air classification state of art 20130110

19
Project: Air C ----- N.N. year perfo We h the A than We a Class draw We w ceme an op N.N. main: Plug & Grind Classificat ------------ Zoubov Ers with an e ormance. have continu Air Swept Co the given g are always a sifiers - built wingswhich would also li ent, coal, lim ptimizatioZoubov Etain compet ion State ------------ ngineers S nviable repued to main oal Classifieguarantee fo at your dispo t by us - anwe posse ke to inform me, raw mat n of your pngineers S titive prices of Art ------------ SMCE has b utation for r tain our rep rs. The last or productio osal to supp d for all gen ess. m you that s terials or ot lant. SMCE is alw . Docume Rev 0 ------------ been supply reliability, lo putation wit Air Swept C on increase ply you with neration Cla should you her, we can ways ready t ent type : Report ----------- ing equipmow maintenh the most Classifiers h and lower e h all replacessifiers acco need an inc n make you to offer you ----------- ent globally ance costs a recent third ave achieve energy cons ment parts ording to th crease in the an offer for a continue -------- y for more th and excellen d generation ed better reumption. for the Side e original e production r d service an 1 of 19 han 66 nt n units, sults e Draft n of nd

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Page 1: Air Classification State of Art 20130110

 Project:  

 

 

Air C

-----

N.N. yearperfo

We hthe Athan

We aClassdraw

We wcemean op

N.N. maint

: Plug & Grind 

Classificat

------------

Zoubov Enrs with an eormance.

have continuAir Swept Cothe given g

are always asifiers - builtwingswhich

would also lient, coal, limptimization

Zoubov Entain compet

ion State

------------

ngineers Snviable repu

ued to mainoal Classifierguarantee fo

at your dispot by us - and we posse

ke to informme, raw matn of your pl

ngineers Stitive prices

of Art

------------

SMCE has butation for r

tain our reprs. The last or productio

osal to suppd for all gen

ess.

m you that sterials or otlant.

SMCE is alw.

 DocumeRev 0 

------------

been supplyreliability, lo

putation witAir Swept C

on increase a

ply you withneration Cla

should you nher, we can

ways ready t

ent type : Report

-----------

ing equipmeow maintena

h the most Classifiers hand lower e

h all replacemssifiers acco

need an incn make you

to offer you

-----------

ent globallyance costs a

recent thirdave achieve

energy cons

ment parts ording to th

crease in thean offer for

a continue

--------

y for more thand excellen

d generationed better resumption.

for the Sidee original

e productionr

d service an

1 of 19 

han 66 nt

n units, sults

e Draft

n of

nd

Page 2: Air Classification State of Art 20130110

 Project:  

 

 

Spec

Air Swof th

BecauadaptothercasesThereshut and b

Due and l

Ideal

Impr

The dthere

* red

* elim

* red

* per

: Plug & Grind 

cially adap

wept High Ehe grindin

use the Air ted for anyr than provs the staticefore minimdown of thebaghouse.

to cleaner ower wear

ly suited for

roved coal

drastic reduefore:

duces the co

minates or r

duces the NO

rmits the us

pted for ap

Efficiency Clg installati

Swept (ASy type of veviding for thc classifier

mum disrupte mill for co

tailings a srate of the

r Ball race m

l combusti

uction of th

oal usage.

reduces the

Ox formatio

se of lower g

plications

assifiers areion and im

S) separatorertical coal mhe reintrodu

installed iion of the m

onnection of

moother opmill interna

mills, roller b

on.

he residue

residual CO

on

grade fuels.

 DocumeRev 0 

with air sw

e used on Amprove th

r is installedmill withoutuction of thn the mill

mill operatiof all the duc

peration of ls.

bowl mills a

on 200 µm

O.

ent type : Report

wept coal

Air Swept cohe fineness

d independet any need he clean tai

can be mon is achievecting to and

the mill is

and naturally

m improves

mills.

oal mills to ins of the

ently near tfor changeilings into t

maintained, ed with an

d from the c

achieved w

y Air Swept

the burnin

ncrease thefinished p

the mill itses in the mithe mill. In completely

average of classifier to t

with less vib

ball mills.

g of the co

2 of 19 

e output product.

elf, it is ll itself, somes

y open. a week the mill

brations

oal and

 

 

 

 

 

 

 

Page 3: Air Classification State of Art 20130110

 Project:  

 

 

 

 

Baueof thplant

The Haminves1900plantthe bspeci

The

: Plug & Grind 

ermeister e market, ats designed

founder oburg basedstments in 0, Bauermet went into business inialized equi

Bauermeist

continuallyalways read to be both

of the busd businessinnovative

eister appliefull scale s

nto the proipment and

ter Air Cla

y adapts itsdy to fulfill th technically

siness, Ems in 1882 e developmed for worlserial produ

ocessing of d complete f

ssifier is u

 DocumeRev 0 

s tried and the special y and econo

mil Ludwig as a supp

ments wereld-wide patuction. Earlcocoa bea

facilities.

sed for the

ent type : Report

proven equneeds of itomically so

Hermann plier of gr a major tents on thly 1900s alans, cocoa

e classifyin

uipment to ts customeround.

Bauermeisrain mills. part of co

heir equipmso marked powder an

ng of dry p

the requirers with proc

ster, starteEven backmpany pol

ment and ththe expan

nd chocolat

powders in

3 of 19 

ements cessing

ed this k then, licy. In he first

nsion of te with

nto two

Page 4: Air Classification State of Art 20130110

 Project:  

 

 

fractiaccurcompcombFeedshapcreatcoarsclassthe hinlet class

* Cuwell a* Ava* Mil* Eas 

: Plug & Grind 

ions, one aracy. The plete with bination wit material ise of the hted, in whicse materialifier along

housing wato classify

ification. Pr

t size can as primary ailable in did steel, stasy access fo

above and tBauermeistits own f

th any convs conveyed housing anch the mate. The fine with the aill and falls fy the coaroduct is th

be set withand secondifferent size

ainless steelor cleaning

the other bter ACLs afeeding anventional aiwith the md the rotaerial to be material is ir. The coadownward.

arse materhen discharg

hin the rangdary air voles for throul. and mainte

 DocumeRev 0 

below a detare designend productr swept mi

main supply ation of theclassified issucked inwrse materia. Air also enial again, ged throug

ge of 3 to lume. ughputs fro

enance thro

ent type : Report

termined cued to opert collectionlling systemof air to th

e separatins separatedwards throual is hurled nters the clproviding h a rotary a

150 µm by

m 50 lbs/h

ough inspe

ut size withrate in a cn system, m. he spiral hong rotor, ad into two fugh the rot

by centrifulassifier thra better

air lock.

y variation

to 20 t/h.

ction doors

h a high degclassifying or alterna

ousing. Due spiral curfractions, fitor and leavugal force aough a secyield durin

of rotor sp

s.

4 of 19 

gree of system tely in

e to the rrent is ne and ves the against

condary ng the

peed as

Page 5: Air Classification State of Art 20130110

 Project:  

 

 

Deveparticneedclasstonersize deasily

Des

Origithe Tcontrcontr

: Plug & Grind 

elopments wcles and

d, Hosokawification aprs. Our clasdistributiony dispersibl

scription

nally develoTurboplex isrolled by throller. Cutpo

within pownarrower

wa have depplications ssifiers, desns that are e.

oped as ons available

he speed of oints in the

wder procesr particle eveloped awithin ind

signed for euniform an

e of the firsas a single the classifi

e range of 1

 DocumeRev 0 

 

ssing have size di

a diverse rustries suceasy operatnd homoge

st classifieror multi-w

ier wheel w150 to 2.5 m

ent type : Report

led to demistributionsrange of cch as phartion and meneous, sph

rs using theheel classif

which is adjumicrons are

mands for . In resclassifiers trmaceuticalaintenanceherical, smo

e "deflector fier. Producusted usinge possible.

increasinglsponse toto meet dls, chemicae, produce pooth and d

wheel" prict fineness ig a frequen

5 of 19 

ly finer o this iffering als and particle dry and

nciple, is cy

Page 6: Air Classification State of Art 20130110

 Project:  

 

 

Latesreducpossi Feat * Cana mil* Moscale* Cla* A w App * Min* Ton* Hea* Foo 

Deveparticneedclasstonersize deasily

: Plug & Grind 

st developmced pressurible.

tures / B

n be operatl forming a

odel sizes rae machines assifier desiwide range

plications

neral powdeners. avy metal pod and feed

elopments wcles and

d, Hosokawification aprs. Our clasdistributiony dispersibl

ments in ATre drop and

Benefits

ted either aa high efficieange from 5capable of gn ensuresof wear pro

s

ers.

powders andstuffs.

within pownarrower

wa have depplications ssifiers, desns that are e.

TP technolod turbo twin

as an indepency closed50 ATP Labhandling s

s a fines prootected des

nd pigments

wder procesr particle eveloped awithin ind

signed for euniform an

 DocumeRev 0 

gy include n for even f

pendent clasd circuit milb/R&D classeveral tonnoduct free osigns are av

s.

ssing have size di

a diverse rustries suceasy operatnd homoge

ent type : Report

"NG" new gfiner produ

ssifier or oplling and clasifier up to ne/hr. of oversize vailable.

led to demistributionsrange of cch as phartion and meneous, sph

generation cts than we

perated in cassification multi-whee

particles.

mands for . In resclassifiers trmaceuticalaintenanceherical, smo

wheel for ere previou

conjunctionsystem.

el productio

increasinglsponse toto meet dls, chemicae, produce pooth and d

6 of 19 

usly

n with

on

ly finer o this iffering als and particle dry and

Page 7: Air Classification State of Art 20130110

 Project:  

 

 

Des

The needgraviinterr Feat * Use250-4* Use* We App * Cer* Che* Foo* Min 

: Plug & Grind 

scription

Ventoplex d for any exity fed. Prorupting pro

tures / B

ed for sepa45 micron. ed for high ear protecte

plications

ramics. emicals. od. nerals. 

"unit air cxternal airfloduct finen

oduction.

Benefits

arations in t

throughpued and iron

s

classifier" isow or prodness can b

the coarse t

ut applicatio-free desig

 

 DocumeRev 0 

s designedduct collectibe stepless

to medium

ons particulans available

ent type : Report

with an iion on the sly adjuste

fineness ra

arly for mine.

nternal fanclassifier wd during o

ange of app

nerals.

n, eliminatiwith the unitoperation w

proximately

7 of 19 

ng the t being without

y d97 -

Page 8: Air Classification State of Art 20130110

 Project:  

 

 

Founreduc50 yeearlyapplifood

In thcustotheir servicspeci

In thproduchemintern

In 2compbeenmuchconta

OrigiAllenmem

Air proc

Air csepahighlanywgene

The powdair syalone

: Plug & Grind 

nded in 192ction and sears the co

y versions ocations beyand pharm

he 1970s omers with

volume nce quickly ialist requir

he 1980s uced to th

mical and mnationally.

007 Britishplementary n fully integh broader rainment sys

nally a sub, British Re

mber of Phill

Classificacedures th

classifiers urated into y versatile

where betweration of di

same technder mixtureystem by ve. Commo

27, Britishsize controompany devof the jet myond the t

maceuticals

British Rema practica

needs weredeveloped

rements out

British Rehe tightly-cmineral ind

h Rema acrange of

grated into range of indstems when

bsidiary of ema has blips Rema G

ation and hat can be

use a techtwo distincand can b

ween 1 micifferential fo

nology cane in which tvirtue of th

on applicat

h Rema wal specialisinveloped its mill and vatraditional to a world-

ma introdul alternativ

e one-off, d to the ptsourced th

ma develocontrolled sdustries, w

cquired Poprocessing the produ

dustrial parn the produ

the well-kbeen an indGroup.

sieving used to c

hnique by ct fractionsbe used focron and orces on th

n be appliedhe underlyiheir shape,tions involv

 DocumeRev 0 

as an earlyng in millinown rangerious air clmineral pr-wide custo

uced its cove to acquirsmall or inpoint wherheir entire p

oped a ransize distribuwhich its C

owder Techequipment

uct range article procesucts are sen

known Shedependent

are the control par

which drys, either sir the prod300 micro

he particles

d to the seing fraction, density ove the re

ent type : Report

y pioneer ng, micronise of proprieassification

rocessing momer base.

ontract proring their ontermittentre many cproduction t

nge of its utions requChemical S

hnology Ltdt such as dand allows ssing applicnsitive or ha

ffield-basedprivate co

two morticle size.

y powders de of a spuction of pns. The teof differen

eparation ons experiencr mass, ra

emoval of

in the fieldsing and cletary equipn systems, markets int

ocessing seown capital t. Demand customers to the Britis

own micruired by to

Sales Divisi

d, a compdryers and our enginecations as wazardous.

d engineermpany sinc

ost comm.

of mixed pecified cutpowders wiechnology t sizes with

of the consce differentther than contamina

d of particlassificationment, introand extend

to fine che

ervice to pequipmentmeant th

with compsh Rema fa

ronised maodayÂ’s indon now m

pany supplmixers. Th

eers to addwell as inte

ring group,ce 1980 an

mon mech

particle sit point. Thith a particis based o

hin an air sy

stituent part forces wittheir partication in p

8 of 19 

cle size n. Over oducing ding its emicals,

provide t when

hat this plex or acility.

aterials dustrial markets

lying a his has dress a egrated

Edgar nd is a

hanical

ize are hey are cle size on the ystem.

rts of a thin the cle size primary

Page 9: Air Classification State of Art 20130110

 Project:  

 

 

produrecyc

Rang

The Aparticto mclosesystebe insepaFeatu

- Ope- Exc- Pre- Low- Low- Adj- Ope- Rob 

 

 

 

: Plug & Grind 

uction envcling operat

ge of sizes d

Aerosplit culate mateany tonnes

ed-circuit wem incorpornstalled in erate produures and be

erating partcellent sharecise on-strew system rew power coustable secerates undebust constru

vironments tions.

designed fo

is a high-erials and iss per hour. ithin a convrating feedexisting air ucts of excenefits:

ticle size rapness of cueam controesistance. nsumption.condary air er negative uction and

or the se

or throughp

efficiency s capable oThese forc

ventional mer, fan andsystems w

ceptional f

ange of 1 tout. ol of cut-poi

. system for pressure pbuild qualit

 DocumeRev 0 

eparation a

puts of betw

air-swept of handling ced-vortex

milling systed product-c

with a minimfineness ov

o 150 micro

int by varia

r optimisatiopromoting dty for long

ent type : Report

and recove

ween 5kgs a

classifier squantities funits are d

em or as ancollection eqmum of mover a wide

ons.

ation of roto

on of classidust-free enservice life.

ery of spe

and 10 tonn

suitable fofrom a few

designed ton independequipment. dification a

e range of

or speed.

ification effnvironment.

ecific mater

nes per hou

r processinw kilos per ho operate eient, “stand-The Aerosp

and will accf feed vari

ficiency. t.

9 of 19 

rials in

ur.

ng dry hour up ither in -alone” plit can curately iations.

Page 10: Air Classification State of Art 20130110

 Project:  

 

 

 

 

 

 

 

 

 

 

: Plug & Grind 

 

 DocumeRev 0 

ent type : Report

110 of 19 

 

Page 11: Air Classification State of Art 20130110

 Project:  

 

 

Metsand s

* Theand i* Dewithiand l* Thcoal static

Metsis ideProdufiner The desirGyrotutilizerotar

: Plug & Grind 

so designs systems. O

e Metso gyis ideal for

elta-sizers an the rangelow power ce twin-conand coke pc vanes.

o's gyrotoreal for any sucts of 99.are obtainagyrotor ha

red cut pointors can beed in a clary air locks.

and manufur line inclu

yrotor, a rotany separa

are designee of 5 to 20consumptio

ne classifierproducts. Th

, a rotatingseparation 99% passiable for ultndles feed

nt and matee integratedassification

factrues a ludes gyroto

tating vaneation whereed to accura00 microns on on a conr is a provehis classifie

g vane air cwhere the ng 325 mera fine apprates from

erial densityd into a coonly system

 

 DocumeRev 0 

ine of air cors, delta-si

e air classifi the fines aately separinto distinc

ntinuous baen device fer has inner

classifier, sefines are 3

esh with anlications.

m 0.1 to 20y.

onventional m complete

ent type : Report

classifiers toizer, and tw

ier, separatare 35 meshrate dry poct fractionsasis. for air-strear and outer

eparates dr5 mesh of

n average p

00 tons pe

closed or oe with cycl

o suit a ranwin cone cla

tes dry solidh of finer.wders of m at high ex

am size clar metal con

ry solid parfiner. particle size

er hour dep

open dry gone, fan, d

1

ge of appliassifiers.

d particles

mixed particxtraction eff

assification es and adju

rticles by si

e of 5 micr

pending up

grinding circdust collect

11 of 19 

cations

by size

cle size ficiency

of dry ustable

ize and

rons or

pon the

cuit; or tor and

Page 12: Air Classification State of Art 20130110

 Project:  

 

 

Poittin 19FORPbetw

For desigproceThe cin moOur informsolutWe technchara

In orare ein theStateadditincreUsesminePartYieldThro

: Plug & Grind 

temill Gro933) and FOPLEX have

ween the tw

over 90 ygning innovessing. Thecompanies’ore than 10team of emation tections for ouhave deveniques. Theacteristics a

rder to achiequipped we air circuite-of-the-arttional pateneases yield. s: Powder cerals, slags, ticle size: fd up to 90 oughput: 1

oup was creORPLEX (fo

developedwo companie

years, POIvative solutiese solution’ expertise a00 countriesexperiencedchnology ar customer

eloped variese procesand goals.

eve more eith a variabt vary. t classifier cnted air sys

classificatioclinker, bla

feed 0-5 m% 10 T/h to 60

eated in 19unded in 1

d unique ees have gen

ITTEMILL ions for pow

ns are used and professs. d engineersand our tes, taking inious grindisses can b

efficient clable speed tu

consisting ostem which

n and sharast furnace m, cut poin

00 T/h

 DocumeRev 0 

994 through911). Throxpertise. Onerated sig

Ingénierie wder grindiin many in

sionalism a

s and skillest centre, nto account ing, classife associate

ssification aurbine so th

of a variablemaintains

p cut pointsslags.

nt 30-400µm

ent type : Report

h the allianughout the

Over the pgnificant gro

and FORing, micron

ndustries. re acknowl

led technicdesigns f

their specifying, dryined or com

and finer cuhat the part

e speed claparticles in

s from high

m

nce of POITeir long life,ast twelve owth in the

PLEX Indunizing, class

edged by le

cians, usingfully integrific requiremng, cryogebined acco

ut points, dticle speed

ssifying rotfront of th

hly scattere

1

TTEMILL (fo POITTEMIyears, syn

ir activities

ustrie havesifying, dryi

eading com

g state-of-rated tailorments. enic and iording to p

dynamic claand load lo

tor, rinsing e rotor and

ed feed curv

12 of 19 

ounded ILL and nergies .

e been ng and

mpanies

-the-art r-made

nerting product

ssifiers osses

air, d

ves:

Page 13: Air Classification State of Art 20130110

 Project:  

 

 

Swec

Sinceinnovhas b

SWECinduspharmcentrand p

SWECglobefacilitand Sglobaservic

FloremanuEcuteachieand d

: Plug & Grind 

co Ecutec A

e 1917 SWvation. SWbeen finding

CO, a busstrial sepamaceutical rifuges, griparts.

CO has 13 e. Headquaties in MacoSingapore, al commitmce in the in

ence, Kentufacturing aec S.L. heaeve the besdifficult spa

ALPHA Air

WECO has ECO pateng solutions

siness unit aration eqseparators

nding mills

manufactuartered in on, GA, Tula joint-ven

ment, you cndustry . . .

tucky - SWavailability adquarteredst yield at vace conditio

Classifier &

been rested the deto custome

of M-I L.quipment. s plus seves, finishing

uring facilitFlorence, lsa, OK, Benture in Mecan be assno matter

WECO, A of this robu

d in Barcelovery low speons.

 DocumeRev 0 

& Air Classi

sponding esign of theers' process

.L.C., is a We ma

eral lines omills and

ties and ovKY, USA, S

elgium, Scotxico, and aured that Swhere you

Business ust turbo cona, Spain.ecific energ

ent type : Report

ification.

to markete first vibras needs eve

leading manufacture of complima wide var

ver 100 serSWECO alstland, Italy,a licensee inSWECO wil are located

 

Unit of Mlassifier fro. The purpogy consump

t needs watory separer since.

manufactureround,

entary sepriety of aft

rvice officesso maintain, Poland, Sn Australia.ll provide yd.

M-I L.L.C.,om their recose of thes

ption while

1

with enginrator in 194

er of custorectangular

paration protermarket s

s surroundins manufapain, India. With this tyou with th

, announcecent acquisse classifieroccupying

13 of 19 

neering 42 and

omized r and oducts, screens

ing the cturing , China type of he best

es the ition of rs is to narrow

Page 14: Air Classification State of Art 20130110

 Project:  

 

 

Ecuteto 6 from minecan bcustospeci

With pharmcomp

Ecutefine compand m

EcutemicroEcute

: Plug & Grind 

ec ALPHA Tmicrons. T150 micro

eral and chbe fed by gomized withific materia

more thanmaceutical,plete line of

ec, a businand ultra-f

plete integrmills.

ec is highlyons or beloec classifier

Turbo Air CThe ALPHA ons down temical prodgravity fromh either stal requireme

n 60 years, chemical,f separation

ness unit offine powderated turnk

y experienceow. Our adrs to make

Classifier forclassifier w

to 6 micronducts. Depm the top oinless steelents.

s of separa food, minn, sizing an

f SWECO, sers from 3key system

ed in a varidvanced rotthe finest c

 DocumeRev 0 

r fine particwas developns and is epending on or in the m, ceramic o

ation technnerals, papnd milling eq

specializes 00 micronss as well a

iety of dry tor design cuts at the

ent type : Report

cle classificaped for theespecially s

the finenemain airstreor polyureth

nology expeer, and maquipment.

in classifyis down to as precision

processes pand manuhighest ca

ation from e productionuited for d

ess requiredam from bhane for we

erience, SWany other

 

ing, coating1 micron.

n, stand-alo

particularlyufacturing tpacities. Ap

1

150 micronn of fine prdry powdersd, this equ

below, and ear protecti

WECO servindustries

g and grind. Ecutec pone air cla

y for productechniques pplications

14 of 19 

n down roducts s, both ipment can be on and

ves the with a

ding of rovides

assifiers

cts of 5 enable include

Page 15: Air Classification State of Art 20130110

 Project:  

 

 

both zirco

Whetsyste

In teunpre

We oultrafas 1

The prod

Theycentrenergfor lo

The Afrom for opossiminim

: Plug & Grind 

abrasives n oxide, ac

ther your em, Ecutec

erms of capecedented

offer four lfine particlemicron, Ecu

ALPHA aducts belo

y belong torifugal classgy consumong operatio

ALPHA clasbelow. Fo

optimum diible to intromise the en

and soft pctivated carb

needs inclhas the exp

pacity, fineperformanc

ines of hige classificatutec has a

ir classifiew 40 urn.

o the famisifiers. Theption. Theional lifetim

ssifier can br separatioispersion ooduce feednergy consu

products subon, foodst

ude plant perience an

ness of cutce.

ghly efficiention from Sclassifier to

ers have

ily of turboeir purpose ir solid con

mes.

be fed eithens below 2

of the feedd from the umption by

 DocumeRev 0 

uch as calctuff and che

optimizationd know ho

t, durability

nt, easy to SWECOair co fit your pr

been dev

o classifieris to achie

nstruction r

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17 of 19 

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Page 18: Air Classification State of Art 20130110

 Project:  

 

 

 

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18 of 19 

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: Plug & Grind  DocumeRev 0 

ent type : Report

119 of 19