aj smith, business development manager 800xa evolution, 5 … · 2018-05-09 · system 800xa...
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Anchorage User GroupAJ Smith, Business Development Manager – 800xA Evolution, 5 February 2015
800xA – Overview and Technology
Update
What’s new
AJ Smith
Business Development Manager – 800xA Evolution
Help customers plan system evolution
Inform customers about System 800xA
Nurture greater satisfaction of System 800xA users
System 800xA ombudsman
Be “Voice of the Customer”
Aggregate customer issues and requests
Business Development Manager
Customer Engagement
Quarterly web series
Demonstrate features or best practices
Provide news on 800xA related topics
and promotions
Get feedback from customers
Users Webinar
Previous webinars
Topics: Report Generation, Wireless Solutions
Topics: Advanced Graphics, Cyber Security
Recorded
Next Webinar – April 27, 2015
Topics: Solutions Bank, Advanced Graphics II
Customer EngagementSystem Newsletter
Published quarterly
Provide news & links to
800xA related topics and
promotions
Link to webinars
Follow up to issues
raised
Customer Engagement
Inquiries: features, best practices, troubleshooting
Comments: new features requests, problems, other feedback
800xA User Forum
System 800xAThe Basics
© ABB Inc. February 20, 2015 | Slide 6
Integration platform with
seamless connectivity to
plant systems, applications,
control systems, and
fieldbus technologies
Allows for simultaneous
execution of various
automation strategies
Pre-integrated, common
value added applications
and services
System 800xA removes
barriers and promotes
collaborative process
automation!
System 800xA xA=Extended Automation
Integration platform with
Connectivity to plant systems,
applications, control systems, I/O
and fieldbus technologies
Allows for simultaneous execution
of various applications
Process automation, process
electrification, power distribution,
power management, safety…
Pre-integrated, common value
added applications and servicesSystem 800xA removes barriers
and promotes collaborative
production automation!
Promoting CollaborationOne common automation platform – System 800xA
800xA Extended Automation
Aspect Object Technology – Device/Unit Centric Information
Aspect Objects provides
Faceplates, Graphic Symbols
Alarm management
Trend, History
Drawings
Instructions
Pictures
Etc….
Aspect Object
Faceplates
Documentation
Alarms
Trends
Video
Graphics
System 800xA Extended AutomationSystem version history
Current Version
System 800xA SV5.1 FP4
Just Released (12/30/2014)
System 800xA v6
Newest
Version
SV4.0 SV4.1 SV5.0 SV5.0SP1 SV5.0SP2 SV5.1
FP4SV3.1SB2 SV5.1
FP1 FP2 FP3
Former Versions
System 800xA Versions …the climb until now
• 2004
• First version release w/xA concept
• Based on MS XP/2003 Server
• Function Designer
• IEC 61131engineering
• Connectivity for Harmony and Melody
• Foundation Fieldbus
• Redundancy on all levels
• 21 CFR p11 Support
• Profibus, HART
• ABB Drivebus Integration
• 2005
• SIL 2 Integrated Safety
• Connectivity for DCI
• Connectivity for MOD300
• FF High Speed Ethernet
• Improved Alarm/Event Handling
• Increased System Size
• MS Terminal Server based clients
• Synchronized History
• 2006/7/8
• Online Upgrade
• Load Evaluate Go
• IEC61850 (Auto/Pwr Int)
• SIL 3 Integrated Safety
• PG2 Graphics (MS WPF)
• Multi-System Integration
• MODBUS TCP
• SPI Integration
• 2010
• Windows 7/2008 Server• Doubled the System Size
• Doubled Applications in AC800M
• PM891 (450 MHz/256mb)
• Security Update Tool
• Detailed Difference Reporting
• Alarm Analysis and Shelving
• Inter-Application Communications
• Snapshot Reports
• Point of Control
• New Batch Procedure Editor
• DeviceNet
• ProfiNet
• Virtualization of Servers
• Fall 2011
• Alarm Response
• Alarm Grouping
• Simplified Batch Scheduling
• Batch Parameters/Formulae
• Multi-System Integration Additions
• Spring 2012
• Foundation Fieldbus Improvements - Live List and Diagnostics
• Improved performance in IEC 61850 Connectivity Server
• Fall 2012
• Tab Navigation w/Alarming
• Display History in Aspect Link
• Batch Scheduler Graphic
• MultiSystem – Asset Optimization
• Spring 2013
• Control Diagrams Editor
• Application Change Mgt
• Ethernet/IP
• S800 High Density IO
• Virtualization of Clients
• Whitelisting
• Embedded Video
• High Performance Graphic elements
• Mobility Guide
• Alarm Help
• Improved Maintenance Workplace
3.1
4.1
5.0
5.1
5.1 FP1
FP2
FP3
FP4
Life Cycle
SV5.0 & earlier: Windows XP, 2003 Server & earlier (EOL – 04/08/2014)
SV5.1: Windows 7, 2008 Server (EOL – 01/14/2020)
v6: Windows 8.1, 2012 Server (EOL – 01/10/2023)
System 800xAVersion 6
© ABB Inc. February 20, 2015 | Slide 14
…control security ...control costs …control productivity
System 800xA v6 It’s all about control
System 800xA v6
Better protection against cyber security threats
Information and Data to the office level
Lower cost of ownership architectures
Improved plant operation and control
..and more!
FP4
It’s all about control.
Over 50% of all automation
systems in production today
are using unsupported
operating systems
Multiplied by automation
related systems
Increased exposure to
cyber threats
Increased cost of
ownership
Missed opportunity for
OPEX improvements
“Unsupported and
unpatched environments are
vulnerable to security risks.”
- Microsoft
Cyber Security
ABB’s Cyber Security offering for 800xA
Future proof and easier to keep secure
Based on Windows 8.1 &
Server 2012 R2
Improved Cyber Security
robustness testing
Windows UAC - User
Account Control
Digital code signing of
applications
Faster access to approved
Microsoft security updates
and anti virus definition files
Centralized management of
User Service Accounts
The most secure system
available without
compromising functionality
New media for 800xA software
System delivered on secure
USB media
Easier to handle and
transport
Secure - contents are
signed by ABB and it
behaves like a CD drive
when inserted
Supports centralized
installation
© ABB Group February 20, 2015 | Slide 21
Put an end to DVD
swapping once
and for all!
Simpler installation and upgrades
Simpler “role” based
installation and upgrade tool
Companion tools to help with
common upgrade issues
AC800M Fingerprint
Compiler Output File Helper
Start Values Analyzer
Upgrade Services that
reduce cut-over time via xA
Customer LabGoal: Simpler roll out with
80% fewer manual steps
“Role” based services
Making use of
performance improvements
and multi-core hardware
One operating system
running multiple “roles”
Service Roles and
Desktop Roles
New 800xA Deployment principles
Core Core Core Core Core
Service Roles Desktop Roles
Core ---
Windows 2012 / 8.1
Service roles
Aspect,
Connectivity,
Applications
Limited to 8
roles per server
Desktop roles:
Operator,
Engineering
Limited to 5
roles per server
Up to 80% reduction in
maintenance hours!
Typical arrangement at version 4.1
5000 tag system
S800 and PLC IO
Batch, Batch History
Level 3 History
Asset Optimization
8 operator clients /
2 engineering clients
Role based approach with version 6
5000 tag system
S800 and PLC IO
Batch, Batch History
Level 3 History
Asset Optimization
8 operator clients /
2 engineering clients
Shown are quiet, rdp boxes. Could be any
supported MS Windows 7, 8, 8.1 with remote
display protocol (rdp)
Primary and
Redundant Services
Desktops
From 18 Operating
Systems >>> 4
(that require maintenance, patching, etc…)
Data Handling in 800xA
Decathlon Services
Level 3 High capacity
Historian with secure
connectivity to DCS
layer (level 2)
800xA History
Continuous historian
(Level 2) for 800xA
800xA Information
Manager
“Active” and primarily
used as a Batch
Historian
Level 3
Level 0, 1, and 2
Level 4Levels according to ISA-95 Functional Hierachy Model
Decathlon ServicesTopology
Plant network
Enterprise network
Decathlon Server
History
Connect - Data Collector Node Connect - Data Collector Node Connect - Data Collector Node
Decathlon Launchpad
Report and View
Decathlon Launchpad
Report and View
Decathlon Services
Secure ABB proprietary protocol
to access control systems
Level 2 (most secure layer)
publishes which data can be
accessed from Level 3
Read only by default - can be
write enabled
All data access managed outside
the control system level
Included in ABB’s security
update testing
Cyber Secure
Secure data handling for 800xA to the business LAN
Control and IO
Distributed Controller
Redundancy up to 200m
with BC820
Initially to be used with
the PM866
Support for up to 25 soft
controllers in one PC
Making it easier to
create an offline
production system
Testing applications,
upgrades, basic operator
training, …
Multiple Soft Controllers
Wireless Mesh Routers
Wireless Routers by ABB
Available for System 800xA v6 and 5.1
Supports the mobile workforce
Remotely located AC 800M controllers
ABB Tropos Wireless Communication System
The power of 800xA
unleashed!
High Performance Operator Environment
KNX interface to 800xA
Lighting control based on
alarm state change
Trend Enhancements
Auto-scaling, alarm/error
status indication, configurable
grid line slope
Alarm list improvements
change background color or
show a separating lineThe best operator interface…
even better!
Trend improvements
Alarm List Improvements
Area 1
Area 2
Public Address System “built-in”
Embedded Public Address
System in 800xA
Auto-generated alarm and
operator selectable messages
Configurable text-to-speech
Message distribution areas
Support for multiple
languages
Attention! Attention!
Atenção! Atenção!
!اهتمامArea 3
Public Address System in 800xA v6
Public Address System in 800xA v6
ISA-88 Batch Management
Easier to implement large
batch projects
Multiple batch managers
processes in parallel
Performance over previous
releases:
5x daily batch procedure
execution rate
3x increase in active
phases
10x increase controller
phase transition rate
Separation of batch alarm
and event categories
(Class ID)
Helping our customers be
more productive…
one “step” at a time
Does this look familiar?
800xA Collaboration Table
Exceptional 3D overview of a
plant, site or location
An interactive touch based
intuitive interface
Direct access information in
800xA and underlying third
party systems
View real-time and historical
information in the right context
Ergonomic table designed for
collaboration
Decision Making Information
– Just a Swipe Away
System 800xA v6
Better protection against cyber security threats
New media for System 800xA software
Improved and more secure data handling
Role-based system installation
Wireless mesh routers
Multiple soft controller solution
3D Visualization Solution
…
FP4
It’s all about control.
System 800xAIt’s all about control
© ABB Group February 20, 2015 | Slide 49