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An Initiative Under:
Aerospace Malaysia Innovation CentreFostering Research & Technology Capabilitiesfor Malaysian Aerospace Industry
All right reserved. No part of this presentation may be reproduced, stored in a retrieval system
or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without prior permission from AMIC.
Disruptive Technologies in Aerospace Manufacturing Landscape: How can companies be prepared?
Syazwan Ahmad Rashidi, AMIC
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Stages of Industrial Revolution
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Smart Manufacturing (US)
Backgrounds of Industrial Revolution 4.0
Industrie 4.0 –2014 by German Trade and Invest Committee
The Fourth Industrial Revolution –2016 by WEF
High Value Manufacturing (UK)
Big Data -2012
Cyber Physical System - 2009
Visual Computing -2013Advanced
manufacturing, Smart Factory -2013
3D printing & VR - 2013
Industry of the Future (France)
Made in China 2025
Early 2010s 2014 - 2016 2016 - 2018
Digital technology breakthroughs and
maturity
Establishment of digital revolution
frameworkGlobal adoption and promotion
Industry 4.0 (Malaysia)
Smart Nation Programme(Singapore)
Source: WEF, ISI Journals, MITI, MIGHT, AMIC
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Frontline of the Industrial Revolution 4.0
Source: Akademi Sains Malaysia, 2017
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© 2018 [5]– Restricted –Source: WEF Future Of Production Readiness Report, 2018
Malaysia
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© 2018 [6]– Restricted –Source: WEF Future Of Production Readiness Report, 2018
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Digital Adoption Index among SEA countries…
MY
MY
MY MY
Source: The World Bank’s Development Report 2016
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On Malaysian aerospace landscape…
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Malaysian Aerospace Market on Different Sectors
Manufacturing
Rate increase required from OEMs, demand from Global Supply Chain will intensify. New requirements of smart manufacturing (data-driven) and technology improvement.IR4.0 & digitalization are key to tap into a US$ 5.3 trillion growth.
Training
SEA region alone requires 210,000+ pilots and 220,000+ technician. Malaysia can play a major role, “blended learning” essential to command a RM 55 billion market.
+Technology +GDP +GNI +Employment +Skillset
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Sustainable Aviation
Malaysia is part of CORSIA, and R&T on Sustainable Bio-jet fuel and Bio-materials are part of AMIC’s R&T program. A potential RM700 million/year market locally, and RM 2.5 billion/year market regionally (exports)
Maintenance
Rapid growing market. 5% market capture is a RM 23.43 billion/ year business. Or a RM 1 billion/year increase (seen only in 2012-2013). Increase MRO capability through digitalization + IR4.0
+Sustainability/Environment +GDP +GNI +Employment +Skillset
Current Status of Aerospace Market Based on Different Sectors
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How does digital transformations drive companies’ competitive edges?
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Disruptive natures of IR4.0
Modularity
Service-Orientation
Real-Time Capability
Decentralization
Virtualization
Interoperability IR4.0 Design
Principle
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Elements of Digitization within Aero-manufacturing
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How companies can be prepared for IR4.0?(or are the companies ready for this?)
First step• IR4.0 Readiness Assessment
Second step• Digitization Roadmap and Technologies Development
(Operations, Productions, Human Capital)
Third step• Integrated Implementation
(Resources tagging, centralized monitoring, tracking and tracing)
Fourth step• Continuous improvements and performance tracking
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Lets see our previous IR4.0 Readiness Assessment results…
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Survey Result Highlights
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76% of respondent voiced that the
cyber-security is very critical
4 out 5sectors think that the
cybersecurity should be at national level (except MRO – private level)
Percentage of respondent that
said their organization is
ready to embrace IR4.0
65%However only
2 out of 5sectors reported to be ready to adopt
IR4.0 culture
only
54%has end-to-end IT
infrastructure within their
organization
Nevertheless
62%of the respondent
mentioned that they have the investment
capabilities for IR4.0 adoption
Survey Result Highlights
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Prioritized technologies Backbone Technologies for IR4.0 Semi-Critical Technologies
• VR/AR• Wearable Devices• Intelligent Robotics• Big Data Analytics• Cloud Computing
• Embedded Sensors• Additive Manufacturing• Machine Learning• Internet of Things
• Cybersecurity• Blockchain
Integration• High Speed Cellular
• Process Virtualization• Product Design• Testing Virtualization• Enterprise resource
planning• Manufacturing
Execution System
Survey Result Highlights
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Conclusion
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• There is a sizable aerospace market & demand to be met.
• Great potential for aero-SMEs to upscale themselves as all the infrastructures and government incentives are well established.
• Many IR4.0 domains need to be developed together with non-aerospace players (supporting the ecosystem).
• Let’s engage AMIC for IR4.0 Readiness Assessment, as well as future IR4.0 R&T collaboration.
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Collaborations (Industry + SMEs)
Focused Collaboration
Wearable Devices
AdditiveManufacturing
Industry
ATLFiber PlacementPultrusion
Oven CuringOOA
Large Format Machining
Tooling Production
Hard Metal Machining
SMEs / Start-ups
Cloud Computing
RTMJoining TechComposite Repair
EmbeddedSensorsVR/AR
Cybersecurity
High Speed Cellular
National Level
What do AMIC offers?
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AMIC-Asia Aerospace City R&T Centre
No 3-6-01, German Malaysian Institute, Jalan Ilmiah, Taman
Universiti, 43000 Bangi, Selangor, Malaysia
Email: [email protected]
Aerospace Malaysia Innovation Centre (944751-A)Registered Office:
Prime Minister’s Department,MIGHT Partnership Hub,
Jalan Impact, 63000 Cyberjaya,Selangor, Malaysia
AMIC@CTRMCTRM Aero Composites,
Composites Technology City,75350 Batu Berendam,
Melaka, Malaysia
www.amic.my
AMIC Center of Excellence on Sustainable AviationInstitute of Tropical Forestry and Forest Products
(INTROP)Universiti Putra Malaysia
43400 UPM SerdangSelangor, Malaysia
Tel/Fax: +603-8736 6000