airlocschrepfer catalogue en 09-2012 · our dynometer measurement system permits us to measure...

s to p s v i b ra t i o n s

S W I S S T E C H N O LO G Y

EN

CA

TA

LO

GU

E

a138367_Airloc_Katalog_d_f_e_i_sp 21.9.2012 14:55 Uhr Seite 1

www.airloc-schrepfer.com | 2

A convincing comprehensive concept!

AirLoc Schrepfer – for innovations in leveling and vibration engineering

For more than 50 years the name AirLoc Schrepfer has stood for high-quality products in the areas of vibrationengineering, impact sound insulation and machine setup technology. When it comes to foundation isolation fornewspaper rotary printing presses and machine foundations, we are one of the world’s leading suppliers of com-plete solutions.The quality of our products is ensured by our modern machinery, production depth and our owntest laboratory. A worldwide sales network guarantees the availability of our products and services everywhere,anytime. Our location near Zurich is conveniently situated in the heart of Europe.

AirLoc Schrepfer – custom solutions for your ideas

We produce and market efficient and safe products at a fair price-performance ratio. A broad range of productsavailable from stock is the basis for an economical product selection, high delivery reliability and an excellentreputation with our customers.

AirLoc Schrepfer – for complete one-stop service

We are a system supplier that offers our customers all-around service. From the planning phase of a project to theinstallation, we are your one-stop supplier. Our customers profit from our many years of experience because weoffer efficient and complete solutions that increase our customers’ competitiveness.

P R O D U C T S A N D S E R V I C E S

Measurements

With our modern measurement devices we offer our customers vibration measurements using FFT analyzers.Weare able to determine the natural frequencies of buildings and disturbing frequencies of machines of all kinds.Themeasurement results serve as the basis for a problem analysis from which recommendations for improvementcan be derived. Our Dynometer measurement system permits us to measure static loads in order to determinethe exact load distribution of a machine.

Foundation vibration isolation

One of our key know-how areas is designing custom vibration isolations for any kind of machine foundation.We have designed several hundred foundation isolation systems, even for large-scale foundation blocks ofseveral thousand tons. The vibration isolation systems that we designed were manufactured in-house andproperly installed at customer premises under our supervision.

T H E C O M P A N Y



FE fE

f0

FR

010

0

2,5

3 D=0

D=0,2

2030405060

70

80

85

90

1,5

2

0,5

1

01 2 2 3 4 5 6

VK J

�

Figure 1: Harmonic vibration

Figure 2: Vibration isolation of adynamic system

Figure 3: Force transmission factoras a function of the frequency ration

force trans-mission factor

f0

What are vibrations?

Vibrations generated by machines and equipment are disturbing.The need to reduce vibration transmissions places increasingdemands on machine engineers and operators.Targeted vibration prevention is therefore a must.

Figure 1 shows a sinusodial, undampened vibration. The most important terms in vibration engineering arefrequency f, amplitude A and damping factor D. Natural frequency as well as resonance are also importantfigures when considering isolation systems.

Frequency f is a measure of the number of complete vibration cycles per second.

Structure-borne noise are vibrations that are conveyed in a solid body. Low frequencies are generally what we callmechanical vibrations.

The amplitude is the vibration wave range around its equilibrium. It determines the severity of vibration and is usu-ally expressed in terms of acceleration or displacement.

Damping D designates the measure of amplitude reduction of the vibration of a freely oscillating spring-mass systemthrough friction. Damping refers to the conversion of energy to heat.

Natural frequency f0 of a body is the frequency with which the body freely oscillates around its equilibrium with-out external influence. Each body has it own natural frequency, which however can only be calculated in the sim-plest of cases. Usually it can be easily measured using impact or impulse triggering. If this natural frequency isclose to a vibration forcing frequency fE, resonance is the result. In this case the amplitude increases, which couldlead to the destruction of the system.

V I B R A T I O N I S O L A T I O N

The vibration isolation of a dynamic system consists of isolating from the environment by means of an elastic bodywhich has a considerably lower natural frequency f0 from the system forcing frequency fE.

Figure 2 schematically shows such a system with isolation. Of practical interest is the transmitted force FR outputand ratio of this force to the original input force. This ratio, called force transmission factor VK, is shown inFigure 3 as a function of the frequency ratio.

For η = √2 the VK becomes 1 again and above η = √2 the result is isolation.The greater the ratio of vibration gener-ator frequency fE to natural f0, the better the degree of isolation J = 1 – VK.

When elastic materials are used, it has been determined that below the resonance range of about η = 0,5the vibration acceleration values are reduced and therefore isolation is provided.The natural frequency as a function of the specific load must be determined for elastomers in laboratory measurements.The measurable reduction in thickness of the plates is designated compressive static deflection.

V I B R A T I O N I S O L A T E D M A C H I N E S E T U P

The demands for machine setup are nearly always contradictory.The machine should be firmly fixed and stablebut well isolated against vibration. It should be quickly and easily assembled (and disassembled ) but it should notmove. And it should also be able to be leveled and re-leveled with great precision, but not displaced.

This is where the considerable practical experience of AirLoc Schrepfer Ltd. comes into play to find the rightcustom solution.

1 1f =— [— = Hz]

T s

FRVK = —FE

fEη = —f0

FR 1+(2Dη)2

VK = — = ————————FE (1-η2)2+(2Dη)2

V I B R A T I O N E N G I N E E R I N G

m = mass

c = spring constant

D = damping

core size

f0 = natural

frequency of

the isolation

fE = vibration

generator

frequency

FE = generator force

FR = remaining force

Frequencyratio

fEη = —f0



Fou

nd

atio

nis

ola

tio

n

Pad

sets

Rig

idcl

amp

wit

ho

ut

iso

lati

on

linin

g

Bo

lt-t

hro

ug

han

-ch

ore

din

the

flo

or

Bo

lted

on

toth

em

ach

ine

Free

stan

din

g

PR

P

PR

S

PR

GP

GR

I

GLV

,GLR

and

GLR

IG

LRN

and

GLP

Jacmount® Adjustable Levelers

pages 14 – 23

Areas of application Wedgmount® Precision Levelers

pages 24 – 35

Engineeringsolutions

pages 12 – 13

Bolted ontothe machine

Selection table

The AirLoc selection table is designed to help you find the right AirLoc Jacmount® Adjustable Levelers or AirLoc Wedgmount®

Precision Levelers for your machine.

Is your machine or your specific application not listed?

Please contact us by e-mail, telephone or fax. Our experienced team will help you with your selection.You will find the contactdetails on the last page of this catalogue.

The leveler is optimally suited for this application.On the catalogue page of the selected machine element, please look for a suitable element to matchyour application and machine weight.

For light-weight machines only

If you are not certain, please ask us or use PRG and PRGI elements.

Metal processing

Machining centresDrilling machinesBoring machinesLathesLathes, long bedMilling machinesPumps and compressorsPresses, mechanicalPresses, hydraulicSawsShears and folding pressesGrinding machinesForging machinesStamping and nibbling machineTransfer lines

Plastic processing

GranulatorsMills and calendersHandling devicesInjection moulding machine

Printing and paper industry

Book-binding machinesPrinting pressesFoldersPaper cuttersPackaging machinery

Other machines

Chemical installations (INOX)Woodworking machinesAir conditionersMeasuring instrumentsFood industry (INOX)Optical devicesWeb machines



Page

AirLoc isolation pads 6

400 series 7700 series 8900F series 9Composite pads series 10Non-skid and shim pads 11Multi layered pads 12

Foundation isolation 13

AirLoc Jacmount® Adjustable Levelers 14

PRG 15PRS and PRSK 16PRP 17GLV and GLR 18GLRN 19PRGI and GLRI – INOX stainless steel 20PR – thermoplastic 21Custom designs 22

AirLocWedgmount® Precision Levelers 24

VRC – free standing 26VRC – free standing, 4-wedge system 27VRC – bolt-on 28VRKC – bolt-on, spherical seat 29VRC – bolt-through 30VRKC – bolt-through, spherical seat 31KSC – rigid clamp 32KSKC – rigid clamp, spherical seat 33KaBloc 34

Fastening systems and studs 35

– Stud type P andTA/SL heavy duty dowel– Stud type RGM and RM chemical dowel– Isolating washers– Stud type S (see page 19)– Stud type S INOX (see page 21)

Custom designs – precision levelers 36

Accessories 37

– Spacer for Wedgmount® Precision Levelers– Mounting Wedgmount® MSC– Leveling screw extension

Horizontal supports 38

Wedgmount® Precision Leveler VC Compact and L2 bracket support 38HZA – W and H series 39

Product overview



Isolation pad

AirLoc is the only manufacturer offering conventional laminated pad materials and the new generation of advanced isolation pads.

Of course all AirLoc pad materials are RoHS certified.

Today’s machines generate dynamic forces that were unthinkable a few years ago. AirLoc’s new generation of iso-lation pads are highly developed materials for preventing problems due to vibrations and structure-borne noise.This new generation of pads effectively combats these problems.The technical and physical values are in line withthe latest state of elastomer development and today cover application areas that were not possible a few years ago.Improved compression set and coefficient of friction maintain your machine’s stability in the specified position foryears, even when the dynamic load is high. Excellent resistance to all coolants, cleaning agents and lubricants usedin modern machine engineering operations means that these products can be reliably used trouble-free (e.g. inoil troughs).

AirLoc pad materials can be easily cut with a ribbon saw, keyhole saw or disk saw to the desired shape. And ofcourse all AirLoc pad materials are RoHS certified.

With our vibration isolation pads, all vibration-caused problems common to today’s machine engineering opera-tions can be solved economically and efficiently.

400 Series – the best for outstanding vibration isolation

AirLoc vibration pads of the 400 series have been specially developed for low-frequency applications. Provides verygood resistance to many chemicals, lubricants and fuels guarantees long service life. A high coefficient of adhesionand very narrow production tolerances offer a high level of application security and the best protection for yourvaluable equipment.

700 Series – universal use for excellent damping

AirLoc vibration pads of the 700 series are the result of 50 years of development and application experience in vibra-tion engineering.Thanks to the high level of damping, the application is secure and extremely effective, even whenused in critical operational conditions. Very good resistance to oils, lubricants and fuels makes the 700 series iso-lation pads ideal for modern, cost-effective production machines and machine tools.

900F Series – dynamic for greatest load-bearing capacity

AirLoc vibration isolation pads of the 900F series were developed for all applications with high static and dynamicforces and for the greatest leveling stability.The very high load-bearing capacity and very good resistance to manychemicals, lubricants and fuels guarantee long service life.This makes the 900F series isolation pads the ideal mate-rial for modern, cost-effective production machines and machine tools.



400 Series – the best for outstanding vibration isolation

AirLoc vibration isolation pads of the 400 series have been specially developed for low-frequency applications. Provides verygood resistance to many chemicals, lubricants and fuels guarantees long service life. A high coefficient of adhesion and verynarrow production tolerances offer a high level of application security and the best protection for your valuable equipment.

Natural frequency,

medium load (Hz)

Article no.

2.00100.__

2.00425.__

2.00132.__

2.04202.__

2.04203.__

2.04204.__

Load

daN/cm²

2.5 – 10

2.5 – 7.5

1 – 5

1 – 5

1 – 5

1 – 5

vertical

50

22

21

14

10

9

horizontal

6.5

4.5

6

5

4

3.5

Type

410

without profile

425

without profile

B1 profile

both sides

B2 profile

both sides

B3 profile

both sides

B4 profile

both sides

Area of application

Sensitive devices that are affectedby vibrations. Low structure height.

Highly effective isolation forsensitive devices that are affectedby vibrations.

Production machines on multistoried buildings, measuringmachines.

Passive isolation for sensitivedevices, e.g. laboratory instrumentsand weighing equipment.

Foundation isolations, passiveisolation for very sensitive devicesand systems.

Pad

thickness

mm

10

25

13

26

39

52

Temperature range –20 °C to +80 °C

Coefficient of friction 0.9

Shore hardness 40 – 45° Shore A

Standard pad sizes

400 series

Other dimensions in all shapes

available from stock upon request.

Index

_._____.70_._____.71_._____.72_._____.76_._____.80_._____.85_._____.86

L

mm

1000500500250200125100

W

mm

500500250250200125100

Only types 410 and 425

Multi-layered pads, see page 12, pad sets. For more information please visit our website.

Order no. =

article no. + index



700 Series – universal use for excellent damping

AirLoc vibration pads of the 700 series are the result of 50 years of development and application experience in vibration engi-neering.Thanks to the high level of damping, the application is secure and extremely effective, even when used in critical oper-ational conditions. Very good resistance to oils, lubricants and fuels makes the 700 series isolation pads ideal for modern,cost-effective production machines and machine tools.

Natural frequency,

medium load (Hz)

Article no.

3.07100.__

3.07101.__

3.07102.__

3.07150.__

3.07151.__

3.07152.__

3.07250.__

3.07251.__

3.07252.__

Load

daN/cm²

5 – 20

5 – 20

5 – 20

5 – 20

5 – 20

5 – 20

5 – 20

5 – 20

5 – 20

vertical

92

77

71

81

67

58

44

33

33

horizontal

19

18

17

13

16

15

10

8

8

Type

710

without profile

711

profile one side

712

profile both

sides

715

without profile

716

profile one side

717

profile both

sides

725

without profile

726

profile one side

727

profile both

sides

Area of application

Economical isolation pad with highdamping. Low structure height.Suitable for production systems,general machine engineering.

Universally usable isolation padwith high damping effect. Manyyears of proven performance in allprinting presses, paper and textilemachines.

Highly effective isolation padespecially developed for machineswith high dynamic force, such aspresses, sheering machines andstamping machines.

Pad

thickness

mm

10

10

10

15

15

15

25

25

25




Standard pad sizes

700 series



Index

_._____.70_._____.71_._____.72_._____.76_._____.80_._____.85_._____.86

L

mm

1000500500250200125100

W

mm

500500250250200125100


Order no. =

article no. + index




900F Series – dynamic for greatest load-bearing capacity

AirLoc vibration isolation pads in the 900F series have been developed for all applications with high static and dynamic forcesand for the greatest leveling stability. The very high load-bearing capacity and very good resistance to many chemicals,lubricants and fuels guarantee long service life.This makes the 900F series isolation pads the ideal material for modern, cost-effective production machines and machine tools.

Natural frequency,

medium load (Hz)

Article no.

3.09100.__

3.09150.__

3.09250.__

3.09252.__

Load

daN/cm²

7.5 – 40

7.5 – 40

7.5 – 40

7.5 – 30

vertical

70

62

42

39

horizontal

21

18

14

12

Type

910F

without profile

915F

without profile

925F

without profile

927F

profile both

sides

Area of application

Economical isolation pad for highstatic loads. Low structure height.For machining centers, machinetools with the highest level ofconstancy.

High load capacity isolation pads,especially for transfer lines andlong-bed machines.

Isolation pad for machines withhigh dynamic force, such aspresses, sheering machines andstamping machines.

Pad

thickness

mm

10

15

25

25




Standard pad sizes

900F series



Index

_._____.70F_._____.71F_._____.72F_._____.76F_._____.80F_._____.85F_._____.86F

L

mm

1000500500250200125100

W

mm

500500250250200125100

Order no. =

article no. + index



Composite pads series – tried and proven

AirLoc vibration isolation pads in composite quality for all applications have been tried and proven for over 50 years. Many yearsof experience and thousands of successful applications make these pads the ideal material for any kind of machine setup.

Natural frequency,

medium load (Hz)

Article no.

1.00402.__

1.00610.__

1.00600.__

1.00500.__

1.00302.__

Load

daN/cm²

3 – 8

10 – 30

10 – 30

6 – 20

1 – 3

vertical

53

59

61

45

31

horizontal

13

12

16

9

11

Type

4.17.4

profile

both sides

610

without profile

4.17.6

without profile

4.17.50

without profile

32

profile

both sides

Area of application

Universally applied. Well suited formachine tools and printing presses.

Isolation pads with very high levelstability, especially for transfer linesand machining centres.

High load capacity isolation padsfor heavy-duty transfer lines andlong-bed machines.

High load capacity isolation padsfor machines with high dynamicforce.

Soft isolation pads for highlyeffective vibration isolation ofpresses and stamping machines,also on multi storied buildings.

Pad

thickness

mm

15.5

14

14.5

25.5

22

Temperature range 0 °C to +70 °C

Coefficient of friction 0.6 – 0.8

Standard composite

pad sizes



Index

_._____.70_._____.71_._____.72_._____.76_._____.80_._____.85_._____.86

L

mm

1000500500250200125100

W

mm

500500250250200125100


Order no. =

article no. + index



Non-skid and shim pads

AirLoc non-skid and shim pads are used as intermediate shims between two steel surfaces or to compensate different heightswhen a machine is set up.The use of top, proven materials mean applications you can count on for a long machine life.

Natural frequency,

medium load (Hz)

Article no.

2.00050.__

3.07050.__

3.07051.__

3.07052.__

3.09020.__F

3.09030.__F

3.09050.__F

1.00000.__

1.00200.__

1.00222.__

Load

daN/cm²

2.5 – 10

5 – 20

5 – 20

5 – 20

7.5 – 40

7.5 – 40

7.5 – 40

10 – 30

10 – 30

4 – 12

vertical

–

–

–

–

–

–

–

–

–

–

horizontal

–

–

–

–

–

–

–

–

–

–

Type

405

without profile

705

without profile

706

profile one side

707

profile

both sides

902F

without profile

903F

without profile

905F

without profile

SP0

without profile

S0

without profile

SL

profile

both sides

Area of application

Excellent non-skid properties.

Universally applied,long-term stability.

High load capacity, good levelingstability, high long-term stability.

Proven quality with excellentform stability.

Pad

thickness

mm

5

5

5

5

2

3

5

2.5

5.5

7

Temperature range:

400 and 900F –20 °C to +80 °C

700 –15 °C to +100 °C

SP0, S0 and SL 0 °C to +70 °C


Standard pad sizes for non-skid

and height compensation pads



Index

_._____.70_._____.71_._____.72_._____.76_._____.80_._____.85_._____.86

L

mm

1000500500250200125100

W

mm

500500250250200125100


Order no. =

article no. + index



Pad sets

If the properties of the individual isolation pads are insufficient for optimal vibration isolation, isolation pads can be layeredfor additional adjustment. By layering 2 to 4 isolation pads to a set, the vertical natural frequency is reduced and effectivevibration isolation is achieved.

Natural frequency,

medium load (Hz)

Article no.

2.04202.__

2.04203.__

2.04204.__

3.04813.__

1.04975.__

1.04905.__

Load

daN/cm²

1 – 5

1 – 5

1 – 5

5 – 20

1 – 3

3 – 8

vertical

14

10

9

27

18

36

horizontal

–

–

–

–

–

–

Type

B2 profile

both sides

B3 profile

both sides

B4 profile

both sides

K813

without profile

K975

profile

both sides

K905

profile

both sides

Area of application

Soft quality for low-frequencyisolation jobs, passive isolation ofbuilding vibrations, tiered machinesetup, laboratory instruments,microscopes, EDP systems, analysisscales, foundation isolation.

This 70° shore A material ischaracterised by very high dampingand is therefore especially suitablefor isolating setups of presses andsimilar machines. No profile, goodnon-skid properties.

Well suited as soft foundationisolation material.It is primarily used underfoundations of presses and largemachine tools of all kinds.

Well suited as standard quality forfoundation isolations. It is primarilyused under large foundations ofnewspaper printing presses andother heavy machines with bigdimensions.

Pad

thickness

mm

26

39

52

50

44

36.5

Temperature range 0 °C to +70 °C


Standard pad sizes

for pad sets



Index

_._____.70_._____.71_._____.72_._____.76_._____.80_._____.85_._____.86

L

mm

1000500500250200125100

W

mm

500500250250200125100

For more information please visit our website.

Order no. =

article no. + index

Only types K813, K975, K905



Foundation isolation

Foundations are for making a machine rigid or for gathering several machine components onto a common load-bearing ground.The additional weight of the foundation has a positive effect on the vibration behaviour. However, there are limits to this posi-tive effect. Only by using vibration isolation and the resulting decoupling from the building ground can the area be reliably pro-tected against disturbing vibrations.

AirLoc has many years of experience in designing foundation isolations. From the first vibration analysis to the site inspectionof the laid foundation, we are your one-stop supplier.

For more information please refer to our foundation brochure or visit our website.

Figure 1:Foundation tank before installingthe vibration isolation pads

Figure 2:After installing the isolation (green)

Figure 3:Block preparation for pouring thefoundation

Figure 4:Web rotary press

The basic principle of foundation isolation

The machine foundation is placed in a concrete tank for vibration isolation.Between foundation block and tank there is a layer of vibration isolation mate-rial.The calculation of this isolation layer requires considerable know-howand many years of experience in the vibration engineering.

Key parameters are:– Total weight of foundation and machine– Dynamic forces and moments of the machine– Natural frequencies of the system– Vibration isolation efficiency.

AirLoc isolation system for foundation isolation

The AirLoc foundation isolation has the following characteristic properties:– Complete isolation of the machine block in vertical and horizontal

directions– Tuning the isolation frequency through project-specific design

(number and distribution of the isolation pads) based on the effectiveload bearing mass, i.e. the customer-specific conditions.

In contrast to full surface isolations, the AirLoc isolation pads are adaptedin terms of variable dimensions and number to the particular project.The Air-Loc foundation isolation is calculated based on the effective load and laidaccording to the specific area. This permits tuning the full area of the in-stalled foundation isolation to the current conditions.

Implementation example

The implementation of a foundation isolation system for a web rotary pressdocuments the large-scale dimensions that are involved. Figure 1 shows thefoundation tank before laying the isolation pads. In Figure 2 they are alreadylaid.The actual vibration isolation elements are the green pads. Between themare the systems we have developed.This protects the covered vibration iso-lation material from the reinforcement and foundation concrete (Figure 3).After completion of the machine installation, the foundation can hardly beseen (Figure 4).



Jacmount® Adjustable Levelers

AirLoc Jacmount® Adjustable Levelers are characterised by their simple and effective construction. Continuous inspection ofthe raw materials by our in-house laboratory and our own production facilities ensure the highest possible quality withoutsacrificing cost-efficiency.A broad range of products makes it easy to select the elements to suit your needs and helps you keep costs down without havingto compromise quality.

Of course all AirLoc Jacmount® Adjustable Levelers are RoHS certified.

PRG elements are designed to make it easy, economical and reliable to set up your machine or system.The patentedconnection between the levelers and the leveling screws is permanent, has a high load capacity, and can automaticallycompensate ground unevenness of up to 4°.The anchor-free setup and the simple leveling with great leveling rangeguarantee maximum flexibility of your machinery.

PRS and PRSK levelers are a new development from AirLoc, especially for machines with high dynamic horizon-tal force.The robustly designed base plate is permanently connected to a pressure plate by means of precisionguide.This design principle enables the greatest possible horizontal rigidity over the entire leveling range.

PRP levelers are excellently suited to quick and precise machine setups of up to 10 tons per foot.The is an easyand reliable connection between floor surface and your machine.The special construction of the pressure platemakes it possible to compensate ground unevenness of up to 4° while ensuring outstanding horizontal stability.

GLV and GLR levelers are proven-performance economical products from AirLoc.They are deployed when depend-able vibration and impact sound isolation is required for machines that have suitable leveling screws in the machinefoot.The mounting sink for the leveling screw is shaped so that skewing is not possible and ground unevennessis balanced.

GLRN levelers with interchangeable leveling sockets can be economically and flexibly deployed.The levelers canbe raised up to +13 mm in height. Depending on the leveler socket in use, the connection to your machine can bebolted, anchored or custom designed as you require.

Stainless steel PRGI levelers are permanently attached to the leveling screw by means of a patented lock and yetare flexible enough that ground unevenness up to 4° can be leveled. When used with no-profile damping pads,they are ideally suited for the food and chemical industries.

PR levelers are made of reinforced thermoplastic.They are excellently suited to light machinery and applicationsrequiring a high level of cost-efficiency. The studs of the PR levelers are quickly mounted and permanently an-chored in the leveler, yet so flexible that ground unevenness up to 4° can be balanced.

If you have not found the optimal leveling elements despite the large selection range, please ask about our cus-tom designs. We would gladly provide you with custom-made products based on your requirements. Phone usor send us your ideas as a sketch or drawing.

Your color is important to you!To us too!

This is why we can deliver in any color. Ask us – we’ll make it possible.



øhmax.

4°

LSW

H

Order no. =

article no. + index

Color:

Silver grey RAL 7001

Other colors

upon request

PRG Jacmount® Adjustable Levelers

PRG Jacmount® Adjustable Levelers are designed to make it easy, economical and reliable to set up your machine or system.The patented connection between leveler and leveling screw is permanent, has a high load capacity, and can automatically com-pensate ground unevenness of up to 4°. The anchor-free setup and the simple leveling with great leveling range guaranteemaximum flexibility of your machinery.

Ask us also about our custom solutions for your specific machine.

Pad type

Index

Dimension

Type

PRG 85

PRG 125

PRG 170

PRG 230

Article no.

1.16085.__1.16125.__1.16170.__1.16230.__

The Universal

Application securethanks to high level ofdamping. Very goodstability due to highground adhesion.

705

_._____.58

Load

daN

900200040006000

h max.

mm

38515151

The Load Bearer

For applications withhigh static load. Excel-lent leveling stabilityand high overall stabil-ity. Very economical.

905

_._____.73

Load

daN

1400300045006000

h max.

mm

38515151

Load

daN

450100020003500

h max.

mm

38515151

The Best

Extremely stable.Best suited for lightmachines and sys-tems for which thereis permanently de-fined ground contact.

405

_._____.43

Ø

mm

85125170230

Leveling

screw

G1G2G2G2

Thread

M10

M12

M16

M16

M20

M24

SW

mm

131317192224

H

mm

404149526374

L

mm

100100100100100100

Order no.

G2

9.5516229.552029.55242

Order no.

G1

9.551029.551229.551621

Didn’t find the right thread? Ask about our low-priced custom M10 – M30 screws in lengths of 75 to 500 mm.For more information please visit our website.

Special studs G1 and G2 for PRG Jacmount® Adjustable Levelers

Blue zinc-plated. Delivery including 1 self-locking collar + 1 nut + 1 washer for M10, M12, M16 or 2 nuts + 2 washers for M20, M24



h

3°

ø

h

ø

PRS and PRSK Jacmount® Adjustable Levelers

PRS Jacmount® Adjustable Levelers are a new development from AirLoc, especially for machines with high dynamic horizon-tal force.The robustly designed base plate is permanently connected to a pressure plate by means of precision guide.This designprinciple enables the greatest possible horizontal rigidity over the entire leveling range. When using the high damping AirLocisolation pads, the machine remains stable even when there are great disturbing forces.

PRSK Jacmount® Adjustable Levelers with spherical seat top parts are ideal for compensating ground unevenness of up to 3°.


The Economiser

For secure non-skidmachine fixationwithout vibration iso-lation. Extremely highdegree of horizontalstability.

The Dynamic One

For presses, stampingand injection mouldingmachines, machineswith high dynamicvertical force. Fast andeffective movementdamping.

The Stabiliser

For injection mouldingmachines, machineswith high dynamichorizontal force.

705

_._____.58Pad type

Index

725

_._____.68910

_._____.75

Type

PRS 130-16

PRS 130-20

PRS 240-20

PRS 240-24

Article no.

1.17130-16.__1.17130-20.__1.17240-20.__1.17240-24.__

Load

daN

2250225060006000

h

mm

55557575

Load

daN

2250225060006000

h

mm

75759595

Load

daN

3000300070007000

h

mm

60608080

Thread

M16 x 1.5M20 x 1.5M20 x 1.5M24 x 2.0

Ø

mm

129129239239

Adjust.

range

mm

+20+20+30+30

Type

PRSK 130-16

PRSK 130-20

PRSK 240-20

PRSK 240-24

Article no.

1.17131-16.__1.17131-20.__1.17241-20.__1.17241-24.__

Load

daN

2250225060006000

h

mm

63638989

Load

daN

2250225060006000

h

mm

8383

109109

Load

daN

3000300070007000

h

mm

68689494

Thread

M16 x 1.5M20 x 1.5M20 x 1.5M24 x 2.0

Dimension

Ø

mm

129129239239

Adjust.

range

mm

+20+20+30+30

Order no. =

article no. + index

Color:

Silver grey RAL 7001

Other colors

upon request

Other thread

sizes upon

request

Other thread

sizes upon

request

You will find the matching leveling screws on page 17.




h

4°

ø

L

SW

L

SW

L

SW

PRP Jacmount® Adjustable Levelers

PRP levelers are excellently suited for quick and precise machine setups.The selected AirLoc types cover a broad range of machinesetups.The special construction of the pressure plate makes it possible to compensate ground unevenness of up to 4° whileensuring outstanding horizontal stability.


The Best

For stamping andnibbling machinesand compressors.Best isolation effect,high stability andgood damping.

The Dynamic One

For presses, stampingand injection mouldingmachines, machineswith high dynamicvertical force. Fast andeffective movementdamping.

The Stabiliser

For injection mouldingmachines, machineswith high dynamicvertical force.Extremely high degreeof horizontal stability.

425

_._____.48Pad type

Index

725

_._____.68925

_._____.64Dimension

Type

PRP 90

PRP 120

PRP 160

PRP 200

PRP 250HD

PRP 300HD

Article no.

1.15091.__1.15120.__1.15160.__1.15200.__1.15253.__1.15302.__

Load

daN

400600

1200175030004500

h

mm

505052546073

Load

daN

10001500300040008000

10000

h

mm

505052546073

Load

daN

15002000350040008000

10000

h

mm

505052546073

Thread

M12 x 1.5M16 x 1.5M20 x 1.5M24 x 2.0M27 x 2.0M30 x 2.0

Ø

mm

101123168205260305

Adjust.

range

mm

+20+25+25+25+25+25

Thread

M12 x 1.5

M16 x 1.5

M20 x 1.5

M24 x 2.0

M27 x 2.0

M30 x 2.0

SW

mm

81013171922

Order no.

L 175 mm

9.051659.052059.052459.052759.05305

Order no.

L 125 mm

9.051239.051639.052039.052439.052739.05303

Order no.

L 125 mm

9.061239.061639.062039.062439.062739.06303

Order no.

L 175 mm

9.061659.062059.062459.062759.06305

SW

mm

131724272736


Order no.

L 150 mm

9.601649.60204

Order no.

L 175 mm

9.602159.60245

SW

mm

121517

PRP

bolt-through R1

Leveling screws

Blue zinc-plated. Delivery

includes 1 nut + 1 washer

PRP

with large

hex head R2

PRS and PRSK

Order no. =

article no. + index

Color:

Zinc chrome RAL 1018

Other colors

upon request



h

L

b

h

ø

GLV and GLR Jacmount® Adjustable Levelers

The economical, tried and proven AirLoc GLV and GLR Jacmount® Adjustable Levelers are deployed when dependable vibra-tion and impact sound isolation is required for machines that have suitable fastening holes in the machine foot.The mountingsink for the leveling screw is shaped so that ground unevenness is leveled.


The Best

For laboratory instru-ments, passive place-ment of sensitivedevices and machineplacement in tiers.Best vibration isola-tion despite lowinstallation height.

The Stabiliser

For transport linesand special machines.Excellent constantleveling stability andoverall stability. Verylow installation height.

The Universal

For tool, plastic andtextile machines,graphic and generalproduction machines.Superior isolation anddamping properties.Excellent non-skidproperties.

The Dynamic One

For machines with highstatic load. Excellentleveling stability andhigh overall stabilityeven with greatdisturbance forces.

B1

_._____.50Pad type

Index

711

_._____.92716

_._____.56915

_._____.65Dimension

Type

GLV 50

GLV 75

GLV 100

GLV 110

GLV 115

GLV 150

GLV 165

GLV 175

Article no.

1.10050.__1.10075.__1.10100.__1.10110.__1.10115.__1.10150.__1.10165.__1.10175.__

Load

daN

90250500600500900

10001750

h

mm

2023252527283031

Load

daN

200800

150017502000275040004500

h

mm

1720222224252728

Load

daN

200800

150017502000275040004500

h

mm

2225272729303233

Load

daN

200800

150017502500275040004500

h

mm

2225272729303233

L

mm

5081

108123148145199243

b

mm

5081

10812391

145123163

Order no. =

article no. + index

Color:

Reseda green RAL 6011

Other colors

upon request

Type

GLR 50

GLR 75

GLR 110

Article no.

1.11050.__1.11075.__1.11110.__

Load

daN

70225450

h

mm

202225

Load

daN

175800

1750

h

mm

171922

Load

daN

175800

1750

h

mm

222427

Load

daN

175800

1750

h

mm

222427

Ø

mm

5084

123

You will find matching studs on page 19.




Z 000

90°

L

SW

ø

h

SW 46

ø23

M20

GLRN Jacmount® Adjustable Levelers

These interchangeable leveling sockets make AirLoc GLRN levelers can be economically and flexibly deployed.The levelers canbe raised up to +13 mm in height. Depending on the leveler socket in use, the connection to your machine can be bolted, ancho-red or custom designed as you require.


The Best

For laboratory instru-ments, passive place-ment of sensitivedevices and machineplacement in tiers.Best vibration isola-tion despite lowinstallation height.

The Stabiliser

For transport linesand special machines.Excellent constantleveling stability andoverall stability. Verylow installation height.

The Universal


The Dynamic One

For machines with highstatic load. Excellentleveling stability andhigh overall stabilityeven with greatdisturbance forces.

Order no.

L

300 mm

9.00248

Order no.

L

250 mm

9.00247

Order no.

L

200 mm

9.001269.001669.002069.00246

Order no.

L

150 mm

9.001049.001249.001649.002049.00244

Order no.

L

125 mm

9.001239.001639.00203

Order no.

L

100 mm

9.001029.001229.001629.00202

Thread

M10

M12

M16

M20

M24

SW

mm

78

101317


B1

_._____.50Pad type

Index

711

_._____.92716

_._____.56915

_._____.65Dimension

Type

GLRN 115

GLRN 155

GLRN 235

GLRN 116

GLRN 156

GLRN 236

GLRN 117

GLRN 157

GLRN 237

Article no.

1.14115.__1.14155.__1.14235.__1.14116.__1.14156.__1.14236.__1.14117.__1.14157.__1.14237.__

Load

daN

350700

1750350700

1750350700

1750

h

mm

474955474955474955

Load

daN

150030005000150030005000150030005000

h

mm

444652444652444652

Load

daN

150030005000150030005000150030005000

h

mm

495157495157495157

Load

daN

300050005000300050005000300050005000

h

mm

495157495157495157

Ø

mm

121162248121162248121162248

Leveling

socket

Stud type S for GLV, GLR, and GLRN Jacmount® Adjustable Levelers and forTA/SL heavy duty dowels, page 35.

Blue zinc-plated. Delivery with 2 nuts + 2 washers

Order no. =

article no. + index

Color:


Other colors

upon request



ø

4°

hmax.

h

ø

Order no. =

article no. + index

Stainless steel

INOX 1.4301

PRGI and GLRI Jacmount® Adjustable Levelers – INOX stainless steel

The stainless steel AirLoc PRGI Jacmount® Adjustable Levelers are permanently attached to the leveling screw by means of apatented lock and yet are flexible enough that ground unevenness up to 4° can be leveled. Ideally suited to the food and chem-ical industries.

The economical, stainless steel AirLoc GLRI Jacmount® Adjustable Levelers are deployed when dependable vibration and impactsound isolation is required for machines that have suitable fastening holes in the machine foot.The mounting sink is shaped so thatground unevenness is leveled.Ask us also about our custom solutions for your specific machine.

The Best

Passive placement ofsensitive devices andmachine placement inmulti storied build-ings. Best vibrationisolation despite lowinstallation height.

The Universal

For tool, production,plastic and textilemachines. Superiorisolation and dampingproperties. Excellentnon-skid properties.

The Stabiliser

For transport linesand special machines.Excellent constantleveling stability andoverall stability.

410

_._____.45Pad type

Index

710

_._____.91910

_._____.75Dimension

Type

PRGI 50

PRGI 70

PRGI 100

PRGI 120

Article no.

1.19141.__1.19142.__1.19144.__1.19146.__

Load

daN

100300600

1000

h max.

mm

38484848

Load

daN

200450

10001500

h max.

mm

38484848

Load

daN

400100020003000

h max.

mm

38484848

Ø

mm

5176

107132

Leveling

screw

G1G2G2G2

On request, the stainless steel PRGI and GLRI type Jacmount® Adjustable Levelers can also be delivered in acid-resistant quality, material no. 1.4435.We would be pleased to advise you. You will find the matching special studs and studs on page 21.


Type

GLRI 50

GLRI 70

GLRI 100

GLRI 120

Article no.

1.19111.__1.19112.__1.19114.__1.19116.__

Load

daN

100300600

1000

Load

daN

200450

10001500

Load

daN

400100020003000

h

mm

17171921

h

mm

17171921

h

mm

17171921

Ø

mm

5176

107132



L

LSW

H

øh

4°

PR Jacmount® Adjustable Levelers – thermoplastic

The PR series of AirLoc Jacmount® Adjustable Levelers are made of reinforced thermoplastic.They are excellently suited to lightmachinery and applications requiring a high level of cost-efficiency.The studs of the PR levelers are quickly mounted and per-manently anchored in the leveler, yet so flexible that ground unevenness up to 4° can be balanced.The damping pads can beindividually selected to meet your requirements.


The Best

For light-weightsystems and labora-tory instrumentswhich require a veryhigh level of effectiveisolation.

The Universal

For light-weightmachines whichdemand excellentdamping properties.

The Stabiliser

For light-weightmachines andsystems requiringsuperior levelingstability and verygood overall stability.

B1

_._____.50Pad type

Index

710

_._____.91910

_._____.75Dimension

Type

PR 50

PR 75-2

Article no.

1.13050-9005.__1.13076-9005.__

Load

daN

100225

h

mm

3338

Load

daN

100500

h

mm

3035

Load

daN

100500

h

mm

3035

Ø

mm

5782

Thread

M10

M12

M16

M16

M20

M24

SW

mm

131317192224

H

mm

424454546071

L

mm

100100100100100100

Order no.

G2

9.5616229.562029.56242

Order no.

GLRI

9.091029.091229.091629.091649.092029.09244

L

mm

100100100150100150

SW

mm

78

10101317

Upon request, also available in acid-resistant quality, material no. 1.4435. We would be pleased to advise you.Ask about our low-priced custom M10 – M30 screws in lengths of 75 to 500 mm.For more information please visit our website.

INOX special studs G1 and G2 for PRGI Jacmount® Adjustable Levelers

INOX 1.4305. Delivery with 2 nuts + 2 washers

INOX stud type S for GLRI Jacmount® Adjustable Levelers

INOX 1.4305. Delivery with 2 nuts + 2 washers

Thread

M10

M12

M16

L 150 mm

9.04104.029.04124.029.04164

L 100 mm

9.04102.029.04122.029.04162

L 150 mm

9.041049.04124

L 100 mm

9.041029.04122

Special studs type U for PR Jacmount® Adjustable Levelers

Blue zinc-plated. Delivery includes nut + washer

Order no. for PR 50 Order no. for PR 75-2

Order no.

G1

9.561029.561229.561621

Order no. =

article no. + index

Color:

Jet black RAL 9005



Custom designed Jacmount® Adjustable Levelers

AirLoc offers its customers the largest selection of Jacmount® Adjustable Levelers that can be delivered on short notice.Thisgives our customers a technically optimal and economical choice of Jacmount® Adjustable Levelers for different applications.If there are advantages to be gained for our customers in having a custom-tailored solution, our experienced team of engineerscan develop a custom Jacmount® Adjustable Leveler that perfectly suits the application or machine.Here you see just a few examples of Jacmount® Adjustable Levelers that have been successfully implemented for specific cus-tomer requirements or based on our recommendations.

Area Jacmount® Levelers GLP and GLP-S

GLP and GLP-S Jacmount® Levelers enable wide area load distribution for floors with low load bearing capacityor when large loads have to be set down softly.This is a very efficient solution which is available using standardcomponents in many variations.

GLP-S element without fixing screws, only with non-skid, can be freely placed under the machine.

This leveling element with large adjustment range can be used for all switch cabinet supports of various heights.Machine installations are made easier since only one uniform leveling element is necessary for the different switchcabinet versions.

Leveling can be performed very quickly and easily.The floor surface is fitted with a non-skid layer.



Custom designed Jacmount® Adjustable Levelers

GLRN 100 – M42 x 1.5

This leveling element was developed for a customer who did not need vibration isolation.Top priority was a low-cost, precise installation of his machine. Both development objectives were optimally achieved with this levelingelement.

GLR 130, GLR 135 and GLR 136

These special round elements have particularly large centring holes specified by the customer.They enable theuse of special machine screws (e.g. hollow screws) of the customer and increase flexibility when setting up themachine.



Wedgmount® Precision Levelers

AirLoc offers the world’s largest selection of Wedgmount® Precision Levelers.The large, even surface ensures optimal supportof the machine bed. Heavy loads of up to 100 t per Wedgmount® Precision Leveler can be quickly aligned to within of 1/100 mmaccuracy using little force.This shortens the setup time of a machine considerably.

Of course all AirLocWedgmount® Precision Levelers are RoHS certified.

We manufactureWedgmount® Precision Levelers in our main plant. Modern manufacturing methods, such as thecomplete processing in one clamping operation, mean the maximum precision and tight tolerances. OurWedgmount®

Precision Levelers can therefore be easily leveled even with the heaviest loads. We do not compromise when itcomes to the dependability and long service life of our products.This is why all Wedgmount® Precision Levelersdesigned for heavy loads are manufactured from modular cast iron (GJS 40). Guide bolts and leveling spindlesare made of high-strength steels. The patented top and bottom part lock provides optimal locking adhesion.TheWedgmount® Precision Leveler always remains a cohesive unit and never falls apart into single elements evenwhen lifted.

PrecisionWedgmount® Precision Leveler – free standing

Ideal for machines without fastening holes and for free placement under the machine bed. Available in differentversions, even for especially heavy loads for special bed constructions.

Wedgmount® Precision Levelers – bolt-on

These are used where a permanent connection to the machine bed is necessary, e.g. machines with high dynam-ic force, such as stamping and injection moulding machines.The milled surface guarantees a precise and long-lastingconnection to the machine bed. Also available in a spherical seat version for compensating angle differences ofup to 3°.

Wedgmount® Precision Levelers – bolt-through

For machines which, due to low rigidity of the machine bed, have to be anchored to the ground, e.g. long-bed ma-chines, boring machines, milling and machining centres.The milled surfaces guarantee a precise and long-lastingconnection to the machine bed. Also available in a spherical seat version for compensating angle differences ofup to 3°, e.g. for long-bed machines and uneven floors.

Wedgmount® Precision Levelers – rigid clamp

For machines for which geometry is essential and, due to the low rigidity of the machine bed, have to be anchoredin the ground without vibration isolation.The milled surfaces guarantee a precise and long-lasting connection tothe machine bed. Also available in a spherical seat version for compensating angle differences of up to 3°.



Wedgmount® Precision Levelers

Fixing system – bolt-on

Stud type P (see page 35)Machine footWedgmount® Precision LevelerIsolation padGround

Fixing system – bolt-through

Stud type S (see page 19) or RGM (see page 35)Disk spring (optional)Isolation washer (optional)Isolation tube (optional)Machine footWedgmount® Precision LevelerIsolation padHeavy-duty dowelTA/SL or chemical dowel RM (see page 35)Ground

Fixing system – bolt-on with spherical seat

Stud type P (see page 35)Spherical seat disk (optional)Machine footWedgmount® Precision Leveler with spherical seatIsolation padGround

Fixing system – bolt-through with spherical seat

Stud type S (see page 19) or RGM (see page 35)Disk spring (optional)Spherical seat disk (optional)Isolation washer (optional)Isolation tube (optional)Machine footWedgmount® Precision Leveler with spherical seatIsolation padHeavy-duty dowelTA/SL or chemical dowel RM (see page 35)Ground

AirLoc offers different fastening systems for its Wedgmount® Precision Levelers.The systems can be delivered for our bolt-onand bolt-through Wedgmount® Precision Levelers with or without spherical seat compensation.The materials and design ofthe systems are optimally tuned to theWedgmount® Precision Levelers and the isolation pads.This results in a complete systemthat fixes your machine securely and dependably to the ground.



h

L

b

NF

_._____.61NA

_._____.56NK

_._____.65NS

_._____.73


Order no. =

article no. + index

Color:


Other colors

upon request

VRCWedgmount® Precision Levelers – free standing

AirLoc precisionWedgmount® Precision Levelers with patented spring tensioning of top and bottom part achieve a unique later--al and longitudinal stability. Fast and easy adjustment to within 1/100 mm accuracy is possible with full machine load.This isyour competitive edge when it comes to the precision and quality of your products.


The Best

For passive placementof sensitive devicesand machine place-ment in multi storiedbuildings. Bestvibration isolation.

The Universal


The Dynamic One

For transport lines,special machines andtool machines. Highload capacity, excel-lent constant levelingstability and overallstability.

The Stabiliser

For lathes, grindingmachines, boring ma-chines, transport linesand special machines.Ideal stability andnon-skid properties.Without vibrationisolation.

Pad type

Index

Dimension

Type

1-VRC

2-VRC

3-VRC

3-VRC-72

4-VRC

4-VRC-72

6-VRC

7-VRC

302-VRC

303-VRC

304-VRC

306-VRC

406-VRC

407-VRC

414-VRC

450-VRC

Article no.

1.30001.__1.30002.__1.30003.__

1.30003-72.__1.30004.__

1.30004-72.__1.30006.__1.30007.__1.30302.__1.30303.__1.30304.__1.30306.__1.30406.__1.30407.__1.30414.__1.30450.__

Load

daN

250500

100010002000200014002000

60010001300600

1400250035006000

h

mm

5454628862888686566168837081

100100

Top

903bottom

B1Top

706bottom

716Top

903bottom

915Top

902bottom

902

Load

daN

1100225035003500800080005000800025003500500025005000

100001500025000

h

mm

5858669266929090616673887485

104104

Load

daN

2000400070007000

14000140008000

1000045007000800040008000

225003000050000

h

mm

5656649064908888596471867283

102102

Load

daN

2500500080008000

14000140008000

1000045007000800040008000

225003000050000

h

mm

42425076507674744550577258698888

L

mm

105150200200200200115175115140170115115250300300

b

mm

55759595

200200250230115140170115250200250400

+2.5+5+6+6+6+6+6+8+4+6+5+8

+5.5+11+9+9

-7-5-6-6-6-6

-10-10-5-6-8

-10-6

-10-9-9

+/- h

mm



h

L

b

h

b

L

VRCWedgmount® Precision Leveler – free standing, 4-wedge system

AirLocWedgmount® Precision Levelers with 4-wedge system (types 5-VRC to 12-VRC) are constructed for heavy loads.The patentedadjustment mechanism permits leveling heavy loads to within 1/100 mm accuracy and with a minimum of applied force.

AirLocWedgmount® Precision Levelers with eccentric leveling screw (types 2006-VRC to 2024-VRC) complete our programme.This is your competitive edge when it comes to the precision and quality of your products.


The Best

For passive placementof sensitive devicesand machine place-ment in multi storiedbuildings. Bestvibration isolation.

The Universal


The Dynamic One

For transport lines,special machines andtool machines. Highload capacity, excel-lent constant levelingstability and overallstability.

The Stabiliser

For lathes, grindingmachines, boring ma-chines, transport linesand special machines.Ideal stability andnon-skid properties.Without vibrationisolation.

NF

_._____.61Pad type

Index

NA

_._____.56NK

_._____.65NS

_._____.73Dimension

Type

5-VRC

8-VRC

10-VRC

11-VRC

12-VRC

Article no.

1.30005.__1.30008.__1.30010.__1.30011.__1.30012.__

Load

daN

1400250040007000

13000

h

mm

86868689

146

Load

daN

500010000175003000050000

h

mm

90909093

150

Load

daN

10000150002500050000

100000

h

mm

88888891

148

Load

daN

10000150002500050000

100000

h

mm

74747477

134


Order no. =

article no. + index

Color:


Other colors

upon request

Top

903bottom

B1Top

706bottom

716Top

903bottom

915Top

902bottom

902

L

mm

250255370502650

b

mm

115205230302400

+8+8

+13+12+16

-7-7-7-4-4

+/- h

mm

Type

2006-VRC

2012-VRC

2024-VRC

Article no.

1.30106.__1.30112.__1.30124.__

Load

daN

90012002000

h

mm

7668

106

Load

daN

350050008000

h

mm

8072

110

Load

daN

60001000015000

h

mm

7870

108

Load

daN

60001000017500

h

mm

645694

L

mm

160200250

b

mm

115120160

+6+6+8

-6-6-7

+/- h

mm



h

L

b

c

a

a

d1

h

L

b

c

d1

a

Other thread

sizes upon request

Other thread

sizes upon request

VRCWedgmount® Precision Levelers – bolt-on

AirLoc bolt-on precision Wedgmount® Precision Levelers with patented spring tensioning of top and bottom part. TheWedgmount® Precision Leveler is bolted permanently onto the machine, but it can move freely on the ground and is set up withvibration isolation.The 2000 series permits bolting on centrically.The milled surface and the fast and easy adjustment to wit-hin 1/100 mm accuracy make your machinery flexible and cost-efficient.This is your competitive edge when it comes to the pre-cision and quality of your products.


The Universal


The Dynamic One

For transport lines,special machines andtool machines. Highload capacity, excellentconstant leveling stabil-ity and overall stability.

The Stabiliser

For lathes, grindingmachines, boringmachines, transportlines and special ma-chines. Ideal stabilityand non-skid proper-ties. Withoutvibration isolation.

716

_._____.56Pad type

Index

915

_._____.65902

_._____.59Dimension

Type

202-VRC

203-VRC

204-VRC

205-VRC

206-VRC

407.1-VRC

414.1-VRC

450.1-VRC

Article no.

1.31202.__1.31203.__1.31204.__1.31205.__1.31206.__1.31407.__1.31414.__1.31450.__

Load

daN

25003500500080008000

100001500025000

h

mm

5661687777809999

Load

daN

400060008000

1000012000225003000050000

h

mm

5661687777809999

Load

daN

400060008000

1000012000225003000050000

h

mm

4348556464678686

Thread

d1

M16M16M20M20M20M24M24M24

Fixing systems suited to ourWedgmount® Precision Levelers are found on page 35.


Order no. =

article no. + index

Color:


Other colors

upon request

L

mm

115140170180205250300300

b

mm

115140170230230200250400

c

mm

5870689090

125143143

a

mm

2727272727324142

c

mm

80100125

a

mm

586080

+4+6+5+9+9

+11+9+9

-5-6-8-9-9

-10-9-9

+/- h

mm

Type

2006.1-VRC

2012.1-VRC

2024.1-VRC

Article no.

1.31106.__1.31112.__1.31124.__

Load

daN

350050008000

h

mm

7567

105

Load

daN

60001000015000

h

mm

7567

105

Load

daN

60001000015000

h

mm

625492

Thread

d1

M16M16M24

L

mm

160200250

b

mm

115120160

+6+6+8

-6-6-7

+/- h

mm



h3°

Lc

bd1

a

a

h3° bd1

a

Lc

VRKCWedgmount® Precision Leveler – bolt-on, spherical seat

AirLoc bolt-on Wedgmount® Precision Levelers in the spherical seat version with patented spring tensioning of top andbottom part. The Wedgmount® Precision Leveler is bolted permanently onto the machine, but it can move freely on theground and is set up with vibration isolation.The 2000 series permits bolting on centrically. For machine supports that are notmachined or for uneven ground, the spherical seat version guarantees a fixed connection to a slope of up to 3°.This is yourcompetitive edge when it comes to the precision and quality of your products.


The Universal


The Dynamic One

For transport lines,special machines andtool machines. Highload capacity, excellentconstant leveling stabil-ity and overall stability.

The Stabiliser


716

_._____.56Pad type

Index

915

_._____.65902

_._____.59Dimension

Type

202-VRKC

203-VRKCV

204-VRKC

205-VRKC

206-VRKC

407.1-VRKC

414.1-VRKC

450.1-VRKC

Article no.

1.36202.__1.36243.__1.36204.__1.36205.__1.36206.__1.36407.__1.36414.__1.36450.__

Load

daN

25003500500080008000

100001500025000

h

mm

687784939396

134134

Load

daN

400060008000

1000012000225003000050000

h

mm

687784939396

134134

Load

daN

400060008000

1000012000225003000050000

h

mm

556471808083

121121

Thread

d1

M16M16M20M20M20M24M24M24



Order no. =

article no. + index

Color:


Other colors

upon request

L

mm

115140170180205250300300

b

mm

115140170230230200250400

c

mm

5870689090

125143143

a

mm

2727272727324142

+4+6+5+9+9

+11+9+9

-5-6-8-9-9

-10-9-9

+/- h

mm

c

mm

80100125

a

mm

586080

Type

2006.1-VRKCV

2012.1-VRKCV

2024.1-VRKC

Article no.

1.36106V.__1.36112V.__1.36124V.__

Load

daN

350050008000

h

mm

9183

121

Load

daN

60001000015000

h

mm

9183

121

Load

daN

60001000015000

h

mm

7870

108

Thread

d1

M16M16M24

L

mm

160200250

b

mm

115120160

+6+6+8

-6-6-7

+/- h

mm

Other thread

sizes upon request

Other thread

sizes upon request



hb

d1a

Lc

a

h bd1

a

Lc

VRCWedgmount® Precision Leveler – bolt-through

AirLoc bolt-through precision Wedgmount® Precision Levelers with patented spring tensioning of top and bottom part.The right choice for machines with changing loads, one-sided load bias or high dynamic disturbance forces.The 2000 seriespermits bolting through centrically.The Wedgmount® Precision Leveler is permanently anchored to the machine and groundand nevertheless offers highly effective vibration isolation and impact isolation.The flat surface plus fast and precise adjustmentto within 1/100 mm make your machinery setup easy and economical.This is your competitive edge when it comes to the preci-sion and quality of your products.


The Universal


The Dynamic One

For transport lines,special machines andtool machines. Highload capacity, excellentconstant levelingstability and overallstability.

The Stabiliser


716

_._____.56Pad type

Index

915

_._____.65902

_._____.59Dimension

Type

212-VRC

213-VRC

214-VRC

215-VRC

216-VRC

407.2-VRC

414.2-VRC

450.2-VRC

Article no.

1.32212.__1.32213.__1.32214.__1.32215.__1.32216.__1.32407.__1.32414.__1.32450.__

Load

daN

25003500500080008000

100001500025000

h

mm

5661687777809999

Load

daN

400060008000

1000012000225003000050000

h

mm

5661687777809999

Load

daN

400060008000

1000012000225003000050000

h

mm

4348556464678686



Order no. =

article no. + index

Color:


Other colors

upon request

Bore

d1

mm

2222262626282828

L

mm

115140170180205250300300

b

mm

115140170230230200250400

c

mm

5870689090

125143143

a

mm

2727272727324142

+4+6+5+9+9

+11+9+9

-5-6-8-9-9

-10-9-9

+/- h

mm

c

mm

80100125

a

mm

586080

Type

2006.2-VRC

2012.2-VRC

2024.2-VRC

Article no.

1.32106.__1.32112.__1.32124.__

Load

daN

350050008000

h

mm

7567

105

Load

daN

60001000015000

h

mm

7567

105

Load

daN

60001000015000

h

mm

625492

Bore

d1

mm

212127

L

mm

160200250

b

mm

115120160

+6+6+8

-6-6-7

+/- h

mm



h3°

bd1a

Lc

a

h3°

bd1

Lc

a

VRKCWedgmount® Precision Leveler – bolt-through, spherical seat

AirLoc bolt-through Wedgmount® Precision Levelers in the spherical seat version with patented spring tensioning of top andbottom part.The right choice for machines with changing loads, one-sided load bias or high dynamic disturbance forces.The2000 series permits bolting through centrically.The Wedgmount® Precision Leveler is permanently anchored to the machineand ground and nevertheless offers highly effective vibration isolation and impact isolation. For machine supports that are notmachined or for uneven ground, the spherical seat version guarantees a fixed connection to a slope of up to 3°.This is yourcompetitive edge when it comes to the precision and quality of your products.


The Universal


The Dynamic One

For transport lines,special machines andtool machines. Highload capacity, excellentconstant levelingstability and overallstability.

The Stabiliser


716

_._____.56Pad type

Index

915

_._____.65902

_._____.59Dimension



Order no. =

article no. + index

Color:


Other colors

upon request

Type

212-VRKC

213-VRKCV

214-VRKC

215-VRKC

216-VRKC

407.2-VRKC

414.2-VRKC

450.2-VRKC

Article no.

1.37212.__1.37243.__1.37214.__1.37215.__1.37216.__1.37407.__1.37414.__1.37450.__

Load

daN

25003500500080008000

100001500024000

h

mm

687784939396

134134

Load

daN

400060008000

1000012000225003000050000

h

mm

687784939396

134134

Load

daN

400060008000

1000020000225003000050000

h

mm

556471808083

121121

Bore

d1

mm

2222262626282828

L

mm

115140170180205250300300

b

mm

115140170230230200250400

c

mm

5870689090

125143143

a

mm

2727272727324142

+4+6+5+9+9

+11+9+9

-5-6-8-9-9

-10-9-9

+/- h

mm

c

mm

80100125

a

mm

586080

Type

2006.2-VRKCV

2012.2-VRKCV

2024.2-VRKC

Article no.

1.37106V.__1.37112V.__1.37124V.__

Load

daN

350050008000

h

mm

9183

121

Load

daN

60001000015000

h

mm

9183

121

Load

daN

60001000015000

h

mm

7870

108

Bore

d1

mm

212127

L

mm

160200250

b

mm

115120160

+6+6+8

-6-6-7

+/- h

mm



hbd1 a

Lc

a

hb

a

Lc

d1

KSCWedgmount® Precision Leveler – rigid clamp

AirLoc rigid clamp precisionWedgmount® Precision Levelers with patented spring tensioning of top and bottom part.The bestchoice when machines do not require vibration isolation and have to be connected to the ground or foundation prestressed.The 2000 series permits bolting on centrically.The milled surface and the fast and precise adjustment to within 1/100 mm accu-racy make the high-precision setup of your machin-ery easy and economical.This is your competitive edge when it comes tothe precision and quality of your products.


The Interlocker

For bore, milling,long-bed machinesand for machines thathave to be alignedextremely preciselyin all spatial axes.

withoutPad type Dimension



Color:


Other colors

upon request

Type

2120-KSC

2130-KSC

2140-KSC

2150-KSC

2160-KSC

414-KSC

450-KSC

Order no.

1.422121.422131.422141.422151.422161.424141.42450

Leveling

load

daN

500070008000

10000200004000050000

Leveling load

+ preload

daN

10000140001600020000400006000080000

h

mm

41465362628484

Bore

d1

mm

22222626262828

L

mm

115140170180205300300

b

mm

115140170230230250400

c

mm

5870689090

143143

a

mm

27272727274142

+4+6+5+9+9+9+9

-5-6-8-9-9-9-9

+/- h

mm

Type

2006-KSC

2012-KSC

2024-KSC

Order no.

1.421061.421121.42124

Leveling

load

daN

60001200025000

Leveling load

+ preload

daN

120002400048000

h

mm

605290

Bore

d1

mm

212127

L

mm

160200250

b

mm

115120160

c

mm

80100125

a

mm

586080

+6+6+8

-6-6-7

+/- h

mm



h3°

h3°

bd1 a

Lc

a

bd1

Lc

a

KSKCWedgmount® Precision Leveler – rigid clamp, spherical seat

AirLoc rigid clamp precision Wedgmount® Precision Levelers in the spherical seat version with patented spring tensioning oftop and bottom part.The best choice when machines do not require vibration isolation and have to be connected to the groundor foundation prestressed.The 2000 series permits bolting on centrically. For machine supports that are not machined or foruneven ground, the spherical seat version guarantees a fixed connection to a slope of up to 3°.This is your competitive edgewhen it comes to the precision and quality of your products.


Color:


Other colors

upon request

The Interlocker

For boring, milling andlong-bed machineswith unmachinedsupports and for ma-chines that have to bealigned extremelyprecisely in all spatialaxes.

withoutPad type



Type

2120-KSKC

2130-KSKCV

2140-KSKC

2150-KSKC

2160-KSKC

414-KSKC

450-KSKC

Order no.

1.472121.47213.11.472141.472151.472161.474141.47450

Leveling

load

daN

500070008000

10000200004000050000

Leveling load

+ preload

daN

10000140001600020000400006000080000

Bore

d1

mm

22222626262828

Spherical

seat

Ømm

115140140140140190190

Spherical

seat

Ømm

113113140

L

mm

115140170180205300300

b

mm

115140170230230250400

c

mm

5870689090

143143

a

mm

27272727274142

+4+6+5+9+9+9+9

-5-6-8-9-9-9-9

+/- h

mm

Dimension

Type

2006-KSKCV

2012-KSKCV

2024-KSKC

Order no.

1.47106.11.47112.11.47124.1

Leveling

load

daN

60001200025000

Leveling load

+ preload

daN

120002400048000

h

mm

5362697878

119119

h

mm

7668

106

Bore

d1

mm

212127

L

mm

160200250

b

mm

115120160

c

mm

80100125

a

mm

586080

+6+6+8

-6-6-7

+/- h

mm



h

3°bd1

Lc

aa

d2

15° 15°

Wedgmount® Precision Leveler – KaBloc

You know the problem with machines and systems that are interconnected with each other.The exact anchor position is pain-stakingly measured, and expensive machine seat templates have to be made.The AirLoc Wedgmount® Precision Levelers inthe KaBloc series permit subsequent anchoring where it is necessary once the system or machine interconnection is com-pletely set up.This means an 80 to 90% reduction in anchoring costs. Secure this competitive advantage today and talk withus about your individual application.


Color:


Other colors

upon request

The Cost Saver

For all interconnectedmachines and systems.Ideal interlockability, ex-cellent constantleveling stability andoverall stability.

903

_._____.60Pad type

Index

Dimension

Type

203.51V

203.52V

203.53V

203.54V

Article no.

1.34951.__1.34952.__1.34953.__1.34954.__

Leveling

load

daN

7000700070007000

Leveling load

+ preload

daN

14000140001400014000

h

mm

80808080

Connection

d2

mm

22M20M20

22

Connection

d1

mm

M2022

M2022

L

mm

140140140140

b

mm

140140140140

c

mm

70707070

a

mm

27272727

+6+6+6+6

-6-6-6-6

+/- h

mm

Type

AP3

Order no.

1.34903

Consisting of:

– 2 brackets AP3

– 2 fixing screws

– 1 bracket stretcher with 2 M12 nuts

– 2 spherical washer sets M20

– 2 chemical dowels RM20

– 2 studs RGM20 x 260 mm complete

Order no.

1.34904

Type

AP4

Consisting of:

– 2 brackets AP4

– 2 fixing screws

– 1 bracket stretcher with 2 M12 nuts

– 2 spherical washer sets M20


– 2 studs RGM20 x 260 mm complete

KaBloc brackets, complete, with fastening material

Clamp force 20 kN


Order no. =

article no. + index



h

d

D D

h

d

SW

L

Fixing systems forWedgmount® Precision Levelers

AirLoc fixing systems are adjusted to your AirLocWedgmount® Precision Levelers or your AirLoc Jacmount® Adjustable Level-ers. High-quality material from the best suppliers guarantee easy, secure mounting, reliable functioning, and long-life even undersevere conditions.

Type

F905

N915

G915

h

mm

81818

d

mm

132226

D

mm

406070

For

thread

M10 – M12M16 – M20M20 – M24

Order no.

9.20040.739.20060.659.20070.65

Isolating washers

F905 N915

G915

Thread

M12

M16

M20

M24

SW

mm

8101317

Order no.

L

200 mm

9.011269.011669.012069.01246

Order no.

L

150 mm

9.011249.011649.01204

Order no.

L

125 mm

9.011239.011639.01203

For

thread

M12

M16

M20

M24

Order no.

9.411129.410169.410209.41024

Other thread lengths upon request

Stud type P

Blue zinc-plated. Delivery includes 2 nuts + 1 washer

Fixing system with stud type P for bolt-on Wedgmount® Precision Levelers Stud type S (see page 19) and heavy-duty dowel

Ø

mm

18243035

t

mm

105110120150

Hole

Type and

thread

RGM12

RGM12

RGM16

RGM16

RGM20

RGM20

RGM24**without

hexagonal

+ 2 nuts

+1 washer

Working

length

mm

9012013

14865

15565

SW

mm

88

12121212

L

mm

220250165300260350300

Order no.

9.431269.431279.431659.431689.432079.432099.43248

Type and

thread

RM12

RM16

RM20

RM24

Order no.

9.42012.19.42016.19.42020.19.42024.1

Extraction

force

concrete B25

10 kN16 kN25 kN31 kN

Stud RGM

Zinc-plated. Delivery includes 1 nut + 1 washer (M12 – M20)

Fixing system stud RGM and chemical dowel RM

Chemical dowel RM

Ø

mm

14182528

t

mm

110125170210

Hole

Other thread

lengths upon

request

Other hole

sizes upon

request

Disk springs are designed by our application engineers and offered with the system.


Heavy-duty dowelTA/SL

ShapeTA = M12 SL = M16 – M24



h

ø

Wedgmount® Precision Levelers, custom designs, accessories

AirLoc offers its customers the largest selection of Wedgmount® Precision Levelers that can be delivered on short notice.Thisgives our customers a technically optimal and economical choice ofWedgmount® Precision Levelers for different applications.If there are advantages to be gained for our customers in having a custom-tailored solution, our experienced team of engineerscan develop a custom Wedgmount® Precision Leveler that perfectly suits your application or machine. Here you see just a fewexamples of Wedgmount® Precision Levelers that have been successfully implemented for specific customer requirements orbased on our recommendations and help our customers to remain successful in an increasingly competitive market.

AreaWedgmount® Precision LevelerVAP

VAP Wedgmount® Precision Levelers enable wide area load distribution for floors with low load bearingcapacity or when large loads have to be set down softly.This is a very efficient solution which is available usingstandard components in many variations.

SocketWedgmount® Precision Leveler

SocketWedgmount® Precision Levelers were developed for customers whose machines have a closed machine footwithout the possibility of tightening a fixing screw.To fix the AirLoc socket Wedgmount® Precision Levelers onlya blind thread is necessary in the machine foot. A sleeve is screwed in there and the leveler is simply mount-edon it.This creates a strong and secure connection betweenWedgmount® Precision Leveler and machine foot. Andof course the leveling capability remains completely intact. Also the spherical seat variant for unevenness of up to3° can be reliably compensated – another clever solution of our team to give our customers the competitive edge.

KSU 3100

The Wedgmount® Precision Leveler KSU was developed for customers who needed a centrical fixing hole and acentrical adjusting screw.The leveler is constructed very robustly with a cast housing. Despite the compact andvery flat construction, the leveler can level up to 5 tons. If requested, it can be added to the floor pad of each AirLocisolation layer for optimal vibration isolation.


ForWedgmount® Precision Levelers types

202-VRKC, 212-VRKC, 2120-KSKC

203-VRKC, 213-VRKC, 2130-KSKC, 203.5_V KaBloc,204-VRKC, 214-VRKC, 2140-KSKC, 407-VRKC,205-VRKC, 215-VRKC, 2150-KSKC, 2024 VRKC + KSKC206-VRKC, 216-VRKC, 2160-KSKC

2006.1-VRKCV, 2006.2-VRKCV, 2006-KSKCV2012.1-VRKCV, 2012.2-VRKCV, 2012-KSKCV

Ø

mm

115

140

h

mm

61218

61218

612

Spacer for Wedgmount® Precision Levelers

Order no.

9.33115.069.33115.129.33115.18

9.33140.069.33140.129.33140.18

9.33116.069.33116.12

113



p SW

b

L

h

SW

ISW1

SW2

L

ø

Accessories

Mounting Wedgmount® MSC

The mounting Wedgmounts® are for taking heavy machines or machine groups from a crane or other handling equipment. The mountingWedgmounts® have a large leveling range.The equipment can be easily aligned on the machined surface of the mounting shoes in the X andY axes and then lowered onto the intended AirLocWedgmount® Precision Levelers and leveled in the Z axis.This is followed by the precision leveling of the machine. Now the machine is ready for use,is fixed in place and cannot be displaced, thanks to AirLoc’s non-skid pads or isolation pads with their high coefficients of friction.

Type

10-MSC

20-MSC

Order no.

1.900101.90020

Load

daN

1000020000

h

mm

6283

p

mm

181220

SW

mm

19*17/30

*only outer

hexagon

L

mm

130150

b

mm

80110

+10+14

-10-15

+/- h

mm

Type

6

10

12

14

17

Order no.

L

1750 mm

9.90006.1750

9.90010.1750

9.90012.1750

9.90014.1750

9.90017.1750

Order no.

L

1500 mm

9.90006.1500

9.90010.1500

9.90012.1500

9.90014.1500

9.90017.1500

Order no.

L

1250 mm

9.90006.1250

9.90010.1250

9.90012.1250

9.90014.1250

9.90017.1250

Order no.

L

1000 mm

9.90006.1000

9.90010.1000

9.90012.1000

9.90014.1000

9.90017.1000

Order no.

L

750 mm

9.90006.0750

9.90010.0750

9.90012.0750

9.90014.0750

9.90017.0750

Order no.

L

500 mm

9.90006.0500

9.90010.0500

9.90012.0500

9.90014.0500

9.90017.0500

Order no.

L

2000 mm

9.90006.2000

9.90010.2000

9.90012.2000

9.90014.2000

9.90017.2000

Ø

mm

1520202024

SW1

mm

610121417

SW2

mm

1317171719

l

mm

1314141416

Appropriate solutions are also available for outer hexagon.


The leveling screw extension permits you to level difficult to reach Wedgmount® Precision Levelers that are not positioned on the outer periphery butrather far under a machine.The choice is based on the size of the hexagon socket of the concerned leveling Wedgmount®.

Leveling screw extension for hexagon socket



h b

L

min

.60

h L

b

ø

Horizontal supports –Wedgmount® Precision LevelerVC Compact

The Stabiliser

High damping capabi-lity and thus fast neu-tralisation of machinemovements.

The Strong One

For machines withextremely high hori-zontal forces.Outstanding stabilityfor lowest possiblemachine movements.

NN (725 two sided)

_._____.68Pad type

Index

NL (915 two sided)

_._____.66Dimension

Article no.

1.94200.__1.94200.__

Load

daN

6000–

h

mm

100–

Load

daN

–10000

h

mm

–100

Type

L2

Ø

mm

25

b

mm

200

L

mm

300

h

mm

100

Load

daN

10000

Order no.

1.941321

Consisting of:

– 1 bracket support L2


– 3 studs RGM24 x 300

– 6 nuts M24

– 3 washers

Order no. =

article no. + index

Color:


Other colors

upon request

Bracket support L2 for Wedgmount® Precision Leveler VC

AirLoc horizontal supports are an important part of a complete AirLoc machine setup system.Today’s machines have light andcompact constructions on the one hand; on the other they have fast cycle times and therefore high dynamic forces. AirLoc hori-zontal supports help you keep machine movements under control.The installation then remains operationally safe and reliableeven in critical situations, for example during an emergency stop. It is your advantage when the machine is reliable.

Ask our specialists – we would be glad to assist you with seemingly unsolvable applications.

L

mm

300300

b

mm

11090

+9.5+9.5

-0.0-0.0

+/- h

mm


Type

VC/NN

VC/NL



min. 76

h

5065

b

26,5

26,5

L

d

min. 76

h

21

9595

25,5

b

L

1010

SW27

SW14

100

L

400

445

h

50

b

Horizontal supports – HZA

AirLoc HZA horizontal supports are an important part of a complete AirLoc machine setup system.The delivery provides youwith all required components including complete fixing materials.The threaded spindle with lock nut ensures precision adjust-ment of your machine geometry.The solid bracket supports guarantee a minimum of machine movement over the long-termeven under maximum load. It is your advantage when the machine is reliable.

Ask our specialists – we would be glad to assist you with seemingly unsolvable applications.

Type

HZA-W2

d

mm

18

b

mm

125

L

mm

140

Load

daN

2500

Order no.

1.94102.65

Consisting of:

– 1 bracket support W2

– 1 element B 80-2 /915

– 1 Kukobo O-2 M16 x 150 + 2 nuts + 2 washers


– 2 studs RGM16 x 190 + 4 nuts + 2 washers

Support

element

B 80-2/915

Horizontal support HZA-W2, with B 80-2/915

Type

HZA-W4

Oblong hole

mm

31

b

mm

250

L

mm

160

Load

daN

4000

Order no.

1.94104.65

Consisting of:

– 1 bracket support W4

– 1 element B 80-2 /915

– 1 Kukobo O-2 M20 x 150 + 2 nuts + 2 washers


– 2 studs RGM20 x 260 + 4 nuts + 2 washers

Support

element

B 80-2/915

Horizontal support HZA-W4, with B 80-2/915

h min.

mm

75

h max.

mm

115

h min.

mm

100

h max.

mm

150

Type

HZA-H5

HZA-H7

Pour-in

depth

mm

400400

b

mm

150300

L

mm

40–7040–80

h max.

mm

200200

Load

daN

40006000

Order no.

1.94054.651.94075.65

Support

element

GLV115/915GLV165/915

Horizontal support, pour-in, HZA series H



Customer-specific solutions

Application examples in practice.

Isolation pads – press isolation example

Arrangement: The AirLoc isolation pads are mounted between the press foot and the installation surface of thepress foundation.

Purpose: Active isolation, prevents propagation of disturbance vibrations in the surroundings.

Benefits: No negative influences on personnel due to disturbance vibrations; reduction of dynamic loadpeaks reduces the load on presses, tools, foundation and thereby increases service life anddecreases susceptibility to faults.

AirLoc Isolation pads precisely customised to customer requirements for a long-life, no-wear, mainte-advantages: nance-free isolation concept.

Jacmount® Adjustable Levelers – printing industry example

Arrangement: The AirLoc Jacmount® Adjustable Levelers are screwed onto the feet of the components with aleveling screw.

Purpose: Active isolation, prevents propagation of disturbance vibrations in the surroundings.

Benefits: Efficient isolation of the machine from the surroundings; fast, stable machine leveling.

AirLoc Broad selection of Jacmount® Adjustable Levelers:advantages: – Elements with and without permanent connection of the leveling screw

– Application-specific isolation pads to fit all elements.

Wedgmount® Precision Levelers – metal forming machine example

Arrangement: The AirLoc Wedgmount® Precision Levelers are under the machine feet of the machine bed.

Purpose: Structure-borne sound isolation, highly precise alignment of the machine, stable level setup.

Benefits: Highly precise leveling, high load-bearing capacity of the Wedgmount® Precision Levelers,eccentric non-skid properties thanks to high adhesion coefficients of the isolation pads.

AirLoc Very compact, low construction. Solution from the AirLoc system components for choice ofadvantages: advantages: setups, bolt-on or bolt-through, isolation variants.

Rigid clampWedgmount® Precision Levelers – machining centre example

Arrangement: The AirLoc Wedgmount® Precision Levelers are part of the rigid clamp anchoring of themachine bed with building foundation.

Purpose: Stable leveling setup, strong connection of the machine bed to the building foundation, highrigidity of leveling components.

Benefits: Effective use of the foundation for achieving stabile machine geometry.

AirLoc Large height adjustment range, high load-bearing leveling capacity, high precision levelingadvantages: device. Strong spherical seats and spacer for uneven ground, bed surfaces, etc.



Customer-specific solutions

Agie Charmilles SA, Meyrin

Comau France, Castres

Ferag AG, Hinwil

L. Kellenberger & Co. AG, St.Gallen

The Minster Machine Company, Minster (Ohio)

Samputensili S.p.A., Bologna

For more customer references please visit our website.

FeintoolTechnologie AG, LyssFinn Power Lillbacka, Kauhava

Customers who place their trust in us.



Our modern infrastructure helps us manage our tasks effectively and conscientiously on a daily basis. Our in-house staff and fieldrepresentatives are kept up to date through ongoing training and are highly valued by our customers as competent contacts.Periodic information sharing between the departments helps us pinpoint improvement potential that can be rapidly implemen-ted in the company. Our customers profit from our market-driven prices, from a sensible product portfolio and comprehensiveservice.

Sales, Customer Service and Quality ManagementDesign and laboratory

Sales management

Our sales managers communicatedaily with the worldwide networkof AirLoc representatives and salespartners. Having our finger on themarket pulse is indispensable andserves as the basis for our customer-oriented product planning.

Test laboratory

Our modern equippedmeasurement and testinglaboratory makes it possible for usto determine all parametersrelevant to vibration isolation. Inthis way we achieve unrestrictedautonomy for:– determining the effects of all

kinds of force on our products– determining the behaviour of our

products under difficultenvironmental influences

– performing extended load testsfor our Jacmount® AdjustableLevelers and Wedgmount®

Precision Levelers– constantly monitoring the

properties of our isolation pads.

Design office

A design office equipped with state-of-the-art technology enables us torespond quickly to customer wishesand develop the required solutions.Naturally we design with 3D-CAD.

The Office

Our office processing staff form thehub between customers and internalorder completion. Friendly and com-petent staff have excellent productknowledge.Their dependability andaccuracy when drawing up andprocessing customer contractsguarantees smooth and effectiveorder handling. Our customers profitfrom correctly provided goods andon schedule deliveries.

Quality management

We are one of the first companiesin the market since 1995 to be haveour company and manufacturingprocesses periodically certified(ISO 9001:2000) by independentauditors .Furthermore, our ongoing internalimprovement processes enable usto pinpoint and implementimprovement potential rapidly.

Engineering and sales



Production and logistics

We manufacture at our Oetwil am See location in Switzerland.This permits us to respond quickly and effectively to changingmarket needs so that our customers benefit every day from high deliverability.

Production Logistics, packaging, output checking and shipping

Processing centre

The Jacmount® Adjustable Levelersand Wedgmount® Precision Levelersare manufactured using state-of-the-art CNC machines.

High-rack storage

A key factor in guaranteeing our highdelivery capacity is our high-rackstorage (27 m long and 10 m high)with 1,200 pallet spaces.

Assembling shop

Assembling of pads on Jacmount®

Adjustable Levelers andWedgmount® Precision Levelers isdone in accordance with thecustomer’s individual applicationconditions.

Output checking and shipping

After a thorough check, productsare carefully packaged and sent tothe customer for many years of use.

Automatic lathe with bar loader

Thanks to CNC automatic latheswith bar magazine and robot loadchanger, our products are precisionmanufactured cost-effectively.

Automatic lathe with robot loader

This automatic lathing machine withrobot loader is a highly flexible andcost-effective processing system.

Plano-milling machine

The precision wedges of theWedgmount® Precision Levelersare efficiently produced on plano-milling machines. A high qualityproduct is the result.

Special automatic boring machine

To meet the high demands of ourinternational customers, we usespecial automatic boring machinesthat we developed ourselves.Theycombine high precision manufactur-ing with maximum efficiency.


s to p s v i b ra t i o n s

AirLoc Schrepfer Ltd.

P.O. Box 123, Industriestrasse 2, CH-8618 Oetwil am See, Switzerland

Telephone +41 44 929 77 00

Fax +41 44 929 77 10

www.airloc-schrepfer.com

[email protected]

Worldwide Distributors

Please visit us in the Internet at www.airloc-schrepfer.com for details about our

worldwide distributors.

AirLoc, BiLoc,TriLoc, KombiRoc,TRAP-SOUND, KaBloc and AirLoc Spacer are registered

trademarks.

All information and specifications are true and correct to the best of our knowledge;

they do not represent an assurance of properties and do not release users from exami-

nation on their own, also with reference to the trademark rights of third parties.

Technical revisions are subject to change without prior notice. DS

-05

0e

n0

9/2

012

©A

irLo

cS

chre

pfe

rA

Gg

oo

dim

ag

e.c

hA

SW


airlocschrepfer catalogue en 09-2012 · our dynometer measurement system permits us to measure...

Documents