(afh17)aerogel paste_v2.0

18
For excellent water repellent , lower thermal conductivity , inflammability and excellent adhesion performance of the insulation fiber Multifunctional water based paste for insulation fiber

Upload: bella-mj-kim

Post on 13-Aug-2015

74 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: (AFH17)Aerogel paste_V2.0

For excellent water repellent , lower thermal conductivity , inflammability and  excellent adhesion performance of the insulation  fiber  

Multifunctional water based paste for insulation fiber 

Page 2: (AFH17)Aerogel paste_V2.0

Contents

01

02

03

04

05

06

07

Company Introduction

Properties of Aerogel Paste

Realize the dream of flawless insulation

Application filed of paste

Application reference

Test Report

Human Hazard 

R&D

Page 3: (AFH17)Aerogel paste_V2.0

01. Company Introduction

1.Manufacturer and supplier of Silica aerogel  with comparatively low price among competitors

2. Sole developed and owned silica aerogel application technology and high end  products

3. Aerogel fiber/blanket  technology

Solely developed  water based silica aerogel paste

Complete silica aerogel impregnation  technology and product   in non‐woven blanket/fiber

(Can replace  Aspen’s  fiber product in terms of  price competitiveness with  performance at high temperature and low dust formation features)

Partial silica aerogel impregnation  technology and product   in non‐woven blanket/fiber

The coating technology of Tec’s aerogel paste on the surface of fiber/blankets  significantly upgrades the thermal insulation and water repellant    

performance .  

The coating  on the surface  of fiber/blanket will increase the overall performance with price competitiveness feature than other insulating 

fiber/blankets.

(Possible to replace Aspen’s  aerogel blanket with high end insulation and water repellency performance)

Solely owned complete and partial impregnation technology of silica aerogel particles in non‐woven glass fiber  allows for possible development of high 

end insulation products with various fiber/ blankets not only in the form of  flexible insulation blankets but as dry boards and molded shapes for complicated 

structure and pipe lines. 

Beside this,  wet type  silica aerogel paste impregnated fiber  blankets can be manufactured with  Tec’s technology, which can be easily  installed in the  

elbows and complicated pipe structures .  This  wet type insulation  fiber blanket  is completely dust free and with many possible application for complicate 

structure in machinery and industry.

CompetitivenessCompetitiveness

Page 4: (AFH17)Aerogel paste_V2.0

02. R&D

Polyurethane? Vermiculite? Perlite? Glass wool?

The future of insulation system development and direction?The future of insulation system development and direction?

<Glass fiber coated with TEC’s aerogel paste>

Water absorption

Corrosion

Gradual increase in TC

Higher thickness

Higher TC

Difficult in applying

Limitation of existing insulation productsLimitation of existing insulation products

TEC developed silica aerogel paste with excellent possible performances and simple technology to coat or  impregnate in the glass fiber blankets  .

Upgrade water repellant

Lower thermal conductivity

Easy molding into various 

shapes

No dust generation

* Situation of insulation system after typhoon

Page 5: (AFH17)Aerogel paste_V2.0

03. Silica Aerogel Paste- General properties

General Physical Properties

Particle Size 10-200um

Solid Content 10~20%

Density 1g/mL

pH 6~12

Viscosity 200~900 cp

Max. Use. Temp 700 oC

Surface Chemistry Hydrophobic

The silica aerogel paste AFH series for fiber/blanket application is a sole technology developed by Tec with high end silica aerogel insulation material retaining water repellant(hydrophobic), fire proof and thermal insulation performance. This ready to use product can be applied with fiber/blanket to manufacture high end aerogel-fiber composites.

The AFH series can be applied depending on the customer’s taste for various application. It can be coated on the surface of fiber/blanket to manufacture sandwich panel, impregnate partially or completely to manufacture partially or fully hydrophobic fiber/blanket with significant upgrade in thermal insulation performance( lower value of thermal conductivity TC).

Page 6: (AFH17)Aerogel paste_V2.0

03. Silica Aerogel Paste‐ – Physical & Chemical properties

Silica exists in nature as a main constituent of quartz, non‐hazard to human. The paste is non‐dusty, non flammable with no smell. Safe for various application. 

Excellent physical and chemical properties

Silica aerogel and inorganic binder as the main constituent of the product, stable at acidic/alkaline environments, stable at electromagnetic radiation with no change in over all performance  make it possible to have long life of the product. .

Excellent thermal insulationExcellent insulation 2‐8 times than existing insulation, significant decrease in thickness and with long life time. 

Eco‐friendly and safe to human

Excellent adhesion performance

Can be impregnated in fiber glass easily possible to mold into different shapes at higher temperature and no deformation of molded shapes in long term use due to excellent adhesion feature. 1 10 100 1000

0

1

2

3

4

5

Vol

ume

(%)

Particle Diameter (um)

<SEM pictures of paste before and after drying ,               Right: Paste, Left: Fiber/blaket>

<Particle size of particles in paste>

Page 7: (AFH17)Aerogel paste_V2.0

04. Application of Water based Aerogel Paste

<Sandwich Panel>

<Impregnated flexible board> <Pipe case/cover>

<Impregnated fiber boards>

<Water based paste>

Page 8: (AFH17)Aerogel paste_V2.0

<E‐glass fiber> <Coating water based paste>

05. Application Reference– Sandwich Panel

Structure of sandwich panel

Aerogel paste

Glass fiber

Glass fiber

<structure of fiber and paste after dry>

Manufacturing process: Sandwich panel

Page 9: (AFH17)Aerogel paste_V2.0

05. Application Reference– Pipe case/cover

Structure of pipe case/cover

Paste

Glass fiber

Glass fiber

<Structure of paste and fiber after dry>

Manufacturing process of pipe case/cover

Page 10: (AFH17)Aerogel paste_V2.0

<Paste-fiber before dry> <During applying> <After applying>

05. Application Reference– Wet Blanket & Dry Blanket

Paste impregnated fiber composite

<Micro structure><Paste-fiber composite>

<Concept of paste impregnation in fiber>

<Application of paste-fiber composite for pipe >

<Paste-fiber composite applied at complicate structure>

Page 11: (AFH17)Aerogel paste_V2.0

05. Application Reference– Molded to various shapes

에어로겔 부직포 건조후에어로겔 부직포 건조전 에어로겔 부직포 건조후 단면

Applying on straight pipe

Applying at twisted pipe

건조 후 성형 사진건조 전 부직포 성형사진 건조 후 성형사진

Molding of aerogel 

blanket

Before dry After dry

Surface after linear cut

Molding and Before dry   

After dry

Molding and after dried Molding and after dried

Inner surface after dried

Page 12: (AFH17)Aerogel paste_V2.0

05. Application Reference– Blanket subsequent processing

<Linear cut of molded blanket>By combining silica aerogel and glass fiber, depending upon the degree of impregnation physical features like flexibility, strength, molding and chemical feature like hydrophobic nature can be controlled. Different types of fiber/ blankets can be selected for manufacturing products according to the range of applying temperature and nature of application site.

<Surface treatment of aerogel blanket>After molding and processing, product's surface treatment can be done depending upon the application requirement such as aluminum casing or taping the surface as shown in the picture. In case of no special surface treatment required, due to physical‐chemical properties of the product the basic features such as water repellant, anti‐corrosion, strength can be achieved.

Easy installation and  excellent molding product. Excellent insulation performance, water repellant performance makes it better than  glass fiber in terms of water absorption. Non‐dusty product, safe to human compared to other glass fiber products.

<Molded Aerogel blanket>

Page 13: (AFH17)Aerogel paste_V2.0

06. Performance Test – Thermal conductivity

•The thermal conductivity of the paste was determined by impregnating the paste in the fiber in the size of 200*200*4 mm.It was tested according to KS L 9016 test method.

200 300 400 50020

30

40

50

60

70

80

90

100

110

120

130

140

The

rmal

Con

duct

ivity

(mW

/m.K

)Temperature(oC)

<Thermal conductivity graph at high temperature>

TEC Paste- carbon fiber composite

<Thermal conductivity test report>

Aerogel Paste-glass fibercomposite

Aerogel Paste-carbon fibercomposite

Page 14: (AFH17)Aerogel paste_V2.0

50 100 150 200 250 300 350 400 45020

30

40

50

60

70

80

90

100

110

120

130

140

Surf

ace

Tem

pera

ture

(C)

Heat Source Temperature(oC)

06. Performance Test – Thermal Insulation

<Surface temperature difference between existing insulation composite and aerogel paste impregnated glass fiber

Heat source 100℃ 200℃ 300℃ 400℃

Upper surface (℃) 43.7 60.5 79.2 100.1

Lower surface(℃) 102.3 204.6 300.2 401

Temp. difference(△T)

58.6 144.1 221 300.9

Heat source 100℃ 200℃ 300℃ 400℃

Upper surface(℃) 40.1 57.1 75.1 94.5

Lower surface(℃) 103.7 203.9 299.5 401.7

Temp.difference(△T)

63.6 146.8 224.4 307.2

1) Existing insulation product #1: thickness 25mm

2) Aerogel paste and glass fiber composite #2: thickness 12mm

Page 15: (AFH17)Aerogel paste_V2.0

06. Performance Test – Water/moisture repellant ( Hydrophobic)

Water droplets on the aerogel paste

applied fiber surface after dried

Normal glass fiber and aerogel impregnated glass fiber

test result

Result: As shown in figure, the aerogel impregnated glass fiber shows excellent waterrepellant performance

0 hour 1 hour 6 hour

Glass fiber 0.89 3.97 4.7

Aerogel-pasteglass fiber

2.07 2.13 2.15

Water absorption taste after dipping in

water with time (g)

Page 16: (AFH17)Aerogel paste_V2.0

06. Performance Test – High temperature resistant

<High temp. resistant test>

<Glass fiber 6mm> <Aerogel paste-glass fiber 6mm>

<After 60 Seconds>

<Glass fiber>

< Aerogel paste-glass fiber >

Result: Glass fiber melted with 5 seconds but aerogel –glass fiber composite showed no change in surface for more than 1 minute.

Page 17: (AFH17)Aerogel paste_V2.0

06. Performance Test – Condensation test

<While test> <After 24 hours of test>

<Condensation test for Aerogel paste-fiber composite>

The picture shows the condensation condition of aerogel‐fiber composite after 24 hours condensed continuously at ‐14.6 degree Celsius. The steel  surface without being covered by aerogel fiber composite has condensed below zero and ice is formed on the surface whereas the aerogel‐fiber composite surface is not affected at all. This result is obtained due to the thermal insulation performance as well as excellent hydrophobic performance of the surface of aerogel‐fiber composite. This combined feature makes it applicable at lower temperatures also. 

Page 18: (AFH17)Aerogel paste_V2.0

1 2 3 4 5 6 7 8 9 10keV

0

2

4

6

8

10

12

cps/eV

C O Ca Ca

Cl

Cl

Si Na Mg

Al K

K

07. Non-Hazard

Silica exists in nature in various form of quartz which is not harmful to humans Non‐dusty, non‐flammable, no smell, even safe at high temperature. 

Average particle size ranges from 70~100um safe even in inhalation.

Inorganic material no carcinogenic substance is produced.

Eco‐friendly and safe