afs external processing in production describes the processes involved in sales order independent...
TRANSCRIPT
F34 AFS External Processing in ProductionOverview
SAP AG
SAP AG 2006, Title of Presentation / Speaker Name / 2
Overview
AFS External Processing in ProductionThe scenario F34: AFS External Processing in Production describes the processes involved in sales-order-independent
production with external operations for apparel and footwear industries.
The following functions are provided to support this scenario:
• Planned independent requirements processing
• Material requirements planning (MRP)
• Make-to-stock production / production order processing
• External processing of selected operations
Key Points
• Sales-order-independent production by MTS (make-to-stock) production typology / production order processing
• Production triggered by a production plan
• Make-to-stock production with external processing and provision of material
Business View
The business view shows the business partners participating in the AFS External Processing in Production scenario, the entire scope of the business processes, and the benefits for the parties involved.
SAP AG 2006, Title of Presentation / Speaker Name / 3
Scenario Overview
The planner will maintain planned independent requirements in SKU level.
Material requirements planning (multilevel) takes place.
Planned orders / purchase requisitions are created.
The planned orders are converted to production orders.
The production order will be released and a subcontracting purchase requisitions will be created automatically.
The external processing with component provision is triggered.
Subcontractor delivery processing
The production order will be confirmed and the goods receipt will be finished.
SAP AG 2006, Title of Presentation / Speaker Name / 4
Overall Process Flow
Reqmts planning Production
On-site production/
external processing
Storage Cost Analysis
Monitor the subcontracting stock
Plnd ind. reqmtsPlnd ind. reqmts
Planning
SAP AG 2006, Title of Presentation / Speaker Name / 5
Confirmation, GR and GI for components
Confirmation, GR and GI for components
Production order header (F1305)Production order header (F1305)
Operation 0010 (Subcontracting)Operation 0010 (Subcontracting)
Control key JP10(-> external processing )
External Processing Tab
SubcontractingPurchasing info rec. 5500000000Supplier: BPAFSV002PO req: '.......'Quantity: 100 PCPrice: 25,000 JPY
Releasepurchaseorder requisition
Cutting & Sewing(external processor)
Cutting & Sewing(external processor)
BP01
Purchaseorder
Outbound Delivery - Parts provided vendor
Outbound Delivery - Parts provided vendor
Operation 0020 ( Fold & Packing )Operation 0020 ( Fold & Packing )
External Processing – Material Flow
SAP AG 2006, Title of Presentation / Speaker Name / 6
Master Data
T-ShirtF1305
QUALITY1
SEGMENT2
Category for T-Shirts
XS S M L XL
2 Dimensions: T-Shirt
Color
Size
BLKWHT… …
Quality 1
Customer DS
Quality 1
Customer OR
Provision of stock in this scenario (Coverage strategies)
RequirementCategory
StockCategory
Customer DSCustomer DP
Customer ORCustomer SP
Quality1 Quality2
SAP AG 2006, Title of Presentation / Speaker Name / 7
AFS Bill of Material
S
BLKWHT……
M L XL XXL
Grid Values
X X X X X
X X X X X
T-ShirtF1305
(AFS Material)
Jersey FabricF2306
(AFS Material)
BoxF2319
(Standard Material)
LabelF2308
(Standard Material)
YarnF2316
(AFS Material)
SAP AG 2006, Title of Presentation / Speaker Name / 8
Routing – with subcontracting operation
Group Counter 1
Routing
Folding & PackingSubcontractor
External Processing Tab
SubcontractingPurchasing info rec. 5500000000Supplier: BPAFSV002PO req: '.......'Quantity: 100 PCPrice: 25,000 JPY
SAP AG 2006, Title of Presentation / Speaker Name / 9
AFS Make to Stock
Business BenefitsBusiness Benefits Planning Material Management / Production
Planned IndependentRequirements
Create Production
Order
MRP Run
Evaluate MRP List
Release Production
Order
Purchase Requisition
created
Convert Purchase Req.
toPurchase Order
Stock Monitor for Vendor /
Delivery created
Post Goods Issue for Delivery
Confirm Production
Order
SAP AG 2006, Title of Presentation / Speaker Name / 10
AFS Make to Stock
Business BenefitsBusiness Benefits Planning Material Management / Production
PostGoods Receipt
Evaluate MRP List
Post Goods Receipt for Production
Order / Component
Consumption
SAP AG 2006, Title of Presentation / Speaker Name / 11
Business Benefit
Business Benefit
Subcontractor involved in Production process
Operation subcontracting process
Subcontracting stock monitor
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Legend
Business partner or department taking part in the Scenario
Activity of business partner involved in the Scenario
Information flow illustrating the sharing of information between business partners
Business documents exchanged between business partners, e.g., Delivery note