS01A0071 ROTOR COMPONENTS 1 4 127310010010 GASKET 26,2X38X1 2 6 127310013010 BEARING BLOCK OF START CLUTCH 1

7 127310013500 WEDGE TYPED SINGLE-DIRECTION

THRUST BEARINGS 1

8 127310013600 WELDS OF DRIVER STARTING GEAR 1 9 127310013610 DRIVER STARTING GEAR 1 11 127310014000 NEEDLE BEARING26X31X23.5 1 12 127310010020 INNER HEXAGON BOLT M6X16 6 13 127310000010 INNER HEXAGON BOLT M5X14 3 14 127310000020 WIRE BLOCK 1 15 127310000030 CABLE CLAMP OF TOGGLE SWITCH 1 16 127310000040 INNER HEXAGON BOLT M6X30 3 17 127310020000 TOUCH-AND-GOCOIL PRESS 1 18 127310030000 SPARK PLUG NHSP LD 9RTCF 1 00ELS01A0046 SPARK PLUG NGK CR8 EH-9 1

Page 15: AJP Motos - PR5 Parts List - 250

PARTS LIST Ref: PL08EN

Model: PR5

LEFT CRANKCASE Date: February 2011

Edition: 2nd

ITEM PART NUMBER DESCRIPTION Qt. 1 127302031000 LEFT CRANKCASE 1 2 127302013000 BEARING HK1210V7 1 3 127302035000 BEARING 62/22RS 1 4 127302034000 BEARING 6202 Z 1 5 127302030040 VENTILATION TUBE 1 6 127302022000 BEARING 6301 1 7 127302032000 BEARING HK1010 1 13 127302036000 OIL SEAL 21X32X5 1 14 127302030030 BLOCK RING 37mm 1 15 127302033000 OIL SEAL 14X28X7 1

16 127305000080 RETAINING BOLT FOR GEAR SHIFT

ARM 1

17 127305000090 COPPER WASHER 10X18,8X2,2 1 18 127302030010 OIL DRAIN PLUG SCREW M12X1.25X15 1 19 127302030020 COPPER WASHER 12X22X2 1 20 00MTS07A0066 ARM SHAFT ENGINE SPACER 11mm 1 21 127302000050 GASKET OF LEFT FRONT COVER 1 22 127301000080 FIXING PIN 8X14 2 23 127302000090 FLANGE BOLT M6X70 5 24 127302000060 FLANGE BOLT M6X90 2 25 127301000110 FLANGE BOLT M6X35 2 26 127302000080 FLANGE BOLT M6X55 2 27 00MTS01A0081 ENGINE BREATHER PIPE (15,5x9,5x500) 1 28 00MTS01A0015 BREATHER PIPE CLAMP (14mm) 1

Page 16: AJP Motos - PR5 Parts List - 250

PARTS LIST Ref: PL09EN

Model: PR5

RIGHT CRANKCASE Date: February 2011

Edition: 2nd

ITEM PART NUMBER DESCRIPTION Qt. 1 127302025000 BEARING TM8203JR2/42C3 (6303) 1 2 127302024000 BEARING TM8204NX3 (6204N) 1 3 127302021000 RIGHT CRANKCASE 1

4 00MTS07A0067 RIGHT ARM SHAFT ENGINE SPACER

16mm 1

5 127302020010 VENTILATION GUIDE PLATE 1 6 127302020020 FLANGE BOLT M6X12 1 7 127302022000 BEARING TM8301M3 (6013) 1 8 127302023000 BEARING 63/28 (28X12X18) TM-SC06829 1 9 127302000040 CASE-CLOSING SEALING GASKET 1

Page 17: AJP Motos - PR5 Parts List - 250

PARTS LIST Ref: PL10EN

Model: PR5

CRANKCASE SHAFT -BALANCESHAFT

Date: February 2011

Edition: 2nd

ITEM PART NUMBER DESCRIPTION Qt. 1 127303000010 PISTON 1 2 127303000020 FIRST PISTON RING 1 3 127303000030 SECOND PISTON RING 1 4 127303010000 OIL RING COMBINATION 1 5 127303000040 PISTON PIN CLIP SPRING (17mm) 2 6 127303000050 PISTON PIN (17X55X10) 1 7 127303000060 NUT M18X1 1 8 127303000070 WASHER 1 9 127303000080 CRANKCASE SHAFT GEAR (20T) 1

10 127303020000 CRANKSHFT CONNECTING ROD

ASSEMBLY 1

11 127303030000 BALANCE SHAFT ASSEMBLY 1 12 127303000090 WOODRUFFFKEY 4X17 1 13 127303000100 FLYWHEEL BOLT WASHER (12X26X3) 1 14 127303000110 FLANGE BOLT M12X1.25X45 1 15 127303000000 PISTON RING 1 16 127302023000 CRANKSHAFT BEARING (63/28) 1

Page 18: AJP Motos - PR5 Parts List - 250

PARTS LIST Ref: PL11EN

Model: PR5

GEARING ASSEMBLY Date: February 2011

Edition: 2nd

ITEM PART NUMBER DESCRIPTION Qt. 1 127305000010 OUTPUT CHAIN WHEEL 1 2 127305000020 STOP WASKER 1 3 127305000030 INNER HEXAGON BOLT M6X8 2 4 127305000040 POKE FORK SHAFT 1 5 127305000050 LEFT FORK 1 6 127305000060 MIDDLE FORK 1 7 127305000070 RIGHT FORK 1 10 127305000100 FLANGE BOLT M6X20 2 11 127305000110 STEP BOLT M6X14 1 13 127305000130 TORSION SPRING 1 14 127305000140 GEAR DRUM FIXING CAM 1 15 127305000150 PREVENT LOOSE NUT M16X1 1 16 127305000160 PRINCIPAL AXIS WASHER (16,5X26X2) 1 17 127305000170 PRINCIPAL AXIS WASHER (16,3X30X1) 1 18 127305000180 SPECIAL SHAPED SPLINT PIN 1 19 127305010000 PRINCIPAL AXIS COMPONENTS 1 20 127305010010 PRINCIPAL AXIS (13T) 1 21 127305010020 5th GEAR (26T) 1 22 127305010030 3th-4th GEAR (21/24T) 1 23 127305010040 6th GEAR (27T) 1 24 127305010050 BUSH OF 6th GEAR 1 25 127305010060 2th GEAR (17T) 1 26 127305010070 STOP WASKER (15X25X1) 1 27 127305010080 SPLINE WASKER 20mm 2 28 127305010090 STOP RING 20mm 2 29 127305020000 AUXILIARY SHAFT ASSY 1 30 127305020010 AUXILIARY SHAFT 1 31 127305020020 STOP WASKER (22X29X1) 1

32 127305020030 BUSHING,2-SHIFT GEAR,AUXILIARY SHAFT (22X25X10) 1

33 127305020040 2-SHIFT GEAR,AUXILIARY SHAFT(32T) 1 34 127305020050 6-SHIFT GEAR,AUXILIARY SHAFT(22T) 1 35 127305020060 4-SHIFT GEAR,AUXILIARY SHAFT (26T) 1

Page 19: AJP Motos - PR5 Parts List - 250

PARTS LIST Ref: PL12EN

Model: PR5

GEARING ASSEMBLY Date: February 2011

Edition: 2nd

ITEM PART NUMBER DESCRIPTION Qt. 36 127305020070 3-SHIFT GEAR,AUXILIARY SHAFT (29T) 1

37 127305020080 SPLINE WASKER, 2-SHIFT GEAR,

AUXILIARY SHAFT (22,2X29X1) 1

38 127305020090 5-SHIFT GEAR,AUXILIARY SHAFT(24T) 1 39 127305020100 1-SHIFT GEAR,AUXILIARY SHAFT (36T) 1

40 127305020110 BUSHING,1-SHIFT GEAR,AUXILIARY SHAFT (18X23X9.6) 1

41 127305020120 STOP WASHER (17,1X25X1) 1 43 127305020140 STOP WASHER (18X28X1) 1 44 127305020150 STOP RING 22mm 1

45 127305020160 BUSHING,3-SHIFT GEAR,AUXILIARY SHAFT (22X25X9)

1

46 127305020170 4-SHIFT SPLINE LOCK WASKER 1 47 127305020180 4-SHIFT SPLINE WASHER 1 48 127305030000 GEAR DRUM ASSEMBLY 1 54 127305030030 PIN 3X9.7 1 55 127305040000 NEUTRAL SWITCH ASSY 1 58 127305040010 LEAD RETAINER 1 59 127305040020 COPPER WASHER 11 1 63 00MTS01A0069 GEARING PEDAL 1 64 127305060000 GEARING AXLE ASSY 1 65 127305061000 GEARING AXLE 1 70 127305060010 P WASHER 14mm 2 71 127305060020 HOOK SPRING,GEAR SHIFT 1 72 127305060030 RETURN SPRING,GEAR SHIF 1 73 127305070000 STOPPER ASSY 1 77 127305040030 NEUTRAL SWITCH O-RING 1 78 1273202401 OUTPUT CHAIN WHEEL ASSY 1

Page 20: AJP Motos - PR5 Parts List - 250

PARTS LIST Ref: PL13EN

Model: PR5

CLUTCH ASSEMBLY Date: February 2011

Edition: 2nd

ITEM PART NUMBER DESCRIPTION Qt. 1 127314000000 GEAR – CLUTCH 62T COMPLETE 1 2 127314000020 CLUTCH CONTROL LEVER 1 3 127314010000 CLUTCH PULL ROD ASSEMBLY 1 9 127314020000 CLUTCH ASSY COMPLETE 1 17 127314021070 START TOOTH WHEEL (14T) 1 18 127314021080 BUSH,CLUTCH GEAR 1 19 127314021090 STOP RING 35mm 1 22 127314020010 WASHER 1 23 127314022000 CLUTCH FILTER ASSY. 1 24 127314022010 CLUTCH,PRESSURE DISC 1 25 127314022020 FRICTIONAL PATCH 6 26 127314022030 CLUTCH IRON PATCH 5 27 127314022040 CLUTCH DRIVEN DISC 1 28 127314022050 SPRING OF CLUTCH 19X36,8X13X6 4 29 127314022060 SEPARATED DISC OF CLUTCH 1 30 127301000130 FLANGE BOLT M6x22 4 31 127314023000 BEARING (6903ZZ) 1

Page 21: AJP Motos - PR5 Parts List - 250

PARTS LIST Ref: PL14EN

Model: PR5

LUBRICATE ASSEMBLY Date: February 2011

Edition: 2nd

ITEM PART NUMBER DESCRIPTION Qt. 1 127312000010 FLANGE BOLT M6X16 2 2 127312000020 LID OF OIL FILTER ELEMENT 1 3 127312000030 O-RING56X2.5 1 4 127312000040 FILTER AIR PROOF 1 5 127312010000 OIL FILTER ELEMENT ASSY 1 6 127312000050 SPRING OF OIL FILTER ELEMENT 1 7 127301000080 FIXING PIN 8X14 2 8 127312000060 OIL PUMP WASHER 1 9 127312020000 OIL FIFTER ASSEMBLY 1 10 127312000070 OIL FILTER PLATE 1 11 127312030000 MACHINE OIL PUMP ASSY 1 17 127312030060 THREE-DUPLEX LOCK RING 1

18 127312030070 RUBBER STOPPER OF PRESSURE

VALVE 1

19 127312030080 PISTON OF PRESSURE VALVE 1 20 127312030090 SPRING OF PRESSURE VALVE 1

Page 22: AJP Motos - PR5 Parts List - 250

PARTS LIST Ref: PL15EN

Model: PR5

LUBRICATE ASSEMBLY Date: February 2011

Edition: 2nd

ITEM PART NUMBER DESCRIPTION Qt. 21 127312030100 SPRING SEAT OF PRESSURE VALVE 1 30 127312000080 FLANGE BOLT M6X45 4 31 127312000090 MACHINE OIL PUMP WHEEL (26T) 1 32 127305000100 FLANGE BOLT M6X20 1 33 127312000100 FLANGE BOLT M6X50 1 34 127312000110 HOLLOW STAY BOLT M7X25X1.4 1 35 127312000120 HOLLOW STAY BOLT M8X28X3 1 36 127312000130 COPPER WASHER (8,2X14,2X0,8) 2 37 127312040000 OIL PIPE ASSY 1 38 127312000140 HOLLOW STAY BOLT M7X25X3.2 1 39 127312000150 COPPER WASHER (7,2X14,2X1,2) 4

Page 23: AJP Motos - PR5 Parts List - 250

PARTS LIST Ref: PL16EN

Model: PR5

RIGHT CRANKCASE COVER Date: February 2011

Edition: 2nd

ITEM PART NUMBER DESCRIPTION Qt. 1 127302000010 FLANGE BOLT M6X28 5 2 127301000100 FLANGE BOLT M6X40 3 3 127302000020 FLANGE BOLT M6X65 3 4 127301000130 FLANGE BOLT M6X22 2 5 127302020080 OIL FILTER LID 1 6 127302010010 RIGHT COVER 1 7 127302010050 FIXING PIN 10X14 2 8 127302010040 O-RING 10X2 2 9 127302010070 OIL BOLT M6X12 1 10 127302010060 COPPER WASHER 6 1 11 127302010090 O-RING 1 12 127302011000 OIL SEAL 14X22X5 1 13 127302010020 GASKET 24mm 1 14 127302013000 BEARING HK1210V7 2 15 127302012000 OIL SEAL 12X18X5 1 16 12426-I008-0000 OIL VISOR (ZS 29X7,5) 1 17 127302000030 CLUTCH COVER GASKET 1 18 127301000080 FIXING PIN 8X14 2 19 127314000010 TORSION SPRING (1,4X11X23,5) 1 20 23234I0060000 WASHER 24 X 17X 0.5 1

Page 24: AJP Motos - PR5 Parts List - 250

PARTS LIST Ref: PL17EN

Model: PR5

START MOTOR Date: February 2011

Edition: 2nd

ITEM PART NUMBER DESCRIPTION Qt. 1 127302000010 FLANGE BOLT M6X28 2 2 127311000010 DOUBLE-DUPLEX IDLE GEAR (12/12T) 1 3 127311000020 GASKET 10X20X1 2 4 127310000030 DOUBLE-DUPLEX GEAR 1

5 127310000040 DOUBLE-DUPLEX GEAR SHAFT

(10X35X6) 1

6 127310000050 TWIN-CHAIN GEAR COVER SET 1 7 127310000060 O-RING 70X3 1 8 127310000100 FLANGE BOLT M6X20 3 9 127311010000 START MOTOR 1

Page 25: AJP Motos - PR5 Parts List - 250

PARTS LIST Ref: PL18EN

Model: PR5

OIL COOLER Date: February 2011

Edition: 2nd

ITEM PART NUMBER DESCRIPTION Qt. 1 00MTS01A0044 OIL COOLER 1 2 93301-80821014AJP SEALING WASHER (12,2X19,7X1,5) 6 3 00MTS07A0048 SCREW 1 4 00MTS01A0051 TEMPERATURE SENSOR 1 5 00MTS07A0050 SCREW M12X1.25 1 6 00MTS01A0049 SPACER 1 7 PF0933006020 SCREW DIN933 M6X20 2 8 00MTS01A0046 OIL COOLER LONG TUBE 1 9 00MTS01A0047 OIL COOLER SHORT TUBE 1

Page 26: AJP Motos - PR5 Parts List - 250

PARTS LIST Ref: PL19EN

Model: PR5

AIR FILTER Date: February 2011

Edition: 2nd

ITEM PART NUMBER DESCRIPTION Qt. 1 PF0912006090 SCREW DIN912 M6X90 1 2 AN9021006000 WASHER DIN9021 M6 1 3 00MTS01A0043 AIR FILTER 1 4 00MTS07A0045 AIR FILTER BRACKET 1 5 00MTS01A0039 AIR FILTER BOX 1

Page 27: AJP Motos - PR5 Parts List - 250

PARTS LIST Ref: PL20EN

Model: PR5

INJECTION SYSTEM Date: February 2011

Edition: 2nd

ITEM PART NUMBER DESCRIPTION Qt. 1 00MTC01A0058 INJECTOR 1 2 00MTS01A0040 INTAKE HOSE 1 3 00MTC01A0057 THROTLE BODY 1 4 00MTS07A0041 SPACER 3 5 PF0912006020 SCREW DIN912 M6X20 3 6 AN125A006000 WASHER DIN125A M6 6 7 PC0985006000 NUT DIN985 M6 1 8 PF7380006012 SCREW ISO 7380 M6X12 1 9 00MTS01A0062 O-RING (39X1,5) 1

10 00MTS07A0061 BRACKET 1 11 00MTS01A0038 ECU 1 12 00MTS01A0064 SPACER 2 13 PF0912006050 SCREW DIN912 M6X50 2 14 00DES01A0018 CLAMP 32X50 1 15 00MTS01A0074 O-RING NBR (10X2,5) 1 16 00MTS01A0075 THROTTLE CABLE STOPPER 1 17 00MTS01A0060 INJECTOR COVER CLIP 1 18 00MTS01A0059 INJECTOR O-RING (7x4) 1

Page 28: AJP Motos - PR5 Parts List - 250

PARTS LIST Ref: PL21EN

Model: PR5

FUEL TANK Date: February 2011

Edition: 2nd

ITEM PART NUMBER DESCRIPTION Qt. 1 00DES02A0039 FUEL CAP 1 2 00DES01A0028 FUEL CAP O-RING VITON 45X3 1 3 00DES01A0038 FUEL TANK 1 4 00DES07A0041 FUEL PUMP REAR BRAKET 1 5 00DES07A0042 FUEL PUMP FRONT BRAKET 1 6 00DES01A0040 FUEL PUMP 1 7 00DES01A0043 SEAL WASHER 6 8 PF7380006020 SCREW ISO7380 M6X20 6 9 PF7380006012 SCREW ISO7380 M6X12 1 10 AN127A006000 WASHER DIN127A M6 1 11 00DES01A0044 HOSE PROTECTION PLATE 1 12 00DES01A0045 CLAMP 1 13 00DES01A0008 T CONECTION 1 14 00DES01A0046 CLAMP MINIFEX Nº1 (7-11mm) 2 15 00DES01A0047 INJECTOR HOSE (5X10X80) 1 16 00DES01A0048 FUEL RETURN HOSE (5X10X260) 1 17 00DES01A0049 FUEL FEED HOSE (5X10X240) 1 18 00DES01A0050 INJECTOR CAP 1 19 00DES01A0017 PLASTIC CLAMP 1

Page 29: AJP Motos - PR5 Parts List - 250

PARTS LIST Ref: PL22EN

Model: PR5

MUFFLER Date: February 2011

Edition: 2nd

ITEM PART NUMBER DESCRIPTION Qt. 1 00MTS01A0042 EXHAUST MUFFLER 1 2 00MTS06A0054 EXHAUST PIPE 1 3 00MTS04A0052 EXHAUST PIPE PROTECTION 1 4 PF0933008020 SCREW DIN933 M8X20 1 5 AN127B008000 WASHER DIN127B M8 1 6 PF7380006012 SCREW ISO7380 M6X12 2 7 AN127B006000 WASHER DIN127B M6 2 8 PC0980006000 NUT DIN980 M6 4 9 AN125A006000 WASHER DIN125A M6 4 10 00MTS01A0056 OXYGEN SENSOR 1 11 00MTS06A0053 EXHAUST MUFFLER PIPE 1 12 00MTS01A0055 EXHAUST MUFFLER SPRING 1 13 00MTS01A0072 WASHER 5/16 1 14 00MTS01A0073 EXHAUST PIPE GASKET 2 15 00MTS07A0079 MUFFLER BRACKET 1 16 00MTS01A0080 RIVET 4

Page 30: AJP Motos - PR5 Parts List - 250

PARTS LIST Ref: PL23EN

Model: PR5

FRAME Date: February 2011

Edition: 2nd

ITEM PART NUMBER DESCRIPTION Qt 1 00QUS04A0050 FRAME 1 2 00QUS01A0048 FRAME BEAM RH 1 3 00QUS01A0049 FRAME BEAM LH 1 4 00QUS06A0047 REAR FRAME 1 00QUS06A0056 COMPETITION REAR FRAME 1 5 00QUS04A0051 FRAME REINFORCEMENT 1 6 00QUS03A0052 FRAME COVER 1 7 00QUS07A0057 SPACER 1 8 00QUS07A0053 FRONT ENGINE MOUNT 2 9 PF0933006012 SCREW DIN 933 M6X12 1

10 PF0912010050 SCREW DIN912 M10X50 2 11 PF7380006012 SCREW ISO7380 M6X12 3 12 AN127B008000 WASHER DIN127B M8 1 13 PF7380008025 SCREW ISO7380 M8X25 2 14 PC0985008000 NUT DIN985 M8 2 15 PF0912006020 SCREW DIN912 M6X20 8 16 00QUS07A0055 CLUCTH CABLE BRACKET 1 17 AN127A006000 WASHER DIN127A M6 21 18 PF0912012040 SCREW DIN912 M12X40 2 19 PF6921008025 SCREW DIN6921 M8X25 2 20 PF0933008010 SCREW DIN933 M8X10 2 21 AN127B008000 WASHER DIN127B M8 3 22 PF6921008050 SCREW DIN6921 M8X50 1 23 PF7380006016 SCREW ISO7380 M6X16 3 24 PF6921008045 SCREW DIN6921 M8X45 1 25 PF0933008016 SCREW DIN933 M8X16 4 26 00QUS01A0022 CHAIN ROLLER (40mm) 1

27 00QUS07A0058 BOTTOM LEFT ENGINE POSITIONING SPACER

1

28 PC0985010000 NUT DIN985 M10 2 29 PF0931010130 SCREW DIN931 M10X130 2

30 00QUS07A0054 UPPER RIGHT ENGINE POSITIONING SPACER

2

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PARTS LIST Ref: PL24EN

Model: PR5

STAND / FOOTPEG Date: February 2011

Edition: 2nd

ITEM PART NUMBER DESCRIPTION Qt. 1 00QUS03A0032 FRONT FOOTPEG RH 1 2 00QUS03A0031 FRONT FOOTPEG LH 1 3 00QUS07A0046 FRONT FOOTPEG HOLDER RH 1 4 00QUS07A0045 FRONT FOOTPEG HOLDER LH 1 5 PF0931008045 SCREW DIN931 M8X45 2 6 PC0934008000 NUT DIN934 M8 1 7 00QUS07A0033 FRONT FOOTPEG SPRING 2 8 PC0985008000 NUT DIN985 M8 2 9 PF7991008035 SCREW DIN7991 M8X35 1

10 PF0912006025 SCREW DIN912 M6X25 1 11 PC0985008000 NUT DIN985 M8 1 12 PF7991008040 SCREW DIN7991 M8X40 1 13 PF0912006035 SCREW DIN912 M6X35 1 14 00QUS04A0044 SIDE STAND EN 1

00QUS04A0039 SIDE STAND SM 1 15 PC0985012000 NUT DIN985 M12 1 16 00QUS01A0017 SPRING HOLDER 1 17 00QUS04A0016 STUD 1 18 00QUS01A0013 OUTER SPRING 1 19 00QUS01A0014 INNERSPRING 1 20 PC0985006000 NUT DIN985 M6 1 21 AN0125A08000 WASHER DIN125A M8 1 22 00QUS01A0040 REAR FOOTPEG ASSEMBLY LH 1 23 00QUS01A0018 REAR FOOTPEG ASSEMBLY RH 1 24 AN0125008000 WASHER DIN125 M8 4 25 PF0933008016 SCREW DIN933 M8X16 4

26 00QUC01A0041 COMPLETE REAR FOOTPEG

ASSEMBLY 1

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PARTS LIST Ref: PL25EN

Model: PR5

REAR SWING ARM Date: February 2011

Edition: 2nd

ITEM PART NUMBER DESCRIPTION Qt. 1 00STS02A0084 REAR SWING ARM 1 00STC02A0090 COMPLETE REAR SWING ARM 1 2 00STS01B0007 CHAIN GUIDE 1 3 00PLS01A0049 CHAIN TOUCHE DEFENSE BUFFER 1 4 00STS07A0083 PIVOT SHAFT 1 5 AN125A014000 WASHER DIN125A M14 2 6 00STS01A0086 WASHER 45X20X2,5 2 7 RL00HK2020RS BEARING HK2020RS 6 8 00STS01A0085 SPACER 15X20X55 2 9 PC0934014000 NUT DIN934 M14 1 10 AN9021006000 WASHER DIN9021 M6 2 11 PF7991006012 SCREW DIN7991 M6X12 1 12 00PLS07A0029 WASHER 1 13 PF0933008035 SCREW DIN933 M8X35 2 14 PC0934008000 NUT DIN934 M8 2 15 PF7380006012 SCREW ISO7380 M6X12 1 16 PF0912006040 SCREW DIN912 M6X40 2 17 00STS01A0091 WASHER 35X20X2 2 18 AN125A006000 WASHER DIN125A M6 1

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PARTS LIST Ref: PL26EN

Model: PR5

REAR CUSHION LEVER Date: February 2011

Edition: 2nd

ITEM PART NUMBER DESCRIPTION Qt. 1 00STC01A0080 FRAME LINK ASSEMBLY 1 2 00STS07A0077 REAR ARM LINK 2 3 00STS01A0078 WASHER 41X20X1,5 2 4 RL00HK2020RS BEARING HK2020 RS 4 5 00STS01A0081 SPACER 12X20X57 2 6 00STS01A0079 ROD 1 7 PC0985012000 NUT DIN985 M12 3 8 PF0912012080 SCREW DIN912 M12X80 3 9 00STS01A0088 SPACER 2

10 00STS01A0087 O-RING (22X2) 2 11 00STS01A0089 FRAME LINK 1

Page 34: AJP Motos - PR5 Parts List - 250

PARTS LIST Ref: PL27EN

Model: PR5

REAR SHOCK ABSORBER Date: February 2011

Edition: 2nd

ITEM PART NUMBER DESCRIPTION Qt. 1 00STC01A0074 REAR SHOCK ABSORBER (ZF SACHS) 1 2 PF0912010090 SCREW DIN912 M10X90 1 3 00STS07A0075 SPACER (15mm) 2 4 PC0985010000 NUT DIN985 M10 1 5 00STS07A0076 SCREW M10X43 1 6 PC0934010000 NUT DIN934 M10 1

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PARTS LIST Ref: PL28EN

Model: PR5

FRONT SUSPENSION Date: February 2011

Edition: 2nd

Item PART NUMBER DESCRIPTION Qt. 1 00SFC01A0058 FRONT FORK ASSEMBLY 1 2 00SFS01A0059 FORK LEG ASSEMBLY LH 1 3 00SFS01A0060 FORK LEG ASSEMBLY RH 1 4 00SFS01A0061 HANDLE BAR ASSEMBLY 1 5 00SFS01A0006 NUT M28X1 1 6 00SFS01A0062 UPPER BRACKET 1 7 PF73800080200 MACHINED SCREW DIN7380 M8X20 4 8 00SFS01A0063 STEERING NUT (N28X1) 1 9 00SFS01A0064 SEAL COVER 1

10 00SFS01A0065 UPPER/LOWER STEER SEAL 2 00SFS01A0022 LOWER DUST GASKET (30x55,2x2) 1

11 RL00032006JR BEARING 32006JR 2 RL00060062RS BEARING 6006/2RS 1

12 00SFS01A0066 STEERING STEM 1 13 00SFS01A0067 LOWER BRACKET 1 14 PF6912006030 SCREW M6X30 4 15 00SFS01A0068 FORK PROTECTOR SET 1 16 00SFS01A0055 FORK PROTECTOR SCREW 6 17 00SFS01A0069 DUST SEAL 2 18 00SFS01A0070 OIL SEAL 2

Page 36: AJP Motos - PR5 Parts List - 250

PARTS LIST Ref: PL29EN

Model: PR5

FRONT WHEEL Date: February 2011

Edition: 2nd

ITEM PART NUMBER DESCRIPTION Qt. 1 00RFC01A0053 FRONT WHEEL EN 1 00RFC01A0059 FRONT WHEEL SM 1 2 00RFS01A0058 HUB 1 3 00RFS01A0052 FRONT BRAKE DISC 260mm 1 4 PF7991006016 SCREW DIN7991 M6X16 6 5 00RFS05A0055 FRONT AXLE LH 1 6 00RFS01A0057 DUST SEAL 25X42X7 2 7 RL00060042RS BEARING 6004 2RS 2 8 00RFS05A0054 FRONT AXLE RH 1 9 00RFS01A0014 SPOKE EN 21” 243 X 3.5 36 00RFS01A0013 SPOKE SM 17” 184 X 3.5 36

10 00RFS01A0051 SPOKE NUT 3,5 36 11 00RFS01A0056 RIM EN BLACK 1,60”X21” 1

00RFS01A0060 RIM SM BLACK 2,50”X17” 1 12 00RFS01A0002 TIRE MICHELIN EN 90/90-21” 1

00RFS01A0003 TIRE MICHELIN SM 100/80-17” 1 13 00RFS01A0005 INNER TUBE EN 1

00RFS01A0006 INNER TUBE SM 1 14 00RFS01A0023 WHEEL RIM TAPE 21” 1

00RFS01A0046 WHEEL RIM TAPE 1.35/1.85x17” 1 15 00RFS01A0042 FRONT DISC MAGNET 1 16 00RFS01A0061 FRONT TIRE FIXATION (RACING) 1

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PARTS LIST Ref: PL30EN

Model: PR5

REAR WHEEL Date: February 2011

Edition: 2nd

ITEM PART NUMBER DESCRIPTION Qt. 1 00RTC01A0068 REAR WHEEL EN 1 00RTC01A0075 REAR WHEEL SM 1 2 00RTS01A0073 HUB 1 3 00RTS01A0067 REAR BRAKE DISC 240 mm 1 4 00RTS01A0024 DUST SEAL 28X42X7 1 5 RL00060042RS BEARING 6004 2RS 1 6 00RTS01A0022 DUST SEAL 28X47X7 1 7 RL00062042RS BEARING 6204 2RS 2 8 00RTS07A0071 SPACER LH 25mm 1 9 00RTS01A0074 WHEEL RIM BLACK EN 2,15X18 1 00RTS01A0076 WHEEL RIM BLACK SM 3,50X17 1

10 00RTS01A0013 SPOKE EN LH 186X4 18 00RTS01A0079 SPOKE EN RH 192X4 18 00RTS01A0015 SPOKE SM LH 170X4 18 00RTS01A0016 SPOKE SM RH 174X4 18

11 00RTS01A0048 SPOKE NUT 4 mm 36 12 PF7991006016 SCREW DIN7991 M6X16 6 13 00RTS07A0072 SPACER RH 16mm 1 14 00RTS02A0042 CHAIN ADJUSTER RH 1 15 AN125A014000 WASHER DIN125A M14 1 16 PC0934014000 NUT DIN934 M14 1 17 PC0985008000 NUT DIN985 M8 6 18 00RTS01A0066 SPROCKET Z48 1

00RTS01A0077 SPROCKET Z46 1 00RTS01A0078 SPROCKET Z50 1

19 PF7991008030 SCREW DIN7991 M8X30 6 20 00RTS01A0002 TIRE MICHELIN EN 120/90-18 1

00RTS01A0003 TIRE MICHELIN SM 130/70-17 1 21 00RTS01A0005 INNER TUBE EN 1

00RTS01A0006 INNER TUBE SM 1 22 00RTS01A0025 WHEEL RIM TAPE 1.60/2.00X18” 1

00RTS01A0060 WHEEL RIM TAPE 2.15/3.00X17” 1 23 00RTS01A0070 REAR SHAFT 1 24 00RTS01A0069 CHAIN 520H - 112L 1

00RTS01A0087 CHAIN 520H - 110L SM 1 25 00RTS01A0080 FRONT TIRE FIXATION (RACING) 1

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PARTS LIST Ref: PL31EN

Model: PR5

FRONT MASTER CYLINDER Date: February 2011

Edition: 2nd

ITEM PART NUMBER DESCRIPTION Qt. 1 00TRS01A0011 SCREW M10X21 2 2 00TRS01A0012 WASHER M10 4 3 00TRS01A0083 FRONT BRAKE HOSE 1 4 PF0912006020 SCREW DIN912 M6X20 2 5 00TRS01A0009 HOLDER 1 6 00TRS01B0010 DIAPHRAGM SET 1 7 00TRS01B0013 PISTON & CUP SET 1 8 00TRS01B0008 MASTER CYLINDER ASSEMBLY 1 9 00TRS01A0078 SCREW DIN912 M6X25 1

10 PC0985006000 NUT DIN985 M6 1 11 00TRS01B0001 BRAKE LEVER 1 12 00TRS01A0038 STOP VALVE 1 13 00TRS01A0062 ADJUST SCREW 1 14 00TRC01A0089 FRONT BRAKE ASSEMBLY 1 15 00TRC01A0055 FRONT BRAKE IMPELLER SET 1 16 00TRC01A0078 FRONT CALIPER ASSEMBLY 1 17 00TRC01A0074 FRONT PAD SET 1 18 00TRS01A0079 PISTON SET 1 19 PF0933008035 SCREW DIN933 M8x35 2 20 AN0127008000 WASHER M8 2 21 00TRS01B0021 BLEEDER COVER WITH RING 1 22 00TRS01A0086 BLEEDER SCREW 1 23 00TRS01A0085 FRONT PAD FIXATION SCREW 1

Page 39: AJP Motos - PR5 Parts List - 250

PARTS LIST Ref: PL32EN

Model: PR5

REAR BRAKE Date: February 2011

Edition: 2nd

Item REFERENCE DESCRIPTION Qt. 1 00TRC01A0080 REAR BRAKE CALIPER ASSEMBLY 1 2 00TRS01A0075 PAD SET 1 3 00TRS01A0081 PISTON SET 1 4 00TRS01A0012 SEALING WASHER 10mm 4 5 00TRS01A0011 SCREW M10X21 1 6 00TRS01A0082 REAR BRAKE HOSE 632mm 1 7 00TRS01A0037 HOLDER 1 8 AN125A006000 WASHER DIN125A M6 1 9 PF7380006012 SCREW ISO7380 M6X12 1 10 00TRS01A0039 STOP SWITCH 1 11 PF7380006020 SCREW ISO7380 M6X20 2 12 00TRC01A0051 REAR MASTER CYLINDER 1 13 00TRS01A0052 PISTON & CUP SET 1 14 00TRS01A0090 REAR BRAKE CALIPER COMPLETE 1 15 00TRS01A0053 DIAPHRAGM SET 1 16 00TRS01A0092 PAD PROTECTION PLATE 1 17 00TRS01A0093 PAD FIXATION SCREW 1 18 00TRS01A0091 REAR BRAKE CALIPER 1 19 00TRS01B0002 BLEEDER COVER 1 20 00TRS01A0086 BLEEDER SCREW 1

Page 40: AJP Motos - PR5 Parts List - 250

PARTS LIST Ref: PL33EN

Model: PR5

REAR BRAKE PEDAL Date: February 2011

Edition: 2nd

ITEM PART NUMBER DESCRIPTION Qt. 1 00TRS07A0076 REAR BRAKE PEDAL 1 2 00TRS06A0005 PUSH ROD 1 3 PF7380008050 SCREW ISO7380 M8X50 1 4 00TRS07A0049 WASHER 5/16 2 5 00TRS07A0077 SPACER 1 6 PC0985008000 NUT DIN985 M8 2

Page 41: AJP Motos - PR5 Parts List - 250

PARTS LIST Refª: PL34EN

Model: PR5

HANDLEBAR Date: February 2011

Edition: 2nd

ITEM PART NUMBER DESCRIPTION Qt. 1 00COS01A0032 THROTTLE CABLE 1 2 00COS01A0033 CLUTCH CABLE 1 3 00COS01A0034 HANDLEBAR 1 4 00COS01A0021 REAR VIEW MIRROR 2 5 00PLS01A0073 WHITE HAND GARDS SET 1

Page 42: AJP Motos - PR5 Parts List - 250

PARTS LIST Ref: PL35EN

Model: PR5

MAIN CONTROLS Date: February 2011

Edition: 2nd

ITEM PART NUMBER DESCRIPTION Qt. 1 00COC01B0003 SET OF GRIPS 1 2 00COS01A0038 THROTTLE TUBE 1 3 00COS01A0004 INSERT 1 4 00COS01A0002 CLUTCH LEVER 1 5 00ELC01A0003 LIGHTS SWITCH 1 6 00COC01A0002 THROTTLE CONTROL ASSEMBLY 1 7 00COC01A0001 CLUTCH LEVER ASSEMBLY 1 8 00COS01A0027 CLUTCH LEVER BRACKET 1 9 00COS01A0029 STARTING BUTTON 1

10 00COS01A0036 THROTTLE STOPPER 1 PF0912006020 SCREW DIN912 M6X20 2

11 00COS01A0028 CLUTCH CABLE TUNNER 1 12 00COS01A0037 THROTTLE CABLE TUNNER 1 13 00COS01A0035 CLUTCH LEVER CLAMP 1 14 PF0912006020 SCREW DIN912 M6X20 2

Page 43: AJP Motos - PR5 Parts List - 250

PARTS LIST Ref: PL36EN

Model: PR5

COCKPIT Date: February 2011

Edition: 2nd

ITEM PART NUMBER DESCRIPTION Qt. 1 00ELS01A0036 SPEEDOMETER 1 2 00ELS01A0035 SPEEDOMETER COVER 1 3 00COS01A0018 IGNITION SWITCH / STEER LOCK 1 4 PC1587006000 NUT DIN1587 M6 2 5 AN125A006000 WASHER DIN125A M6 2 6 00COS01A0016 CUSHION 2 7 00COS07A0030 COCKPIT SPACER 2 8 00COS01A0024 STUD M6X50 1 9 00COS07A0015 SPACER 16X4.4X6 1

10 PC0985006000 NUT DIN985 M6 1 11 00COS07A0023 NUT M6 FUSE 1 12 PFCH88H4213 SCREW DIN CH88H M4.2X13 2 13 00COS01A0022 STUD M6X60 1 14 00ELS01A0038 SPEEDOMETER SENSOR 1 15 00TRS01A0088 SENSOR CABLE HOSE KIT 1

Page 44: AJP Motos - PR5 Parts List - 250

PARTS LIST Ref: PL37EN

Model: PR5

ELECTRICAL SYSTEM Date: February 2011

Edition: 2nd

ITEM PART NUMBER DESCRIPTION Qt. 1 82290I049010216 STARTER RELAY 1 2 00ELS01A0041 INJECTION RELAY 1 3 00ELS01A0006 TURN SIGNAL RELAY 1 4 PF7380006012 SCREW ISO7380 M6X12 2 5 00ELS01A0042 RECTIFIER 1 6 00ELS01A0005 HORN 1 7 00ELS01A0044 SPARK PLUG CONNECTOR 1 8 00ELS01A0043 IGNITION COIL 1 9 AN125A006000 WASHER DIN125A M6 6

10 PC0985006000 NUT DIN985 M6 3 11 PF0912006040 SCREW DIN912 M6X40 1 12 PF0933006012 SCREW DIN933 M6X12 1 13 00ELS07A0053 STARTER RELAY BRACKET 1 14 82231I0490000 STARTER MOTOR CABLE 530 mm 1 15 00ELS01A0054 BATTERY CABLE 250mm 1

16 82233I0490000 STARTER CABLE TERMINAL

PROTECCION 2

17 00ELS01A0056 BATTERY TERMINAL PROTECTION 1 18 00ELC01A0052 COMPLETE STARTER ASSEMBLY 1

Page 45: AJP Motos - PR5 Parts List - 250

PARTS LIST Ref: PL38EN

Model: PR5

WIRING HARNESS Date: February 2011

Edition: 2nd

ITEM PART NUMBER DESCRIPTION Qt. 1 00ELS01A0049 ELECTRICAL SYSTEM HARNESS 1 2 00ELS01A0050 INJECTION SYSTEM HARNESS 1 3 00ELS01A0037 MAIN CONTROL HARNESS 1 4 00ELS01A0051 GROUND CONNECTION CABLE (250mm) 1 5 00ELS01A0047 FUSE 15A 2 6 00ELS01A0017 FUSE 20A 1 7 00ELS01B0018 FUSE HOLDER 1 8 00ELS01A0021 BLINKER HARNESS 1

Page 46: AJP Motos - PR5 Parts List - 250

PARTS LIST Ref: PL39EN

Model: PR5

BATTERY Date: February 2011

Edition: 2nd

ITEM PART NUMBER DESCRIPTION Qt. 1 00ELS04A0040 BATTERY HOLDER 1 2 00ELS01A0039 BATTERY YTZ7-S (12V 6AH) 1 3 00ELS01A0004 BAND 1 4 PF0933006012 SCREW DIN933 M6X12 1 5 PF7991006016 SCREW DIN7991 M6X16 1 6 PC0985006000 NUT DIN985 M6 1

Page 47: AJP Motos - PR5 Parts List - 250

PARTS LIST Ref: PL40EN

Model: PR5

TURN SIGNAL Date: February 2011

Edition: 2nd

ITEM PART NUMBER DESCRIPTION Qt. 1 00ELC01A0002 TURN LAMP ASSEMBLY LH 2 2 00ELC01A0001 TURN LAMP ASSEMBLY RH 2 3 PF7380006016 SCREW ISO7380 M6X16 4 4 AN125A006000 WASHER DIN125A M6 4 5 PC0985006000 NUT DIN985 M6 4 6 00ELS01A0013 BLINKER GLASS 4 7 00ELS01A0015 LAMP 12V 10W 4 8 00ELS01A0014 TURN SIGN INNER GLASS 4 9 PF7981002813 SCREW 2,8x13 4

Page 48: AJP Motos - PR5 Parts List - 250

PARTS LIST Ref: PL41EN

Model: PR5

FRONT PLASTICS Date: February 2011

Edition: 2nd

ITEM PART NUMBER DESCRIPTION Qt 1 00PLC01A0071 HEAD LAMP ASSEMBLY 1 2 00BAS01A0089 HEAD LAMP STICKER 1 3 00PLS01A0042 HOLDER 1 4 PF7981003513 HOLDER SCREW 3,5 2 5 00BAS01A0090 FRONT FENDER STICKER 1 6 00PLS01A0076 FRONT FENDER 1 7 PF7991006016 SCREW DIN7991 M6X16 2 8 PF0912006020 SCREW DIN912 M6X20 2 9 AN9021006000 WASHER DIN9021 M6 2 10 PF7380006016 SCREW ISO7380 M6X16 2 11 00PLS07A0081 FRONT FENDER BRACKET 1 12 PC0985006000 NUT DIN985 M6 2 13 AN9021006000 WASHER DIN9021 M6 2 14 00PLS01A0007 HEADLIGHT RUBBER CLAMP 4 15 00ELS01A0029 LAMP 12V 4W 1 16 00ELS01A0030 LAMP 12V 35/35W B20 1 17 00ELC01A0028 HEADLIGHT GLASS 1

Page 49: AJP Motos - PR5 Parts List - 250

PARTS LIST Ref: PL42EN

Modele: PR5

REAR FENDER Date: February 2011

Edition: 2nd

ITEM PART NUMBER DESCRIPTION Qt. 1 00PLS01A0082 FRAME COVER LH 1 2 00PLS01A0064 REAR FENDER 1 3 00PLS01A0083 FRAME COVER RH 1 4 00BAS01A0092 FRAME COVER STICKER RH 1 5 00BAS01A0091 FRAME COVER STICKER LH 1 6 00PLS01A0013 MUD GARD 1 7 00PLC01A0006 REAR FENDER SPOILER 1 8 00PLS01A0027 LED LIGHT 1 9 AN9021006000 WASHER DIN9021 M6 3 10 AN125A006000 WASHER DIN125A M6 6 11 PF7380006016 SCREW ISO7380 M6X16 6 12 PF7380008020 SCREW ISO7380 M8X20 2 13 PF7380006016 SCREW ISO7380 M6X16 5 14 AN125A008000 WASHER DIN125A M8 2 15 PC0985006000 NUT DIN985 M6 5 16 00PLS01A0084 SEAT LOCKER 1 17 PC0985008000 NUT DIN985 M8 2

Page 50: AJP Motos - PR5 Parts List - 250

PARTS LIST Refª: PL43EN

Model: PR5

FRAME COVER Date: February 2011

Edition: 2nd

ITEM PART NUMBER DESCRIPTION Qt. 1 00PLS01A0079 FRONT COVER RH 1 00PLC01A0087 FRONT COVER RH WITH STICKER 1 2 00PLS01A0080 FRONT COVER LH 1 00PLC01A0088 FRONT COVER LH WITH STICKER 1 3 00PLS01A0078 FRONT FRAME COVER RH 1 4 00BAS01A0088 FRONT COVER STICKER LH 1 5 00BAS01A0087 FRONT COVER STICKER RH 1 6 PC0985006000 NUT DIN985 M6 6 7 PF7380006016 SCREW ISO7380 M6X16 12 8 AN125A006000 WASHER DIN125A M6 6 9 00PLS01A0085 FIXING NUT M6 2

10 00PLS01A0086 FRONT FRAME COVER LH 1

Page 51: AJP Motos - PR5 Parts List - 250

PARTS LIST

SEAT

ITEM PART NUMBER DESCRIPTION1 00BAS01A0026 SEAT COVER2 00BAC01A0086 SEAT ASSEMBLY

PARTS LIST Ref: PL44EN

Model: PR5

Date: February 2011

Edition: 2nd

DESCRIPTION Qt. SEAT COVER 1 AT ASSEMBLY 1

Page 52: AJP Motos - PR5 Parts List - 250

PARTS CATALOGUE AJP PR5

2nd EDITION FEBRUARY 2011

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