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1 | www.AtlasRFID.com Advances in Auto-Identification Deploying Auto ID in the Construction Industry

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Advances in Auto-Identification . Deploying Auto ID in the Construction Industry. Introduction. Paul Mitchell Atlas RFID Solutions VP of Business Development 20+ years’ experience in industrial construction Field Engineer Project Engineer Department Head Director - PowerPoint PPT Presentation

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Page 1: Advances in  Auto-Identification

1 | www.AtlasRFID.com

Advances in Auto-Identification

Deploying Auto ID in the Construction Industry

Page 2: Advances in  Auto-Identification

2 | www.AtlasRFID.com

Introduction

Paul MitchellAtlas RFID SolutionsVP of Business Development

20+ years’ experience in industrial construction

Field EngineerProject EngineerDepartment HeadDirector

Business SolutionsContinuous Improvement and Organizational Development

Page 3: Advances in  Auto-Identification

3 | www.AtlasRFID.com

Agenda

Auto ID Building BlocksValue Realization TimelineLessons LearnedQuestions

Page 4: Advances in  Auto-Identification

4 | www.AtlasRFID.com

Auto ID Building Blocks

Barcodes

Passive Active

TagsRFID GPS

Page 5: Advances in  Auto-Identification

5 | www.AtlasRFID.com

Gate Readers Vehicle MountedMobile Devices

ReadersAuto ID Building Blocks

Barcodes andPassive RFID or

Active RFID

Passive RFID orActive RFID Active RFID

Page 6: Advances in  Auto-Identification

6 | www.AtlasRFID.com

Auto ID Building BlocksSoftware

PCs with BrowsersMobile Software

GPS EnabledReaders

GPS Enabled

Page 7: Advances in  Auto-Identification

7 | www.AtlasRFID.com

Purchasing&

Expediting

Shipping&

Receiving

Storage

Field Installation Planning

Pick&

Stage

Deliver & Issue to Field

Staging Installation

Auto ID Building BlocksMaterial Control Process

Requesting

Page 8: Advances in  Auto-Identification

8 | www.AtlasRFID.com

Auto ID Building BlocksTeamwork

Home Office Indirects Supervisor Craftsman

Page 9: Advances in  Auto-Identification

9 | www.AtlasRFID.com

.

.

.

Auto ID Building Blocks

TechnologyEH&SCostScheduleQualityCompliance

Business DriversProcess

People

Page 10: Advances in  Auto-Identification

10 | www.AtlasRFID.com

Value Realization

Auto ID in Construction

Timeline

Feb2010

1st c

omm

ercia

l

deplo

ymen

t:

Spoo

l Tra

cking

Page 11: Advances in  Auto-Identification

11 | www.AtlasRFID.com

Spool Tracking

Job #: 001Power The Challenges

Large laydown yards with large quantity of spoolsProductivity and schedule impacts due to material readiness of spoolsRe-fabrication costs associated with lost spools

Page 12: Advances in  Auto-Identification

12 | www.AtlasRFID.com

Spool Tracking

Job #: 001Power The Solution

Tag spools on way in to laydown with active RFID tagsUse VMR and mobile devices to locate spoolsPC software for coordinator to provide pick tickets to warehouse crew

Page 13: Advances in  Auto-Identification

13 | www.AtlasRFID.com

Spool Tracking

Job #: 001Power The Results

Reduced MHS locating spoolsReduced re-fabrication costsReduced material readiness issues in the fieldReduced safety exposureJovix™ deployed on other projects for customer

Page 14: Advances in  Auto-Identification

14 | www.AtlasRFID.com

Auto ID in Construction

Timeline

Feb2010

1st c

omm

ercia

l

deplo

ymen

t:

Spoo

l Tra

cking

Jan2011

Site r

eceiv

ing

and r

eque

sting

Value Realization

Page 15: Advances in  Auto-Identification

15 | www.AtlasRFID.com

Site Material Control

Job #: 016Oil & Gas The Challenge

Module Facility with multiple projectsNo single material control IS systemLoss of visibility of material post issue to construction Productivity and schedule impacts due to material readinessLost and refabricated materials

Page 16: Advances in  Auto-Identification

16 | www.AtlasRFID.com

Site Material Control

The SolutionPreload fabricator spool list prior to receiving spoolsTag spools during receiving with barcodes and active RFID tagsTablet based receiving and O,S & DUse VMR and mobile devices to locate spoolsProvide engineers a tool to request materials from warehouseTrack spools to the “hook”

Job #: 016Oil & Gas

Page 17: Advances in  Auto-Identification

17 | www.AtlasRFID.com

Site Material Control

The ResultsReduced warehouse labor cost $700,000 annuallyStandardized material control processes across all projectsMaterial progress visible to installationReduced re-fabrication and re-procementReduced material readinenss impacts on directsReduced safety exposureSOP for facility today

Job #: 016Oil & Gas

Page 18: Advances in  Auto-Identification

18 | www.AtlasRFID.com

Value Realization

Auto ID in Construction

Timeline

Feb2010

1st c

omm

ercia

l

deplo

ymen

t:

Spoo

l Tra

cking

Jan2011

Site r

eceiv

ing

and r

eque

sting

Multi-

Site

Coor

dinat

ion

Sep2011

Page 19: Advances in  Auto-Identification

19 | www.AtlasRFID.com

Multi-Site Coordination

The ChallengeArea works contractor to provide modules and site erection services for second phase of large Oil Sands projectFour fabrication facilities across CASingle mod yard in EdmontonSite in Northern Alberta First phase lesson learned: control your destiny

Job #: 031Oil & Gas

Page 20: Advances in  Auto-Identification

20 | www.AtlasRFID.com

Multi-Site Coordination

The SolutionTrack pipe spools from detailing to installationTag all spools at end of fabricationEach fab shop to provide laydownMobile devices and gate readers at each fab shopGate readers, devices and VMR at mod yard and siteAll parties have access to system

Job #: 031Oil & Gas

Page 21: Advances in  Auto-Identification

21 | www.AtlasRFID.com

Multi-Site Coordination

The ResultsEliminated unnecessary paperworkIncreased payment cycle timesReduced material readiness impacts to productivity and scheduleReduced spool warehouse crew at mod yard on Phase 1 from:

3 supervisors12 craft3 cherry pickers

To:1 supervisor3-4 craft1 cherry picker

Job #: 031Oil & Gas

Page 22: Advances in  Auto-Identification

22 | www.AtlasRFID.com

Value Realization

Auto ID in Construction Experiments

Feb2010

1st c

omm

ercia

l

deplo

ymen

t:

Spoo

l Tra

cking

Jan2011

Site r

eceiv

ing

and r

eque

sting

Multi-

Site

Coor

dinat

ion

Sep2011

Inter-

site-

CCC

China

/ Tha

i/ Job

site

Jun2012

Work

Pa

ckag

ing

Aug2012

Logis

tics a

nd

Trace

abilit

y

Jan2013

Page 23: Advances in  Auto-Identification

23 | www.AtlasRFID.com

Logistics and Traceability

Job No: 052Power

The Challenges:Consortium between technology provider and EPCs Single owner Two projectsLack of expediting visibility from vendorsLack of visibility from Port of Import to sitesStringent quality and traceability requirements

Page 24: Advances in  Auto-Identification

24 | www.AtlasRFID.com

Logistics and Traceability

Job No: 052Power

The Solution:Receive overseas shipments at POI, tag crates and track shipments to jobsiteCapture engineering shipment releases to vendor and track shipments and materials from vendor to siteStatus materials by inspectionTrack spools and steel with activeValves, cable, rebar, instruments, etc. with barcodes

Page 25: Advances in  Auto-Identification

25 | www.AtlasRFID.com

Logistics and Traceability

Job No: 052Power

The Results:Visibility across many companies increased with a “single source of truth”Improved planning due to more reliable and available expediting informationImproved visibility and control on non-conforming materialsReduced cost and schedule impacts due to material readinessReduced safety exposure

Page 26: Advances in  Auto-Identification

26 | www.AtlasRFID.com

Realization

RFID in Construction

Timeline

Feb2010

1st c

omm

ercia

l

deplo

ymen

t:

Spoo

l Tra

cking

Jan2011

Site r

eceiv

ing

and r

eque

sting

Multi-

Site

Coor

dinat

ion

Sep2011

Inter-

site-

CCC

China

/ Tha

i/ Job

site

Jun2012

Work

Pa

ckag

ing

Aug2012

Logis

tics a

nd

Trace

abilit

y

Jan2013

1st M

id-siz

e con

tracto

r

deplo

ymen

t

May2013

Page 27: Advances in  Auto-Identification

27 | www.AtlasRFID.com

Mid-Size Contractors

Job No: 063Waste Water

The Challenges:Engineers, Superintendents and Warehouse using shared spreadsheetsLack of work planning, expediting and material visibility

The Solution:Jovix with tablets, barcodes

The Results:Looking favorable

Page 28: Advances in  Auto-Identification

28 | www.AtlasRFID.com

Value Realization

Auto ID in Construction

Timeline

Feb2010

1st c

omm

ercia

l

deplo

ymen

t:

Spoo

l Tra

cking

Jan2011

Site r

eceiv

ing

and r

eque

sting

Multi-

Site

Coor

dinat

ion

Sep2011

Inter-

site-

CCC

China

/ Tha

i/ Job

site

Jun2012

Work

Pa

ckag

ing

Aug2012

Logis

tics a

nd

Trace

abilit

y

Jan2013

1st M

id-siz

e con

tracto

r

deplo

ymen

t

May2013

Oct2013

Moving Forward

Page 29: Advances in  Auto-Identification

29 | www.AtlasRFID.com

Moving Forward

Global construction will require global tracking

SuppliersFabricators and Module Yards

Larger projects will require more stakeholders

Need for transparency across multiple systemsBetter planning requires better informationEH&S risk minimized through working smarterBetter quality and regulatory compliance

Page 30: Advances in  Auto-Identification

30 | www.AtlasRFID.com

Lessons LearnedImplement a solution, not a technologyAlignment of all stakeholders is critical Start small and build on successThe better the plan, the better the resultsLearn from othersSuccess is realized through people

Page 31: Advances in  Auto-Identification

31 | www.AtlasRFID.com31 | www.AtlasRFID.com

Questions?

Paul MitchellVice President, Business Development

[email protected]@atlasrfid

www.atlasrfid.com/jovix