aerospace edge sealing brochure

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Advanced Materials Edge Sealing with Huntsman Aerospace Products Qualified to Boeing, Sikorsky and other OEM specifications Easy to apply viscosities Sag-resistance for use on vertical surfaces High strength To increase strength and moisture resistance of honeycomb composite sandwich panels, Huntsman manufactures a full range of epoxy syntactics designed specifically for edge sealing. Aircraft manufacturers and repair stations use these materials to fabricate and refurbish cabin components such as overhead baggage bins, floor panels and lavatory cabinets as well as flight control surfaces, nacelles and landing gear doors. Huntsman edge sealing syntactics are produced in a range of densities to meet the handling and performance requirements of customers. Products include: Epocast ® 1628-A/B and 1629-A/B ultra-low density syntactics, Epocast ® 1617-A/B and 1618-A/B low-density syntactics and Epocast ® 89537-A/B and 1652-A/B medium- density syntactics. Huntsman also supplies a one-component epoxy designated Epocast ® 1610-A1 ultra-low density syntactic. The majority of Huntsman edge sealing materials are self-extinguishing and feature: Aerospace_Edge-Sealing 2/26/10 10:50 AM Page 1

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Page 1: Aerospace Edge Sealing Brochure

Advanced Materials

Edge Sealing with Huntsman Aerospace Products

Qualified to Boeing,Sikorsky and other OEM specifications

Easy to apply viscosities

Sag-resistance for use onvertical surfaces

High strength

To increase strength and moisture resistance ofhoneycomb composite sandwich panels,Huntsman manufactures a full range of epoxysyntactics designed specifically for edge sealing.Aircraft manufacturers and repair stations usethese materials to fabricate and refurbish cabincomponents such as overhead baggage bins,floor panels and lavatory cabinets as well as flightcontrol surfaces, nacelles and landing gear doors.

Huntsman edge sealing syntactics are producedin a range of densities to meet the handling andperformance requirements of customers.Products include: Epocast® 1628-A/B and 1629-A/B ultra-low density syntactics, Epocast®

1617-A/B and 1618-A/B low-density syntacticsand Epocast® 89537-A/B and 1652-A/B medium-density syntactics. Huntsman also supplies aone-component epoxy designated Epocast®

1610-A1 ultra-low density syntactic.

The majority of Huntsman edge sealing materialsare self-extinguishing and feature:

Aerospace_Edge-Sealing 2/26/10 10:50 AM Page 1

Page 2: Aerospace Edge Sealing Brochure

Edge Sealing withHuntsman Aerospace Products

Edge Sealing MaterialsEpocast® Epocast® Epocast® Epocast® Epocast® Epocast® Epocast®

Properties 1628-A/B 1629-A/B 1617-A/B 1618-A/B 89537-A/B 1652-A/B 1610-A1

Work Life, @ 77ºF, min. >60 30-80 60-90 10-20 70 30-60 30 days

Density, g/cc (lbs./ft3) 0.50 (31) 0.50 (31) 0.70 (44) 0.70 (44) 0.90 (56) 0.80 (50) 0.50 (31)

Service Temperature, ºF 160 160 160 200 350 350 200

Compressive Strength, psi 2,800 3,000 5,500 5,000 8,500 8,000 2,400

Self-Extinguishing Yes Yes Yes Yes Yes No Yes

Selected Specifications BMS 5-28, BMS 5-28, BMS 5-28, BMS 5-28, BMS 5-28, GM 4006, BMS 5-28,Ty 28 Ty 9 Ty 17 Ty 18, Cl 1 Ty 7, Cl 2 Ty 1, Cl B Ty 10

CONTACT US TODAY FOR MORE INFORMATION ABOUT HUNTSMAN EDGE SEALING SYSTEMS AT 888-564-9318.

www.huntsman.com/aerospace

IMPORTANT LEGAL NOTICE: Epocast® is a registered trademark of Huntsman Corporation of an affiliate thereof in one or more, but not all,countries.

Sales of the product described herein (“Product”) are subject to the general terms and conditions of sale of eitherHuntsman Advanced Materials Americas LLC, or its appropriate affiliate including without limitation HuntsmanAdvanced Materials (Europe) BVBA, Huntsman Advanced Materials LLC, Huntsman Advanced Materials AmericasInc., or Huntsman Advanced Materials (Hong Kong) Ltd. (“Huntsman”). The following supercedes Buyer’s documents.

While the information and recommendations included in this publication are, to the best of Huntsman’s knowledge,accurate as of the date of publication, NOTHING CONTAINED HEREIN IS TO BE CONSTRUED AS AREPRESENTATION OR WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANYWARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, NONINFRINGEMENT OF ANYINTELLECTUAL PROPERTY RIGHTS, OR WARRANTIES AS TO QUALITY OR CORRESPONDENCE WITH PRIORDESCRIPTION OR SAMPLE, AND THE BUYER ASSUMES ALL RISK AND LIABILITY WHATSOEVER RESULTINGFROM THE USE OF SUCH PRODUCT, WHETHER USED SINGLY OR IN COMBINATION WITH OTHER SUBSTANCES.No statements or recommendations made herein are to be construed as a representation about the suitability of anyProduct for the particular application of Buyer or user or as an inducement to infringe any patent or other intellectualproperty right. Data and results are based on controlled conditions and/or lab work. Buyer is responsible to determinethe applicability of such information and recommendations and the suitability of any Product for its own particularpurpose, and to ensure that its intended use of the Product does not infringe any intellectual property rights.

The Product may be or become hazardous. Buyer should (i) obtain Material Safety Data Sheets and Technical Data Sheetsfrom Huntsman containing detailed information on Product hazards and toxicity, together with proper shipping, handlingand storage procedures for the Product, (ii) take all steps necessary to adequately inform, warn and familiarize itsemployees, agents, direct and indirect customers and contractors who may handle or be exposed to the Product of allhazards pertaining to and proper procedures for safe handling, use, storage, transportation and disposal of and exposureto the Product and (iii) comply with and ensure that its employees, agents, direct and indirect customers and contractorswho may handle or be exposed to the Product comply with all safety information contained in the applicable MaterialSafety Data Sheets, Technical Data Sheets or other instructions provided by Huntsman and all applicable laws, regulationsand standards relating to the handling, use, storage, distribution and disposal of and exposure to the Product.

Please note that products may differ from country to country. If you have any queries, kindly contact your localHuntsman representative.

© 03/2010 Huntsman Corporation. All rights reserved.

AmericasHuntsman Advanced MaterialsAmericas Customer Service Center10003 Woodloch Forest DriveThe Woodlands, Texas 77380888-564-9318E-mail: [email protected]

Edge Sealing Process

Flatten core before sealing Apply syntactic to fill core Complete project bysanding cured edge sealant

Aerospace_Edge-Sealing 2/26/10 10:50 AM Page 2