ajay_ projects hands on details_new
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P. Ajaykrishnaa– Design and Development Manager
My projects hands on details
Contact: +91-955164050Email : [email protected]
Design Knowledge's Product design and Development R&D Projects – Defense/Aerospace/Automobile sectors Industrial Automation Special purpose Machine design Plastic mold design Pressure die casting mold Press tools Design Deep drawn tools design Product design and Development Pneumatic and Hydraulic Jig and Fixture design CNC/CAM Program-NC Generation
INDUSTRIAL AUTOMATION
Using Standard Items/ brands
Misumi - Bushing, Trimming pulley, Belts, Toggle clamps etc SMC - Cylinders, Vacuum pad, Electrical Actuators, Valves
and Fittings & tubing Festo - Cylinders, drives SKF - Bearing, Bushing, Coupling THK - Linear Guides, Linear bushing, ball screws and nut PLC - Allen bradley, Delta PLC, Misubishi, Simens and ABB AC Motors - Kirlosker, Bonfigloni,oriental, Stepper motor and drivers – Oriental, GE, Schnider electric, OMRAN Sensor - OMRAN Janetics - Aircylinders, airfilter and Solenoid valves Etcs
Continues Filling and Capping
Details1. Done by solid works2. Used Mitsubishi PLC3. Customer - Extreme Automation, Chennai
Conveyors and packaging units
Details1. Done by solid works and Autodesk Inventor2. Used Allen Bradley3. Customer - Thakoan Engineering, Chennai
Special Purpose Machine Design
Continues TIG welding machine
Details1. Done by solid works and Autodesk Inventor2. Customer - Prabhakar Product, Chennai
Application1. AMS Material Pipe Welding – Aerospace
components Manufacturing2. 10-200 amps, Max weld thick=10mm
Sheet metal Planishing machine
Details1. Done by solid works and Autodesk Inventor2. Customer - Prabhakar Product, Chennai
Application1. AMS Material Pipe planishing – Aerospace
components Manufacturing2. Maximum Thickness =10mm3. Maximum radius = Ø1000-1500mm
Sheet metal Rolling -beading machine
Details1. Done by solid works and Autodesk Inventor2. Customer - Prabhakar Product, Chennai
Application1. Sheet rolling and beading – Aerospace components
Manufacturing2. Maximum Thickness =5mm3. Maximum radius = Ø1000-1500mm
Sheet metal Planishing machine
Details1. Done by solid works and Autodesk Inventor2. Customer - Prabhakar Product, Chennai
Application1. AMS Material Pipe planishing – Aerospace
components Manufacturing2. Maximum Thickness =10mm3. Maximum radius = Ø1000-1500mm
Gun Control Unit
Details1. Done by solid works and Autodesk Inventor2. Customer - BEL, Chennai
Application1. Defence- Missiles tracking and pointing unit2. Maximum targets = 60KM 3. Target degree = 360°
Semi conductor fieldPCB Board faults inspection Unit
Details1. Done by solid works and Autodesk Inventor2. Customer -Newtools Automation, Penang,
Malaysia
Application1. Inspection faults on PCB Boards2. Maximum Size = 0-300 mm Length
Semi conductor fieldPCB Board faults inspection Unit
Details1. Done by solid works and Autodesk Inventor2. Customer -Newtools Automation, Penang,
Malaysia
Application1. Inspection faults on PCB Boards2. Maximum Size = 0-300 mm Length
Full auto backing unit
Details1. Done by solid works and Autodesk Inventor2. Customer - Newtools Automation, Penang,
Malaysia
Application1. Form backing material assembly unit2. Used Mitsubishi PLC
HARD DISK – READER - INSPECTION UNIT
Details1. Done by solid works 2. Customer - JCY HDD, Johor, Malaysia
Application1. Hard disk reader Inspection unit2. Checking disk reading thickness3. Semi automatic
Torque checking unit
Details1. Done by Autodesk Inventor2. Customer - Newtools Automation
Application1. Motorola Walkie talkie Value controller Torque
Inspection unit (R&D Purpose)
Fully auto PCB Board Faults inspection unit
Details1. Done by Autodesk Inventor2. Customer -Entegris, Penang, Malaysia
Application1. PCB Board inspection unit
2Mtr to 20Mtr Satellite Dish Antenna
Details1. Done by Auto CAD, Solidworks2. Customer - Bharath Electric Ltd, Chennai
Application1. Defense Signal tracking Satellite dish antenna
2Mtr to 20Mtr Satellite Dish Antenna
Wind Energy Development project
Details1. Done by Auto CAD, Solidworks2. Customer - Newtools Automation, Penang,
Malaysia
Application1. Wind Energy generation from very small amount
of air for low wind contain areas2. Malaysian Govt project
Semi conductor Chip Inspection unit
Details1. Done by Auto CAD, Solidworks2. Customer - B-Braun, Penang, Malaysia
Application1. Semi conductor chip Inspection unit
Thermo vacuum forming machine for Packing products
Details1. Done by Auto CAD, Solidworks2. Customer - Alltech Engineering, Chennai
Application1. Plastic Cups, Instrument backing products
Production machine
Fully auto-Automobile glass holder fixing machine
Details1. Done by Auto CAD, Solidworks2. Customer - Ashaki glass Ltd, Chennai
Application1. Automobiles 4 wheelers Glass holder fixing unit
Fully auto length cutting machine
Details1. Done by Auto CAD, Solidworks2. Customer - Thakoan Enginering, Chennai
Application1. Fully auto length cutting machine
Sealant Dispenser unit
Details1. Done by Auto CAD, Solidworks2. Customer - Ashaki Glass ltd. Chennai
Application1. Sealant dispensing on glass holders
R&D, Torque testing unit for Motorola
Details1. Done by Auto CAD, Solidworks2. Customer - Newtools Automation, Penang,
Malaysia
Application1. Torque testing unit
Vacuum forming machine
Details1. Done by Auto CAD, Solidworks2. Customer - Alltech engineering, chennai
Application1. Vaccum forming machine
Fully Auto Trimming unit
Details1. Done by Auto CAD, Solidworks2. Customer - Bright plast Ltd, Chennai
Application1. To trim actual size on Bowl mold components
Fully Auto Trimming Unit
Details1. Done by Auto CAD, Solidworks2. Customer - Bright plast Ltd, Chennai
Application1. To trim actual size on Bowl mold components
Fully Auto Trimming Unit
Details1. Done by Auto CAD, Solidworks2. Customer - Bright plast Ltd, Chennai
Application1. To trim actual size on Bowl mold components
Fully Auto side drill unit
Details1. Done by Auto CAD, Solidworks2. Customer - JCY HDD, Johor, Malaysia
Application1. Side drilling operation on Hard disk component
Pneumatic Glass Assembly Fixture – TYPE 1
Details1. Done by Auto CAD, Solidworks2. Customer - Sain Gobain, Chennai
Application1. To Make Assembly on Automobile Glass2. Used to assembly Spacers and holders3. It will get production 3sec/glass
Pneumatic Glass Assembly Fixture – TYPE 2
Details1. Done by Auto CAD, Solidworks2. Customer - Sain Gobain, Chennai
Application1. To Make Assembly on Automobile Glass2. Used to assembly Spacers and holders3. It will get production 3sec/glass
Pneumatic Glass Assembly Fixture – TYPE 3
Details1. Done by Auto CAD, Solidworks2. Customer - Sain Gobain, Chennai
Application1. To Make Assembly on Automobile Glass2. Used to assembly Spacers and holders3. It will get production 3sec/glass
Pneumatic Glass Assembly Fixture – TYPE 4
Details1. Done by Auto CAD, Solidworks2. Customer - Sain Gobain, Chennai
Application1. To Make Assembly on Automobile Glass2. Used to assembly Spacers and holders3. It will get production 3sec/glass
Caparo Checking Fixtures
Worked for Given Companies Projects
Entergris - Penang, Malaysia JCY HDD BHD - Johor, Malaysia BOSCH - Penang, Malaysia Blaupunkt - Penang, Malaysia OSRAM - Penang, Malaysia B-BRAUN - Penang, Malaysia Motorola - Penang, Malaysia Renasas - Penang, Malaysia Clarion - Penang, Malaysia Lemtronics - Penang, Malaysia Ford - Chennai, India Hyundai - Chennai, India Bright plast - Chennai, India Daimler - Chennai, India Ashaki Glass - Chennai, India All Engineering - Chennai, India Prabhakar Products - Chennai, India HCL - Chennai, India Newtools Automation- Penang, Malaysia Dhanlex Plastic - Chennai, India Central Electro Chemical research Institute - Karaikudi, INDIA Caparo - Chennai, India Leads world - Penang, malaysia
DIE CASTING MOULD DESIGN
DIE CASTING COMPONENTS
COMPONENTS AND TYPES OF CAVITY MOLD OUTPUTS
COMPUTER HARD DISK 2 CAV MOLD
COMPUTER HARD DISK 2 CAV MOLD
COMPUTER HARD DISK SINGLE CAVITY MOLD
Jig and Fixture design
CMM Inspection fixture ±0.001 precision Leak Testing fixture
4CAV Trimming die Dial Indicator inspection fixture
Leads world Bulb assembly fixture CNC Machining fixture
CNC Machining fixture CMM Inspection fixture
PRESS TOOLS AND DEEP DRAWN TOOLS DESIGN EXPERIENCE
CNC MACHINING EXPERIENCEDONE BY
MASTERCAM/DELCAM/UNIGRAPHICSCAM PROGRAMMING SOFTWARES
