air-pak 75 scba - user manual. 595118-01_e

8/3/2019 Air-Pak 75 SCBA - User Manual. 595118-01_E

1/52


2/52Pae 2 o 52P/N 595118-01 Rev. E 8/09

GeNeRAL DeSCRIPTIONThe SCOTT AiR-PAK sel contane reathn apparats (SCbA) s a

resprator ntene to prove resprator protecton to an nval

hen entern nto, orkn n an extn an ojectonale, an oxenecent, an/or an nreathale (toxc) atosphere.

TRAINING IS ReQUIReD BeFORe USe. The SCOTT AiR-PAK SCbA

s to e se only persons trane n the se o the resprator an

only n conjncton th an oranze resprator protecton prora. The

SCbA st e se an antane properl an s not to e se or

prposes other than athorze or resprator protecton prora.

Ths resprator st not e se nerater.

The asc SCOTT AiR-PAK SCbA conssts o a ackrae an harness

assel, a clner an valve assel to store a sppl o reathn

ar ner pressre, a al path pressre recer onte on the ack-

rae, a acepece onte pressre ean reathn relator, an

a SCOTT ll acepece th a hea harness to secre the acepece to

the ace. All SCOTT AiR-PAK SCbAs escre n ths nstrcton areeppe th at least to nepenent en o servce te ncators, a

reote pressre ae onte on the sholer strap, an an ar saver

stch locate on the reathn relator. All oel resprators escre

these nstrctons are eppe th sholer straps an ast straps

ae o Kevlar1.

To ackrae conratons are avalale: the wrerae ackrae an

the AiR-PAK 75Aln ackrae. both ackraes are avalale as

2.2 (2216 ps), 3.0 (3000 ps), or 4.5 (4500 ps) oels. All eatres

appl to oth ackraes.

The ll acepece s avalale n several oels an szes an the hea

harnesses are avalale n a varet o aterals ncln Kevlar. The

acepece st e properl tte to the ser eore se. The acepece

a e real etache ro the reathn relator to allo or seo the est ttn an ost coortale sze acepece or each ser.

ft testn per OSHA Stanar 29 CfR Part 1910.134 Appenx A or

ANSi Stanar Z88.10 reres testn n the neatve pressre oe

sn epent sch as a Portacont Resprator ft Tester. for ths,

SCOTT acepeces rere se o SCOTT ft Test Aapter P/N 804057-

01 or evalent an approprate neatve pressre testn epent.

mask Seal Kt P/N 805655-01 a also e rere to attan a proper

t. Reer to the fACEPiECE fiTTiNg ANd fiT TESTiNg secton o ths

nstrcton.

WARNINGDO NOT OPeRATe THIS eQUIPMeNT WHILe

UNDeR THe INFLUeNCe OF DRUGS, ALCO-

HOL, OR ANY MeDICATIONS OR SUBSTANCeS

WHICH MAY AFFeCT VISION, DexTeRITY, OR

jUDGMeNT. USeRS OF THIS eQUIPMeNT

MUST Be IN GOOD PHYSICAL AND MeNTAL

HeALTH IN ORDeR TO OPeRATe SAFeLY.

DO NOT USe THIS eQUIPMeNT WHeN FA-

TIGUe PReVeNTS SAFe OPeRATION. STAY

ALeRT WHeN OPeRATING THIS eQUIPMeNT.

INATTeNTION OR CAReLeSSNeSS WHILe

OPeRATING THIS eQUIPMeNT MAY ReSULT

IN SeRIOUS INjURY OR DeATH.

SCOTT AIR-PAK AND AIR-PAK 75

Modls2.2 / 3.0 / 4.5 Pressure-DemandSef Contained Breathing Apparatus (SCBA)

NFPA-1981 (2007 edition) Compliant (Including Upgrads)

2 Portacont Pls s a restere traeark o TSi incorporate

1Kevlar s a restere traeark o E.i. Pont e Neors an Copan,

wlnton, dE.

WARNINGTHIS ReSPIRATOR, IS INTeNDeD TO

PROTeCT THe USeR ONLY FROM THe

eFFeCTS OF AN OxYGeN DeFICIeNT

ATMOSPHeRe AND/OR ATMOSPHeReS

CONTAINING TOxIC OR HAzARDOUS SUB-

STANCeS BY PROVIDING A SUPPLY OF

ReSPIRABLe BReATHING AIR TO A FACe-

PIeCe SeALeD TO THe USeR'S FACe.

SOMe TOxIC OR HAzARDOUS ATMO-

SPHeReS CONTAIN SUBSTANCeS WHICH

CAN POISON BY ABSORPTION THROUGH

exPOSeD SKIN. FAILURe TO TAKe ALL NeC-eSSARY PReCAUTIONS WHeN eNTeRING A

HAzARDOUS ATMOSPHeRe MAY ReSULT IN

SeRIOUS INjURY OR DeATH.

WARNINGFIT TeSTING IN ACCORDANCe WITH OSHA

STANDARD 29 CFR PART 1910 IS ReQUIReD

AS PART OF THe ReQUIReD TRAINING Be-

FORe USe OF THIS ReSPIRATOR. FAILURe

TO PROPeRLY FIT AND TRAIN THe USeR

IN USe OF THe FACePIeCe AND ReSPIRA-

TOR MAY ReSULT IN exPOSURe TO THe

HAzARDOUS ATMOSPHeRe WHICH COULD

LeAD TO SeRIOUS INjURY OR DeATH.

WARNINGUSe OR MISUSe OF THIS ReSPIRATOR IN

SUCH A MANNeR AS TO exPOSe THe USeR

TO THe ATMOSPHeRe THe ReSPIRATOR

IS INTeNDeD TO PROTeCT AGAINST MAY

ReSULT IN SeRIOUS INjURY OR DeATH.

WARNINGIMPROPeR USe OF THIS ReSPIRATOR MAY ReSULT IN PeRSONAL INjURY OR DeATH. IMPROPeR USe IN-

CLUDeS, BUT IS NOT LIMITeD TO, USe WITHOUT ADeQUATe TRAINING, DISReGARD OF THe WARNINGS AND

INSTRUCTIONS CONTAINeD HeReIN, AND FAILURe TO INSPeCT AND MAINTAIN THIS ReSPIRATOR. ReAD ANDUNDeRSTAND ALL INSTRUCTIONS BeFORe ATTeMPTING TO OPeRATe OR SeRVICe THIS eQUIPMeNT.

THIS ReSPIRATOR IS INTeNDeD TO Be USeD ONLY IN CONjUNCTION WITH AN ORGANIzeD ReSPIRATORY

PROTeCTION PROGRAM WHICH COMPLIeS WITH THe ReQUIReMeNTS OF "PRACTICeS FOR ReSPIRATORY

PROTeCTION," z88.2 AVAILABLe FROM AMeRICAN NATIONAL STANDARDS INSTITUTe INC., 1430 BROAD-

WAY, NeW YORK, N.Y., 10018, OR THe ReQUIReMeNTS OF OSHA SAFeTY AND HeALTH STANDARD 29 CFR

1910 PARAGRAPH 134 AVAILABLe FROM THe U. S. DePARTMeNT OF LABOR, OCCUPATIONAL SAFeTY AND

HeALTH ADMINISTRATION, OR OTHeR PeRTINeNT NATIONALLY ReCOGNIzeD STANDARDS, SUCH AS THOSe

PROMULGATeD BY THe U. S. COAST GUARD OR THe DePARTMeNT OF DeFeNSe.


3/52Pae 3 o 52 P/N 595118-01 Rev. E 8/09

WARNINGTHe ReSPIRATOR USeR MUST IMMeDIATeLY

LeAVe THe AReA ReQUIRING ReSPIRATORY

PROTeCTION WHeN AN eND OF SeRVICe

INDICATOR ALARM ACTUATeS. ACTUA

TION OF ANY eND OF SeRVICe INDICATOR

ALARM WARNS THAT APPROxIMATeLY 25%OF FULL PReSSURe ReMAINS IN THe AIR

SUPPLY CYLINDeR (THAT IS, APPROxI

MATeLY 3/4 OF THe TOTAL AIR SUPPLY

HAS BeeN USeD) OR THAT THeRe IS A

MALFUNCTION IN THe ReSPIRATOR. A De

LAY IN LeAVING THe AReA AFTeR ALARM

ACTUATION MAY ReSULT IN INjURY OR

DeATH.

The reovale pressre-ean reathn relator onts rectl to

the acepece an s eppe th an Ar Saver/donnn Stch an a

re Pre Kno.

All oels o the AiR-PAK SCbA resprator are eppe th the Vi-

bRALERT alar n the acepece onte relator. The VibRALERT

alar serves to nctons: as an en o servce te ncator an to

alert the ser o a alncton n the al path pressre recer. in nor-

al operaton, the VibRALERT alar vrates the reathn relator an

acepece to arn the ser oth son an eel that approxatel

25% o ll clner pressre reans. in aton, the prar ar path

o the pressre recer ecoes locke or shol al close, the sec-onar ar path ll atoatcall en sppln ar to the reathn

relator an the VibRALERT alar ll e actate to arn the ser

o the alncton.

The HEAdS-uP diSPLAy s an nepenent en o servce te nca-

tor alar attache to the acepece onte relator an s stanar

on resprators rere to have to nepenent renant alars. The

HEAdS-uP diSPLAy proves a vsal ontor o the ar sppl th

or lhts that appear jst elo the acepece el o vson. A separate

lo atter lht arns the ser that the atteres st e replace. The

HEAdS-uP diSPLAy etects clner pressre rectl an s totall

nepenent o the VibRALERT.

AIR-PAK respirators in compliance with NFPA 1981 (2007 edition) are tted

th a Rap interventon Cre/Copan unversal Ar Connecton (RiC uAC)

Sste hch perts eerenc replenshent o an approve SCbA reathn

ar sppl clner ro an approve ar sppl sorce hle n se. Ths s not

a qck Chare attachent an st not e se or rotne recharn o the

clner, or reathn, or transerrn ar ro another SCbA clner,

or an napprove se. The RiC uAC s ormrgncy us only hen the

resprator ser s ncapactate thn the hazaros atosphere.

whenever an en o servce ncator alar or alars actate, the ser

st leave the area rern resprator protecton eatel.

QUeSTIONS OR CONCeRNSi o have an estons or concerns rearn se o ths epent,

contact or athorze SCOTT strtor, or contact SCOTT at 1-800-

247-7257 (or 704-291-8300 otse the contnental unte States).

WARNINGFAILURe TO VeRIFY THAT THe ReSPI

RATOR HAS ALL ReQUIReD eQUIPMeNT

INSTALLeD AND OPeRATING MAY VOID

THe NFPA APPROVAL AND MAY DeGRADe

THe PeRFORMANCe OF THe ReSPIRATORWHICH COULD LeAD TO SeRIOUS INjURY

OR DeATH.

WARNINGCeRTAIN eNVIRONMeNTS MAY ReQUIRe

THAT PROTeCTIVe MATeRIAL COVeR SOMe

OR ALL OF THe ReSPIRATOR IN ADDITION

TO COVeRING THe USeR. THe USeR MUST

Be ABLe TO ACCeSS THe CONTROLS OF

THe ReSPIRATOR AT ALL TIMeS. INABILITY

TO ACCeSS CONTROLS OF THe ReSPIRA

TOR WHeN THe ReSPIRATOR IS NeeDeDFOR eSCAPe MAY ReSULT IN SeRIOUS IN

jURY OR DeATH.

for all NfPA coplant versons o ths resprator, report an operatonal

malfunctions to the certication agency Safety Equipment Institute (SEI),

1307 dolle mason blv.. Ste 3A, mcLean, VA 22101, (703) 442-5732,

fAX (703) 442-5756.

UPGRADe VeRSIONSThs nstrcton also apples to SCOTT AiR-PAK Fifty an wrerae

ackrae SCbA 2.2 (2216 ps), 3.0 (3000 ps), or 4.5 (4500 ps)

oels that have een upgraded to coplance th the NfPA 1981,

2007 eton o that stanar. The actal appearance o an prae

nt ll var slhtl ro a ne nt. Alas ver the nt s properl

laele or the approprate approvals.

WARNINGReSPIRATORS SHALL NOT Be WORN WHeN

CONDITIONS PReVeNT A GOOD FACe SeAL

SUCH CONDITIONS MAY INCLUDe, BUT

ARe NOT LIMITeD TO, FACIAL HAIR SUCH

AS GROWTH OF BeARD OR SIDeBURNS

OR LOW HAIRLINe THAT CROSSeS OR IN-

TeRFeReS WITH THe SeALING SURFACe

THICK OR PROTRUDING HAIRSTYLeS SUCH

AS PONY TAILS OR BUNS THAT INTeR-

FeRe WITH THe SMOOTH AND CLOSe FIT

OF THe HeAD HARNeSS TO THe HeAD

A SKULL CAP THAT PROjeCTS UNDeRTHe FACePIeCe, OR TeMPLe PIeCeS ON

GLASSeS. ALSO, THe ABSeNCe OF ONe

OR BOTH DeNTUReS CAN SeRIOUSLY AF-

FeCT THe FIT OF A FACePIeCe. USe OF

AN IMPROPeRLY FITTeD FACePIeCe MAY

LeAD TO exPOSURe TO THe HAzARDOUS

ATMOSPHeRe WHICH COULD ReSULT IN



4/52Pae 4 o 52P/N 595118-01 Rev. E 8/09

WARNINGFIT TeSTING IN ACCORDANCe WITH OSHA

STANDARD 29 CFR PART 1910 IS ReQUIReD

AS PART OF THe ReQUIReD TRAINING Be-FORe USe OF THIS ReSPIRATOR. FAILURe

TO PROPeRLY FIT AND TRAIN THe USeR

IN USe OF THe FACePIeCe AND ReSPIRA-

TOR MAY ReSULT IN exPOSURe TO THe

HAzARDOUS ATMOSPHeRe WHICH COULD

LeAD TO SeRIOUS INjURY OR DeATH.

FACePIeCe FITTING AND FIT TeSTINGA resprator qanttatve ft Test st e perore to ensre the correct resprator

acepece sze has een selecte an assne to the ser. it s the responslt

o the Resprator Protecton Prora manaer or Saet Coornator to assst the

ser n selectn the correct resprator sze relatve to the sers acal eatres

an ensons. ft Testn st e perore th an approve SCOTT acces-

sores that ll e se th the resprator nstalle, sch as a concatons

evce nstalle on the acepece.

Reer to NiOSH Procere No. Rb-CET-STP-CbRN-0352, DETERMINATION OF

LABORATORY RESPIRATOR PROTECTION LEVEL (LRPL) QUANTITATIVE,

MEDIUM FLOW, DEEP PROBE, CORN OIL, FIT FACTOR PERFORMANCE TEST

FOR CHEMICAL, BIOLOGICAL, RADIOLOGICAL and NUCLEAR (CBRN) FULLFACEPIECE RESPIRATORY PROTECTION DEVICES (RPD) STANDARD TESTING

PROCEDURE Attachment C, Sizing and Test Panels for LRPL or etals.

The sze an stle acepece st e selecte ase on the sers easre ace

sze. for ntal ttn, carell on the acepece an conct a NEgATiVE PRES-

SuRE LEAK TEST. Reer to the dONNiNg PROCEduRE secton o ths nstrcton

or the procere. follo the dONNiNg PROCEduRE CAReFULLY. i the selecte

acepece oes not pass the NEgATiVE PRESSuRE LEAK TEST or oes not t

secrel thot oveent n the chn or chn cp area or the ser experences

scoort n the chn or throat, tr the next nearest sze, larer or saller. Ater

passn the NEgATiVE PRESSuRE LEAK TEST, the acepece sze selecte st

e vere sccessll passn a resprator qanttatve ft Test.

Resprator t tests are explane ll n the Aercan Natonal Stanar Practces

or Resprator Protecton, ANSi Z88.10-2001 hch s plshe the Aercan

Natonal Stanars insttte (ANSi), 11 west 42n Street, Ne york, Ne york,

10036, an n the Occpatonal Saet an Health Stanars, OSHA 29 CfR1910.134 Appenx A, hch s plshe the Occpatonal Saet an Health

Anstraton (OSHA), 200 Consttton Avene, Nw, washnton dC, 20210.

qanttatve ft Testn per OSHA Stanar 29 CfR Part 1910.134 Appenx A, or

ANSi Stanar Z88.10-2001 reres testn n the neatve pressre oe sn

epent sch as a Portacont1 Resprator ft Tester. for qanttatve ft Testn,

SCOTT acepeces rere se o the approprate neatve pressre testn ep-

ent sch as the Portacont Resprator ft Tester alon th the ollon:

SCOTT 40mm facepiece adapter, P/N 200423-01,

a new SCOTT CBRN CAP-1 Canister, P/N 045135 or SCOTT P100 Cartridge,

P/N 052683**,

SCOTT Probed Fit Test Adapter P/N 805628-01 or equivalent probed face-

peces an the ll rane o szes an stles

Mask Seal Kit, P/N 805655-01

the appropriate SCOTT communications device and mounting bracket properlynstalle on the acepece

the optional SCOTT AV-NBC Shroud:

or se th the AV-2000, P/N 805514-01;

or se th the AV-3000 SreSeal, P/N 31000558.

depenn on hether the ser s t testn or CbRN SCbA Open Crct oe o

operaton (n ft factor eal to or reater than 500 n) or CbRN APR

(n ft factor eal to or reater than 2000 n) approprate neatve

pressre testn epent st e se. for exaple, o are ft Testn or

CbRN SCbA Open Crct or CbRN APR, o shol se a P100 flter, SCOTT

P/N 052683 an the SCOTT P/N 805628-01 ft Test Aapter. i o are sn a

facepece that has een specall oe or a ft Testn Prora sch as that

escre n NiOSH Procere No. Rb-CET-STP-CbRN-0352, DETERMINATION

OF LABORATORY RESPIRATOR PROTECTION LEVEL (LRPL) QUANTITATIVE,

MEDIUM FLOW, DEEP PROBE, CORN OIL, FIT FACTOR PERFORMANCE TEST

FOR CHEMICAL, BIOLOGICAL, RADIOLOGICAL and NUCLEAR (CBRN) FULL

FACEPIECE RESPIRATORY PROTECTION DEVICES (RPD) STANDARD TEST-

ING PROCEDURE, o shol nstall the approprate ltraton eleent rectl

nto the 40 acepece aapter.

when sn a Portacont Resprator ft Tester or qanttatve ft Testn, TSi

recoens that the level o partcles n the aent ar st e eteen 5000

an 30000 partcles/c3. Reer to the Portacont Resprator ft Tester ser nstrc-

tons or etals ncln avalale Partcle generators to se th the Portacont

Resprator ft Tester o have clt achevn the n level o aent

partcle cont rere.

WARNINGTHe USeR MUST Be PROPeRLY FITTeD

USING A ReSPIRATOR QUANTITATIVe FIT

TeST BeFORe USe AND FOLLOW ALL

WARNINGS AND SPeCIAL OR CRITICAL

USeRS INSTRUCTIONS SPeCIFIeD DUR-

ING USe. FAILURe TO DO SO MAY ReSULTIN SeRIOUS INjURY OR DeATH.


CONDITIONS PReVeNT A GOOD FACe SeAL.



AS GROWTH OF BeARD OR SIDeBURNS,


TeRFeReS WITH THe SeALING SURFACe,




OF THe HeAD HARNeSS TO THe HeAD,

A SKULL CAP THAT PROjeCTS UNDeR

THe FACePIeCe, OR TeMPLe PIeCeS ON








**depenn on hether the ser s t testn or CbRN SCbA Open Crct oe o

operaton (n ft factor eal to or reater than 500) or CbRN APR (n

ft factor eal to or reater than 2000).


5/52Pae 5 o 52 P/N 595118-01 Rev. E 8/09

Test sjects st e n oo health at the te o the t testn. Sokn or

eatn less than 30 ntes pror to the test s prohte. An an all contons

that ht nterere th a oo ace to acepece seal st e aresse an

correcte eore perorn the t testn. Reer to the lst o contons n the

dONNiNg PROCEduRES secton o ths nstrcton.

To ver the t actor o the resprator, testn st ncorporate an exercse

reen o noral al actvtes. SCOTT reres the ollon set o t test

exercses, hch are ase on OSHA Stanar 29 CfR Part 1910.134 Appenx

A, an ANSi Z88.10-2001 th ocatons.

Exercses are to e perore each or 60 secons (except as note) n a stan-

n poston rn the test:

Normal Breathing Deep breathing

Turning head side to side

Moving head up and down (look up/look down)

Talking (read the Rainbow Passage)

Grimace (15 seconds)

Bending Over (touch toes) / Reach up (toward the ceiling)

Normal Breathing (repeat)

ft test exercses st e perore carell as the resprator as en se

n a hazaros atosphere. dO NOT p the acepece, lter, or aapter nto

the o throh exaerate otons. dO NOT talk except hen recte to

the test anstrator.

SCOTT reres that sers o ths resprator, AV-2000 or AV-3000 SreSeal, st

acheve a ft factor o at least 500 or CbRN SCbA (Open Crct) se an a ft

factor o at least 2000 or CbRN APR se th ther assne acepece stlean sze sn the t test proceres an exercse reen state aove. i a

ft factor o at least 500 or CbRN SCbA (Open Crct) se an a ft factor o

at least 2000 or CbRN APR se cannot e acheve th an acepece sze or

stle, the ser muST NOT se ths resprator.

i the resprator ser passes a NEgATiVE PRESSuRE LEAK TEST t dOES

NOT pass a resprator qanttatve ft Test, tr the next nearest sze, larer or

saller an repeat the NEgATiVE PRESSuRE LEAK TEST an the qanttatve

ft Test. i leakae s stll etecte, ether per these ser nstrctons or the OSHA

t testn process, the se o mask Seal Kt P/N 805655-01 a e rere to

attan a proper t. Reer to the iNSTALLATiON ANd uSE iNSTRuCTiONS, SCOTT

P/N 89462-01, ncle th the mask Seal Kt. Ater nstalln the mask Seal Kt,

repeat the t testn process to conr a proper t. i leakae s stll etecte,

o not se the resprator.

Once the proper sze s selecte an assne to the ser ollon sccessl

Portacont Resprator ft Tester testn to acheve n ft factors rere,the resprator ser st peror an pass a NEgATiVE PRESSuRE LEAK TEST

ever te the acepece s onne to ensre proper t eore sn the resprator

n a hazaros atosphere.

drn NEgATiVE PRESSuRE LEAK TESTiNg, an acepece leakae that s

etecte ro other than the ace to acepece seal a ncate aae or

eectve epent. Reove the eectve epent ro servce an ta or

repar athorze personnel. Repeat the testn th epent knon to e

operatn properl.

if A SATiSfACTORy NEgATiVE PRESSuRE LEAK TEST CANNOT bE PER-

fORmEd, dO NOT uSE THE RESPiRATOR OR ENTER THE HAZARdOuS

ATmOSPHERE.

The acepece alone oes not prove an protecton aanst a hazaros ato-

sphere thot the se o the coplete resprator.

A resprator qanttatve ft Test st e rotnel carre ot as otlne aoveor each ser o ths resprator to eterne or conr the aont o protecton

that the resprator proves.

Perocall repeatn the t testn s rere to ent an phscal chanes

o the ser (sch as those lste n the dONNiNg PROCEduRES) hch col

eect the t o the acepece.


6/52Pae 6 o 52P/N 595118-01 Rev. E 8/09

SPeCIFIC MODeL DeSCRIPTIONSThe SCOTT AiR-PAK SCbA s avalale as:

Model 2.2 SCBA (2216 psig operating pressure).



Each oel can e ente a lare ello lael th lack prntn

on the pressre recer th the or SCOTT prnte vertcall an the

oel ner (2.2, 3.0, or 4.5) prnte at the otto. in aton, the

reote pressre ae onte on the sholer harness s prnte

th the operatn pressre on the ace o the ae.

The asc AiR-PAK SCbA oels are eppe th a steel re ackrae.All oels are avalale as the AiR-PAK 75 SCbA th an aln

ackrae. All eatres are avalale on oth ackraes.

All o the SCOTT resprator oels are certe the Natonal insttte

o Occpatonal Saet an Health (NiOSH) as pressre-ean sel-

contane reathn apparats. See APPROVAL ANd CERTifiCATiONS

secton o ths nstrcton or atonal noraton. Also see the coplete

NiOSH Approval Lael, SCOTT ocent P/N 89347-01, ncle th

ths nstrcton.

SCOTT MODeL 2.2 SCBA

Certif ied by NIOSH under approval number TC-13F-80 as a

30-nte rate resprator.

Use only with cylinder and valve assemblies with a full rated

servce pressre o 2216 psSCOTT MODeL 3.0 SCBA

Certified by NIOSH under approval number TC-13F-366 as a

30-nte rate resprator


servce pressre o 3000 ps

SCOTT MODeL 4.5 SCBA


servce pressre o 4500 ps

Certified by NIOSH (depending on the cylinder and valve assembly

nstalle) as a

30-nte rate SCbA ner approval ner TC-13f-76

45-nte rate SCbA ner approval ner TC-13f-212 60-nte rate SCbA ner approval ner TC-13-96

The te raton ratns are approval aenc classcatons an are

not ntene to ncate the actal raton a ser a acheve. Please

see the SERViCE LifE secton o ths nstrcton or atonal nor-

aton.

NiOSH approval an NfPA coplance are rante to resprator protec-

ton epent ae p o specc conatons o parts or asseles

that have een sccessll teste to the perorance stanars esta-

lshe the approval aences.

To antan NiOSH approval an NfPA coplance, an AV-3000 ace-

pece eppe th a SreSeal aceseal P/N 31001738 (Sall), P/N

31001739 (me), or P/N 31001740 (Lare) st e se onth

gre Nose Cp P/N 31001043 (Sall), P/N 31001044 (me), or P/N31001045 (Lare).

i o are sn an AV-3000 acepece eppe th a SreSeal aceseal

an o not have a gre Nose Cp, contact SCOTT or or athorze

SCOTT strtor. falre to copl th ths rereent ll vo the

approvals or or resprator. use o a non-coplant conraton n a

hazaros atosphere a reslt n seros njr or eath.

WARNING

TO MAINTAIN NIOSH APPROVAL AND NFPACOMPLIANCe, AN AV-3000 FACePIeCe

eQUIPPeD WITH A SUReSeAL FACeSeAL

P/N 31001738 (SMALL), P/N 31001739 (Me-

DIUM), OR P/N 31001740 (LARGe) MUST

Be USeD ONlyWITH GReY NOSe CUP P/N

31001043 (SMALL), P/N 31001044 (MeDI-

UM), OR P/N 31001045 (LARGe). USe OF

A NON-COMPLIANT CONFIGURATION IN A

HAzARDOUS ATMOSPHeRe MAY ReSULT



7/52Pae 7 o 52 P/N 595118-01 Rev. E 8/09

WARNINGONLY THOSe OPTIONS AND/OR ACCeS

SORIeS AUTHORIzeD BY SCOTT ANDAPPROVeD BY NIOSH (AND WHeRe Re

QUIReD, BY NFPA) MAY Be INSTALLeD IN

THIS ReSPIRATOR. THe USe OF UNAU

THORIzeD AND/OR UNAPPROVeD OPTIONS

OR ACCeSSORIeS COULD CAUSe PARTIAL

OR COMPLeTe FAILURe OF THe ReSPIRA

TOR WHICH MAY ReSULT IN INjURY OR

DeATH.

WARNINGTHe USeR OF THIS ReSPIRATOR MUST Re

CeIVe TRAINING IN THe OPeRATION OF THe

ReSPIRATOR INCLUDING THe OPeRATION

OF ALL OPTIONS AND/OR ACCeSSORIeS

INCORPORATeD IN THe ReSPIRATOR. See

WARNING AT THe BeGINNING OF PAGe

TWO OF THIS INSTRUCTION.

OPTIONS AND ACCeSSORIeSThe SCOTT AiR-PAK SCbA a e eppe th one or ore accessores

or optons. The ser o the resprator st eterne hch accessores

or optonal coponents are nstalle on the resprator. becoe thorohl

alar th the operaton an antenance o the accessores an optons

as explane n ths nstrcton an n all other nstrctons prove th

ths resprator or the opton or accessor. These an other optons a e

ae to a resprator ater prchase. Reer to the nstrctons prove th

the accessores or optonal coponents or etals o the operaton an the

rere chanes to the REguLAR OPERATiONAL iNSPECTiON.

Spectacle corrective lens kit. Quick Disconnect on the mask mounted breathing regulator.

PAK-ALERT distress alarm PASS device (Personal Alert Safety Sys-

te) hch ontors the oton o a resprator ser an ets an

ale snal hen the ser has not ove or a pero o te.

when the PASS evce s nstalle, t also poers the Heas-up

dspla en o servce te ncator.

Various electronic telemetry and communications devices are also

avalale.

Duration extending accessory hose to connect to a low pressure air-

lne sppl enaln the resprator ser to reathe ar ro a reote

ar sppl.

This respirator may be equipped with an alternate optional waist

elt. Reer to the nspecton an se nstrctons prove th theast elt eore se. Atonal trann s rere eore se o

the alternate optonal ast elt.

WARNINGTHe ATTACHMeNT OF COMPONeNTS, AC

CeSSORIeS, OR DeVICeS TO THe SCOTT

AIR-PAK SCBA WHICH ARe NOT LISTeD ON

THe COMPLeTe NIOSH LABeL MAY VOID

THe NIOSH APPROVAL AND MAY DeGRADe

THe PeRFORMANCe OF THe ReSPIRATORWHICH COULD LeAD TO SeRIOUS INjURY

OR DeATH.

SeRVICe LIFeEach conraton o sel-contane reathn apparats (SCbA) cert-

e NiOSH s assne a "servce le" classcaton or a raton

te o each sze o ar sppl clner (30 nte, 45 nte, etc.).

The servce le raton te s eterne NiOSH sn a reathn

achne esne to slate an averae alt ser perorn ork at

a "oerate ork rate."

do not expect to otan the NiOSH rate servce le raton te ro ths

resprator on each se. The ork en perore a e ore or less

strenos than that se n the NiOSH test. where ork s ore strenos,

the raton a e less than one hal the NiOSH rate servce le an thete reann ater ether en o servce ncator alar actates a

e slarl rece. The en o servce ncator alars actate hen

approxatel 25% o ll clner pressre reans n the clner an

valve assel. Althoh all en o servce ncator alars are set to

actate at the set pont o approxatel 25% o ll rate servce pres-

sre, the are copletel nepenent o each other an thereore a

not actate at precsel the sae oent. The alars ll contne to

operate ntl the clner s nearl eplete.

The raton te o the resprator ll epen on sch actors as:

1. the eree o phscal actvt o the ser;

2. the phscal conton o the ser;

3. the eree to hch the sers reathn s aecte eotonal

actors;4. the eree o trann or experence hch the ser has th ths or

slar epent;

5. hether or not the clner s ll chare at the start o the ork

pero;

6. the possle presence n the copresse ar o caron oxe con-

centratons reater than .04% norall on n atospherc ar;

7. the atospherc pressre; or exaple, se n a pressrze tn-

nel or casson at 2 atospheres (15 ps ae or approxatel 30

ps asolte) the raton ll e one-hal as lon as hen se at

1 atosphere; an at 3 atospheres ll e one-thr as lon;

8. loose or properl ttn acepece;

9. the conton o the resprator.




INDICATOR ALARM ACTUATeS. ACTUATION OF ANY eND OF SeRVICe INDICATOR

ALARM WARNS THAT APPROxIMATeLY 25%

OF FULL PReSSURe ReMAINS IN THe AIR

SUPPLY CYLINDeR (THAT IS, APPROxI



MALFUNCTION IN THe ReSPIRATOR. A De


ACTUATION MAY ReSULT IN SeRIOUS IN

jURY OR DeATH.


8/52Pae 8 o 52P/N 595118-01 Rev. E 8/09

WARNINGONLY THOSe ReSPIRATOR COMPONeNTS

APPROVeD UNDeR THe NIOSH CBRN

STANDARD MAY Be USeD FOR A CBRN AP-

PLICATION. THe USe OF UNAUTHORIzeD

AND/OR UNAPPROVeD COMPONeNTS OR

ACCeSSORIeS FOR A CBRN APPLICATION

COULD CAUSe PARTIAL OR COMPLeTe

FAILURe OF THe ReSPIRATOR WHICH MAY


APPROVALS AND CeRTIFICATIONSAll oels o the SCOTT AiR-PAK SCbA escre n these nstrctons

conor to the rereents o Ttle 42 Part 84 o the Coe o feeral

Relatons an are certe the Natonal insttte o Occpatonal

Saet an Health (NiOSH). Each resprator conraton s approve

ner the approprate approval ner or the ar pressre an te

raton. See the coplete NiOSH approval lael, SCOTT ocent P/N

89347-01, ncle th these nstrctons. Also see the CAuTiONS ANd

LimiTATiONS SECTiON an the SPECifiC LimiTATiONS secton o these

nstrctons or the catons an ltatons hch appl to NiOSH certe

resprators o ths tpe.The SCOTT AiR-PAK resprator s a olar esn copose o

replaceale sasseles an a ncle certan SCOTT accessores.

Each ajor sassel an accessor s laele th ts SCOTT part

ner. in orer to antan the NiOSH approve stats o the resprator,

se onl those sasseles an/or accessores lste as applcale to

a partclar NiOSH approval ner.

All oels o the SCOTT AiR-PAK SCbA are certe NiOSH or se n

aent teperatres on to -25 f (-32 C). See LOw TEmPERATuRE

OPERATiON secton o ths nstrcton. To antan NiOSH certcaton,

AiR-PAK SCbA clners st e relle th copresse ar hch eets

the rereents or grae d or hher copresse ar as spece n the

Copresse gas Assocaton plcaton CgA g-7.1 enttle Commodity

Specification for Air, avalale ro the Copresse gas Assocaton, inc.,1725 Jeerson davs H., Ste 1004, Arlnton, VA 22202. in aton

to eetn these rereents, the ar st e r to a e pont o -65

f (-54 C) or less. for re servce se, the preerre ar alt shall e

as spece n NfPA 1989. See SCOTT Specialist Level Maintenance

Modules avalale pon reest ro SCOTT or atonal noraton

on relln SCOTT SCbA clners.

The SCOTT AiR-PAK SCbA also eets the rereents o the Natonal

fre Protecton Assocaton (NfPA) 1981 (2007 eton) Standard on Open-

Circuit Self-Contained Breathing Apparatus for the Fire Service hen

conre n accorance th the NfPA approval. de to the erence

eteen the NiOSH approval rereents an the NfPA Stanar 1981,

not all sasseles an/or accessores hch are approve NiOSH

are certe ner the NfPA stanar. incle th ths nstrcton s the

NfPA Coplant Coponents Lstn, SCOTT ocent P/N 595124-01,

hch lsts the ajor sasseles an/or accessores hch a e

se to conre a SCOTT resprator as coplant n accorance th

the rereents o the NfPA Stanar. when coplance th NfPA

Stanar 1981 s rere, se onl sasseles an/or accessores

that are lste on SCOTT ocent P/N 595124-01 as approprate or se

on a certe oel SCOTT resprator. To antan NfPA coplance,

the SCOTT AiR-PAK SCbA st e se onl n accorance th NfPA

stanar 1500, enttle Standard on Fire Department Occupational Safety

and Health Program.

Specific combinations of respirator subassemblies may also qualify for

Chemical, Biological, Radiological, and Nuclear (CBRN) Approval Status

under the NIOSH standard. A complete list of the approved components

is provided on the NIOSH CBRN Approval Label, SCOTT document P/N89513-01. Before using a respirator for a CBRN application, the user must

verify that the respirator is comprised of only CBRN approved components.

An approved mask mounted breathing regulator can be identified by

its orange background label. An approved backframe assembly can be

identified by a CBRN sticker. Other components must be identified by

individual part number. Certain facepieces, such as those with silicone

faceseals, are not approved for CBRN applications.

WARNINGONLY THOSe OPTIONS AND/OR ACCeS-

SORIeS AUTHORIzeD BY SCOTT AND

APPROVeD BY NIOSH (AND WHeRe Re-

QUIReD, BY NFPA) MAY Be INSTALLeD IN

THIS ReSPIRATOR. THe USe OF UNAU-

THORIzeD AND/OR UNAPPROVeD OPTIONS

OR ACCeSSORIeS COULD CAUSe PARTIAL

OR COMPLeTe FAILURe OF THe ReSPIRA-

TOR WHICH MAY ReSULT IN INjURY OR

DeATH.

WARNINGFAILURe TO VeRIFY THAT THe ReSPI-

RATOR HAS ALL ReQUIReD eQUIPMeNT

INSTALLeD AND OPeRATING MAY VOID

THe NFPA APPROVAL AND MAY DeGRADe

THe PeRFORMANCe OF THe ReSPIRATOR

WHICH COULD LeAD TO SeRIOUS INjURY

OR DeATH.








THICK OR PROTRUDING HAIRSTYLeS SUCHAS PONY TAILS OR BUNS THAT INTeR-













9/52Pae 9 o 52 P/N 595118-01 Rev. E 8/09

Regular Operational Inspection and Use of a CBRN equipped SCOTT

AIR-PAK SCBA are essentially the same as for a standard SCOTT AIR-

PAK SCBA. There may be differences defined by the users respiratory

protection program or organization procedures for use in CBRN hazardous

environments. It is the responsibility of the respirator users respiratory

protection program to properly identify and maintain respirator equipment

for CBRN applications.

The attachment of components, accessories, or devices to the

SCOTT AiR-PAK SCbA hch are not lste on the coplete

NiOSH lael a vo the NiOSH approval an a erae the

perorance o the resprator. The attachment of components, accessories or devices not

lste on the NfPA lstn, even the are lste on the NiOSH

approval lael, a vo the NfPA certcaton an a erae

resprator perorance th respect to the NfPA certcaton

rereents.

The attachment of components, accessories or devices not listed

on the CBRN Approval Label, even if they are listed on the NIOSH

approval label or NFPA listing, may void the CBRN approval and

may degrade respirator performance with respect to the CBRN

approval requirements.

INTRINSIC SAFeTY / SeCURITe INTRINSeQUeThe SCOTT AiR-PAK SCbA resprator eppe th a Heas-up dspla

P/N 200280-SERiES an/or a PASS stress alar P/N 200451-SERiES

s lste SgS u.S. TESTiNg COmPANy iNC. as ntrnscall sae

per ANSi/uL St. uL-913 or se n Class i, dvson 1, grops C an

d Hazaros Locatons.

To antan the intrnsc Saet Lstn, the resprator st e nspecte

relarl per the ollon Relar Operatonal inspecton proceres.

do not taper th or ssttte coponents n an anner. use onl

atteres o the tpe ncate n the batter Replaceent nstrctons.

Open the atter copartents only n an area knon to e ree o

laale or explosve hazars.

WARNINGFAILURe TO ReGULARLY INSPeCT THe

ReSPIRATOR, INCLUDING ALL eLeCTRON

IC COMPONeNTS, AS DeSCRIBeD IN THIS

INSTRUCTION OR FAILURe TO CORReCT

DAMAGe TO THe eLeCTRONIC COMPO

NeNTS, MAY IMPAIR THe INTRINSIC SAFeTYOF THe UNIT. THe INSTALLATION OF IN

CORReCT BATTeRIeS OR SUBSTITUTION

OF ANY OTHeR COMPONeNTS MAY IMPAIR

THe INTRINSIC SAFeTY OF THe UNIT. IF THe

ReSPIRATOR IS USeD IN AN exPLOSIVe

OR FLAMMABLe ATMOSPHeRe, IMPAIR

ING THe INTRINSIC SAFeTY OF THe UNIT

MAY LeAD TO A FIRe OR AN exPLOSION

WHICH COULD ReSULT IN SeRIOUS INjURY

OR DeATH.

WARNING Ssttton o Coponents ma ipar intrnsc Saet. To rece

the risk of ignition of a ammable atmosphere, batteries must only be changed inan area known to be nonammable. To reduce the risk of explosion, do not mix old

atteres th nse atteres, or x atteres ro erent anactrers.

AVeRTISSeMeNT: La Ssttton de coposants Pet Coproettre La Sc-

rit Intrinsque; An De Prvenir LInammation DAtmospheres Dangereuses, NE

Chaner Les batteres qe dans des Eplaceents dsns Non danerex.

Por rre le rse exploson, ne lanez pas les velles atteres ax at-

teres ntlses, o lanez les atteres e rents arcants.


10/52Pae 10 o 52P/N 595118-01 Rev. E 8/09




INDICATOR ALARM ACTUATeS. ACTUA-

TION OF ANY eND OF SeRVICe INDICATOR

ALARM WARNS THAT APPROxIMATeLY 25%

OF FULL PReSSURe ReMAINS IN THe AIR

SUPPLY CYLINDeR (THAT IS, APPROxI-



MALFUNCTION IN THe ReSPIRATOR. A De-


ACTUATION MAY ReSULT IN SeRIOUS IN-

jURY OR DeATH.

HeADS-UP DISPLAY OPeRATIONThe HEAdS-uP diSPLAy proves a vsal ontor o the ar sppl n the

clner an valve assel. The spla s tte to the acepece onte

relator an appears across the otto o the ser's el o ve throh

the acepece. The HEAdS-uP diSPLAy conssts o or rectanlar

lhts to represent the clner pressre at fuLL, THREE-quARTERS,

ONE-HALf, an ONE-quARTER. A th ron re lht ncates LOw

bATTERy. The HEAdS-uP diSPLAy operates as ollos:

1. when resprator se ens, the HEAdS-uP diSPLAy ll ntalze

an llnate all ve lhts or tent (20) secons. Operaton o all

ve lhts st e vere ever te resprator se s en an thever REguLAR OPERATiONAL iNSPECTiON. i the lhts o not

operate as escre here, o not se the resprator. Reove the

resprator ro servce an ta or repar athorze personnel.

2. Ater ntalzaton, the rectanlar ncator lhts ll sho the level

o the ar sppl n the clner as ollos:

a) fuLL clner s ncate the to reen lhts lon near

the center o the spla.

) THREE-quARTERS clner s ncate a snle reen lht

lon.

c) ONE-HALf clner s ncate the ello lht lashn slol

at once a secon.

) ONE-quARTER clner en o servce te ncator s ncate

the re lht at the ar let lashn rapl at ten tes a

secon. wHEN THiS wARNiNg LigHT iS fLASHiNg RAPidLy,

THE uSER muST LEAVE THE HAZARdOuS ATmOSPHERE im-

mEdiATELy.

3. The HEAdS-uP diSPLAy has an atoatc rhtness control that

s the diSPLAy n lo lht statons an retrns the diSPLAy to

ll rhtness n rht lht statons.

4. when the atteres rere chann, the ron LOw bATTERy n-

cator at the rht o the spla ll lht or tent (20) secons

an then en to lash slol at once a secon. when the LOwbATTERy ncator s actate, the atteres stll have scent le

to operate the HEAdS-uP diSPLAy loner than the lonest ra-

ton clner nstalle on the resprator. Hoever, the atteres st

e chane eatel pon ternaton o se o the resprator,

or eore reentr nto a hazaros atosphere. See the bATTERy

REPLACEmENT secton o ths nstrcton.

WARNINGIF A ReSPIRATOR INCORPORATING THe

HeADS-UP DISPLAY IS USeD IN AN ex-

PLOSIVe OR FLAMMABLe ATMOSPHeRe,

ReGULARLY INSPeCT THe ReSPIRATOR,

INCLUDING THe HeADS-UP DISPLAY, AS

DeSCRIBeD IN THIS INSTRUCTION AND

CORReCT ANY DAMAGe FOUND. DO NOT

SUBSTITUTe ANY PARTS OR COMPONeNTS.

USe ONLY THe BATTeRIeS AS SPeCIFIeD

IN THIS INSTRUCTION. THe FAILURe TO

CORReCT ANY DAMAGe, THe INSTALLA-

TION OF INCORReCT BATTeRIeS, OR THe

SUBSTITUTION OF ANY OTHeR COMPO-

NeNTS MAY IMPAIR THe INTRINSIC SAFeTY

OF THe UNIT AND MAY LeAD TO A FIRe OR

AN exPLOSION WHICH COULD ReSULT IN

SeRIOUS INjURY OR DeATH.FIGURe 1

Hads-Up Display

FULL GReeN

LIGHT3/4 GReeN

LIGHT1/2 YeL-

LOW LIGHT

(FLASHING

SLOWLY)

1/4 ReD LIGHT

(FLASHINGRAPIDLY)

LOW BATTeRY

WARNING

(ReD)

WARNINGIF THe HeADS-UP DISPLAY LIGHTS DO

NOT OPeRATe AS DeSCRIBeD IN THeSe

INSTRUCTIONS, DO NOT USe THe ReSPI-

RATOR. ReMOVe THe ReSPIRATOR FROM

SeRVICe AND TAG FOR RePAIR BY AUTHO-

RIzeD PeRSONNeL. USe OF A ReSPIRATOR

WITH A MALFUNCTIONING HeADS-UP DIS-PLAY MAY ReSULT IN SeRIOUS INjURY OR

DeATH.


11/52Pae 11 o 52 P/N 595118-01 Rev. E 8/09

WARNINGFOLLOW THe ReGULAR OPeRATIONAL IN

SPeCTION PROCeDURe exACTLY. IF THe

eND OF SeRVICe INDICATOR ALARMS DO

NOT ACTUATe AS DeSCRIBeD IN THIS

INSTRUCTION, THe PURGe DOeS NOT

ACTUATe AS DeSCRIBeD IN THIS IN

STRUCTION OR ANY OTHeR OPeRATIONAL

MALFUNCTION IS NOTeD, DO NOT USe THe

ReSPIRATOR. ReMOVe THe ReSPIRATOR

FROM SeRVICe AND TAG IT FOR RePAIR

BY AUTHORIzeD PeRSONNeL. FAILURe TOPROPeRLY IDeNTIFY MALFUNCTIONS MAY


ReGULAR OPeRATIONAL INSPeCTIONThe ollon procere shall e se hen o rst receve the respra-

tor an or al or peroc nspecton o the resprator. Resprators n

relar se st e nspecte at the start o each se pero an rn

cleann ater each se. Resprators antane or eerenc se st

e nspecte as reentl as rere to assre the resprator ll nc-

ton properl hen rere. The uS Laor departent (OSHA), prsant

to 29 CfR 1910.134, reres at least onthl nspecton o resprators

antane or eerenc se. NfPA recoens eekl nspecton or

eerenc se resprators. NiOSH recoens an nspecton or clner

pressre at least eekl. The conton o storae at or locaton or therelatons hch appl to or resprator protecton prora a rere

ore reent peroc nspectons.

i the resprator s eppe th a PAK ALERT SE 7 stress alar PASS

evce, the ollon proceres st e oe to ncle nspecton

o the PASS evce. detals o the REguLAR OPERATiONAL iNSPEC-

TiON o the PASS evce are ncle n the ser nstrctons or the PAK

ALERT SE 7 stress alar. The part ner o the rere PAK ALERT

SE 7 ser nstrctons appears on the lael on the Sensor mole.

if ANy diSCREPANCy OR mALfuNCTiON iS NOTEd duRiNg

THE iNSPECTiON, dO NOT uSE THE RESPiRATOR. REmOVE

THE RESPiRATOR fROm SERViCE ANd TAg iT fOR REPAiR by

AuTHORiZEd PERSONNEL.

WARNINGDAMAGeD CYLINDeRS MAY SUDDeNLY

LeAK OR RUPTURe IF LeFT CHARGeD WITHCOMPReSSeD AIR. FAILURe TO INSPeCT

FOR DAMAGe AND TO eMPTY THe AIR

FROM DAMAGeD CYLINDeRS MAY ReSULT


WARNINGIF THe ReSPIRATOR IS eQUIPPeD WITH A

PAK ALeRT Se 7 DISTReSS ALARM AND

IT FAILS TO FUNCTION IN ACCORDANCe

WITH THe INSTRUCTIONS CONCeRNING

ReGULAR OPeRATIONAL INSPeCTION SUP

PLIeD WITH THe DISTReSS ALARM, DO NOT

USe THe ReSPIRATOR. ReMOVe IT FROM

SeRVICe AND TAG FOR RePAIR BY AUTHO

RIzeD PeRSONNeL. FAILURe TO PROPeRLYIDeNTIFY MALFUNCTIONS MAY ReSULT IN


INSPECTION OF THE BREATHING AIR CylINDER1. Vsall nspect reathn ar clner an valve assel or phscal

aae sch as ents or oes n etal or n coposte rappn.

Clners hch sho phscal aae or exposre to hh heat or

lae, sch as pant trne ron or lack, ecals charre or ss-

n, pressre ae lens elte or elastoerc per storte,

an clners hch sho evence o exposre to checals sch

as scoloraton, cracks n the clner or the coposte rappn,

peeln o the oter laers o the coposte rappn an/or ln

o the clner all, shall e reove ro servce an epte o

copresse ar. Plcatons on copresse as clner nspecton

proceres are avalale ro Copresse gas Assocaton inc.,

1725 Jeerson davs H., Ste 1004, Arlnton, VA 22202 (703-

412-0900).

2. Check the latest clner hrostatc test ate to ensre t s crrent.

The ate o anactre arke on the clner s also the ate o the

rst hrostatc test. All reathn ar clners se th SCOTT AiR-

PAK SCbAs st e vsall nspecte relarl an hrostatcall

teste at the rere ntervals a lcense clner retester. intervals

or hrostatc testn are estalshe n the approprate uS departent

o Transportaton (dOT) speccaton or applcale dOT exepton, or

n the approprate Transport Canaa (TC) Pert o Evalent Level o

Saet. Reer to the crrent revson oSafety Precautions for AIR-PAK

Cylinders, SCOTT P/N 89080-01, avalale on reest ro SCOTT

Health an Saet. Coposte er overrappe clners st e

teste p to ther ax le hch, at the te o the plcatono ths nstrcton, s 15 ears ro the ate o anactre. it s the

responslt o or oranze resprator protecton prora to ar-

rane or vsal nspecton an hrostatc testn o clners a

lcense retester.

3. Check or aae o the clner valve han heel an the threas

on the clner valve otlet.

4. Check the rele valve (rst sc) or aae or rt.

5. Check the cl ner pressre ae or fuLL ncat on. i cl-

ner pressre s less than fuLL, replace th a l l chare

cl ner.

ReGULAR OPeRATIONAL INSPeCTION

CONTINUeD ON NexT PAGe..

WARNINGTHe INFORMATION IN THIS INSTRUC

TION IS MeANT TO SUPPLeMeNT, NOT

RePLACe, THe INSTRUCTIONS, TRAIN

ING, SUPeRVISION, MAINTeNANCe, AND

OTHeR eLeMeNTS OF YOUR ORGANIzeD

ReSPIRATORY PROTeCTION PROGRAM

See WARNING ON SeCOND PAGe OF THIS

DOCUMeNT. FAILURe TO HeeD ANY WARN

INGS IN THIS INSTRUCTION MAY ReSULT IN



12/52Pae 12 o 52P/N 595118-01 Rev. E 8/09

INSPECTION OF THE RESPIRATORi an aae s on n ths nspecton, reove the resprator ro

servce an ta or repar athorze personnel.

1. inspect the coplete resprator or orn or aae coponents.

a) inspect hoses an rer parts hch exht crackn, splttn,

or rttleness.

) inspect harness en or cts, tears, arason, ran, or

ncaton o heat o checal aae.

c) Check all ckles an asteners or proper operaton.

) Check the clner retenton sste or aae an or proper

operaton.e) Ver that the resprator has een properl cleane.

2. Reove the reathn relator ro the acepece plln ack

on the relator retann latch an rotatn the relator trn.

inspect the asket on the reathn relator that seals aanst the

acepece or rps or aae that a reak the seal.

3. Exane the acepece assel or aae or orn coponents.

The acepece st e coplete an n servceale conton th

no orn, loose, or aae coponents. inspect the acepece as

ollos:

a) inspect the acepece seal an other rer coponents or e-

oraton, ear, aae, or cracks.

) inspect the lens or cracks, oes, scratches, or an conton

that col par the operaton o the acepece or the sers v-son.

c) inspect the lens rae or aae sch as cracks or storton.

) Check that all lens rae retaners are present an nstalle cor-

rectl.

e) Check that all harness anchors are present an operatn prop-

erl.

) inspect the hea harness or correct nstallaton th all straps

orente correctl.

) inspect the hea harness or aae or orn coponents.

h) inspect the vocetters or ents or aae. Ver that the

vocetters are properl nstalle an secre n the vocetter

cts.

) inspect the nose cp or cts or aae. Also look or an snso aae to the acepece port se o the nose cp here the

relator attaches.

Check that the nose cp s properl seate eteen the lanes

o the vocetter cts. See figuRE 2 an figuRE 3.

WARNINGReSPIRATORS MUST Be CLeANeD AND IN-

SPeCTeD BeFORe STORAGe FOR ReUSe.

ReSPIRATORS WITH WORN OR DAMAGeD

COMPONeNTS SHALL NOT Be STOReD FOR

ReUSe. RePLACe WORN OR DAMAGeD

COMPONeNTS DURING INSPeCTION OR

ReMOVe THe ReSPIRATOR FROM SeRVICeAND TAG IT FOR RePAIR BY AUTHORIzeD

PeRSONNeL. USe OF A ReSPIRATOR WITH

WORN OR DAMAGeD COMPONeNTS MAY


FIGURe 2

AV-2000 FACePIeCe

FIGURe 3

AV-3000 FACePIeCe

CHeCKING VOICeMITTeR DUCTS


13/52Pae 13 o 52 P/N 595118-01 Rev. E 8/09

CAUTIONDO NOT USe TOOLS TO OPeN OR CLOSeTHe PURGe VALVe. OPeN OR CLOSe BY

USING FINGeR-PReSSURe ONLY. ROTATION

OR THe PURGe VALVe IS LIMITeD TO 1/2

TURN. USe OF TOOLS TO OPeN OR CLOSe

PURGe VALVe MAY ReSULT IN DAMAGe TO

THe PURGe VALVe.

WARNINGIF A ReSPIRATOR INCORPORATING THe

HeADS-UP DISPLAY IS USeD IN AN ex

PLOSIVe OR FLAMMABLe ATMOSPHeRe

ReGULARLY INSPeCT THe ReSPIRATOR

INCLUDING THe HeADS-UP DISPLAY, AS

DeSCRIBeD IN THIS INSTRUCTION ANDCORReCT ANY DAMAGe FOUND. DO NOT

SUBSTITUTe ANY PARTS OR COMPONeNTS

USe ONLY THe BATTeRIeS AS SPeCIFIeD

IN THIS INSTRUCTION. THe FAILURe TO

CORReCT ANY DAMAGe, THe INSTALLA

TION OF INCORReCT BATTeRIeS, OR THe

SUBSTITUTION OF ANY OTHeR COMPO

NeNTS MAY IMPAIR THe INTRINSIC SAFeTY

OF THe UNIT AND MAY LeAD TO A FIRe OR

AN exPLOSION WHICH COULD ReSULT IN


k) Ver that the acepece s clean.

l) Ajst the hea straps to the ll otar poston.

4. inspect the reathn relator or aae or ssn copo-

nents.

a) Ver that the relator asket s not aae an s n place

aron the otlet port o the relator.

) Ver that the pre valve (re kno) s not aae an trns

soothl one-hal trn ro stop to stop.

c) inspect the Heas-up dspla or aae. Ver that the rer

ar s n place an s not torn or aae.

5. Reer to the ser nstrctons prove th an approve Voce

Apler or other concatons evce or etals o operaton an

antenance. Alas ver that the evce has resh atteres eore

se.

j) All SCOTT acepeces se th ths resprator st e tte th

a nose cp. Ver that the Nose Cp s properl nstalle or the

oel o acepece en se. A Nose Cp s stanar on the

SCOTT AV-2000 an AV-3000 ll acepeces.

1) SCOTT AV-3000 facepeces are tte th a Nose Cp hch

ts n ront o the ace seal. The Nose Cp st e tte iN

fRONT Of the face Seal as shon n figuRE 4.



2) The AV-2000 Nose Cp oes bEHiNd the ace seal. See

figuRE 5.

FIGURe 4

NOSe CUP IN FRONT

OF FACe SeAL

IN FRONT

OF FACe

SeAL

AV-3000 FACEPIECES ONly

CAUTIONIF THe NOSe CUP IS ReMOVeD FOR INSPeC

TION, MAKe CeRTAIN IT IS ReASSeMBLeD

CORReCTLY FOR THe MODeL FACePIeCe

AND STYLe OF NOSe CUP.

AV-2000 FACEPIECES ONly

FIGURe 5

AV-2000 Nos Cup

Always BeHIND th Fac Sal


14/52Pae 14 o 52P/N 595118-01 Rev. E 8/09

7. Ver that the ck sconnect operates properl. breathn re-lators eppe th a ck sconnect se a Pll-ack Sleeve

Copln. See figuRE 7. Reer to the ollon nstrctons an

llstratons:

a) whle pshn the pl d nto the socket, pll the lockn sleeve

E ack toar the ar. The pl d ll separate.

WARNINGIF THe COATING IS WORN THROUGH AND

BARe MeTAL IS SHOWING ON THe MALe

QUICK DISCONNeCT LOCKING RIDGe, Re-

MOVe THe ReGULATOR ASSeMBLY FROM

SeRVICe AND TAG FOR RePLACeMeNT.

USe OF A WORN QUICK DISCONNeCT MAY

ReSULT IN A MALFUNCTION LeADING TO

A LOSS OF BReATHING AIR WHICH COULD


) To reconnect, aln the HEAdS-uP diSPLAy pl th the atn

connector an psh pl d nto socket ntl the lockn sleeve

E pops orar. Test or proper enaeent tn on the

copln.

6. i the hose to the reathn relator s eppe th a ck s-

connect, nspect oth the ale an eale ck sconnects. Pa

specal attenton to the ollon:

a) inspect the operaton o the lockn sleeve on the eale ck

sconnect. i an aae s note, reove t ro servce an

ta or repar.

) inspect the conton o the ale ck sconnect or sns o

ear. Partclarl look or ear on the lockn re as shon n

figuRE 6. i the coatn s orn throh an are etal s sho-

n, o not se the relator assel. Reove t ro servcean ta or replaceent.

ReGULAR OPeRATIONAL INSPeCTION CONTINUeD...

WARNINGFAILURe TO CHeCK eNGAGeMeNT OF THe

COUPLING AS DeSCRIBeD MAY LeAD TO

HOSe SePARATION AND LOSS OF BReATH-

ING AIR ReSULTING IN SeRIOUS INjURY

OR DeATH.

FIGURe 6

Inspcting Mal

Quick Disconnct

LOOK FOR WeAR

ON LOCKING

RIDGe

FIGURe 7

Pull-back Slv Quick Disconnct

D

e

D e

PULL SLeeVe

BACK

PUSH PLUG IN


15/52Pae 15 o 52 P/N 595118-01 Rev. E 8/09

8. i the relator s not attache to the acepece, procee as ol-

los:

a) Aln the to lats o the relator otlet port th the correspon-

n lats n the acepece port (the re pre valve on the rela-

tor ll e n the 12 oclock poston). insert the relator nto the

acepece port.

) Rotate the relator conterclockse (as vee ro nse o

acepece) ntl the re pre valve kno s on the let se o the

acepece. The lock ta on the relator ll lock nto the acepece

retaner th a clck. when the lock ta s properl enae, the

relator ll not rotate.9. i the hose to the reathn relator s eppe th a ck

sconnect, check that the ck sconnect s enae properl

tn on the copln an that the HEAdS-uP diSPLAy

pl s properl alne an tte nto the atn socket. See

figuRE 8.

10. Ver that a fuLL clner s properl nstalle n the ackrae

an that the recer hose copln s han thtene to the cl-

ner valve otlet.

i no aae s on, procee to the OPERATiONAL TESTiNg.




COUPLING AS DeSCRIBeD MAY LeAD TO

HOSe SePARATION AND LOSS OF BReATH

ING AIR ReSULTING IN SeRIOUS INjURY

OR DeATH.

CAUTIONWReNCHeS SHALL NOT Be USeD TO

TIGHTeN THe HOSe COUPLING. OVeR

TIGHTeNING THe HOSe COUPLING MAY

DAMAGe THe GASKeT SeAL.

FIGURe 8Pull-back Slv Quick Disconnctwith Hads-Up Display connction


ReGULATOR LOCK TAB TO THe FACePIeCe

AS DeSCRIBeD MAY ReSULT IN ROTATION

OF THe ReGULATOR. IF THe ReGULATOR

ROTATeS AND FALLS OUT, THe LOSS OF

BReATHING AIR MAY ReSULT IN SeRIOUS

INjURY OR DeATH.


16/52Pae 16 o 52P/N 595118-01 Rev. E 8/09

WARNINGIF THe eND OF SeRVICe INDICATOR

ALARMS DO NOT ACTUATe AS DeSCRIBeD

IN THIS INSTRUCTION, DO NOT USe THe



BY AUTHORIzeD PeRSONNeL. USe OF AN

IMPROPeRLY OPeRATING eND OF SeRVICe

INDICATOR MAY ReSULT IN SeRIOUS IN-

jURY OR DeATH.

WARNINGLeAKAGe OF AIR FROM A ReSPIRATOR

MAY INDICATe A POTeNTIALLY SeRIOUS

DeFeCT. AIR LeAKAGe MAY ReDUCe THe

DURATION OF USe AND/OR THe TIMe

ReMAINING AFTeR AN eND OF SeRVICe

ALARM ACTUATeS OR MAY PReVeNT AN

eND OF SeRVICe ALARM FROM ACTUAT-

ING. USe OF A ReSPIRATOR exHIBITING AN

AIR LeAK MAY ReSULT IN exPOSING THe

ReSPIRATOR USeR TO THe ATMOSPHeRe

THe ReSPIRATOR IS INTeNDeD TO PRO-

TeCT AGAINST WHICH COULD LeAD TO



1. Check that the reathn relator pre valve (re kno on rela-

tor) s close (ll clockse an ponter on kno par).

2. fll epress the center o the ar saver/onnn stch on the top

o the relator an release.

3. Slol open the clner valve ll rotatn the kno conterclock-

se.

a) VibRALERT alar shall actate an then stop.

) The HEAdS-uP diSPLAy ll ntalze th all ve lhts on ortent secons olloe spla o clner sppl level. i the

LOw bATTERy lht at the ar rht o the spla reans lt or

ens to lash, replace the atteres accorn to the bATTERy

REPLACEmENT secton o ths nstrcton eore proceen.

c) The resprator s eppe th the PAK ALERT SE 7 stress

alar hch ll e actate hen the clner valve s opene.

Reer to Operatn an mantenance nstrctons o the PAK

ALERT SE 7 stress alar or the relar operatonal nspecton

o the PASS evce.

4. Check that the reote pressre ae s operatn properl an that

t reas thn 10% o the vale on the clner pressre ae.

5. don the acepece or hol the acepece to the ace to aect a oo

seal. inhale sharpl to atoatcall start the lo o ar. breathe

norall ro the acepece to ensre proper operaton.

6. Reove acepece ro ace. Ar shall reel lo ro the ace-

pece.

7. fll epress the ar saver/onnn stch on the top o relator

an release. The lo o ar ro the acepece shall stop. Exane

the coplete resprator or ar leaks. There shall e no leakae o

ar ro an part o the resprator.

8. The relator s eppe th a re pre kno hch allos ar

to lo nto the acepece n an eerenc thot reathn on the

resprator. The pre control s also se to release resal ar

ro the resprator ater the clner valve s trne o. Check the

pre valve as ollos:

a) Rotate pre valve 1/2 trn conterclockse (ponter on kno

onar). Ar shall reel lo ro the relator.

) Rotate pre valve 1/2 trn clockse to ll close poston

(ponter on kno par). Ar lo ro relator shall stop.

OPERATIONAl TESTING


17/52Pae 17 o 52 P/N 595118-01 Rev. E 8/09

TO TeST HeADS-UP DISPLAY,

CONTROL NeeDLe BeTWeeN 1/4AND TOP OF "eMPTY"

FIGURe 9Rmot Gaug (Modl 4.5 gaug shown, othr modls similar)

9. Psh n an rotate the clner valve kno clockse to close. when

the clner valve s ll close, open the pre valve slhtl to

vent resal ar pressre ro sste. As the resal ar pressre

vents ro the sste, the reote pressre ae neele ll sn

ro fuLL an ove toars EmPTy. Oserve the lhts o the

HEAdS-uP diSPLAy an ver that the lht properl n escen-

n orer. Close the pre valve hen the ae neele crosses the

ark t eore the ennn o the re EmPTy an. See

figuRE 9.






BY AUTHORIzeD PeRSONNeL. USe OF AN

IMPROPeRLY OPeRATING eND OF SeRVICe

INDICATOR MAY ReSULT IN SeRIOUS IN

jURY OR DeATH.

a) The VibRALERT en o servce ncator alar shall actate(rap clckn).

) The re lht on the ar let o the HEAdS-uP diSPLAy shall lash

rapl at ten (10) tes per secon.

10. Ater vern that all alars are nctonn, open the pre valve

slhtl to vent the reann resal ar pressre ro the ss-

te.

a) All alars shall cease operaton hen the sste pressre rops

to zero except the accessor electronc en o servce te n-

cator.

) To ternate the electronc en o servce te ncator, press

the manal Reset tton on the Control Console tce an then

tce aan ater the lashn reen lht seence.

11. when ar lo stops copletel, retrn pre valve to the ll closeposton (ponter on kno par).

IF ANY DISCRePANCY OR MALFUNCTION IS NOTeD DURING

THe INSPeCTION, DO NOT USe THe ReSPIRATOR. ReMOVe

THe ReSPIRATOR FROM SeRVICe AND TAG IT FOR RePAIR BY

AUTHORIzeD PeRSONNeL.




18/52Pae 18 o 52P/N 595118-01 Rev. E 8/09

when perorn the REguLAR OPERATiONAL iNSPECTiON on nts

eppe th a PAK-ALERT SE 7 stress alar, ver that the Sensor

mole lhts are operatn as escre elo:

OPERATION OF SENSOR MODUlE lIGHTS

NOTeTHE ORANgE LigHT iS A COmbiNATiON Of THE REd, gREEN, ANd

wHiTE LigHTS THAT APPEARS ORANgE fROm A diSTANCE. AT

CLOSE RANgE THE iNdiViduAL LigHTS mAy bE ViSibLE.


ACTION... SeNSOR MODULe LIGHTS WILL

Start p PASS (Open Clner) .................................. brht Lht then flash gREEN

Noral Operaton ....................................................... flash gREEN

Resprator Lo ar (1/4 clner) ................................. flash ORANgE (alternatel)Lo batter hle ON ................................................. flash ORANgE once ever to (2) secons

Sht on ................................................................. Lhts Off

Press RESET /nt Off (bATTERy TEST) .............brht Lht then:

flash gREEN goo/flash REd Lo

Press mANuAL ALARm th nt Off .................. .... flash gREEN then fll Alar flash REd

Press RESET ro anal alar ............................. Retrns to flash gREEN

PASS Pre-Alar ....................................................... flash REd (alternatel)

PASS fll alar ........................................................ flash REd (sltaneosl)

HeADS-UP DISPLAY QUICK GUIDe

WHAT THeY MeANINDICATOR LIGHTS WHAT YOU SHOULD DO

TWO LIGHTS GLOWING

ONe LIGHT GLOWING

ONe LIGHT FLASHING SLOWLY

ONe LIGHT FLASHING RAPIDLY

FULL CYLINDeR

3/4 CYLINDeR

1/2 CYLINDeR

1/4 CYLINDeR

CONTINUe USING ReSPIRATOR

LeAVe HAzARDOUS AReA IMMeDIATeLY


19/52


20/52Pae 20 o 52P/N 595118-01 Rev. E 8/09

USe OF THe ReSPIRATORThe ollon noraton proves the asc steps or se o the AiR-

PAK SCbA. Trann an practce th the epent are rere eore

se to assre that the ser s copletel alar th the operaton o

the resprator.

The AiR-PAK SCbA st e orn over protectve arents sch as re

htn trnot ear, t a e orn ner encapslatn protectve

arents sch as hazaros ateral (haz-at) sts. deterne hat

other protectve ear ll e se an on the SCbA an the acepece

accornl. PREPARATiON FOR USE

i resprator se s expecte at teperatres near or elo reezn, or resprator s to e se ater en kept at teperatres near or elo

reezn, reer to LOw TEmPERATuRE OPERATiON Secton or atonal

noraton an sppleental proceres.

WARNINGTHe INFORMATION IN THIS INSTRUC-

TION IS MeANT TO SUPPLeMeNT, NOT

RePLACe, THe INSTRUCTIONS, TRAIN-

ING, SUPeRVISION, MAINTeNANCe, AND

OTHeR eLeMeNTS OF YOUR ORGANIzeD

ReSPIRATORY PROTeCTION PROGRAM.

See WARNING ON SeCOND PAGe OF THIS

DOCUMeNT. FAILURe TO HeeD ANY WARN-

INGS IN THIS INSTRUCTION MAY ReSULT INSeRIOUS INjURY OR DeATH.

DONNING AND PREPARATION FOR USE1. Alas check the clner ae or a fuLL ncaton. i the cl-

ner s not ll, replace the clner eore se. A ae ncaton

o other than ll a ncate an ar leak n the clner an valve

assel or a alncton o the ae assel.

2. Alas ver that the clner s hel secrel the clner reten-

ton assel.

3. i a all storae racket s se, ollo the nstrctons o the racket

anactrer or placn ars throh sholer straps an reenthe resprator ro the racket.

4. i the resprator s store n a har or sot storae case, place the

case on the ron or level srace an open the case. Secre the

relator n the relator holer. Procee as shon n figuRES*

10A thr 10f.

a) Sprea sholer straps an ol open ast pa. Stan the res-

prator on the clner valve th clner toar o an the

sholer straps aa ro o.

) Pck p the resprator an sn t aron ehn o as o

ere onnn a coat.

c) whle leann slhtl orar, sle nt on ack an pll on

sholer ajstn straps. Ensre that the sholer pas all nto

place on the sholers.

Pick up th rspirator and swing

it around bhind you as if you

wr donning a coat.

10B

Sprad shouldr straps and fold

opn waist pad. Stand th rs-

pirator on th cyl indr valv

with cylindr toward you and th

shouldr straps away from you.

10A

* illstratons chosen or clart. Actal color an appearance o SCbA a var ro

llstratons.


21/52Pae 21 o 52 P/N 595118-01 Rev. E 8/09

WARNINGUSe OF THe ReSPIRATOR WITHOUT FAS

TeNING AND ADjUSTING THe SHOULDeR

STRAPS AND THe WAIST BeLT AND SeCUR

ING LOOSe eNDS OF BeLT AS DeSCRIBeD

IN THIS INSTRUCTION MAY ReSULT IN

SHIFTING OF THe ReSPIRATOR ON THe

USeR'S BODY, SNAGGING THe BeLT, OR IN

SePARATION OF THe ReSPIRATOR FROM

THe USeR'S BODY WHICH COULD DISTURB

THe FACe TO FACePIeCe SeAL AND WHICH

MAY ReSULT IN exPOSURe OF THe USeR

TO THe ATMOSPHeRe THe ReSPIRATOR IS

INTeNDeD TO PROTeCT AGAINST ReSULT

ING IN SeRIOUS INjURY OR DeATH.

e) whle stll leann slhtl orar, connect the ast elt ckle

an ajst the elt plln orar on the to (2) se-onte

elt ens. Pll on elt ens to ajst ast elt or r t on hps.

Tck the elt ens nto the astan.

) Stan p straht an reajst the sholer straps as neee to

ensre the eht o the ackrae s carre on the hps. Tck

n the ens o the sholer straps.

) Pll on on sholer straps to settle the nt n poston on the

ack.

Pul l on b l t nds to ad ust

waist blt for firm fit on hips.

Loosn shouldr straps slightly

to carry wight on hips.

10F

Grasp waist blt buckls. etnd

waist blt and connct.

10e

Pull down on shouldr straps

to sttl th unit in position on

th back.

10D

Whil laning slightly forward,

slid unit down back and pull on

shouldr adusting straps.

10C

USe OF ReSPIRATOR



22/52Pae 22 o 52P/N 595118-01 Rev. E 8/09

WARNINGFAILURe TO DON THe FACePIeCe AND/OR

FAILURe TO ADjUST THe HeAD HARNeSS

AS DeSCRIBeD IN THIS INSTRUCTION MAY

ReSULT IN A POOR FACe TO FACePIeCe

SeAL OR MAY ReSULT IN THe FAILURe OF

THe FACe TO FACePIeCe SeAL DURING

USe. A POOR OR FAILeD FACe TO FACe-

PIeCe SeAL MAY ReDUCe THe DURATION

OF USe OF THe ReSPIRATOR AND/OR ex-

POSe THe USeR TO THe ATMOSPHeRe THe

ReSPIRATOR IS INTeNDeD TO PROTeCT

AGAINST ReSULTING IN SeRIOUS INjURY

OR DeATH.

USe OF ReSPIRATOR CONTINUeD...

FIGURe 11

INSPeCT THe FACePIeCe

FACePIeCe DONNING PROCeDUReSThe ser st e alar th an practce the prescre onnn an

ternaton o se proceres pror to resprator se. follo the onnn

nstrctons or the oel acepece o have. The AV-2000 acepece

has a fOuR strap hea harness an the AV-3000 SreSeal acepece

has a fiVE strap hea harness.

The resprator muST NOT e orn hen contons prevent a oo ace

to acepece seal. Sch contons ncle t are not lte to:

long hair at the forehead or the side of the face that interferes with

the sealn srace or ets caht n the hea harness ckles,

facial hair such as growth of beard or sideburns, or low hairline that

crosses or ntereres th the sealn srace,

thick or protruding hairstyles such as pony tails or buns that interfere

th the sooth an close t o the hea harness to the hea,

temple pieces on corrective glasses,

a skull cap that projects under the facepiece,

excessive use of cosmetics including moisturizers, make-up, or after

shave,

excessive perspiration,

the absence of one or both dentures,

weight loss or weight gain since last fit testing,

facial scarring,

anything else which interferes with the face to facepiece seal or the

t o the hea harness to the hea.

Perocall repeatn the t testn s rere to ent an phscal

chanes o the ser (sch as those lste aove) hch col eect the

t o the acepece.

NOTe

REfER TO THE APPROPRiATE STEPS iN THE fACEPiECE fiTTiNg

SECTiON Of THiS iNSTRuCTiON. duRiNg TRAiNiNg, THE uSER muST

dETERmiNE THE LEVEL Of TigHTNESS Of THE HEAd HARNESS RE-

quiREd TO PROVidE THE bEST SEAL ANd mOST SECuRE fiT.

i the acepece s to e se th a hoo or other hea ear that ll

cover the acepece hea harness, on the acepece rst, then on the

hoo or hea ear. Attach the relator ater all other hea ear s nplace.

INSPECT THE FACEPIECE1. Exane the acepece to ver that t s coplete an n servceale

conton. Reer to the REguLAR OPERATiONAL iNSPECTiON sec-

ton o ths nstrcton on Pae 11 or etals.

a) Ver that the nhalaton valves n the nose cp or vocetter

cts are properl nstalle.

) Ver that the nose cp s properl seate eteen the lanes

o the vocetter cts. Reer to the aes n the REguLAR

OPERATiONAL iNSPECTiON secton o ths ns trcton or proper

conraton vercaton o nose cp.c) Ver that the nose cp s prop-

erl postone or the stle o

acepece en se. Reer to

the aes n the REguLAR OP-

ERATiONAL iNSPECTiON secton

o ths nstrcton or proper con-

raton vercaton o nose cp.

See figuRE 11.















OR BOTH DeNTUReS CAN SeRIOUSLY AF-FeCT THe FIT OF A FACePIeCe. USe OF





WARNINGWHeN DONNING A FACePIeCe eQUIPPeD

WITH A PROTeCTIVe HOOD, VeRIFY THAT

THe FACePIeCe IS PROPeRLY DONNeD AC-

CORDING TO THe DONNING PROCeDUReS

SeCTION OF THIS INSTRUCTION AND THAT

THe PROTeCTIVe HOOD DOeS NOT INTeR-

FeRe IN ANY WAY WITH THe DONNING OR

THe FACe TO FACePIeCe SeAL. FAIL-

URe TO VeRIFY THAT THe FACePIeCe

IS SeALeD TIGHTLY AGAINST THe FACeMAY ReSULT IN LITTLe OR NO ReSPI-

RATORY PROTeCTION AND MAY exPOSe

THe WeAReR TO SUBSTANCeS THAT CAN

CAUSe SeRIOUS INjURY OR DeATH.


23/52Pae 23 o 52 P/N 595118-01 Rev. E 8/09

DONNING THE AV-2000 and AV-3000 FACEPIECETo on the AV-2000 or AV-3000 acepece an en se o resprator,

procee as ollos:

1. Ajst the hea straps to ther ll otar poston.

2. Hol the acepece n one han an hol the hea harness the

strap at the ase o the hea net.

3. Place the acepece on the ace th

chn properl locate n the chn pock-

et hle plln the hea harness over

the top o the hea. Ver that no har

or clothn s nterern th the aceto acepece seal. See figuRE 12A.

4. Thten the neck straps plln the

to loer strap ens toar the rear

o the hea. See figuRE 12b.

5. Stroke the hea harness net on the ack o the hea sn one

or oth hans. Ver that the hea harness s ln lat aanst the

ack o the hea. Rethten the neck straps. See figuRE 12C.

6. Thten the to teple straps. Ajst the teple straps plln the

to teple strap ens toar the ack o the hea. Overthtenn

a case scoort. See figuRE 12d.

7. Rethten the neck straps rere.

8. Reer to the DONNING PROBLeMS secton o ths nstrcton eore

proceen to the NeGATIVe PReSSURe LeAK TeST.

12A

12B 12C

12D

NOTeVERify THAT THE TOP CENTER POR-

TiON Of THE HEAd HARNESS iS

POSiTiONEd OVER THE CROwN Of

THE HEAd.

NOTe

ENSuRE THAT THE CHiN iS PROPERLyLOCATEd iN THE CHiN POCKET Of

THE fACEPiECE THROugHOuT THE

dONNiNg PROCESS.

USe OF ReSPIRATORCONTINUeD ON NexT PAGe..


24/52Pae 24 o 52P/N 595118-01 Rev. E 8/09

DONNING THE AV-3000 SureSea FACEPIECE1. Ajst the hea straps to the ll otar poston. See figuRE

13A.

FIGURe 13A

ADjUST HeAD STRAPS OUT

FIGURe 13C

CHIN IN CHIN POCKeT

FIGURe 13B

HARNeSS OUT OF WAY

2. Hol the acepece n one han hle holn the hea harness p

an ot o the a th other han. use the Hea Harness Pll Ta

on the otto rear o the hea harness. See figuRE 13b.

3. Place the acepece centere on the ace th the chn properl po-

stone n the chn cp. Ver that no har or clothn s nterern

th the ace to acepece seal. Hol the acepece n place th the

chn properl locate n the chn cp throhot the onnn process.

See figuRE 13C.

4. Stroke the hea harness over the hea an ensre that straps are

ln sooth an lat aanst the hea an neck th no tsts. use

the Hea Harness Pll Ta to ver the hea harness s centere

an properl locate at the ack an ase o the hea. mantan thehea harness n ths poston. See figuRE 13d.

FIGURe 13D

HeAD HARNeSS POSITION


NOTe

VERify THAT THE TOP CENTER POR-



THE HEAd.

NOTe

ENSuRE THAT THE CHiN iS PROPERLy

LOCATEd iN THE CHiN POCKET Of


dONNiNg PROCESS.


25/52Pae 25 o 52 P/N 595118-01 Rev. E 8/09

USe OF ReSPIRATOR


FIGURe 13e

HOLD AND TIGHTeN

FIGURe 13H

HeAD HARNeSS MUST Be FLAT

FIGURe 13F

HOLD AND TIGHTeN

FIGURe 13G

TIGHTeN FOReHeAD STRAP

5. whle holn the acepece n place th one han, thten the neck

straps evenl one at a te plln each neck strap en toar the

rear o the hea. Alternate hans to antan the acepece poston

on the ace. See figuRE 13E.

6. Ver the proper locaton o the ace n the acepece an the chn n

the chn cp. whle stll holn the acepece n place th one han,

thten the teple straps evenl one at a te plln each teple

strap en toar the rear o the hea. Alternate hans to antan

the acepece poston on the ace. See figuRE 13f.

7. Ver the proper locaton o the ace n the acepece an the chn n

the chn cp. Thten the orehea strap last plln the orehea

strap toar the ack o the hea. do not overthten the orehea

strap. See figuRE 13g.

8. Ver that the hea harness s centere on the cron o the hea an

ln lat aanst the ack o the hea. Ver the proper locaton o

the ace n the acepece an the chn n the chn cp an rethtenall straps as neee. See figuRE 13H.

NOTeENSuRE THAT THE CHiN iS PROPERLy

LOCATEd iN THE CHiN POCKET Of


dONNiNg PROCESS.


26/52Pae 26 o 52P/N 595118-01 Rev. E 8/09

FIGURe 13I

ADjUST HeAD HARNeSS

9. Stroke the hea harness on the ack o the hea an ake sre

the net s centere on or hea. i necessar, ajst the hea har-

ness net to the center o the cron o the hea. See figuRE 13i.

10. Ver the proper locaton o the ace n the acepece an the chn

n the chn cp. Rethten the straps rere. All straps st e

sn an the acepece shol eel secre. See figuRE 13J.

FIGURe 13j

ReTIGHTeN IF ReQUIReD

11. Reer to the DONNING PROBLeMS secton o ths nstrcton eore

proceen to the NeGATIVe PReSSURe LeAK TeST.


NOTeVERify THAT THE TOP CENTER POR-



THE HEAd.


27/52Pae 27 o 52 P/N 595118-01 Rev. E 8/09

USe OF ReSPIRATOR

CONTINUeD ON NexT PAGe...

DONNING PROBLeMS

1. Peror a personal check o the facepece an Hea Harness an

aress an onnn proles. OSHA stanar 29 CfR 1910.134

reres teas o at least to people or statons here ths tpe o

epent s se. Have or partner help o ver the acepece

s onne properl.

Possle proles ncle:

a) Hea Harness Strap tste,

) Hea Harness o-center or not lat aanst the hea,

c) Hea Harness too hh on the hea,) Har or clothn n the ace seal,

e) faceseal rolle over nse the acepece rather than lat aanst

the ace

) facepece s sttn too lo on the ace as evence pressre

on the orehea or the acepece akn contact th the throat

area perttn a reak n the seal.

The llstratons elo epct the AV-3000 SreSeal, t slar con-

tons can occr th the AV-2000 or AV-3000 acepece as ell.

i an onnn proles are on, reove the acepece an re-on

the acepece correctl.

2. Peror a NeGATIVe PReSSURe LeAK TeST as nstrcte e-

lo.

WARNINGIF ANY DONNING PROBLeMS ARe FOUND

ReMOVe THe FACePIeCe AND Re-DON

IT CORReCTLY. USe OF AN IMPROPeRLY

DONNeD FACePIeCe MAY LeAD TO exPO

SURe TO THe HAzARDOUS ATMOSPHeRe


OR DeATH.

FIGURe 14

DONNING PROBLeMS

HARNeSS STRAP

TWISTeD

HeAD HARNeSS

OFF CeNTeR

HeAD HARNeSS

TOO HIGH

FACe SeAL

ROLLeD OVeR

FACePIeCe

TOO LOW


28/52Pae 28 o 52P/N 595118-01 Rev. E 8/09

BEGIN USE OF THE RESPIRATOR1. fll epress the center o the ar saver/onnn stch on top o

relator an release. The reathn relator s eppe th an

ar saver/onnn stch to prevent the rap loss o ar sppl hen

the clner valve s open an the acepece s reove ro the

ace or the relator s reove ro the acepece.

2. i the relator s not attache to the acepece, procee as ollos:

a) Ver that the relator asket s not aae an s n place

aron the otlet port o the relator.

) Aln the to lats o the relator otlet port th the corre-

sponn lats n the acepece port (the re pre valve on the

relator ll e n the 12 oclock poston). insert the relator

nto the acepece port.

c) Rotate the relator conterclockse (as vee ro nse

o acepece) ntl the re pre valve kno s on the let se

o the acepece. The lock ta on the relator ll lock nto the

acepece retaner th a clck. when the lock ta s properl

enae, the relator ll not rotate.






BY AUTHORIzeD PeRSONNeL.

WARNINGTHe CYLINDeR VALVe MUST Be FULLY

OPeNeD FOR PROPeR OPeRATION OF THe

ReSPIRATOR. USe OF A ReSPIRATOR WITH

THe CYLINDeR VALVe PARTIALLY OPeNeD

MAY CAUSe A ReDUCTION OF THe AIR SUP-

PLIeD TO THe USeR AND/OR A SUDDeN

AND COMPLeTe LOSS OF AIR SUPPLIeD

TO THe USeR. A ReDUCTION OR LOSS OF

AIR TO THe USeR MAY ReSULT IN exPOS-

ING THe USeR TO THe ATMOSPHeRe THe

ReSPIRATOR IS INTeNDeD TO PROTeCT

AGAINST.

3. Slol open clner valve ll trnn the valve kno conter-

clockse ntl t stops (approxatel 2 1/2 ll trns o the kno).

4. Oserve the operaton o the alars:

a) The VibRALERT en o servce ncator alar ll actate an

then stop.

) The HEAdS-uP diSPLAy shall ntalze or tent (20) secons

an then spla the clner level.

c) The PAK ALERT SE 7 stress alar ll actate hen the cl-

ner valve s opene an ll son three ck ale chrps

accopane a reen lashn on the PAK ALERT SE 7 control

console. Reer to the Operatn an mantenance nstrctons or

the nstalle PAK ALERT SE 7 stress alar. The part ner

or the rere nstrctons appears on the PAK ALERT SE 7Sensor mole.

i the ar saver/onnn stch has not een epresse pror to open-

n the clner valve, the VibRALERT Alar ll not actate e to

the ar lon reel on the acepece.

5. wth acepece seale to ace, nhale sharpl to actate resprator.

Ar ll then e spple rn nhalaton.

NOTe

if AiR iS NOT SuPPLiEd ON fiRST iNHALATiON, CHECK THAT THE

CyLiNdER VALVE iS fuLLy OPEN, THE REmOTE gAugE iNdiCATES

PRESSuRE iN THE CyLiNdER, ANd THE fACEPiECE iS SEALEd TO

THE fACE.

WARNINGIF THe ReSPIRATOR IS eQUIPPeD WITH A

PAK ALeRT Se 7 DISTReSS ALARM AND

THe PAK ALeRT Se 7 DISTReSS ALARM

FAILS TO FUNCTION IN ACCORDANCe

WITH THe INSTRUCTIONS SUPPLIeD WITH

THe DISTReSS ALARM, DO NOT USe THe

ReSPIRATOR. ReMOVe IT FROM SeRVICe

AND TAG FOR RePAIR BY AUTHORIzeD

PeRSONNeL.

Install rgulator on facpic.

Fully opn th cylindr valv

knob by turning countrclock-

wis (approimatly 2 turns).

VIBRALeRT alarm on rgulator

will sound momntarily, thn

shut off. Th Hads-Up Display

will initiali.

FIGURe 15



29/52Pae 29 o 52 P/N 595118-01 Rev. E 8/09

USe OF ReSPIRATOR


WARNINGIF LeAKAGe OF AIR INTO THe FACePIeCe

IS DeTeCTeD DURING CHeCK OF THe

FACe TO FACePIeCe SeAL, DO NOT USe

THe ReSPIRATOR. ReMOVe FACePIeCe

AND RePeAT THe DONNING PROCeDURe

IF FACePIeCe CANNOT Be ADjUSTeD TO

SeAL TO FACe, A FACePIeCe FIT TeST

AND/OR A DIFFeReNT SIze FACePIeCe MAY

Be ReQUIReD BeFORe USe OF THe ReSPI

RATOR. USe OF AN IMPROPeRLY FITTING

FACePIeCe MAY CAUSe ReDUCeD DURA

TION OF USe AND/OR exPOSURe OF THe

USeR TO THe HAzARDOUS ATMOSPHeRe


OR DeATH.

WARNINGFAILURe TO CHeCK THe FACe TO FACe

PIeCe SeAL BeFORe USe MAY ReSULT IN

USe OF THe ReSPIRATOR WITH A POOR

FACe TO FACePIeCe SeAL. A POOR FACe

TO FACePIeCe SeAL MAY ReSULT IN LOSS

OF AIR WHICH MAY CAUSe ReDUCeD DU

RATION OF USe AND/OR exPOSURe OF THe

USeR TO THe HAzARDOUS ATMOSPHeRe


OR DeATH.

WARNINGCeRTAIN eNVIRONMeNTS MAY ReQUIRe

THAT PROTeCTIVe MATeRIAL COVeR SOMe

OR ALL OF THe ReSPIRATOR IN ADDITION

TO COVeRING THe USeR. THe USeR MUST

Be ABLe TO ACCeSS THe CONTROLS OF

THe ReSPIRATOR AT ALL TIMeS. INABILITY

TO ACCeSS CONTROLS OF THe ReSPIRA

TOR MAY ReSULT IN A SITUATION WHICH

COULD LeAD TO SeRIOUS INjURY OR

DeATH.

6. Alas check the acepece seal, the sste seal, an the operaton

o the en o servce alars sn the ollon procere:

a) Copletel close the clner valve pshn n on the clner

valve an rotatn t clockse.

) breathe on resprator. As the ar pressre alls n the resprator,

one or ore o the en o servce ncator alars ll actate.

c) ieatel on actaton o an en o servce ncator alar,

hol reath oentarl an ake certan that the VibRALERT

an HEAdS-uP diSPLAy oth actate (rap clckn o the Vi-

bRALERT Alar, rap lashn o the HEAdS-uP diSPLAy re

lht.) Rese reathn on the resprator ntl all ar stops lon ro

the reathn relator.

e) NeGATIVe PReSSURe LeAK TeST: inhale slol an hol

reath oentarl. No leakae o ar shall e etecte nto the

acepece an the acepece shall e ran slhtl to the ace.

e) Open clner valve an reathe norall. i nstalle, the elec-

tronc en o servce te ncator ll contne rel then

stop.

). i the envronent s stal et, leakae ro the acepece

can also e etecte lstenn or a lo o ar hle holn

or reath. inhale an hol or reath oentarl. do not

epress ar saver/onnn stch. Ar shol not e hear lon

nto the acepece ro the relator an no lo o ar shall e

etecte otar ro the acepece.

) i an ar leakae s etecte rn an o the aove tests, epress

the ar saver/onnn stch on the top o the relator, reove

the acepece an repeat the acepece onnn steps.

h) i a ser seal check s nsatsactor ether per the ser nstrctons

aove or the OSHA t testn process, the se o mask Seal Kt

P/N 805655-01 s rere. The mask Seal Kt s prove th the

ll acepece. Reer to the iNSTALLATiON ANd uSE iNSTRuC-

TiONS, SCOTT P/N 89462-01, ncle th the mask Seal Kt.

Ths s a NiOSH approve coponent to enhance the t o the

acepece. i leakae perssts, o not se the resprator.

9. Pt on an other rere protectve hea ear or protectve clothn.

be sre that an hea ear, helet or protectve clothn oes not

nterere th the se o the resprator. The hea st ove reelthot slon the acepece or strn the ace to acepece

seal.

See ANSi Stanar Z88.2 enttle Practices for Respiratory Protection

or atonal noraton. when the resprator s se n conjncton

th re htn, see NfPA Stanar 1500, enttle Standard on Fire

Department Occupational Safety and Health Program or atonal

noraton.

NOTe

dO NOT ATTACH ANyTHiNg TO, OR CARRy ANyTHiNg ON, THE

AiR-PAK NXg7 SCbA SHOuLdER STRAP buCKLES AS THiS COuLd

CAuSE THE SHOuLdER STRAPS TO LOOSEN duRiNg uSE Of

THE RESPiRATOR.

WARNINGWHeN DONNING A FACePIeCe eQUIPPeD

WITH A PROTeCTIVe HOOD, VeRIFY THATTHe FACePIeCe IS PROPeRLY DONNeD AC

CORDING TO THe DONNING PROCeDUReS

SeCTION OF THIS INSTRUCTION AND THAT

THe PROTeCTIVe HOOD DOeS NOT INTeR

FeRe IN ANY WAY WITH THe DONNING OR

THe FACe TO FACePIeCe SeAL. FAILURe TO

VeRIFY THAT THe FACePIeCe IS SeALeD

TIGHTLY AGAINST THe FACe MAY ReSULT

IN LITTLe OR NO ReSPIRATORY PROTeC

TION AND MAY exPOSe THe WeAReR TO

SUBSTANCeS THAT CAN CAUSe SeRIOUS

INjURY OR DeATH.


30/52Pae 30 o 52P/N 595118-01 Rev. E 8/09

USING THE RESPIRATOR1. Procee th se o resprator n accorance th or resprator

protecton prora.

a) PLAN EVERy ENTRy iNTO A CONTAmiNATEd OR uNKNOwN

ATmOSPHERE TO ENSuRE THAT THERE iS SuffiCiENT AiR

SuPPLy TO ENTER, PERfORm THE REquiREd TASKS, ANd

RETuRN TO A SAfE bREATHiNg AREA.

) THE uSER muST PERiOdiCALLy CHECK THE REmOTE PRES-

SuRE gAugE ON THE SHOuLdER STRAP TO mONiTOR THERATE Of AiR CONSumPTiON ANd THE REmAiNiNg AiR SuP-

PLy.


LeAVe THe AReA ReQUIRING ReSPIRA-

TORY PROTeCTION WHeN AN eND OF

SeRVICe INDICATOR ALARM ACTUATeS.

ACTUATION OF ANY eND OF SeRVICe IN-

DICATOR ALARM WARNS THe USeR THAT

APPROxIMATeLY 25% OF FULL PReSSURe

ReMAINS IN THe AIR SUPPLY CYLINDeR

(THAT IS, APPROxIMATeLY 3/4 OF THe TO-

TAL AIR SUPPLY HAS BeeN USeD) OR THAT

THeRe IS A MALFUNCTION IN THe ReSPI-

RATOR. A DeLAY IN LeAVING THe AReAAFTeR ALARM ACTUATION MAY ReSULT IN


WARNINGALWAYS START WITH A FULL CYLINDeR.

PARTIALLY FILLeD CYLINDeRS SHOULD

ONLY Be USeD IN eMeRGeNCY CONDITIONS

IF FULL CYLINDeRS ARe NOT AVAILABLe.

THe USeR MUST DeTeRMINe THAT THe

CYLINDeR CONTAINS SUFFICIeNT AIR TO

ALLOW TIMe FOR COMPLeTION OF THe

TASKS INVOLVeD AND ReTURN TO A SAFe

ATMOSPHeRe WITH AN ADeQUATe MARGIN

FOR SAFeTY. eNTeRING A HAzARDOUS

ATMOSPHeRe WITH INSUFFICIeNT AIR OR

AFTeR THe eND OF SeRVICe TIMe INDI-

CATOR HAS ACTUATeD MAY ReSULT IN


c) THE uSER muST ALwAyS ALLOw SuffiCiENT AiR fOR

EgRESS fROm THE CONTAmiNATEd AREA.

) if RE-ENTRy iS ATTEmPTEd AfTER THE AiR HAS bEEN PAR-

TiALLy CONSumEd (CyLiNdER LESS THAN fuLL), THE uSER

muST bE CERTAiN THAT THE REmAiNiNg AiR wiLL bE Suf-

fiCiENT TO PERfORm THE REquiREd TASKS ANd RETuRN

TO SAfETy.

2. i an en o servce ncator alar actates, (the VibRALERT alar,

the HEAdS-uP diSPLAy rapl lashn re lht), ether nv-

all or n toether, LEAVE THE AREA REquiRiNg RESPiRATORy

PROTECTiON immEdiATELy.

a) when o are n a sae area here o are certan that respra-

tor protecton s not rere, ternate the se o the resprator,

(see TERmiNATiON Of uSE secton o ths nstrcton).

) deterne the case o the alar.

c) i the en o servce te alar s actate a eplete ar

sppl clner, replace the clner n accorance

air-pak 75 scba - user manual. 595118-01_e

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