aes gmb h july 2009 azcs
TRANSCRIPT
July 2009
�Agenda
� Introduction: AES GmbH
� Services� Services� Electrical Engineering
� Electronic Design
� Quality Management
� Production
� ProductsPower Systems
July 2009 Page 1
� Power Systems
� Light Systems
�Introduction: AES GmbH
� Situated in Bremen, next to the Airport
� Founded in 1997� Founded in 1997
� listed and approved supplier for aircraft
industry
� Certified for DIN EN 9100:2003, valid until 2011
� EASA Part 21 G approved → Production
Organisation
July 2009 Page 2
Organisation
� EASA Part 145 approved → Maintenance
Organisation
�Introduction: AES GmbH
� integral services of electrical and design engineeringengineering
� design and development of power and light systems
� Approx. 90 experienced employees with high diversity of interdisciplinary skills and capabilities
July 2009 Page 3
� 48% of employees → electrical engineering and design engineering department
� 16% of the employees → electronic design and development department
�Services -Electrical Engineering
July 2009 Page 4
�Services -Electrical Engineering
� Electrical Design
� Harnesses� Harnesses
� Equipment
� Monuments
� Cabin Systems
� System Analysis and Definition
� Configuration Management
July 2009 Page 5
� Configuration Management
� Production Support
�Services -Electrical Engineering
� System Analysis and Definition
� Feasibility Studies and Integration Analyses� Feasibility Studies and Integration Analyses
� Concept Design and Space Allocation Models
� Pre-System Definitions
� Block Diagrams and Principle Diagrams
� Preparations of Technical Repercussion Sheets (TRS) and Specifications
July 2009 Page 6
� System Definitions
� Principle Diagrams and Wiring Diagrams
� Modification Closure
�Services -Electrical Engineering
� Configuration Management (customised design)design)
� Design of wire harnesses (ATA 929)
� 2D and 3D drawings
� Installation drawings of wire harnesses, incl. interface drawings (ATA 928)
� 2D and 3D drawings
� VU and VE Design
July 2009 Page 7
� VU and VE Design
�Services -Electrical Engineering
� Production Support
� Installation Support (on-site)� Installation Support (on-site)
� Test of AES designed systems, e.g. LD-MCR
� Handling of Query Notes
� In-Service Support
� Service Bulletins (SB)
July 2009 Page 8
�Services -Electrical Engineering
� Tools used by the Electrical Engineering
TaksyCatia V4 � Taksy
� Zamiz
� ICC
� SeeXP
� e-BM
� Catia V4
� Catia V5
� CCD
� VPM
� AutoCAD
July 2009 Page 9
�Services -Electronic Design
July 2009 Page 10
�Services -Electronic Design
� Electronic, mechanical, optical and Software design Software design
� Research and development in cooperation with Airbus according to GRESS / GREDS
procedures
� Research and development in cooperation with
IALB, institute of the Bremen University
� In-house research and development
July 2009 Page 11
� In-house research and development
� Main focuses are power and light systems
� Product range concerning LED technology and
systems integration consequently enhanced
�Services -Quality Management
July 2009 Page 12
�Services -Quality Management
� Qualification consultancies
� Qualification services of COTS products� Qualification services of COTS products
� Documentation services (ATP, ATR, QTP,
QTR, GRESS, GREDS)
� Testing of LD-MCRs with LD-MCR Tester designed by AES GmbH
July 2009 Page 13
�Services -In-House Production
July 2009 Page 14
�Services -In-House Production
� Reliable production and final assembly of equipment, components and systemsequipment, components and systems
� LED lights, PWM dimmers, light controllers
� Diverse power supplies and converters
� Customisation of COTS products, e.g. oven, refrigerator etc.
� Wire harnesses for cabin crew rest
compartments
July 2009 Page 15
compartments
� Electrical test equipment for crew rest compartments
� Final testing by the Quality Assurance
�Products -Power Systems
July 2009 Page 16
�Products -Power Systems
� Transformer-Rectifiers
� Classic series� Classic series
� In Airbus single aisle (A318, A319, A320, A321) and Airbus long range (A330, A340) aircraft
and in Boeing 777
� 3 variants → 140W 5A, 280W 10A, 420W 15A
� Supply of 28VDC
July 2009 Page 17
�Products -Power Systems
� SMPS Switch Mode Power Supplies
� In Airbus A300, A310, A318, A319, A320, A321, � In Airbus A300, A310, A318, A319, A320, A321, A330, A340, A380 aircraft
� for variable and for constant frequency
� 140W 5A variant → 50% lighter than the corresponding Transformer-Rectifier
� Active Power Factor Correction (PFC > 0,95)
July 2009 Page 18
� Shut down in case of overheat, restart after power reset
� Supply of 28VDC
�Products -Power Systems
� Current developments
� SMPS with 70W 2,5A Cool & Green� SMPS with 70W 2,5A Cool & Green
� New technology
� Very high efficiency
July 2009 Page 19
�Products -Light Systems
July 2009 Page 20
�Products -Light Systems
� LD0100-Series
Spot LightsSpot Lights
� LD0500-Series Work Lights
Classic series
July 2009 Page 21
� Classic series
� 28VDC or 115VAC VF 360-800Hz
� Various light colours and lenses
� Housings in various colours and coatings
�Products -Light Systems
� Monochrome & RGB Spotlights
� 28VDC
� Various white light colours respectively RGB colour for creative colour scenarios
July 2009 Page 22
RGB colour for creative colour scenarios
� Lamp Covers in various designs and colours
�Products -Light Systems
� FL0240-Series Flexible RGB Decor Light
� 28VDC� 28VDC
� RGB colour control
� PWM dimming is possible
� Various lengths, max. 5 m
� Bending radius: 100 mm
� Accentual lighting for cabinets,
July 2009 Page 23
� Accentual lighting for cabinets, monuments, bar units and others
�Products -Light Systems
� LD0340-Series Art Picture Lights
� 28VDC� 28VDC
� Homogeneous illumination of art pictures, logos or of an explicit defined area
� Various picture sizes and light colours
July 2009 Page 24
�Products -Light Systems
� Ceiling Lights Series CL-6000� Substitution of normal fluorescent lights (8W to � Substitution of normal fluorescent lights (8W to
32W, T5 and T8)
� Variants → 28VDC or 115VAC
� Easy replacement� Modular mechanic system without screws
� Modular electronic system
� Colour and dimming control through customized CMS or AES controls
July 2009 Page 25
customized CMS or AES controls
� Different standard lengths, customized lengths possible
�Products -Light Systems
� DD0290-Series & DD0295-Series PWM DimmersPWM Dimmers
� 28VDC or 115VAC variants, 400 Hz
� Supply of 28VDC
� Control of dimming function via
� 2 push buttons (UP and DOWN)
� Control voltage 0 - 10VDC
Airbus CIDS (Mini LISA)
July 2009 Page 26
� Airbus CIDS (Mini LISA)
� Modular Potentiometer by AES GmbH PNR DP0299-Series
�Products -Light Systems
� Light Controller (Colour and DIM)
� Control of (RGBW) LED lights over 4 individual � Control of (RGBW) LED lights over 4 individual channels by 28VPWM
� Mood lighting and scenario
� Software stored on hardware memory units (dongles)
� Control options:
� AES Touch panel
July 2009 Page 27
� AES Touch panel
� CIDS or any other CMS (RS485, CAN, LAN , ...)
� Discrete (potentiometers, push buttons, switches)
� 115VAC and 28VDC versions
�Products -Light Systems
� “D-Light”, dynamic RGB-LED Mood Light
(currently under development) (currently under development)
� Animations and scenarios by individual control of each single LED
� Customized lengths
� Interfaces with standard/customized CMS or AES “stand alone” controls
July 2009 Page 28
�Products -Light Systems
� All AES-Products can be combined to stand-alone solutions or integrated into stand-alone solutions or integrated into
existing power supply systems or lighting systems.
115 V AC
either...or
July 2009 Page 29
either...or
+28 V DC
Representative:
Andreas ZoellnerAndreas ZoellnerAndreas ZoellnerAndreas Zoellner
Consulting ServicesConsulting ServicesConsulting ServicesConsulting Services
July 2009 Page 30
Eisenbahnstrasse 5
D-79639 Grenzach-Wyhlen
Phone: +49 7624 983 717
Fax: +49 7624 983 718
Mobile: +49 173 964 2319
E-Mail: [email protected]