ade013347

ADE013347

REV00

Ph: +61 7 3863 5800 www.ade.net.au

Parts Manual

Access & Emergency Egress System Caterpillar 793F

Access System Model: ADE013066 Emergency Egress System: ADE013067

1 GENERAL INFORMATION.................................. 1

2 FRONT ACCESS SYSTEM COMPLETE............. 2

3 ACCESS SYSTEM – RH ......................................... 4

3.1 GATE LATCH ASSEMBLY ................................... 7

4 ACCESS LIGHT GROUP ....................................... 9

5 ELECTRICAL HARNESS .................................... 11

5.1 SCHEMATIC...................................................... 11

6 CAB CONTROL GROUP ..................................... 13

6.1 CAB CONTROL PANEL...................................... 15

7 GROUND LEVEL CONTROL GROUP.............. 17

7.1 GROUND LEVEL CONTROL PANEL ................... 19

8 LABELS GROUP ................................................... 21

9 LINES GROUP....................................................... 23

10 MIRROR GROUP.................................................. 25

11 HYDRAULICS CABINET .................................... 27

11.1 SINGLE STAGE HYDRAULIC POWER PACK ....... 27

11.2 SCHEMATIC...................................................... 31

12 EMERGENCY EGRESS PLATFORM GROUP 33

12.1 EMERGENCY EGRESS SYSTEM ......................... 35

12.2 EMERGENCY EGRESS LADDER ......................... 37

Parts Manual CAT 793F Front Access CAT 793F Emergency Egress

i

1 General Information

The Parts Manual is a compilation of replacement parts

for the access system as fitted by Australian Diversified

Engineering.

Refer to the Operation and Maintenance Manual for

operation and maintenance procedures for the access

system.

NOTE: Site modifications performed to the access

system unless under consultation with Australian

Diversified Engineering may not be contained within

this manual.

Consult Australian Diversified Engineering if

replacement manuals are required.


1

2 Front Access System Complete


2

Front Access System - CAT 793FADE013066

ITEM NO. PART NUMBER PART DESCRIPTION QTY.1 ADE005447 1 Stage Hydraulic Power Pack 12 ADE011190 Access System Light Group 13 ADE013146 Access System - RH 14 ADE013345 Hyd Lines Group 15 ADE013346 Labels Group 16 ADE013347 Parts Manual (not shown) 17 ADE013348 Operation & Maintenance Manual (not shown) 18 ADE013878 Electrical Harness (not shown) 19 ADE013886 In-Cab Control Panel Group 1

10 ADE014114 Stair Mirror Group 111 ADE014225 Ground Level Control Panel Group 1

REV01

5

10

4

1

11

3

2


3

3 Access System – RH


4

REV01

47

51

1718

2217

52

19

17 23

17

22

18

1718

49

17

8

1719

2924

28

4230

17

613

19

4621

42

1

7

210

1614

3531

32

2714

3433

1415

43

25

4150

44

26

1614

3433

14

15

Access System RH - CAT 793FADE013146

48

12

53

19

3

17 20

1542

1722

15

20

54

45

14

14

5

A

37

38

DETAIL A

12

10

39

411

9

40

36


5

23

ADE000373

ADE013146

2

25 ADE003005 Stanchion Fixed RH 126 ADE003028 Stair Stanchion 427 ADE003687 Bolt 628 ADE003732 Bolt 8

8WasherADE001771246BoltADE001431

REV01

Access System RH - CAT 793F

Nut 23 ADE000374 Washer 44 ADE000443 Hyd Fitting 25 ADE000527 Drive Screw 46 ADE000698 Nut 27 ADE000733 Bearing 28 ADE000898 Grease Nipple 29 ADE000930 Hyd Fitting 2

10 ADE001309 Hyd Fitting 211 ADE001310 Hyd Fitting 212 ADE001326 Hyd Cylinder 213 ADE001366 Bolt 214 ADE001367 Washer 3615 ADE001368 Nut 1616 ADE001379 Bolt 817 ADE001380 Washer 5118 ADE001381 Nut 1619 ADE001382 Bolt 1320 ADE001396 Bolt 621 ADE001428 Washer 822 ADE001429 Bolt 14

ITEM NO. PART NUMBER PART DESCRIPTION QTY.1 ADE000372 Bolt 2

ITEM NO. PART NUMBER PART DESCRIPTION QTY.29 ADE003966 Limit Switch 230 ADE004244 P-clip 131 ADE004644 Washer 632 ADE004672 Bush 633 ADE004673 Bush 1034 ADE004674 Spacer 1035 ADE004675 Shoulder Bolt 636 ADE005445 Hyd Fitting 237 ADE005455 Manifold Body 238 ADE006050 Hyd Fitting 239 ADE006051 Hyd Fitting 240 ADE007159 Hyd Component 241 ADE007411 Stanchion Fixed LH 142 ADE007504 P-clip 1543 ADE008090 Stair Lower Access 144 ADE008505 Handrail Mid Rail 245 ADE008636 ID Plate 146 ADE011586 Bolt 847 ADE012326 Gate Latch Box Assembly 148 ADE012431 Hyd Fitting Adaptor 249 ADE013148 Access Platform - RH 150 ADE013174 Handrail Top Rail 251 ADE013176 Handrail Assy - RH 152 ADE013187 Handrail - Inner 153 ADE013192 Striker Plate 154 ADE013242 Mudflap Bracket 1


6

3.1 Gate Latch Assembly


7

ITEM NO. PART NUMBER PART DESCRIPTION QTY.1 ADE001386 Washer 102 ADE012293 Slam Latch 13 ADE012325 Latch Cover Plate 14 ADE012339 Spacer 3

5 ADE012341 Latch Shaft 16 ADE012343 Bolt 107 ADE012497 Bumper Bracket 1

8 ADE012501 Striker Plate 19 ADE012703 Handle 1

10 ADE012775 Nutsert 411 ADE013106 Tapped Plate 2

* LATCH BOX SHELL IS PART OF GATE FRAME.

GATE LATCH BOX ASSEMBLYADE012326

6

1

1 7

6

1

8

*

9

2

11

5

3

4

6


8

4 Access Light Group


9

2

1

4

3

ADE011190

REV00

Access System Light Group ITEM NO. PART NUMBER NAME QTY.1 ADE000228 Tapped Boss 1

2 ADE000972 Nut 13 ADE004244 P-Clip 14 ADE005258 Light - 3" Flood 24v 1


10

5 Electrical Harness 5.1 Schematic


11

6 Cab Control Group


13

ITEM NO. PART NUMBER PART DESCRIPTION QTY.

1 ADE001409 Washer 8

2 ADE001419 Nut 43 ADE001769 Nut 44 ADE001771 Washer 45 ADE002854 Bolt 46 ADE007036 Cab Control Panel 17 ADE012273 Bolt 48 ADE013881 Mount Bracket 1

Cab Control Panel Group ADE013886

2

6

7

4

3

8

5

1


14

6.1 Cab Control Panel


15

1

2

5

7

4

6 3

Cab Control PanelADE007036

ITEM NO. PART NUMBER NAME QTY.1 ADE001317 LED Green 12 ADE001319 Control Panel Buzzer 13 ADE003676 Cab Switch Control Box 14 ADE003708 Switch 25 ADE004751 LED Tri Colour 16 ADE005818 Toggle Switch 1

7 ADE007037 Label Cab Control Panel 1


16

7 Ground Level Control Group


17

6

5

2

3

4

5

1

7

REV00

ITEM NO. PART NUMBER PART DESCRIPTION QTY.1 ADE001380 Washer 42 ADE001381 Nut 23 ADE001386 Washer 24 ADE004771 Bolt 25 ADE005369 Bolt 36 ADE007040 Ground Level Control Panel 17 ADE014191 Bolt-on Mount Plate 1

Ground Level Control Panel Group (Bolt-on)ADE014225


18

7.1 Ground Level Control Panel


19

2

1

4

5

3

GROUND LEVEL CONTROL PANELWITH LIGHT SWITCH

ADE007040

ITEM NO. PART NUMBER NAME QTY.1 ADE003708 Switch 22 ADE005818 Toggle Switch 1

3 ADE007041 Label - Raise/Lower 14 ADE007161 Electrical Box 15 ADE004144 Label - Access System... 1

REV01


20

8 Labels Group


21

ITEM NO. PART NUMBER PART DESCRIPTION QTY.1 ADE002396 Vinyl Label 22 ADE004129 Vinyl Label 23 ADE004144 Vinyl Label 14 ADE006725 Vinyl Label 2

1

4 1

3

4

2 2

Labels Group - CAT 793FADE013346


22

9 Lines Group


23

2

6

6

54

1

3

1 45

Hydraulic Lines Group - CAT 793FADE013345

ITEM NO. PART NUMBER PART DESCRIPTION HYD LINES GROUP/QTY.1 ADE008017 Hose Assy 22 ADE013365 Hose Assy 13 ADE013367 Hose Assy 14 ADE013372 Hose Assy 15 ADE013375 Hose Assy 16 ADE013380 Hose Assy 2


24

10 Mirror Group


25

1

2

1

5

6

4

3

Stair Mirror Group - ConvexADE014114

ITEM NO. PART NUMBER PART DESCRIPTION QTY.1 ADE001021 Spacer 2

2 ADE002592 Bolt 13 ADE004907 Mirror 14 ADE005885 Clamp Half - Back 15 ADE005886 Clamp Half - Front 16 ADE005889 P Clamp Grommet 1


26

11 Hydraulics Cabinet 11.1 Single Stage Hydraulic Power Pack


27

34

14

48

14

45

15

35

12

14

36

35

1632

313

20

2022

20

20

22

44

47

30

27

27

14

35

34

50

REFER NEXT PAGE FOR MORE DETAIL

1 STAGE HYDRAULIC POWER PACK(WITHOUT COUNTERBALANCE VALVE)

ADE005447

REV01


28

1 STAGE HYDRAULIC POWER PACK(WITHOUT COUNTERBALANCE VALVE)

ADE005447

43

69

8

26

11

2

5

10

39

40

21

13

3741

14

1

46

4

9

38

42

7

49

19

19

17

35

29

35

14

24

17

18

17

18

23

25

27

24

14

28

33

REV01


29

REV01

2

PART NUMBER NAME

ADE002551 Diode

ITEM NO.

ADE005447(WITHOUT COUNTERBALANCE VALVE)

QTY.

1 ADE000099 Coil 24 Volt 22 ADE000100 Plug Hirschmann 2

3 ADE000853 Bolt 14 ADE000916 Hyd Component 15 ADE000918 Hyd Component 16 ADE000919 Hyd Component 17 ADE000929 Hyd Fitting 28 ADE000930 Hyd Fitting 19 ADE000932 Hyd Fitting 3

10 ADE000942 Adapter 111 ADE001309 Hydraulic Fitting 1

12 ADE001320 Alarm Buzzer 113 ADE001373 Washer 214 ADE001386 Washer 1315 ADE001387 Nut 216 ADE001390 Hyd Fitting Adaptor 2

17 ADE001409 Washer 618 ADE001417 Bolt 419 ADE001419 Nut 420 ADE001421 Washer 421 ADE001422 Bolt 222 ADE001717 Nut M8 223 ADE002517 Fuse Panel 124 ADE002546 Relay 2

25

1 STAGE HYDRAULIC POWER PACK

ITEM NO. PART NUMBER NAME QTY.26 ADE002725 Plug 1

27 ADE003755 Deutch Bracket 428 ADE003924 Circuit Breaker 120A 129 ADE003929 Circuit Breaker 10A 130 ADE003933 Conduit End Sleeve 131 ADE004098 Gland 132 ADE004169 Gland 133 ADE004199 Nutsert 134 ADE004244 P-Clip 2

35 ADE004306 Bolt 736 ADE004399 Washer 437 ADE004403 Pump Brace 138 ADE004582 Hydraulic Reservoir 139 ADE004729 Hose Assembly 140 ADE004732 Hose Assembly 1

41 ADE004979 Bolt 442 ADE004982 Breather 143 ADE004983 Reducing Bush 1

44 ADE004989 Gland 145 ADE005152 Hydraulic Cabinet 146 ADE005303 Pump Unit 24V 1

47 ADE005386 Conduit 148 ADE006812 Key 1

49 ADE009633 Solenoid 150 ADE011198 Blanking Grommet 4


30

11.2 Schematic


31

12 Emergency Egress Platform Group


33

Emergency Egress Platform GroupADE013067

REV00ITEM NO. PART NUMBER PART DESCRIPTION QTY.

1 ADE001618 Label 22 ADE013147 Emergency Egress System 1

3 ADE013347 Parts Manual (Not Shown) 14 ADE013348 Operation & Maintenance

Manual (Not Shown) 11

2


34

12.1 Emergency Egress System


35

REV01

Emergency Egress System - CAT 793FADE013147

ITEM NO. PART NUMBER PART DESCRIPTION QTY.

1 ADE000527 Drive Screw 42 ADE001367 Washer 103 ADE001368 Nut 54 ADE001375 Bolt 55 ADE001380 Washer 636 ADE001381 Nut 267 ADE001382 Bolt 38 ADE001429 Bolt 309 ADE002664 Bolt 4

10 ADE004244 P-clip 311 ADE006634 Ladder Support Bracket 112 ADE008636 ID Plate 113 ADE010207 Emergency Egress Ladder 114 ADE013193 Egress Platform - LH 115 ADE013210 Handrail - long 116 ADE013215 Handrail - short 117 ADE013219 Brace - LH 118 ADE013220 Brace - RH 1

5

15

6

8

8

6

17

18

5

8

6

58

56

8

11

16

6

85

5

13

3

4

4

5

3

2

14

5

5

1

12

10

2

7


36

12.2 Emergency Egress Ladder


37

20

17

15

3

5

5

1112

4

3

8

12

153

13

1

2

18

1314

9

14

1112

67

7

10

10

1112

7

21 22

16

3

4

19

712

11

22

16

12

3

3

5

14

4

Emergency Egress LadderADE010207

ITEM NO.

PART NUMBER PART DESCRIPTION Ladder

Group/QTY.1 ADE006638 Fixed Ladder Section 12 ADE006639 Sliding Ladder Section - Mid 13 ADE001405 Bump Stop 64 ADE006875 RH Stopper Bracket 35 ADE006876 LH Stopper Bracket 36 ADE004536 Pin Bracket 27 ADE004537 Pin Bracket Backing Plate 208 ADE004538 Stopper Bracket Backing Plate 69 ADE004539 Ladder Mount Reinforcing Plate 2

10 ADE001385 Bolt 3211 ADE001387 Nut 5612 ADE006914 Washer 8813 ADE001429 Bolt 614 ADE001380 Washer 1215 ADE001381 Nut 616 ADE006877 Double Stopper Bracket 217 ADE006878 RH Stopper Bracket 118 ADE006874 Sliding Ladder Section - Lower 119 ADE006885 RH Latch Bracket 120 ADE006886 LH Latch Bracket 121 ADE006879 LH Stopper Bracket 122 ADE001384 Bolt 24


38

ade013347

Documents

access cat

f access system model

access light group

ade013146 access system

f emergency egress12

ade013347 parts manual

cab control group

cab control panel group