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Advanced Structural Design & Engineering Solutions Annapolis | Houston | Singapore | Palm Beach | Tanzania 1 For Ships and Offshore Structures Viking Systems International, Inc Naval Architecture and Marine Engineering

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Page 1: Advanced Structural Design & Engineering · PDF fileFor Ships and Offshore Structures ... • FPSO Hull Structure Conversion and Newbuild Tankers ... Inspection (Suspect Areas) 13

Advanced Structural Design & Engineering

Solutions

Annapolis | Houston | Singapore | Palm Beach | Tanzania

1

For Ships and Offshore Structures

Viking Systems International, IncNaval Architecture and Marine Engineering

Page 2: Advanced Structural Design & Engineering · PDF fileFor Ships and Offshore Structures ... • FPSO Hull Structure Conversion and Newbuild Tankers ... Inspection (Suspect Areas) 13

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Oil & Gas (FPSO, FSO, etc)• BP PSVM Angola FPSO• Cendor MOPU Conversion (Malaysia)• Chevron Frade FPSO (FEED / 3rd Party Verification / New

Module Install)• Chevron Frade FPSO Redevelopment• CNR International FPSO Baobab Ivoirien MV10• Cobalt Cameia FPSO (Angola)• ConocoPhillips Belanak LPG FSO• COTCO FSO Kome Kribi 1 (Esso Chad)• ExxonMobil Yoho FSO• HESS North Malay FSO• Kuito FPSO (ABS)• Petrobras UOTE (External Turret)• Petrobras FPSO Vidade do Rio de Janeiro MV14• Petrobras FSO Cidade de Macae MV15• Petrobras FPSO Cidade de Niteroi MV18• Petrobras FPSO Cidade de Santos MV20• Petrobras FPSO Cidade de Angra dos Reis MV22• Petrobras FPSO Cidade de Sao Paulo MV23• Petrobras FPSO Cidade de Mangaratiba MV24• Petrobras FPSO Cidade deItaguai MV26

• Petrobras Cidade de Caraguatatuba MV27• Petrobras FPSO Cidade de Campos dos Goytacazes MV29• Shell FPSO Fluminense• TOTAL Kaombo• TOTAL PazFlor (DSME)• Tullow Ghana FPSO Kwame Hkrumah MV21 (Jubilee Field)• Tullow T.E.N. FPSO Ghana• 50+ FEED and Proposal Projects

Page 3: Advanced Structural Design & Engineering · PDF fileFor Ships and Offshore Structures ... • FPSO Hull Structure Conversion and Newbuild Tankers ... Inspection (Suspect Areas) 13

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• FPSO Hull Structure Conversion and Newbuild Tankers• Topsides Deck Support• Turret Support Structures

Page 4: Advanced Structural Design & Engineering · PDF fileFor Ships and Offshore Structures ... • FPSO Hull Structure Conversion and Newbuild Tankers ... Inspection (Suspect Areas) 13

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Military and Defense• LCS (Austal Trimaran class of Ships)• JHSV (Class of Ships)• LCS (Lockheed Monohull)• FRC (Class of Ships)• OPC (Class of Ships)• MLP (Class of Ships)• LSD-42 (USS Germantown)• LSD-43 (USS Ft McHenry)• DDG-67 (USS Cole)• DDG-60 (USS Paul Hamilton)• LHD-6 (USS Bonhomme Richard)• FFG-36 (USS Underwood)• LPD-18 (USS New Orleans)• LSD-47 (USS Rushmore)• DDG-51 (USS Arleigh Burke)• DDG-52 (USS Barry)

• DDG-53 (USS John Paul Jones)• DDG-65 (USS Benfold)• DDG-102 (USS Sampson)• CG-66 (USS Hue City)• CD-56 (USS San Jacinto)• CG-57 (USS Lake Champlain)• CG-53 (USS Mobile Bay)• CG-54 (USS Antietam)• CG-47 Life Extension• CG-17 (USS Lake Erie)• CG-71 (USS Cape St. George)• Indian Navy Patrol Vessel• Egyptian Navy Patrol Vessel• US Navy Submarine Rescue Vessel• Corrosion Modeling of 30+ CG,

DDG, LHD, LSD vessels

Page 5: Advanced Structural Design & Engineering · PDF fileFor Ships and Offshore Structures ... • FPSO Hull Structure Conversion and Newbuild Tankers ... Inspection (Suspect Areas) 13

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• Naval and Coastal Patrol Vessels• Hull and Foundation Structure Design and Optimization• Monohull, Catamaran and Trimaran hulls• Motions and Loads, SeaKeeping Analysis

Page 6: Advanced Structural Design & Engineering · PDF fileFor Ships and Offshore Structures ... • FPSO Hull Structure Conversion and Newbuild Tankers ... Inspection (Suspect Areas) 13

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Commercial• Project America Cruise Vessel (STX)• SeaAmeria Cruise and Confrence Vessel (STX)• Penn Maritime Barge (Alabama Shipyard)• Penn Maritime Asphalt Barge (Alabama Shipyard)• Matson CV2600 Containerships (Aker Philadelphia)• SeaRiver Tanker (Herbert Engineering)• NASSCO T-AKE Tankers (Herbert Engineering)• OSG Maritrans Barges 244 / 252 / 254 • Corn Island Shipyard Asphalt Barge • Ocean Residences Under Sea Resort Vessel • Platform Supply Vessel• Sargeant Marine Asphalt Commander Double Hull

Conversion• VT Halter Marine Barge Projects• Gunderson Marine Projects

• VARD Projects• Offshore Supply Vessels• Work Boats• Other projects

Page 7: Advanced Structural Design & Engineering · PDF fileFor Ships and Offshore Structures ... • FPSO Hull Structure Conversion and Newbuild Tankers ... Inspection (Suspect Areas) 13

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• Tanker, Container & Bulk• Barges (Oil, Bulk, Asphalt)• Cruise Ships and Luxury Yachts

Page 8: Advanced Structural Design & Engineering · PDF fileFor Ships and Offshore Structures ... • FPSO Hull Structure Conversion and Newbuild Tankers ... Inspection (Suspect Areas) 13

Viking Clients

American Bureau of Shipping (ABS)

BP, Chevron, ConocoPhillips, Petrobras, Shell, Cobalt

Modec, Sofec, Mitsui

Mustang Engineering, Harvest

Sembawang Shipyard (Singapore)

Tanker Pacific Offshore Terminal (TPOT / OMNI)

Design Firms: Oceaneering, Gibbs & Cox, CSC, SAIC, NETSCO, OGI, VARD

US Shipyards: Commercial, US Navy, US Coastguard Vessels

General Dynamics NASSCO, Bollinger Shipyards, Bristol Harbor Group,

Gunderson, Bay Shipbuilding, AKER Philadelphia, Corn Island,

Alabama Shipyard (BAE), VT Systems

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Page 9: Advanced Structural Design & Engineering · PDF fileFor Ships and Offshore Structures ... • FPSO Hull Structure Conversion and Newbuild Tankers ... Inspection (Suspect Areas) 13

SAGA – Viking System’s In-house Software

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Proprietary software calculates all major class requirements within one program to generate output for vessel or structure based upon client and project needs.

Buckling Assessment Model Global Modeling and Checking Groups for Loads Application

Page 10: Advanced Structural Design & Engineering · PDF fileFor Ships and Offshore Structures ... • FPSO Hull Structure Conversion and Newbuild Tankers ... Inspection (Suspect Areas) 13

FPSO/FSO Typical ScopeFEED Structural Studies and Spec Development:

• T&S, motions, loads, topsides stool layout

• Review of CAP, surveys, gaugings

• Candidate tanker rule check using ABS, BV, DNV-GL Rule Programs

Detailed Structural Studies & 3rd Party Review

• Hull FEA: Load cases, hydro, strength and fatigue assessment

• Reinforcement plan: major steel, fatigue details improvement

• Riser and mooring interface for turret and spreadmoored vessels

• Stool and deck interface including effect of sliders

• Vibration assessment of hull and topsides

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Page 11: Advanced Structural Design & Engineering · PDF fileFor Ships and Offshore Structures ... • FPSO Hull Structure Conversion and Newbuild Tankers ... Inspection (Suspect Areas) 13

Initial Strength & Fatigue AssessmentClass Programs ABS ISE, BV MARS2000, DNV Nauticus Hull

ABS Software DNV Software

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Page 12: Advanced Structural Design & Engineering · PDF fileFor Ships and Offshore Structures ... • FPSO Hull Structure Conversion and Newbuild Tankers ... Inspection (Suspect Areas) 13

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Spectral Fatigue Assessment

Side Shell Stiffener Model

Combined Fatigue Damage:• Past Vessel Fatigue• Future Wave Fatigue• Future Loading Fatigue

Transverse Frame Bracket Model

Page 13: Advanced Structural Design & Engineering · PDF fileFor Ships and Offshore Structures ... • FPSO Hull Structure Conversion and Newbuild Tankers ... Inspection (Suspect Areas) 13

Initial Strength & Fatigue AssessmentGuidance for Renewal and Survey at Conversion

Renewable/Allowable Thickness at Conversion Calculation

Guidance for Hull Steel Renewal & Inspection (Suspect Areas)

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Page 14: Advanced Structural Design & Engineering · PDF fileFor Ships and Offshore Structures ... • FPSO Hull Structure Conversion and Newbuild Tankers ... Inspection (Suspect Areas) 13

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Global FEA Strength Assessment

Summary plot image created by Viking Systems’ SAGA program

Page 15: Advanced Structural Design & Engineering · PDF fileFor Ships and Offshore Structures ... • FPSO Hull Structure Conversion and Newbuild Tankers ... Inspection (Suspect Areas) 13

DNV HydroD Software

Hydrodynamic Load Generation

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Page 16: Advanced Structural Design & Engineering · PDF fileFor Ships and Offshore Structures ... • FPSO Hull Structure Conversion and Newbuild Tankers ... Inspection (Suspect Areas) 13

Hydro Pressure Loads Example

External View of Combined Sea and Tank Pressures on Shell – Still Water Loads Shown

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Page 17: Advanced Structural Design & Engineering · PDF fileFor Ships and Offshore Structures ... • FPSO Hull Structure Conversion and Newbuild Tankers ... Inspection (Suspect Areas) 13

FPSO External Turret Support StructureBow cut type – Global Strength Assessment Model

Load cases include ship hydro loads and turret loads

Global Model: Profile View Global Model: Above View

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Page 18: Advanced Structural Design & Engineering · PDF fileFor Ships and Offshore Structures ... • FPSO Hull Structure Conversion and Newbuild Tankers ... Inspection (Suspect Areas) 13

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Structural Drawing Development

Centerline Profile

Structural Details

Page 19: Advanced Structural Design & Engineering · PDF fileFor Ships and Offshore Structures ... • FPSO Hull Structure Conversion and Newbuild Tankers ... Inspection (Suspect Areas) 13

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FPSO External Turret Support Structure

FEA model to validate strength and fatigue

Page 20: Advanced Structural Design & Engineering · PDF fileFor Ships and Offshore Structures ... • FPSO Hull Structure Conversion and Newbuild Tankers ... Inspection (Suspect Areas) 13

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LPG FSO External Turret Support StructureStrut Type – Global Strength Assessment Model – BV Approved

Global Model: Profile View

Global Model: Below View

Design made to handle ocean loads and turret loads

Load cases include ship hydro loads and turret loads

Page 21: Advanced Structural Design & Engineering · PDF fileFor Ships and Offshore Structures ... • FPSO Hull Structure Conversion and Newbuild Tankers ... Inspection (Suspect Areas) 13

Structural Drawing Development

Centerline Profile

Structural Details

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Page 22: Advanced Structural Design & Engineering · PDF fileFor Ships and Offshore Structures ... • FPSO Hull Structure Conversion and Newbuild Tankers ... Inspection (Suspect Areas) 13

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LPG FSO Turret Support StructureLocal Strength & Fatigue Assessment Models

TSS support strut connection to existing

vessel bulbous bow

TSS/Turret interface connection details

Page 23: Advanced Structural Design & Engineering · PDF fileFor Ships and Offshore Structures ... • FPSO Hull Structure Conversion and Newbuild Tankers ... Inspection (Suspect Areas) 13

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FSO Internal Turret Support Structure

Page 24: Advanced Structural Design & Engineering · PDF fileFor Ships and Offshore Structures ... • FPSO Hull Structure Conversion and Newbuild Tankers ... Inspection (Suspect Areas) 13

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Internal Turret Support Structure

Page 25: Advanced Structural Design & Engineering · PDF fileFor Ships and Offshore Structures ... • FPSO Hull Structure Conversion and Newbuild Tankers ... Inspection (Suspect Areas) 13

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SAGA – FEA Model Based Corrosion Input

SAGA – Corrosion Processing

FEA Based Corrosion Processing and Structural Optimization to Minimize Steel Renewal

Page 26: Advanced Structural Design & Engineering · PDF fileFor Ships and Offshore Structures ... • FPSO Hull Structure Conversion and Newbuild Tankers ... Inspection (Suspect Areas) 13

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Corrosion Assessment

Corrosion map

Areas requiring renewal

Page 27: Advanced Structural Design & Engineering · PDF fileFor Ships and Offshore Structures ... • FPSO Hull Structure Conversion and Newbuild Tankers ... Inspection (Suspect Areas) 13

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Steel Renewal Update

Before Scantling Optimization After Scantling Optimization

Page 28: Advanced Structural Design & Engineering · PDF fileFor Ships and Offshore Structures ... • FPSO Hull Structure Conversion and Newbuild Tankers ... Inspection (Suspect Areas) 13

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Mooring Support Structures

Mesh Refinement IWO Fairlead Structure

Page 29: Advanced Structural Design & Engineering · PDF fileFor Ships and Offshore Structures ... • FPSO Hull Structure Conversion and Newbuild Tankers ... Inspection (Suspect Areas) 13

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Topside Stool Structure AnalysesStool Strength & Fatigue Assessments

Global Deck Sub-Model

SAGA Stool Strength Assessment Plot

SAGA iterates on entire deck sub-

model until slider equilibrium & tracks

reactions and deflections

Page 30: Advanced Structural Design & Engineering · PDF fileFor Ships and Offshore Structures ... • FPSO Hull Structure Conversion and Newbuild Tankers ... Inspection (Suspect Areas) 13

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Riser Support Structure Analyses

Upper & Lower RSS Strength and Fatigue Assessments for Spread-Moored FPSOs

Global RSS Model

RSS Strength Assessment Plot

Mesh Refinement IWO RSS Structure

Page 31: Advanced Structural Design & Engineering · PDF fileFor Ships and Offshore Structures ... • FPSO Hull Structure Conversion and Newbuild Tankers ... Inspection (Suspect Areas) 13

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Mooring Load VerificationDEC - Ballasted Condition - My Load RAOs

0

100000000

200000000

300000000

400000000

500000000

600000000

700000000

800000000

900000000

1000000000

0.000 5.000 10.000 15.000 20.000 25.000 30.000 35.000

Period (s)

Am

plitu

de (

m/m

)

45°

67.5°

90°

112.5°

135°

150°

165°

180°

Turret and Mooring Layout within OrcaFlex

Chevron Frade FPSO (2012)

Page 32: Advanced Structural Design & Engineering · PDF fileFor Ships and Offshore Structures ... • FPSO Hull Structure Conversion and Newbuild Tankers ... Inspection (Suspect Areas) 13

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Helicopter Platform Evaluation & Analysis

 Global Model Deck Structure

Deformed Stress Plot – Critical Scenario

Overall Global Model Loading

Page 33: Advanced Structural Design & Engineering · PDF fileFor Ships and Offshore Structures ... • FPSO Hull Structure Conversion and Newbuild Tankers ... Inspection (Suspect Areas) 13

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Model of A-Frame Foundation & Ship Structure

Page 34: Advanced Structural Design & Engineering · PDF fileFor Ships and Offshore Structures ... • FPSO Hull Structure Conversion and Newbuild Tankers ... Inspection (Suspect Areas) 13

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Pipelay Stinger Analysis

Stinger FEA Model

Outboard Hitch Model

Transom/Hitch Local Model

Inboard Hitch Model

Page 35: Advanced Structural Design & Engineering · PDF fileFor Ships and Offshore Structures ... • FPSO Hull Structure Conversion and Newbuild Tankers ... Inspection (Suspect Areas) 13

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Collision & Blast Studies

Page 36: Advanced Structural Design & Engineering · PDF fileFor Ships and Offshore Structures ... • FPSO Hull Structure Conversion and Newbuild Tankers ... Inspection (Suspect Areas) 13

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Stern A-Frame, Moon Pool, Crane Foundation

 

Light Condition - Roll RAO - 315 Degree Wave Heading

0

1

2

3

4

5

6

7

0 5 10 15 20 25 30

Period (s)

Am

pit

ud

e (

deg

/m)

Analysis Run 1

Analysis Run 2

Page 37: Advanced Structural Design & Engineering · PDF fileFor Ships and Offshore Structures ... • FPSO Hull Structure Conversion and Newbuild Tankers ... Inspection (Suspect Areas) 13

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Structure Feasibility, Arrangement Considerations, Sea State Limitations, FEA Models to Check Deflections and Stress

Page 38: Advanced Structural Design & Engineering · PDF fileFor Ships and Offshore Structures ... • FPSO Hull Structure Conversion and Newbuild Tankers ... Inspection (Suspect Areas) 13

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Combined Thermal Hydro Load

Thermal Load Wave Combined Local FEA Model

Wave Induced Vertical Bending Moment

-200000

-150000

-100000

-50000

0

50000

100000

150000

200000

0 20 40 60 80 100 120 140 160 180 200

Distance from AP (m)

Ver

tical

Ben

ding

Mom

ent (

mT-

m)

ABS Rule VBM

LC 2

LC 3

LC 4

LC 5

LC 6

LC 7

LC 8

LC 9

LC 10

LC 11

LC 13

LC 14

LC 15

LC 16

LC 17

LC 18

LC 19

LC 20

LC 21

LC 22

LC 24

LC 25

LC 26

LC 27

LC 28

LC 29

LC 30

LC 31

LC 32

LC 33

Wave Induced Vertical Bending

Suggest Modifications

Page 39: Advanced Structural Design & Engineering · PDF fileFor Ships and Offshore Structures ... • FPSO Hull Structure Conversion and Newbuild Tankers ... Inspection (Suspect Areas) 13

Contact Information

Lars Henriksen | [email protected]

Bo Williams | Director of [email protected]

Fritz Waldorf | Director of Sales and [email protected]

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