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Medalist x6000Medalist x6000Medalist x6000Medalist x6000

Site PreparationSite PreparationSite PreparationSite Preparation

Medalist x6000 Medalist x6000 Medalist x6000 Medalist x6000 Site PreparationSite PreparationSite PreparationSite Preparation

Legal Notices, Warranty and SafetyLegal Notices, Warranty and SafetyLegal Notices, Warranty and SafetyLegal Notices, Warranty and Safety

1 Legal Notices .......................................................................................................................................... i

Copyrights ................................................................................................................................................... i

Trademarks.................................................................................................................................................. i

Technology Licenses Notice ........................................................................................................................ i

U.S. Government Restricted Rights ............................................................................................................. i

Agilent Address........................................................................................................................................... ii

2 Warranty.............................................................................................................................................. iii

3 Safety Summary................................................................................................................................... iv

General.......................................................................................................................................................iv

Before Applying Power...............................................................................................................................iv

Ground the Equipment ................................................................................................................................v

Fuses............................................................................................................................................................v

Do Not Operate in an Explosive Atmosphere..............................................................................................v

Do Not Remove Equipment Cover...............................................................................................................v

Do Not Operate Damaged Equipment........................................................................................................vi

Do Not Service or Adjust Alone..................................................................................................................vi

Do Not Substitute Parts or Modify Equipment ...........................................................................................vi

Maintain the System as Recommended.......................................................................................................vi

Follow All X-ray Safety Requirements and Legislation..............................................................................vi

4 Safety Symbols and Notices .............................................................................................................. viii

Warning ................................................................................................................................................... viii

Caution .................................................................................................................................................... viii

Note ......................................................................................................................................................... viii

Safety and Electric Symbols .................................................................................................................... viii

5 Emergency Stop .....................................................................................................................................x

6 De-energizing the X-ray Tube ........................................................................................................... xii

Methods for de-energizing the X-ray tube:............................................................................................... xii

X-Ray Control Off Button and X-Ray Control Key on the Operator Control Panel............................. xii PDU Enable Switch and Lockable Breaker ......................................................................................... xiii AC “Mains” Power Disconnect ........................................................................................................... xiv

7 X-Ray Safety ........................................................................................................................................xv

Effects of Radiation ..................................................................................................................................xvi

X-ray Dose Limits.....................................................................................................................................xvi

Definition of a Cabinet X-ray System .......................................................................................................xvi

Built-In Safety Features...........................................................................................................................xvii

Registration Requirements ......................................................................................................................xvii

8 High Voltage Safety......................................................................................................................... xviii

High Voltage Subsystem .........................................................................................................................xviii

Power Distribution Unit (PDU) ........................................................................................................... xix

9 Mechanical Safety................................................................................................................................xx

10 Service and Support .......................................................................................................................... xxi

Agilent Technologies Service Center........................................................................................................xxi


1 Introduction .......................................................................................................................................... 1

2 Pre-Installation Checklist .................................................................................................................... 2

3 Planning................................................................................................................................................. 4

Floor Plan .................................................................................................................................................. 4

Production Line Installations ..................................................................................................................... 5

Assigning Specialists .................................................................................................................................. 6

Site Coordinator ......................................................................................................................................... 6

System Administrator.................................................................................................................................. 6

Structural Specialist ................................................................................................................................... 6

EMC Specialist ........................................................................................................................................... 7

Environmental Specialist............................................................................................................................ 7

Electrical Specialist.................................................................................................................................... 7

Air Specialist .............................................................................................................................................. 7

Communications Specialist......................................................................................................................... 7

4 Structural Requirements...................................................................................................................... 8

Floor........................................................................................................................................................... 8

Moving the System...................................................................................................................................... 8

5 RF Attenuation Requirements........................................................................................................... 10

Planning Site Attenuation......................................................................................................................... 10

Calculating Method .................................................................................................................................. 11

Determining the Available Site Attenuation ............................................................................................. 11

6 Environmental Requirements............................................................................................................ 13

7 Electrical Requirements ..................................................................................................................... 14

For the Electrician ................................................................................................................................... 22

8 Compressed Air Requirements.......................................................................................................... 24

9 Communications Requirements......................................................................................................... 25

LAN........................................................................................................................................................... 25

Network Protocols .................................................................................................................................... 25

Telephone Lines........................................................................................................................................ 25

10 SMEMA Specifications ...................................................................................................................... 26

Conveyor Belt Height ............................................................................................................................... 26

SMEMA Signals........................................................................................................................................ 27

11 System Delivery................................................................................................................................... 30

Medalist x6000 main unit ......................................................................................................................... 30

12 Additional Site Prep Considerations................................................................................................. 31

Anti-virus software ................................................................................................................................... 31

Bar Code reader ....................................................................................................................................... 31

Notes......................................................................................................................................................... 31

Legal Notices, Warranty and SafetyLegal Notices, Warranty and SafetyLegal Notices, Warranty and SafetyLegal Notices, Warranty and Safety

1 Legal Notices .......................................................................................................................................... i

Copyrights ................................................................................................................................................... i

Trademarks.................................................................................................................................................. i

Technology Licenses Notice ........................................................................................................................ i

U.S. Government Restricted Rights ............................................................................................................. i

Agilent Address........................................................................................................................................... ii

2 Warranty.............................................................................................................................................. iii

3 Safety Summary................................................................................................................................... iv

General.......................................................................................................................................................iv

Before Applying Power...............................................................................................................................iv

Ground the Equipment ................................................................................................................................v

Fuses............................................................................................................................................................v

Do Not Operate in an Explosive Atmosphere..............................................................................................v

Do Not Remove Equipment Cover...............................................................................................................v

Do Not Operate Damaged Equipment........................................................................................................vi

Do Not Service or Adjust Alone..................................................................................................................vi

Do Not Substitute Parts or Modify Equipment ...........................................................................................vi

Maintain the System as Recommended.......................................................................................................vi

Follow All X-ray Safety Requirements and Legislation..............................................................................vi

4 Safety Symbols and Notices .............................................................................................................. viii

Warning ................................................................................................................................................... viii

Caution .................................................................................................................................................... viii

Note ......................................................................................................................................................... viii

Safety and Electric Symbols .................................................................................................................... viii

5 Emergency Stop .....................................................................................................................................x

6 De-energizing the X-ray Tube ........................................................................................................... xii

Methods for de-energizing the X-ray tube:................................................................................................xii X-Ray Control Off Button and X-Ray Control Key on the Operator Control Panel............................. xii PDU Enable Switch and Lockable Breaker ......................................................................................... xiii AC “Mains” Power Disconnect ........................................................................................................... xiv

7 X-Ray Safety ........................................................................................................................................xv

Effects of Radiation ..................................................................................................................................xvi

X-ray Dose Limits.....................................................................................................................................xvi

Definition of a Cabinet X-ray System .......................................................................................................xvi

Built-In Safety Features...........................................................................................................................xvii

Registration Requirements ......................................................................................................................xvii

8 High Voltage Safety......................................................................................................................... xviii

High Voltage Subsystem .........................................................................................................................xviii Power Distribution Unit (PDU) ........................................................................................................... xix

9 Mechanical Safety................................................................................................................................xx

10 Service and Support .................................................................................................................... xxi

Agilent Technologies Service Center .................................................................................................. xxi

Rev. ARev. ARev. ARev. A Legal Notices, Warranty and SafetyLegal Notices, Warranty and SafetyLegal Notices, Warranty and SafetyLegal Notices, Warranty and Safety

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1 1 1 1 Legal NoticesLegal NoticesLegal NoticesLegal Notices

CopyrightsCopyrightsCopyrightsCopyrights

© Agilent Technologies, Inc. 2007

TrademarksTrademarksTrademarksTrademarks

� Agilent® is a registered trademark of Agilent Technologies, Inc.

� Intel® is a U.S. registered trademark of Intel Corporation.

� Java™ is a U.S. trademark of Sun Microsystems, Inc.

� Adobe®, the Adobe Logo, Acrobat® and the Acrobat Logo are trademarks of Adobe Systems Incorporated.

� Microsoft®, Windows XP®, and MS-DOS® are U.S. registered trademarks of Microsoft Corp.

Technology Licenses NoticeTechnology Licenses NoticeTechnology Licenses NoticeTechnology Licenses Notice

The hardware and/or software described in this document are furnished under a license and may be used or copied only in accordance with the terms of such license.

U.S. Government Restricted RighU.S. Government Restricted RighU.S. Government Restricted RighU.S. Government Restricted Rightstststs

If software is for use in the performance of a U.S. Government prime contract or subcontract, Software is delivered and licensed as "Commercial computer software" as defined in DFAR 252.227-7014 (June 1995), or as a "commercial item" as defined in FAR 2.101(a) or as "Restricted computer software" as defined in FAR 52.227-19 (June 1987) or any equivalent agency regulation or contract clause.

Use, duplication or disclosure of Software is subject to Agilent Technologies’ standard commercial license terms, and non-DOD Departments and Agencies of the U.S. Government will receive no greater than Restricted Rights as defined in FAR 52.227-19(c)(1-2) (June 1987). U.S. Government users will receive no greater than Limited Rights as defined in FAR 52.227-14 (June 1987) or DFAR 252.227-7015 (b)(2) (November 1995), as applicable in any technical data.


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Agilent AddressAgilent AddressAgilent AddressAgilent Address

Agilent Technologies Measurement Systems Division 900 S. Taft Avenue Loveland, CO 80537-6378


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2 2 2 2 WarrantyWarrantyWarrantyWarranty

The material contained in this document is provided "as is," and is subject to being changed, without notice, in future editions. Further, to the maximum extent permitted by applicable law, Agilent disclaims all warranties, either express or implied with regard to this manual and any information contained herein, including but not limited to the implied warranties of merchantability and fitness for a particular purpose. Agilent shall not be liable for errors or for incidental or consequential damages in connection with the furnishing, use, or performance of this document or any information contained herein. Should Agilent and the user have a separate written agreement with warranty terms covering the material in this document that conflict with these terms, the warranty terms in the separate agreement will control.


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3 3 3 3 Safety SummaSafety SummaSafety SummaSafety Summaryryryry

There are many warnings and cautions outlined in the next sections. There are many warnings and cautions outlined in the next sections. There are many warnings and cautions outlined in the next sections. There are many warnings and cautions outlined in the next sections. Properly follow ALL Properly follow ALL Properly follow ALL Properly follow ALL

Warnings and Cautions.Warnings and Cautions.Warnings and Cautions.Warnings and Cautions.

GeneralGeneralGeneralGeneral

The following general safety precautions must be observed during all phases of operation, service and repair of this product. Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety standards of design, manufacture, and intended use of the product. Agilent Technologies, Inc. assumes no liability for the customer's failure to comply with these requirements

Prior to operating or performing maintenance activities on the Medalist x6000, personnel should be aware of system safety precautions. The Medalist x6000 is designed to be safe, provided proper use and service precautions are observed. All users should be aware of the following areas of safety:

� Emergency Stop — How to shut off the Medalist x6000 Main Cabinet in an emergency situation.

� De-energizing the X-ray Tube

� X-Ray Safety — Effects of Radiation and the safeguards against exposure.

� High Voltage Safety – High Voltage and safe servicing practices.

� Mechanical Safety — Mechanical motion and safety precautions.

BBBBefore Applying Poweefore Applying Poweefore Applying Poweefore Applying Powerrrr

Verify that the product is set to match the available line voltage, the correct fuses or main circuit breaker is installed, and all safety precautions are taken. Note the instrument's external markings described under Safety Symbols and Notices.

WARNING


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Ground the EquipmentGround the EquipmentGround the EquipmentGround the Equipment

To minimize shock hazard, the instrument chassis and cover must be connected to an electrical protective earth ground. The instrument must be connected to the ac power mains through a grounded power cable, with the ground wire firmly connected to an electrical ground (safety ground) at the power outlet. Any interruption of the protective (grounding) conductor or disconnection of the protective earth terminal will cause a potential shock hazard that could result in personal injury.

This is a Safety Class 1 instrument (provided with a protective earth terminal). An uninterruptible safety earth ground must be provided from the main power source to the product input wiring terminal or supplied power cable. The protective features of this product may be impaired if it is used in a manner not specified in the operation instructions.

Fuses Fuses Fuses Fuses

For continued protection against fire, only the fuses with the required rated current, voltage, and specified type (normal blow, time delay, etc.) should be used. Go to the Service section of the on-line help for the specifications for each fuse. Do not use repaired fuses or short-circuited fuse holders. To do so could cause a shock or fire hazard.

Do Not Operate in an Explosive AtmosDo Not Operate in an Explosive AtmosDo Not Operate in an Explosive AtmosDo Not Operate in an Explosive Atmospherepherepherephere

Do not operate the instrument in an explosive atmosphere or the presence of flammable gases or fumes.

Do Not Remove Do Not Remove Do Not Remove Do Not Remove EquipmentEquipmentEquipmentEquipment CovCovCovCover er er er

Operating personnel must not remove instrument covers or shields. Component replacement and internal adjustments must be made only by service-trained personnel.

Under certain conditions, dangerous voltages may exist even with the equipment switched off. To avoid dangerous electrical shock, DO NOT perform procedures involving cover or shield removal unless you are qualified to do so.

Do Not Operate Damaged EquipmentDo Not Operate Damaged EquipmentDo Not Operate Damaged EquipmentDo Not Operate Damaged Equipment

Whenever it is possible that the safety protection features built into this product have been impaired, either through physical damage, excessive moisture, or any other reason, REMOVE POWER and do not use the product until safe operation can be verified by service-trained personnel. If necessary, contact your Agilent Technologies Service Center for service and repair to ensure that safety features are maintained.


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Equipment that appears damaged or defective should be made inoperative and secured against unintended operation until they can be repaired by qualified service personnel. See the Lock Out /Tag Out procedure in the Service section of the on-line help.

Do Not Service or Adjust AloDo Not Service or Adjust AloDo Not Service or Adjust AloDo Not Service or Adjust Alonenenene

Do not attempt internal service or adjustment of this instrument unless another person, capable of rendering first aid and resuscitation, is present.

DDDDo Not Subso Not Subso Not Subso Not Substtttitute Parts or Modify Equipmeitute Parts or Modify Equipmeitute Parts or Modify Equipmeitute Parts or Modify Equipmentntntnt

Because of the danger of introducing additional hazards, do not install substitute parts or perform any unauthorized modification to the product. Contact your Agilent Authorized Service Representative for service and repair to ensure that safety features are maintained.

Maintain the System as RecommendedMaintain the System as RecommendedMaintain the System as RecommendedMaintain the System as Recommended

The recommended preventive maintenance for the system is documented in the on-line help. Preventive maintenance should always include testing the emergency shut down (EMO) switch by pressing it and verifying that all ac and dc power turns off.

FolFolFolFolllllow All Xow All Xow All Xow All X----ray Safety Requirements and Legislationray Safety Requirements and Legislationray Safety Requirements and Legislationray Safety Requirements and Legislation

DO NOT operate the equipment unless an X-ray safety survey has been performed within the last six (6) months, when the Medalist x6000 is installed at a site, when the Medalist x6000 has been moved, and immediately following maintenance that involves the safety interlock subsystem, the lead shielding or the X-ray source.

Do not operate this equipment without complying to these recommendations.

Owners/Operators of this equipment are responsible for compliance with all local legislation regarding X-ray equipment.

An Operator’s Guide and Declaration of Conformity in a local language is available upon request to Agilent Technologies, Inc.


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4 4 4 4 Safety Symbols and NoticesSafety Symbols and NoticesSafety Symbols and NoticesSafety Symbols and Notices

WarningWarningWarningWarning

The The The The WARNING symbol denotes a hazard. It calls attention to a procedure, practice, or condition, WARNING symbol denotes a hazard. It calls attention to a procedure, practice, or condition, WARNING symbol denotes a hazard. It calls attention to a procedure, practice, or condition, WARNING symbol denotes a hazard. It calls attention to a procedure, practice, or condition,

which, if not correctlywhich, if not correctlywhich, if not correctlywhich, if not correctly performed or adhered to, could result in personal injury or death. Do not performed or adhered to, could result in personal injury or death. Do not performed or adhered to, could result in personal injury or death. Do not performed or adhered to, could result in personal injury or death. Do not

proceed beyond a WARNING symbol until the indicated conditions are fully understood and met.proceed beyond a WARNING symbol until the indicated conditions are fully understood and met.proceed beyond a WARNING symbol until the indicated conditions are fully understood and met.proceed beyond a WARNING symbol until the indicated conditions are fully understood and met.

CautionCautionCautionCaution

The CAUTION symbol denotes a hazard. It calls attention to an operating procedure, or condition,

which, if not correctly performed or adhered to, could result in damage to or destruction of part or all

of the product or permanent loss of data. Do not proceed beyond a CAUTION symbol until the

indicated conditions are fully understood and met.

NoteNoteNoteNote

The NOTE symbol contains important information.

Safety and Electric Symbols Safety and Electric Symbols Safety and Electric Symbols Safety and Electric Symbols

These symbols are used on labels on the product and in the documentation. They indicate that the user must refer to the manual for specific information to avoid personal injury or damage to the product.

Symbol Description

Warning, hazardous voltage (electrical hazard).

Warning, this equipment produces X-rays when energized.

Caution, refer to accompanying documents for specific WARNING or CAUTION information to

avoid bodily injury or damage to the equipment.

(Canada) Warning, this equipment produces X-rays when energized.

Warning, pinch hazard. Keep hands away to avoid injury.

CAUTION

WARNING

NOTE


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Warning, pinch hazard. Keep hands away to avoid injury.

Warning, clamp pinch hazard. Keep hands away to avoid injury.

Indicates the field wiring terminal that must be connected to earth ground before operating the

equipment -- protects against electrical shock in case of fault.

Direct current (dc).

Frame or chassis ground terminal — typically connects to the equipment’s metal frame.

Alternating current (ac)


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5 5 5 5 EmergeEmergeEmergeEmergennnncy Stop cy Stop cy Stop cy Stop

The emergency stop buttons are intended for use in emergency situations only and should not be

used for normal system shut down. Repeated misuse of the emergency stop buttons will eventually

cause damage to certain components or the loss of data or both.

Figure 1 Emergency Stop

The emergency stop is used to quickly shut down power to the Medalist x6000. The emergency stop is intended for crisis situations only and should not be used as the normal means to stop the Medalist x6000.

Push down on one of the emergency stop

buttons in an emergency situation.

The emergency stop button locks OFF

when pushed.

CAUTION


xxxx

The Medalist x6000 is equipped with two emergency stop buttons. The emergency stop buttons are located on either side of the Medalist x6000, centered above the outer barrier panels. Whenever one of the emergency stop buttons is pressed, all power is immediately removed from the Medalist x6000 subsystems, with the exception of the system controller and the monitor.

To restart the Medalist x6000 after the emergency stop button has been pushed (provided the condition which caused the operator to engage the emergency stop button has been cleared) requires the emergency stop release key and the normal Medalist x6000 startup procedure.


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6 6 6 6 DeDeDeDe----energizing the Xenergizing the Xenergizing the Xenergizing the X----ray Tuberay Tuberay Tuberay Tube

In case of a disaster such as fire, explosion, flood, or strong earthquake, the X-ray tube must be de-energized immediately. In an emergency, de-energize the X-ray tube by one of the following methods:

An electrical brownout or electrical power off, due to storms, does not constitute an emergency since

the system will simply shut itself off and may be restarted in the normal manner after the power

returns.

Methods for deMethods for deMethods for deMethods for de----energizing the Xenergizing the Xenergizing the Xenergizing the X----ray tube:ray tube:ray tube:ray tube:

Any one of the following actions will de-energize the X-ray tube:

� Press one of the emergency stop buttons.

� Press the X-ray Control off (0) button on the operator control panel

� Turn the X-ray Control key to the off (0) position on the operator control panel.

� Turn the PDU enable switch to the off position.

� Move the lockable switch on the PDU to the “O” or off position.

� Open the AC “mains” disconnect circuit breaker supplying power to the Medalist x6000.

Once de-energized, the X-ray tube emits no radiation. After a disaster that may have resulted in damage to the Medalist x6000 shielding, an X-ray safety test of the Medalist x6000 must be performed prior to placing it back in operation. Consult the Agilent Technologies Service Center before attempting to return the Medalist x6000 to operation.

XXXX----Ray Control Off Button and XRay Control Off Button and XRay Control Off Button and XRay Control Off Button and X----Ray Control Key on the OpeRay Control Key on the OpeRay Control Key on the OpeRay Control Key on the Operator rator rator rator

Control PanelControl PanelControl PanelControl Panel

To de-energize the X-ray tube using the operator control panel:

� Press the X-ray Control off (0) button on the operator control panel

� Turn the X-ray Control key to the off (0) position on the operator control panel.

NOTE


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Figure 2 X-ray Control Off Button and X-Ray Control Key on the Operator Control Panel

PDU Enable Switch and Lockable BreakerPDU Enable Switch and Lockable BreakerPDU Enable Switch and Lockable BreakerPDU Enable Switch and Lockable Breaker

To de-energize the X-ray tube using the PDU enable switch and lockable breaker:

� Turn the PDU enable switch to the off position.

� Move the lockable switch on the PDU to the O or off position.

X-ray Control Key in the Off Position

X-ray Control Off Button


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Figure 3 PDU Enable Switch and Lockable Breaker

AC AC AC AC “Mains” P“Mains” P“Mains” P“Mains” Power Disconnectower Disconnectower Disconnectower Disconnect

The AC “mains” power disconnect is a circuit breaker typically installed by the end user and should be located within 15 feet of the Medalist x6000 power distribution unit (PDU). Local codes and needs will define the accessibility, configuration, and size of this disconnect. This disconnect will disconnect all power to the Medalist x6000.

!

0 1

0

1

Main disable can be locked in the “0” Main disable can be locked in the “0” Main disable can be locked in the “0” Main disable can be locked in the “0”

position.position.position.position.

Power Distribution UnitPower Distribution UnitPower Distribution UnitPower Distribution Unit


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7 7 7 7 XXXX----Ray SafetyRay SafetyRay SafetyRay Safety

This product produces XThis product produces XThis product produces XThis product produces X----rays. Do not attempt to open or modify any part of the product. Do not rays. Do not attempt to open or modify any part of the product. Do not rays. Do not attempt to open or modify any part of the product. Do not rays. Do not attempt to open or modify any part of the product. Do not

operate this product or turn on the Xoperate this product or turn on the Xoperate this product or turn on the Xoperate this product or turn on the X----ray source unless all shielding is in place. Operation without ray source unless all shielding is in place. Operation without ray source unless all shielding is in place. Operation without ray source unless all shielding is in place. Operation without

shielshielshielshielding in place can result in exposure to Xding in place can result in exposure to Xding in place can result in exposure to Xding in place can result in exposure to X----rays which can cause serious bodily injury or death. rays which can cause serious bodily injury or death. rays which can cause serious bodily injury or death. rays which can cause serious bodily injury or death.

Refer all servicing to serviceRefer all servicing to serviceRefer all servicing to serviceRefer all servicing to service----trained personnel.trained personnel.trained personnel.trained personnel.

Do not, for ANYDo not, for ANYDo not, for ANYDo not, for ANY reason, attempt to defeat the built reason, attempt to defeat the built reason, attempt to defeat the built reason, attempt to defeat the built----in safety interlocks. Operatiin safety interlocks. Operatiin safety interlocks. Operatiin safety interlocks. Operation without the on without the on without the on without the

Safety Interlock Subsystem functional can result in exposure to XSafety Interlock Subsystem functional can result in exposure to XSafety Interlock Subsystem functional can result in exposure to XSafety Interlock Subsystem functional can result in exposure to X----raysraysraysrays, , , , high voltagehigh voltagehigh voltagehigh voltage, or moving , or moving , or moving , or moving

componentscomponentscomponentscomponents. Exposure to X. Exposure to X. Exposure to X. Exposure to X----rays rays rays rays and moving components and moving components and moving components and moving components can cause serious bodily injurycan cause serious bodily injurycan cause serious bodily injurycan cause serious bodily injury or or or or

deathdeathdeathdeath. Contact with high voltage can cause electrical sho. Contact with high voltage can cause electrical sho. Contact with high voltage can cause electrical sho. Contact with high voltage can cause electrical shock resulck resulck resulck resulting in serious bodily injury or ting in serious bodily injury or ting in serious bodily injury or ting in serious bodily injury or

death. death. death. death. Refer Refer Refer Refer allallallall servicing to service servicing to service servicing to service servicing to service----trained personnel.trained personnel.trained personnel.trained personnel.

Consult the Consult the Consult the Consult the Agilent Technologies Service CenterAgilent Technologies Service CenterAgilent Technologies Service CenterAgilent Technologies Service Center before attempting to service any components of before attempting to service any components of before attempting to service any components of before attempting to service any components of

the Xthe Xthe Xthe X----ray Subsystem.ray Subsystem.ray Subsystem.ray Subsystem.

Agilent recommends an xAgilent recommends an xAgilent recommends an xAgilent recommends an x----ray safety test be performed under the following conditions:ray safety test be performed under the following conditions:ray safety test be performed under the following conditions:ray safety test be performed under the following conditions:

every six (6) months,every six (6) months,every six (6) months,every six (6) months,

• when the Medalist x6000 is installed at a site,when the Medalist x6000 is installed at a site,when the Medalist x6000 is installed at a site,when the Medalist x6000 is installed at a site,

• when the Medalist x6000 has been moved,when the Medalist x6000 has been moved,when the Medalist x6000 has been moved,when the Medalist x6000 has been moved,

• immediately follimmediately follimmediately follimmediately following maintenance that involves the Safety Interlock Subsystem, the lead owing maintenance that involves the Safety Interlock Subsystem, the lead owing maintenance that involves the Safety Interlock Subsystem, the lead owing maintenance that involves the Safety Interlock Subsystem, the lead

shielding, the Xshielding, the Xshielding, the Xshielding, the X----ray ray ray ray ttttube, or the HVPS.ube, or the HVPS.ube, or the HVPS.ube, or the HVPS.

Do not operate this equipment without complying to these recommendations.Do not operate this equipment without complying to these recommendations.Do not operate this equipment without complying to these recommendations.Do not operate this equipment without complying to these recommendations.

Verify that the XVerify that the XVerify that the XVerify that the X----ray ray ray ray tubetubetubetube has an exter has an exter has an exter has an external green ground wire going directly to the ground nal green ground wire going directly to the ground nal green ground wire going directly to the ground nal green ground wire going directly to the ground

connection on the Xconnection on the Xconnection on the Xconnection on the X----ray ray ray ray hhhhigh voltage power supply. This safety ground is in addition to the ground igh voltage power supply. This safety ground is in addition to the ground igh voltage power supply. This safety ground is in addition to the ground igh voltage power supply. This safety ground is in addition to the ground

supplied by the high voltage cable and the Xsupplied by the high voltage cable and the Xsupplied by the high voltage cable and the Xsupplied by the high voltage cable and the X----ray ray ray ray tubetubetubetube Mount. Mount. Mount. Mount.

Do not drill orDo not drill orDo not drill orDo not drill or modify the shielding panels in ANY way. modify the shielding panels in ANY way. modify the shielding panels in ANY way. modify the shielding panels in ANY way.

If XIf XIf XIf X----ray shielding is removed from the product or disturbed for any reason, the product must not ray shielding is removed from the product or disturbed for any reason, the product must not ray shielding is removed from the product or disturbed for any reason, the product must not ray shielding is removed from the product or disturbed for any reason, the product must not

be operated until the shielding is reinstalled and an Xbe operated until the shielding is reinstalled and an Xbe operated until the shielding is reinstalled and an Xbe operated until the shielding is reinstalled and an X----ray safety test (survey) is perfray safety test (survey) is perfray safety test (survey) is perfray safety test (survey) is performed by ormed by ormed by ormed by

trained personneltrained personneltrained personneltrained personnel

Do not place anyDo not place anyDo not place anyDo not place any strong magnets near the X strong magnets near the X strong magnets near the X strong magnets near the X----ray tray tray tray tube. Any magnets stronger than 50 gauss ube. Any magnets stronger than 50 gauss ube. Any magnets stronger than 50 gauss ube. Any magnets stronger than 50 gauss

placed immediately at the position of the deflection coils could cause the electron beam to hit placed immediately at the position of the deflection coils could cause the electron beam to hit placed immediately at the position of the deflection coils could cause the electron beam to hit placed immediately at the position of the deflection coils could cause the electron beam to hit

the side of ththe side of ththe side of ththe side of the Xe Xe Xe X----ray tube. The entire Xray tube. The entire Xray tube. The entire Xray tube. The entire X----ray tray tray tray tube is shielded in the ube is shielded in the ube is shielded in the ube is shielded in the Medalist x6000Medalist x6000Medalist x6000Medalist x6000 System, so, no System, so, no System, so, no System, so, no

additional radiation will be emitted from the system. However, proper operation of the machine additional radiation will be emitted from the system. However, proper operation of the machine additional radiation will be emitted from the system. However, proper operation of the machine additional radiation will be emitted from the system. However, proper operation of the machine

maymaymaymay not be possible in a strong magnetic field. not be possible in a strong magnetic field. not be possible in a strong magnetic field. not be possible in a strong magnetic field.

Do not apply pressure to, modify or damage the XDo not apply pressure to, modify or damage the XDo not apply pressure to, modify or damage the XDo not apply pressure to, modify or damage the X----ray vacuum window. The Xray vacuum window. The Xray vacuum window. The Xray vacuum window. The X----ray vacuum window ray vacuum window ray vacuum window ray vacuum window

supports the tungsten target material. If the Xsupports the tungsten target material. If the Xsupports the tungsten target material. If the Xsupports the tungsten target material. If the X----ray vacuum window is broken, the Xray vacuum window is broken, the Xray vacuum window is broken, the Xray vacuum window is broken, the X----ray ray ray ray tubetubetubetube will will will will

cease to operate.cease to operate.cease to operate.cease to operate.

WARNING

WARNING

WARNING

WARNING

CAUTION

CAUTION

WARNING

WARNING

WARNING


xvxvxvxv

Effects of RadiationEffects of RadiationEffects of RadiationEffects of Radiation

There are a variety of natural and man-made emissions that are classified as radiation. X-rays are included in most definitions. It should be noted that the Medalist x6000 will not produce X-rays unless power is specifically provided to the X-ray tube, and will cease immediately upon removal of power. It should also be noted that the Medalist x6000 is not designed to admit humans.

A complete description of the biological effects of radiation is outside the scope of this guide, but is generally available at any library or local government office.

XXXX----ray Dose Limitsray Dose Limitsray Dose Limitsray Dose Limits

The State of California (see California Radiation Control Regulations, Title 17, California Administrative Code, Section 30265), and other Agreement States, have established maximum dose limits for individuals working in an area considered to be uncontrolled (not under constant monitoring). These limits are the maximum of no more than:

� 2 millirem / hour

� 100 millirem / 7 days

� 500 millirem / year

These limits were considered when the United States federal government established the limit of 0.5 milliroentgen/hour at 5 cm from the surface of any Cabinet Radiography system. Agilent certifies that the Medalist x6000 X-ray emissions are less than the United States Government and International Safety Standards for Cabinet X-ray Systems.

Definition of a Cabinet XDefinition of a Cabinet XDefinition of a Cabinet XDefinition of a Cabinet X----ray Systemray Systemray Systemray System

A Cabinet X-ray System is one that produces little or no X-ray exposure to the user and is safe to operate and to be in close proximity to under foreseeable conditions. The Medalist x6000 is certified to produce not more than 0.5 millirem per hour at a distance of 5 cm from the machine surface. Agilent warrants that the Medalist x6000 meets all federal regulations regarding Cabinet Radiography Systems.


xvixvixvixvi

The Medalist x6000 is classified as a “Cabinet X-Ray System” by the United States Code of Federal Regulations: 21 CFR 1020.40 (X-Ray). The Medalist x6000 is designed, manufactured and registered in accordance with strict criteria established by the Department of Health and Human Services, Food and Drug Administration, Center for Devices and Radiological Health (CDRH), Department of Health and Human Services (DHHS), X-ray Products Branch. Agilent certifies that the Medalist x6000 X-ray emissions are less than United States Government and International Safety Standards for a “Cabinet X-ray Systems.”

BuiltBuiltBuiltBuilt----In Safety FeaturesIn Safety FeaturesIn Safety FeaturesIn Safety Features

The Medalist x6000 is enclosed in shielding that limits X-ray exposure to normal background levels and all of the Medalist x6000 access ports are safety interlocked to prevent any accidental radiation exposure. In addition, Agilent performs an X-ray safety test two times on every system prior to customer use:

� During manufacturing.

� At the user’s facility.

Agilent further warrants and certifies that the Medalist x6000 fully passes the approved Certification Test for compliance with 21 CFR 1020.40 after shipping and installation at the customer's facility.

Several Medalist x6000s are currently in operation throughout the world. These systems meet local and government X-ray exposure standards.

RegRegRegRegistration Requirementsistration Requirementsistration Requirementsistration Requirements

Customers are directed to check with their state radiation control program director for registration requirements.


xviixviixviixvii

8 8 8 8 High VoltHigh VoltHigh VoltHigh Voltaaaage Safetyge Safetyge Safetyge Safety

This product produces high voltage potentials. Do not attempt to opThis product produces high voltage potentials. Do not attempt to opThis product produces high voltage potentials. Do not attempt to opThis product produces high voltage potentials. Do not attempt to open any part of the product. en any part of the product. en any part of the product. en any part of the product.

Contact with high voltage can cause electrical shock resulting in serious bodily injury or death. Contact with high voltage can cause electrical shock resulting in serious bodily injury or death. Contact with high voltage can cause electrical shock resulting in serious bodily injury or death. Contact with high voltage can cause electrical shock resulting in serious bodily injury or death.

Refer all servicing to serviceRefer all servicing to serviceRefer all servicing to serviceRefer all servicing to service----trained personnel.trained personnel.trained personnel.trained personnel.

Always Always Always Always DISCHARGEDISCHARGEDISCHARGEDISCHARGE all high voltage connections pri all high voltage connections pri all high voltage connections pri all high voltage connections prior to servicing.or to servicing.or to servicing.or to servicing.

Do not operate the XDo not operate the XDo not operate the XDo not operate the X----ray high voltage power supply without the high voltage Cable connecting it ray high voltage power supply without the high voltage Cable connecting it ray high voltage power supply without the high voltage Cable connecting it ray high voltage power supply without the high voltage Cable connecting it

to the Xto the Xto the Xto the X----ray ray ray ray tubetubetubetube properly installed. The high voltage connections are not user serviceable. Refer properly installed. The high voltage connections are not user serviceable. Refer properly installed. The high voltage connections are not user serviceable. Refer properly installed. The high voltage connections are not user serviceable. Refer

service to service to service to service to serserserservicevicevicevice----trained personneltrained personneltrained personneltrained personnel only. only. only. only.

Do not disconnect any motor cables from the motor or servo module unless you are certain the Do not disconnect any motor cables from the motor or servo module unless you are certain the Do not disconnect any motor cables from the motor or servo module unless you are certain the Do not disconnect any motor cables from the motor or servo module unless you are certain the

motor is not spinning. A spinning motor can generate hazardous voltages.motor is not spinning. A spinning motor can generate hazardous voltages.motor is not spinning. A spinning motor can generate hazardous voltages.motor is not spinning. A spinning motor can generate hazardous voltages.

Do not kink or sharply bend the high voltage cable, as it is used to supply a ground and the high Do not kink or sharply bend the high voltage cable, as it is used to supply a ground and the high Do not kink or sharply bend the high voltage cable, as it is used to supply a ground and the high Do not kink or sharply bend the high voltage cable, as it is used to supply a ground and the high

voltage to the Xvoltage to the Xvoltage to the Xvoltage to the X----ray ray ray ray tubetubetubetube. Sharp bending tends to lower the dielectric strength of the high voltage . Sharp bending tends to lower the dielectric strength of the high voltage . Sharp bending tends to lower the dielectric strength of the high voltage . Sharp bending tends to lower the dielectric strength of the high voltage

cable and may lead to failure of the system. Since one grocable and may lead to failure of the system. Since one grocable and may lead to failure of the system. Since one grocable and may lead to failure of the system. Since one ground is provided through the shielding und is provided through the shielding und is provided through the shielding und is provided through the shielding

of the high voltage cable, the cable should be kept free of cracks in the insulation, kinks or of the high voltage cable, the cable should be kept free of cracks in the insulation, kinks or of the high voltage cable, the cable should be kept free of cracks in the insulation, kinks or of the high voltage cable, the cable should be kept free of cracks in the insulation, kinks or

punctures.punctures.punctures.punctures.

High Voltage SubsystemHigh Voltage SubsystemHigh Voltage SubsystemHigh Voltage Subsystem

For support purposes, the following components make up the high voltage subsystem: X-ray tube

assembly, X-ray high voltage power supply and the high voltage power supply cable.

The Medalist x6000 has no exposed high voltage potentials. High voltages are contained within

subsystems, and should only be accessed by Agilent personnel.

The high voltage subsystem’s high voltages are contained within the x-ray high voltage power supply, the high voltage power supply cable, and the X-ray tube assembly. Under no conditions are the high voltage subsystems user serviceable. The X-ray high voltage power supply produces up to 160,000 volts direct current (dc). Should any damage occur to any of the high voltage components, remove power from the system, and contact the Agilent Response Center prior to attempting any further operation of the Medalist x6000.

WARNING

WARNING

CAUTION

NOTE

NOTE

WARNING

WARNING


xviiixviiixviiixviii

Power Distribution Unit (PDU)Power Distribution Unit (PDU)Power Distribution Unit (PDU)Power Distribution Unit (PDU)

The Medalist x6000 is powered by 200-240VAC Wye or Delta or 220/380-240/415 VAC wye with neutral, 3-phase, 50/60Hz (cycles) AC mains. The PDU provides an output of 200-240VAC 50/60Hz to the Medalist x6000 subsystems.

The PDU can be reconfigured based on the AC mains input to provide the appropriate AC voltage to the Medalist x6000 subsystems. The PDU outputs are protected with either a 10A 250VAC fuse or a 15A 250VAC thermal circuit breaker. The PDU provides emergency stop control via a 12Vdc control circuit. The PDU will disconnect power to all switched subsystems via an internal contactor by:

� Pressing one of the emergency stop push buttons

� Opening the AC mains disconnect circuit breaker supplying power to the Medalist x6000.

The emergency stop circuit will not power off the system controllers or monitor.


xixxixxixxix

9 9 9 9 Mechanical SafetyMechanical SafetyMechanical SafetyMechanical Safety

Motion mechanics within the Motion mechanics within the Motion mechanics within the Motion mechanics within the Medalist x6000Medalist x6000Medalist x6000Medalist x6000 involve high involve high involve high involve high----spespespespeed, mechanical subassemblies. ed, mechanical subassemblies. ed, mechanical subassemblies. ed, mechanical subassemblies.

Improper handling or inattention could cause serious bodily injury. Perform a LockImproper handling or inattention could cause serious bodily injury. Perform a LockImproper handling or inattention could cause serious bodily injury. Perform a LockImproper handling or inattention could cause serious bodily injury. Perform a Lock----Out /TagOut /TagOut /TagOut /Tag----Out Out Out Out

prior to servicing.prior to servicing.prior to servicing.prior to servicing.

This product contains high speed motion components. The motion components canThis product contains high speed motion components. The motion components canThis product contains high speed motion components. The motion components canThis product contains high speed motion components. The motion components can cause severe cause severe cause severe cause severe

bodily injury. Do not attempt to open any part of this product while the motion components are bodily injury. Do not attempt to open any part of this product while the motion components are bodily injury. Do not attempt to open any part of this product while the motion components are bodily injury. Do not attempt to open any part of this product while the motion components are

operational. Do not attempt to defeat the operational. Do not attempt to defeat the operational. Do not attempt to defeat the operational. Do not attempt to defeat the ssssafety afety afety afety iiiinterlocks.nterlocks.nterlocks.nterlocks.

Do not insert any portion of the body into the XY Do not insert any portion of the body into the XY Do not insert any portion of the body into the XY Do not insert any portion of the body into the XY sssstagetagetagetage aaaassembly or the ssembly or the ssembly or the ssembly or the outer barrierouter barrierouter barrierouter barrier, as these , as these , as these , as these

contain moving mechanisms and harm may come to the user, even though movable barriers are contain moving mechanisms and harm may come to the user, even though movable barriers are contain moving mechanisms and harm may come to the user, even though movable barriers are contain moving mechanisms and harm may come to the user, even though movable barriers are

present.present.present.present.

The motion mechanics of the Medalist x6000 involve high speed mechanical assemblies, including the panel conveyors and the XY stage assembly. Mishandling could result in bodily injury. To help prevent any risk of injury, the major motion components of the Medalist x6000 are enabled through the safety interlock subsystem. If an access panel is open, or if an incorrect sensor state is sensed, the X-axis, Y-axis, and X-ray subsystem functions are ceased.

WARNING

WARNING

WARNING


xxxxxxxx

10 10 10 10 Service and SupportService and SupportService and SupportService and Support

Agilent Technologies Service CenterAgilent Technologies Service CenterAgilent Technologies Service CenterAgilent Technologies Service Center

Any adjustment, maintenance, or repair of this product must be performed by qualified personnel. Contact your Agilent Authorized Service Representative through your local Agilent Technologies Service Center.

Table 1: Support and Service Contacts

Location Contact

Worldwide http://www.agilent.com/find/support, select the Technical

Support link

United States & Canada Customer Support Center

(800) 447-8378

All Other Countries/Regions Specific local information is available through this same web

site location. Select the desired country or region and the phone

numbers and electronic mail addresses will display.

The telephone numbers and URLs provided are liable to change. Please check with your Support or

Marketing group for the latest information.

NOTE


1 Introduction .......................................................................................................................................... 1

2 Pre-Installation Checklist .................................................................................................................... 2

3 Planning................................................................................................................................................. 4

Floor Plan .................................................................................................................................................. 4 Production Line Installations .................................................................................................................. 5

Assigning Specialists .................................................................................................................................. 6 Site Coordinator...................................................................................................................................... 6 System Administrator ............................................................................................................................. 6 Structural Specialist ................................................................................................................................ 6 EMC Specialist ....................................................................................................................................... 7 Environmental Specialist ........................................................................................................................ 7 Electrical Specialist ................................................................................................................................ 7 Air Specialist .......................................................................................................................................... 7 Communications Specialist..................................................................................................................... 7

4 Structural Requirements...................................................................................................................... 8

Floor........................................................................................................................................................... 8

Moving the System...................................................................................................................................... 8

5 RF Attenuation Requirements........................................................................................................... 10

Planning Site Attenuation......................................................................................................................... 10

Calculating Method .................................................................................................................................. 11

Determining the Available Site Attenuation ............................................................................................. 12

6 Environmental Requirements............................................................................................................ 14

7 Electrical Requirements ..................................................................................................................... 15

For the Electrician ................................................................................................................................... 23

8 Compressed Air Requirements.......................................................................................................... 25

9 Communications Requirements......................................................................................................... 26

LAN........................................................................................................................................................... 26

Network Protocols .................................................................................................................................... 26

Telephone Lines........................................................................................................................................ 26

10 SMEMA Specifications................................................................................................................ 27

Conveyor Belt Height ............................................................................................................................... 27

SMEMA Signals........................................................................................................................................ 28

11 System Delivery ............................................................................................................................ 31

Medalist x6000 main unit ......................................................................................................................... 31

12 Additional Site Prep Considerations .......................................................................................... 32

Anti-virus software ................................................................................................................................... 32

Bar Code reader ....................................................................................................................................... 32

Notes......................................................................................................................................................... 32

N7280N7280N7280N7280----90009900099000990009---- Rev. A Rev. A Rev. A Rev. A Site PreparationSite PreparationSite PreparationSite Preparation

1

1 1 1 1 IntroductionIntroductionIntroductionIntroduction

When you finish reading this manual, you should be able to: Understand the requirements for the installation of the Agilent Medalist x6000 Prepare your site for the installation of the Agilent Medalist x6000

Your Agilent sales representative or Agilent authorized service representative has given you this manual so you can be sure your site is prepared for installation of the Agilent Medalist x6000 system. Please read it carefully and make sure you understand the requirements for installation of the Medalist x6000 system. All of the requirements in this document must be met prior to the Medalist x6000 system installation. If you have any questions, contact your Agilent sales representative or service representative.

The Agilent authorized service representative must be on-site when the system is delivered, removed

from the truck, and moved to the installation location.

CAUTION


2

2 2 2 2 PrePrePrePre----Installation ChecklistInstallation ChecklistInstallation ChecklistInstallation Checklist

The Agilent authorized service representative should use this checklist to verify that a customer’s site is ready for the installation. The customer’s representative or installation expert should be called a few days before the installation and this checklist reviewed.

Table 1: Pre-Installation Checklist

Task Task Task Task Checklist Checklist Checklist Checklist

Planning [ ] Location chosen?

[ ] Floor Plan Drawing complete?

Specialists assigned?

Site Coordinator: _____________________________________________________

System Administrator: _________________________________________________

Structural Specialist: __________________________________________________

Environmental Specialist: ______________________________________________

Electrical Specialist: ___________________________________________________

Compressed Air Specialist: _____________________________________________

Communications Specialist: _____________________________________________

SMEMA Integration Specialist: ___________________________________________

[ ] Schedule Created:

Structural

Requirements

[ ] Floor suitable? (Capable of handling the weight, level)

[ ] Room to move the system to the installation site?

[ ] Sufficient room for installation?

RF Attenuation

Requirements

[ ] Required to meet EMC directives?

[ ] Additional attenuation sufficient?

Environmental

Requirements

[ ] Air quality suitable?

[ ] Ambient temperature suitable?

[ ] Cooling sufficient?

[ ] Humidity suitable?

[ ] Electromagnetic environment suitable?

Electrical

Requirements

System Power

What power option is your system? Opt. _______________

[ ] AC mains power verified?

[ ] Mains disconnect installed?

[ ] Do you need to install power conditioning equipment?

[ ] Do you need to install a new transformer?

[ ] What system drop wire size is required? Wire Size ____________

[ ] What system drop breaker size is required? Breaker Size ____________

[ ] Power cable installed for mains?

Connect Mains Power

[ ] Power installed to system?

Convenience Outlet Power


3

[ ] Printer?

[ ] Other?

Compressed Air

Requirements

[ ] Compressed air line installed? (Clean and dry, > 80psi.)

Communications

Requirements

[ ] Local area network planned?

[ ] LAN cabling installed?

SMEMA Specifications [ ] Conveyor Height set

[ ]

The remaining items go beyond site preparation, but must be completed before installation. See the

Agilent Medalist x6000 Unpacking Instructions (part number N7280-90010) attached to the

Medalist x6000 shipping crate and System Delivery for more information.

System Delivery [ ] Insurance coverage arranged for arrival?

[ ] System inspected for physical damage?

[ ] Shipment inventoried?

[ ] Equipment moved to installation site? (Requires fork lift with sufficient capacity and tines at least 74

inches or equivalent moving equipment)

[ ] System unpacked?

NOTE


4

3 3 3 3 PlanningPlanningPlanningPlanning

Floor Floor Floor Floor PlanPlanPlanPlan

The Medalist x6000 requires an area approximately 3 by 3.4 meters (~10 by 11 feet) to operate the system. (See Figure 1)

Figure 1: Typical Installation (overhead view)

The four foot pads support the weight of the main unit. The dashed lines indicate the effective service area including operator space and space to unload a board on the right side of the system (for a pass through system)

Figure 2 shows the system dimensions after installation.

152 cm

(60 in.)

193 cm

(76 in.)

Foot Pad 15 cm ( 6 in.)

diameter

Access Panels on the X-ray Cabinet require at least 35 cm (14 in.)

clearance

34.3 cm (13.5 in.)

Outer Barrier

Fro

nt

76 cm (30 in) radius min. 152 cm (60 in) radius max. from either front corner for Monitor and

Keyboard Arm

X-Ray Cabinet

193 x 152 cm (76 x 60 in.) 219 cm tall (86 in. tall)

without feet pads

3.7 to 4.6 meters

(12 to 15 feet) 2

.7 t

o 3

.8 m

eter

s (9

to

12

.5 f

eet)

The SSCA requires at least

92 cm (36 in.) clearance on rear of x6000.


5

Figure 2: System Dimensions

Production Line InstallationsProduction Line InstallationsProduction Line InstallationsProduction Line Installations

If you are planning an in-line installation of the Medalist x6000, planning ahead of time will minimize down time to your production line.

It is recommended that you understand the space requirements of the Medalist x6000 and be ready to adjust your production line accordingly. The Medalist x6000 supports SMEMA devices and requires SMEMA protocol to use a bar code reader.

SMEMA Specifications for more information.

Height (Max.) 242 cm (95 in.)

Width 152 cm (60 in.)

Depth 193 cm (76 in.)


6

Assigning SpecialistsAssigning SpecialistsAssigning SpecialistsAssigning Specialists

The concept of "specialists" represents the recognition that, at most facilities, no one person will do all the preparatory work. The following sections describe the different types of specialists:

� Site Coordinator

� System Administrator

� Structural Specialist

� EMC Specialist

� Environmental Specialist

� Electrical Specialist

� Air Specialist

� Communications Specialist

Site CoordinatorSite CoordinatorSite CoordinatorSite Coordinator

One person should manage the site preparation process. In this manual, that person will be called the site coordinator. The site coordinator will plan the installation, maintain the system plan drawing, and check off the site prep checklist. The site coordinator may assign all the other specialists.

System AdministratorSystem AdministratorSystem AdministratorSystem Administrator

Any successful system requires good system administration. One person should have responsibility of the system administration. The System Administration guide describes the XP system administration specific to the Agilent system. It does not describe general Windows system administration. For general information, refer to the Windows documentation.

Structural SpecStructural SpecStructural SpecStructural Specialistialistialistialist

The structural specialist will verify that the floor is suitable for the system in terms of strength and anti-static properties. This specialist will examine the route from the receiving area to the system’s proposed location and decide how best to move the system to that place. Structural Requirements is the primary reference for the structural specialist.


7

EMC SpecialistEMC SpecialistEMC SpecialistEMC Specialist

If the installation is in a location where radiated radio-frequency (RF) emissions are restricted for this equipment, such as member states of the European Union, Canada, USA or Australia, an EMC Specialist is needed to assure that the installation meets the required attenuation. This specialist will also be responsible to arrange any on-site testing that may be needed. RF Attenuation Requirements is the primary reference for the EMC Specialist.

Environmental SpecialistEnvironmental SpecialistEnvironmental SpecialistEnvironmental Specialist

The environmental specialist will verify that your site’s environment is suitable for the system. Air quality, ambient temperature, cooling capacity, humidity, and electromagnetic interference are areas that the environmental specialist must address. Environmental Requirements contains information for this specialist.

Electrical SpecialistElectrical SpecialistElectrical SpecialistElectrical Specialist

Your electrical specialist will plan and install the mains power for the system and the convenience outlets for the other system equipment. These items should be marked on the system plan drawing. Electrical Requirements contains the electrical information for Medalist x6000 systems.

Air SpecialistAir SpecialistAir SpecialistAir Specialist

The compressed air specialist will plan and install the compressed air supply for your system. Air lines should be marked on the system plan drawing. The information pertaining to air is in Compressed Air Requirements.

Communications SpecialistCommunications SpecialistCommunications SpecialistCommunications Specialist

The communications specialist will plan your local area network and install the LAN cables to your system. LAN cables and telephone lines should be marked on the system plan drawing. Communications Requirements contains information for this specialist.


8

4 4 4 4 Structural RequirementsStructural RequirementsStructural RequirementsStructural Requirements

FloorFloorFloorFloor

The floor must be capable of supporting at least:

� ~3220 kilograms (~7100 pounds) total system

� 371 kilograms per square meter (76 pounds per square foot) average loading.

Maximum loading is:

� 805 kilograms on 152 mm diameter pad, on four pads on 131 x 110 centimeter centers (1775 lbs. on 6 inch diameter pad, 4 pads on 52 x 43 inch centers)

Include the weight of the fork lift used to move the system into place in floor support requirements.

The floor must be reasonably level. It is strongly recommended that your floor meet the 125 lbs. per square foot standard for manufacturing buildings.

Moving the SystemMoving the SystemMoving the SystemMoving the System

Failure to follow the requirements described below could result in Medalist x6000 system damage

and/or serious injury to personnel involved.

Moving the Medalist x6000 into position will require vertical clearance of at least 252 centimeters (99 inches) and horizontal clearance of at least 178 centimeters (70 inches) in all areas the Medalist x6000 will need to be moved through. Also consider the turning radius of the forklift or moving equipment.

A fork lift with tines of at least 153 centimeters (60 inches) and capable of lifting at least 4550 kilograms (10,000 pounds) at a load center of 114 centimeters (45 inches) is needed to unload and move the system. Such a forklift is recommended for all Medalist x6000 transportation.

Other transportation can be used as long as the full weight of the main unit is fully and properly supported.

Do not use a forklift with shorter tines or load center than described above. (A forklift with tines longer than 211 centimeters (83 inches) cannot be used due to the Medalist x6000 pallet restrictions.)

The unpacking instructions provide information on removal from the main Agilent Medalist x6000 pallet.

WARNING


9

Figure 3: Fork Lift Locations

Use fork lift here only. Front of System

Opening for tines is 19 cm (7.5 in.) wide

Fork lift tines should be set to 85 cm (33.5 inch) centers and be 152 cm (60 inches) long (minimum)


10

5 5 5 5 RF Attenuation Requirements RF Attenuation Requirements RF Attenuation Requirements RF Attenuation Requirements

Contact your local Radiation Control Department for regulation requirements.

For all products installed in Europe (EEC Countries), the EMC Directive 89/336/EEC must be met. For all products installed in Australia and New Zealand, the Australian standard AS/NZS 2064.1/2 must be met.

This product is reviewed against the EC Directives EMC 89/336/EEC, its amendments, and the Australian EMC standard AS/NZS 2064.1/2. The system was tested according to the EMC standard IEC 61326 Edition 2.0:2002-02. The Directive 89/336/EEC article 10(2) permits the filing of a Technical Construction File (TCF) to provide the necessary information to meet the applicable EMC requirements.

The installation instructions that follow must be met to meet the EMC requirements. Refer the Declaration of Conformity (DoC) shipped with the system for further information.

Planning Site AttenuationPlanning Site AttenuationPlanning Site AttenuationPlanning Site Attenuation

Sufficient Site Attenuation is required for the use of this product to meet the required installed radiation limit levels. If your site has an allowance from a local Postal, Telegraph & Telephone (PTT) agency to exceed the levels of radiation, this allowance should be considered. Subtract this Site Allowance from the Target Site Attenuation, required for this product, to determine the Required Site Allowance for this installation:

Required Site Attenuation = Target Site Attenuation - Site Allowance

Based on the location where the system is to be installed, obtain the Available Site Attenuation. This can be determined by using the Calculating Method below. Some site preparations may have to be done. Try to optimize the location as well as the consideration of available walls or walls to be installed. When the location is finally determined, make an overall calculation of the Available Site Attenuation.

The Available Site Attenuation must be greater than the Required Site Attenuation!


11

If it is not possible to ensure that the Available Site Attenuation is greater than the Required Site Attenuation with the use of distance and walls, other shielding methods must be employed. Other shielding methods, like conductive wall paper, metallized walls, use of a shielded cabin, etc. require an approval test ("in situ") by a local (PTT) agency. Appropriate arrangements have to be organized.

For the Medalist x6000, the Target Site Attenuation is 10 dB.

Calculating MethodCalculating MethodCalculating MethodCalculating Method

Use this Calculating Method to obtain the necessary attenuation at the installation site. Figure 4 illustrates the variables used to determine the Available Site Attenuation.

Figure 4: Obtaining the available Site Attenuation


12

Determining the Available Site AttenuationDetermining the Available Site AttenuationDetermining the Available Site AttenuationDetermining the Available Site Attenuation

The attenuation of a concrete wall without any openings, W, is 10 dB. Let D be the distance in meters from the equipment to the exterior wall plus 30 meters. This distance, D, produces the attenuation, X, measured in dB per the following relationship:

X = 20 * log (D/30)

The Available Site Attenuation, A, measured in dB is calculated as follows:

A = n * W + X

where n is the number of concrete walls within the distance D - 30m, and W, given above, is 10 dB.

Calculate the Available Site Attenuation for your installation. The Available Site Attenuation should be greater than the Required Site Attenuation. You can calculate the Required Site Attenuation, R, using the formula:

Required Site Attenuation = Target Site Attenuation - Site Allowance

You may need to optimize your installation for attenuation. If you need to change the location of your equipment, you can refer to the following relationship:

D = 30 * log-1((R - 10 * n) / 20)

where R >= (10 * n), else D = 30.

Table 2 shows the results of using the Calculating Method when no site allowance is permitted. In this example, the attenuation of a concrete wall without any openings, W, is 10 dB, and the

Remaining Attenuation Requirement = R - n*W.

Note that the Remaining Attenuation Requirement cannot be less than 0. If R < (10 * n), then D = 30.

Table 2: Results of Using the Calculating Method Where No Site Allowance is Permitted

Required Site Required Site Required Site Required Site

Attenuation, R, in dBAttenuation, R, in dBAttenuation, R, in dBAttenuation, R, in dB

Number of Concrete Number of Concrete Number of Concrete Number of Concrete

Walls, nWalls, nWalls, nWalls, n

n*Wn*Wn*Wn*W Remaining Attenuation Requirement Remaining Attenuation Requirement Remaining Attenuation Requirement Remaining Attenuation Requirement

(dB),(dB),(dB),(dB), or R or R or R or R ---- n*W n*W n*W n*W

Distance to Real Estate Distance to Real Estate Distance to Real Estate Distance to Real Estate

Border, D, in metersBorder, D, in metersBorder, D, in metersBorder, D, in meters

10 0 0 10 95

10 1 10 0 30

10 2 20 0 30


13

Installing the system as described here and in the remainder of the Site Prep Guide will then meet the requirements for allowable radiation levels of this Class A product as described in CISPR 11/EN55011.


14

6 6 6 6 Environmental RequirementsEnvironmental RequirementsEnvironmental RequirementsEnvironmental Requirements

The temperature where the Medalist x6000 will be installed should be between 16 and 30 degrees Celsius (60 to 86 degrees Fahrenheit). Relative humidity should be between 20 and 60 percent.

Medalist x6000 BTU/Hour is 9,550.


15

7 7 7 7 Electrical RequirementsElectrical RequirementsElectrical RequirementsElectrical Requirements

The Medalist x6000 requires specific voltages and configurations. Voltages and various configurations are listed in the tables below. Additional standard local power outlets should also be provided on a separate circuit for devices such as a printer or other accessories.

Table 3 shows the available power configurations, associated voltages (VAC), and power options for the Medalist x6000.

Table 3: Agilent Medalist x6000 Power Configurations

Wiring ConfigurationWiring ConfigurationWiring ConfigurationWiring Configuration Voltages UsedVoltages UsedVoltages UsedVoltages Used Power OptionPower OptionPower OptionPower Option

Three Phase Delta

L2

L1

L3G

200 V

220 V

230 V

240 V

3PD

Three Phase Wye

208 V

220 V

3PY

Three Phase Wye with Neutral

L2

L1

L3

N

G

220/380 V

230/400 V

240/415 V

3PN


16

Table 4 shows the wiring requirements for the Medalist x6000.

Table 4: Agilent Medalist x6000 Wiring Requirements

Wiring ConfigurationWiring ConfigurationWiring ConfigurationWiring Configuration Full Load Full Load Full Load Full Load

AmperesAmperesAmperesAmperes

Breaker Size / Breaker Size / Breaker Size / Breaker Size /

# Poles# Poles# Poles# Poles

3 meter SO Cord Type mm2 3 meter SO Cord Type mm2 3 meter SO Cord Type mm2 3 meter SO Cord Type mm2

/ # (AWG/#)/ # (AWG/#)/ # (AWG/#)/ # (AWG/#)

PluPluPluPlug Type g Type g Type g Type

(Domestic/International)(Domestic/International)(Domestic/International)(Domestic/International)

Three Phase Delta 17 30/3 6/4

6/4 (10/4)

6/4 (10/4)

6/4 (10/4)

32A IEC 309 International

L21-30/IEC309

L21-30/IEC309

L21-30/IEC309

Three Phase Wye 17 30/3 (10/4)

6/4 (10/4)

L21-30 Domestic

L21-30/IEC309

Three Phase Wye w.

Neutral

10 30/3 6/4

6/4

6/4




You should consult your electrical contractor or site electrician to make sure the option you have selected is available and they will provide that source of power before the installation.

All electrical installation will be done by your electrical contractor or site electrician. The Agilent

customer engineer will not do any wiring external to the Medalist x6000. See

For the Electrician.

Medalist x6000 systems are pre-wired with a cord and plug. The local electrician will only need to

install a suitable outlet where the plug can be inserted. Contact your Agilent representative to find

out about the system you will receive.

Table 5: Medalist x6000 County Specific Electrical Information

CountryCountryCountryCountry Agilent Agilent Agilent Agilent

Country Country Country Country

CodeCodeCodeCode

Agilent Power Agilent Power Agilent Power Agilent Power

OptionOptionOptionOption

Nominal Nominal Nominal Nominal

VoltageVoltageVoltageVoltage

Nominal Nominal Nominal Nominal

FrequencyFrequencyFrequencyFrequency

NumberNumberNumberNumber

of Phasesof Phasesof Phasesof Phases

Number of Number of Number of Number of

Wires*Wires*Wires*Wires*

Afghanistan 531 3PN 220/380 50 3 5

Albania 481 3PN 220/380 50 3 5

Algeria 721 3PY 127/220 50 3 4

Algeria 721 3PN 220/380 50 3 5

NOTE

NOTE


17

Angola 762 3PN 220/380 50 3 5

Argentina 357 3PN 220/380 50 3 5

Australia 602 3PN 240/415 50 3 5

Austria 433 3PN 220/380 50 3 5

Bahamas 236 3PD 240 60 3 4

Bahamas 236 3PY 120/208 60 3 4

Bahrain 525 3PN 230/400 50 3 5

Bahrain 525 3PD 240 50 3 5

Bangladesh 538 3PD 220 60 3 4

Barbados 272 3PY 200 50 3 4

Barbados 272 3PD 230 50 3 4

Belarus 017 3PN 220/380 50 3 5

Belgium 423 3PN 230/400 50 3 5

Belize 208 3PD 220 60 3 4

Benin 761 3PN 220/380 50 3 5

Bermuda

(Dependent

Territory of the UK)

232 3PD 240 60 3 4

Bermuda

(Dependent


232 3PY 120/208 60 3 4

Bolivia 335 3PD 230 50 3 5

Bolivia 335 3PN 230/400 50 3 5

Botswana 793 3PN 230/400 50 3 5

Brazil 351 3PD 230 60 3 4

Brazil 351 3PY 127/220 60 3 4

Brazil 351 3PN 220/380 60 3 5

Brunei 561 3PN 240/415 50 3 5

Bulgaria 487 3PN 220/380 50 3 5

Burkina Faso 760 3PN 220/380 50 3 5

Burma (Myanmar) 546 3PN 230/400 50 3 5


18

Burundi 767 3PN 220/380 50 3 5

Cambodia 555 3PY 120/208 50 3 4

Cambodia 555 3PN 230/400 50 3 5

Cameroon 742 3PY 127/220 60 3 4

Cameroon 742 3PN 230/400 50 3 5

Canada 122 3PD 240 60 3 4

Cape Verde 3PN 220/380 50 3 5

Cayman Islands

(Dependent


244 3PD 240 60 3 4

Central African

Republic

754 3PN 220/380 50 3 5

Chad 756 3PN 220/380 50 3 5

Chile 337 3PN 220/380 50 3 5

China, People's

Republic of

570 3PN 220/380 50 3 5

Colombia 301 3PY 120/208 60 3 4

Colombia 301 3PD 230 60 3 4

Congo,

Democratic

Republic of the

(Zaire)

766 3PN 220/380 50 3 5

Congo 763 3PN 220/380 50 3 5

Costa Rica 223 3PD 240 60 3 4

Cyprus 491 3PN 240/415 50 3 5

Czech Republic 435 3PN 220/380 50 3 5

Denmark 409 3PN 220/380 50 3 5

Djibouti 777 3PN 220/380 50 3 5

Dominican

Republic

247 3PD 220 60 3 4

Ecuador 331 3PD 240 60 3 4

Ecuador 331 3PY 127/220 60 3 4

Egypt 729 3PN 220/380 50 3 5

El Salvador 211 3PD 230 60 3 4


19

Fiji 055 3PN 240/415 50 3 5

Finland 405 3PN 230/400 50 3 5

France 427 3PD 230 50 3 4

France 427 3PY 127/220 50 3 4

France 427 3PN 220/380 50 3 5

Gabon 755 3PN 220/380 50 3 5

The Gambia 750 3PN 220/380 50 3 5

Germany 428 3PN 230/400 50 3 5

Ghana 749 3PN 230/400 50 3 5

Gibraltar 472 3PN 240/415 50 3 5

Greece 484 3PN 220/380 50 3 5

Greenland 101 3PN 220/380 50 3 5

Grenada 063 3PN 230/400 50 3 5

Guatemala 205 3PD 240 60 3 4

Guinea 746 3PN 220/380 50 3 5

Guinea-Bissau 764 3PN 220/380 50 3 5

Guyana 312 3PD 220 50 3 4

Haiti 245 3PD 220 60 3 4

Honduras 215 3PD 220 60 3 4

Hong Kong 582 3PN 220/380 50 3 5

Hungary 437 3PN 220/380 50 3 5

Iceland 400 3PN 220/380 50 3 5

India 533 3PN 230/400 50 3 5

Indonesia 560 3PN 220/380 50 3 5

Indonesia 560 3PY 127/220 50 3 4

Ireland 419 3PN 220/380 50 3 5

Israel 508 3PN 230/400 50 3 5

Italy 475 3PN 220/380 50 3 5


20

Italy 475 3PY 127/220 50 3 4

Ivory Coast (Cote

d'Ivoire)

748 3PN 220/380 50 3 5

Jamaica 241 3PD 220 50 3 4

Japan 588 3PD 200 50 or 60 3 4

Jordan 511 3PN 220/380 50 3 5

Kazakhstan 021 3PN 220/380 50 3 5

Kenya 779 3PN 240/415 50 3 5

Korea, Republic of

(South Korea)

580 3PD 220 60 3 4

Korea, Republic of

(South Korea)

580 3PN 220/380 60 3 5

Kuwait 513 3PN 240/415 50 3 5

Laos 553 3PN 220/380 50 3 5

Lebanon 504 3PN 220/380 50 3 5

Lesotho 799 3PN 220/380 50 3 5

Liberia 765 3PY 120/208 60 3 4

Liberia 765 3PD 240 60 3 4

Luxembourg 045 3PN 230/400 50 3 5

Macedonia 029 3PN 220/380 50 3 5

Malawi 797 3PN 230/400 50 3 5

Malaysia 557 3PN 240/415 50 3 5

Mali 745 3PN 220/380 50 3 5

Malta and Gozo 473 3PN 240/415 50 3 5

Mauritania 741 3PN 220/380 50 3 5

Mauritius 785 3PN 230/400 50 3 5

Mexico 201 3PY 127/220 60 3 4

Monaco 015 3PY 127/220 50 3 4

Monaco 015 3PN 220/380 50 3 5

Morocco 714 3PY 127/220 50 3 4

Morocco 714 3PN 220/380 50 3 5


21

Mozambique 787 3PN 220/380 50 3 5

Myanmar (Burma) 546 3PN 230/400 50 3 5

Namibia 792 3PN 230/400 50 3 5

Nepal 536 3PN 220/380 50 3 5

Netherlands 421 3PN 220/380 50 3 5

Netherlands

Antilles

277 3PN 220/380 50 3 5

Netherlands

Antilles

277 3PY 127/220 50 3 5

Netherlands

Antilles

277 3PD 220 50 3 5

New Zealand 614 3PN 230/400 50 3 5

Nicaragua 219 3PD 240 60 3 4

Niger 751 3PN 220/380 50 3 5

Nigeria 753 3PN 230/400 50 3 5

Norway 403 3PN 220/380 50 3 5

Norway 403 3PD 230 50 3 5

Oman 523 3PN 240/415 50 3 5

Pakistan 535 3PN 230/400 50 3 5

Palau 683 3PD 240 60 3 4

Panama 225 3PD 230 60 3 4

Paraguay 353 3PN 220/380 50 3 5

Peru 333 3PD 220 60 3 4

Peru 333 3PN 220/380 60 3 5

Philippines 565 3PD 230 60 3 4

Philippines 565 3PY 127/220 60 3 4

Poland 455 3PN 220/380 50 3 5

Portugal 471 3PN 220/380 50 3 5

Puerto Rico 903 3PY 120/208 60 3 4

Puerto Rico 903 3PD 240 60 3 4

Qatar 518 3PN 240/415 50 3 5


22

Romania 485 3PN 220/380 50 3 5

Russia 462 3PN 220/380 50 3 5

Rwanda 769 3PN 220/380 50 3 5

Saudi Arabia 517 3PY 127/220 60 3 4

Senegal 744 3PY 127/220 50 3 4

Serbia and

Montenegro

479 3PN 220/380 50 3 5

Seychelles 780 3PN 240/415 50 3 5

Sierra Leone 747 3PN 230/400 50 3 5

Singapore 559 3PN 230/400 50 3 5

Slovakia (Slovak

Republic)

030 3PN 220/380 50 3 5

Somalia 770 3PN 220/380 50 3 5

Somalia 770 3PD 230 50 3 5

South Africa 791 3PN 230/400 50 3 5

Spain 470 3PY 127/220 50 3 4

Spain 470 3PN 220/380 50 3 5

Sri Lanka 542 3PN 230/400 50 3 5

Sudan 732 3PN 240/415 50 3 5

Suriname 315 3PY 127/220 60 3 4

Swaziland 795 3PN 230/400 50 3 5

Sweden 401 3PN 230/400 50 3 5

Switzerland 441 3PN 220/380 50 3 5

Syria 502 3PN 220/380 50 3 5

Tahiti, Society and

Marquesas

Islands

641 3PY 127/220 60 3 4

Taiwan 583 3PD 220 60 3 4

Tajikistan 023 3PN 220/380 50 3 5

Tanzania 783 3PN 230/400 50 3 5

Thailand 549 3PN 220/380 50 3 5


23

Togo 752 3PY 127/220 50 3 4

Togo 752 3PN 220/380 50 3 5

Trinidad and

Tobago

274 3PD 230 60 3 4

Trinidad and

Tobago

274 3PN 230/400 60 3 5

Tunisia 723 3PY 127/220 50 3 4

Tunisia 723 3PN 220/380 50 3 5

Turkey 489 3PN 220/380 50 3 5

Turkmenistan 024 3PN 220/380 50 3 5

Uganda 778 3PN 240/415 50 3 5

Ukraine 018 3PN 220/380 50 3 5

United Arab

Emirates

520 3PN 230/400 50 3 5

United Kingdom -

England Scotland

Wales N. Ireland

412 3PN 240/415 50 3 5

United States 000 3PD 240 60 3 4

United States 000 3PY 120/208 60 3 4

Uruguay 355 3PN 220/380 50 3 5

Uzbekistan 025 3PN 220/380 50 3 5

Venezuela 307 3PD 240 60 3 4

Vietnam 552 3PY 127/220 50 3 4

Vietnam 552 3PN 220/380 50 3 5

Western Samoa 615 3PN 230/400 50 3 5

Yemen 521 3PN 230/400 50 3 5

Zambia 794 3PN 220/380 50 3 5

Zimbabwe 796 3PN 220/380 50 3 5

* Number of Conductors includes Safety Grounding Conductor

For the ElectricianFor the ElectricianFor the ElectricianFor the Electrician

� Voltage, phase and configuration must match the power option (see Table 4).


24

� Maximum current requirements and circuit breaker requirements are shown in Table 4. Overcurrent protection must exceed the maximum current according to local code.

� The power drop for the Medalist x6000 must be a dedicated circuit from the facility panel board or busway.

� The Medalist x6000 has a switch that can be locked in the off position, however, a mains disconnect switch or circuit breaker may be located adjacent to the Medalist x6000 if customer needs or local code require it.

� It must be labeled “MAINS DISCONNECT” (or the local language equivalent) and the on and off positions must be marked “1” and “0” respectively. The switch must be designed so it can be locked in the off position but cannot be locked in the on position.

� If a circuit breaker is used for mains disconnect, it must be rated for a minimum of 10,000 amps interrupting capacity (AIC) for service voltages of up 240 VAC, or 14,000 AIC for service voltages above 240 VAC.

� Connection to the Medalist x6000 may be either by a cord and plug or by permanent wiring (see Table 4). All wiring devices and cords must meet local electrical code.

� Plan to install a local power outlet box near the Medalist x6000 for extra accessories such as a printer or terminal. The Medalist x6000 ships with 200-240 AC outlets mounted. There are no extra outlets for accessories. A local outlet will need to be added by the electrician for accessories.

� Line conditioners and AVRs (automatic voltage regulators) may be used for sites where poor power quality causes voltage drops of <185 VAC rms (measure only with a true rms meter). A line conditioner or AVR must be rated at 2.8 KVA or greater.


25

8 CompressedCompressedCompressedCompressed Air RequirementsAir RequirementsAir RequirementsAir Requirements

The compressed air must be at least 5.6 kilograms per square centimeter (552 kilo pascals, 80 pounds per square inch) and not more than 10.6 kilograms per square centimeter (150 pounds per square inch) @ 0.67 liters/second (1.4 SCFM). Air should be free of oil, moisture or other contamination and be delivered to the Medalist x6000 via a Hansen Series 3000 Push Tite 1/4 inch female connector (or equivalent).


26

9 9 9 9 Communications RequirementsCommunications RequirementsCommunications RequirementsCommunications Requirements

You will need a local area network (LAN) connection between the x6000 and your repair stations. This LAN can be connected between different Medalist x6000 repair cells.

LANLANLANLAN

The site LAN should have a minimum speed of 100 Mb/sec and a preferred speed of 1 Gb/sec.

If you already have a facility Local Area Network, work with your facility LAN expert to plan the installation of the Medalist x6000, Test Development Workstations (TDW) and repair stations. If you do not have a facility LAN, you will need to have a LAN installation completed prior to installation of the Medalist x6000. Time spent before installation of the Medalist x6000 will help prevent problems later. If you need help, contact your Agilent field sales representative to put you in touch with an Agilent LAN expert.

NetwNetwNetwNetwork Protocolsork Protocolsork Protocolsork Protocols

For Medalist x6000 systems, TCP/IP is a required protocol, and it must be installed by your system administrator.

Telephone LinesTelephone LinesTelephone LinesTelephone Lines

A voice phone line near the system is recommended so the service personnel can communicate verbally with support people.


27

10 10 10 10 SMEMA SpecificationsSMEMA SpecificationsSMEMA SpecificationsSMEMA Specifications

Conveyor Belt HeightConveyor Belt HeightConveyor Belt HeightConveyor Belt Height

The Medalist x6000 belt height can be adjusted to match other equipment on your manufacturing floor using spacers on the foot pads.

Figure 5: Medalist x6000 Conveyor Height

Table 6 and

Table 7 show typical height values. Spacers are provided with each system.

Table 6: Sample Spacer Combinations

Configuration Configuration Configuration Configuration

####

Assembly SetupAssembly SetupAssembly SetupAssembly Setup Minimum HeigMinimum HeigMinimum HeigMinimum Height ht ht ht

AdjustmentAdjustmentAdjustmentAdjustment

Maximum Height Maximum Height Maximum Height Maximum Height

AdjustmentAdjustmentAdjustmentAdjustment

1 Spacer A + B (inches) 85.3 cm (33.6) 87.4 cm (34.4)

2 Spacer B + C (inches) 91.4 cm (36.0) 93.2 cm (36.7)

3 Spacer A + B + C

(inches)

92.9 cm (36.6) 95.0 cm (37.4)

Note: Not all combinations are included.


28

Table 7: Spacers Available

Spacer Spacer Spacer Spacer Size (metric)Size (metric)Size (metric)Size (metric) Size (nonSize (nonSize (nonSize (non----metric)metric)metric)metric) QuantityQuantityQuantityQuantity

Spacer A (E7200-24715) 1.600 cm 0.63 in. 4

Spacer B (E7200-24717) 3.175 cm 1.25 in. 8

Spacer C (E7200-24716) 7.600 cm 3.00 in. 4

SMEMA SignalsSMEMA SignalsSMEMA SignalsSMEMA Signals

Figure 6 shows the signals used by the Medalist x6000 to meet the SMEMA Electrical Equipment Interface Standard.

Figure 6: SMEMA signals used by the Medalist x6000

In Figure 6, GPO stands for Good Panel Output and UPO stands for Untested Panel Output.

The SMEMA protocol uses low-true logic. True is defined as a logic level 0, with a potential that must not exceed 0.8 volts at 1 mA. False is a logic level 1, and correlates to a voltage level not more than 30 volts at 10 mA.

Table 8 shows all possible test results on a Medalist x6000.

UpstreamEquipment

DownstreamEquipment

5DXSystem

PCA Flow

SRO SRI

TRI TRO

GPO GPI

UPO UPI

SRO SRI

TRI TRO


29

Table 8: Possible Test Results for the Medalist x6000

Test ResultTest ResultTest ResultTest Result GPOGPOGPOGPO UPOUPOUPOUPO

Untested True (1) False (0)

Good False (0) True (1)

Bad True (1) True (1)

Figure 7: Electrical Interface Schematic

Figure 7 shows the electrical interface schematic for the Medalist x6000.

Figure 8 shows a connector with all pin numbers labeled, and Table 9 shows the pin number and signal description for the Medalist x6000 SMEMA connectors.

Figure 8: Male Connector Pin Label


30

Table 9: SMEMA Connector Information

ConnectorConnectorConnectorConnector Pin#Pin#Pin#Pin# Signal DescriptionSignal DescriptionSignal DescriptionSignal Description

1 Ready to Accept - Medalist x6000 is ready to receive a panel.

2 Floating signal return for (1)

3 Panel Available - Upstream equipment is ready to send a panel.

4 Electrical ground

5-13 N/A

Upstream SMEMA

14 Grounded shield

1 Ready to Accept - Downstream equipment is ready to received panel.

2 Electrical ground

3 Panel Available - Medalist x6000 is ready to send a panel.


5 GPO - Good panel out. PCA has been tested and considered good with no defects.


7 UPO - Untested panel out. PCA being transferred was not tested.


9-13 N/A

Downstream SMEMA

14 Grounded shield


31

11 11 11 11 System DeliverySystem DeliverySystem DeliverySystem Delivery

When the Agilent Medalist x6000 is delivered, there will typically be one or two items.

Medalist x6000 Medalist x6000 Medalist x6000 Medalist x6000 mainmainmainmain unit unit unit unit

The main unit will be on a pallet 188 centimeters wide by 229 centimeters long (74 x 90 inches). This pallet will require a fork lift with tines at least 153 centimeters long (60 inches) and 19 cm wide (7.50 inches). The fork lift must be rated to lift the full system weight of 4550 kilograms (10,000 pounds) at a load center of 114 centimeters (45 inches). The main unit on its pallet will be 241centimeters (95 inches) high.

Also on the main pallet will be a few additional items. Plan to have the Medalist x6000 delivered to the nearest receiving dock or door to minimize movement of the system after delivery. Make sure there is sufficient clearance through out the movement path from dock to install site.


32

12 12 12 12 Additional Site Prep ConsiderationsAdditional Site Prep ConsiderationsAdditional Site Prep ConsiderationsAdditional Site Prep Considerations

AntiAntiAntiAnti----virus softwarevirus softwarevirus softwarevirus software

Agilent recommends that the Medalist x6000 customer’s information technology (IT) department procure and install an Agilent-qualified virus protection software package on the Medalist x6000 Automated X-ray Inspection System and associated workstations. With the customer's site IT department being responsible for procuring virus protection software and supporting the latest update definitions, customers are ensured of the best possible protection for the Medalist x6000 system's data and operating system software.

Bar Code readerBar Code readerBar Code readerBar Code reader

If you intend to use an automatic bar code reader with the Medalist x6000 system, you may use any available RS-232 barcode reader solution. You will need to provide all needed hardware (barcode reader, brackets, nuts and bolts) required to install it on your conveyor (or other type) system.

NotesNotesNotesNotes

Agilent Technologies 2007

Agilent Part Number N7280-90009

Rev. A

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