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Adapting to Sow Housing Trends/Conversion Erin Ehinger Dykhuis Farms, Inc September 24, 2010

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Page 1: Adapting to Sow Housing Trends/Conversion · Adapting to Sow Housing Trends/Conversion Erin Ehinger ... with stalls for breeding and farrowing … with the right people. ... •All

Adapting to Sow Housing

Trends/Conversion

Erin Ehinger

Dykhuis Farms, Inc

September 24, 2010

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As an industry, we can manage sows in

pen gestation as successfully as we‟ve

managed sows in the past.

…with stalls for breeding and farrowing

… with the right people

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Outline

• Overview of

Dykhuis Farms

• Barn Design

• Weekly Tasks in

Pens

• Animal Husbandry

• Worker Safety

• Production

Numbers

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An Overview of Dykhuis

Farms

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About Dykhuis Farms

• Head quarters in West

Michigan

• All the sow units are in

the Holland area

• Contract finishing in

Michigan and Indiana

• (Part of the Michigan

PRRS Eradication

Project)

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About Dykhuis Farms

• 15,500 sows

• 5 commercial sow

units of 2800 sows

each

• 1 grandparent herd

unit with 1900

sows

• PIC sows

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History

• Started in 1978

with all stall

gestation (80 sows)

• Steady growth from

1980 through 2009

• In 2009, cut sow

herd by 20%

– Early 2009, 70% of

DFI sows spent part

of gestation in pens

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History

• 2004

– Purchased farrow to finish unit and kept

finisher pens for sow gestation

– Changed another finisher/gilt developer

into a gestation barn with pens

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Changes in Europe

Group housed sows in Denmark.

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History

• 2007

– Changed another finisher to pen

gestation

– Built new breeding and farrowing barn

attached to old finisher

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History

• December 2009/February 2010

– Changed some pens into stalls

• 2010 Michigan Legislation

– Early 2020 takes effect

– Can be in stalls until “confirmed pregnant” and one week before due to farrow

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Our People

• All of the managers in our pen barns

worked with stalls before pens

• Many of our gestation people worked with

stalls before pens

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Barn Design

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Feeding/Watering

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30 inches

between feed

tubes (2 sows

per box)

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30 inches between feed tubes (2

sows per box)

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Trough for whey and water

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30 inches between feed tubes (2

sows per box)

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30 inches

between feed

tubes (2 sows

per box)

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Sow lick

inside the

pipe which

causes the

feed to

hang up.

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27 inches

between feed

tubes (2 sows

per box)

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4 feet between feed tubes (2

sows per box)

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Feeding Whey

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This feeding system is not ideal

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Feed wasted on backs of

animals

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Hanging Waterer

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Not our farm, but another

feeding system

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18 inches between dividers

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Other Systems

• Free Access Stalls

– Recent research published on amount of

time spent in and out of stalls

• Electric Sow Feeding System

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Planning a Barn• Pens needed: Farrowing Target x

Number of weeks in the pens (e.g. 10)

• Stalls needed:

– Hospital area

– Gilts

– Wean sows

– Bred sows: Breeding Target x Number of

weeks in the stalls (e.g. 6)

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Breed in stalls

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Hospital Area

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Small vs. Large Pens

• Either can work

• Needs to fit the system

• Bigger pens can make planning more difficult

– If a pen is only partially emptied, can leave unavailable

empty spaces.

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Stocking Density

• We stock pens at 15

square feet per sow

• By the end of

gestation, goal of 18

square feet per sow

• Fall out:

– Opens

– Aborts

– Dead sows

– Thin

– Lame

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Village Central

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The Round Barn

• Built on top of existing cement manure

storage

• Built in 2007

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Stalls: 1228

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Pens: 16 square pens

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642 ft2 (24‟ x 26.75‟)

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Sow Capacity

• Stocked at 15 sq. feet: 43 sows

• Figure on 7 pulled out

• Last weeks of gestation stocked at 18 sq.

feet: 36 sows

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Round barn: 8 pens(1 is slightly smaller)

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102 feet in diameter

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1003.7 ft2 per pen

(828.2 ft2 on one pen –aisle)

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Sow Capacity

• 67 sows at 15 ft2 (1 pen 55 sows at 15 ft2)

• Expected fall out: 11

• 56 sows at 18 ft2 (1 pen with 46 sows at 18

ft2)

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Farrowing: 516

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Total Space

Available:

Stalls: 1228

Pens (18 ft2):

1014

Farrowing:

516

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Sandy Ridge

• Half converted finisher

• Half new construction in 2007: farrowing &

breeding barn

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Stalls: 1296

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Pens: rectangle pens

Big Pens:

39‟10” x 18‟

=717 ft2

Small Pens:

19‟9” x 18‟

=355.5 ft2

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24 Big Pens

Capacity:

48 sows at

15 ft2

Fallout: 8

sows

40 sows at

18 ft2

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6 Small Pens

Capacity:

24 sows at

15 ft2

Fallout: 4

sows

20 sows at

18 ft2

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Farrowing: 576

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Total Space

Available:

Stalls: 1296

Pens (18 ft2):

1080

Farrowing:

576

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Grandparent Herd

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Stalls:

Stalls in

breeding

barn: 736

Stalls in

gestation

barn: 436

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10 pens: 10.25‟ x 18.67‟

13 sows

at 15 ft2

11 sows

at 18 ft2

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17 pens 8.5‟ x 26.5‟

15 sows

at 15 ft2

13 sows

at 18 ft2

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10 pens: 8.3‟ x

25.5‟

14 sows

at 15 ft2

12 sows

at 18 ft2

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Farrowing: 395

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Total Space

Available:

Stalls: 1172

Pens: 451

Farrowing:

395

* This sow unit has 3 sites and has more farrowing than is

needed. Also, only half of the sows gestate for 10 weeks in

pens.

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Weekly Tasks

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Establishing Pens

• Sow are in stalls

from weaning until

35 days bred or

more

• “Confirmed

Pregnant”

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Establishing Pens

• Group pens by

– Due date/breed date

– Size/Parity

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Newly mixed pen

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Mixed the previous day- gilts

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• Sows get extra feed

the first 2-3 days in

a pen

• Helps reduce

fighting

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Heat Checking/Breeding

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Heat checking for returns in the

pen

Boar

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Mark heats and move to stalls

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Breed in stalls

Page 78: Adapting to Sow Housing Trends/Conversion · Adapting to Sow Housing Trends/Conversion Erin Ehinger ... with stalls for breeding and farrowing … with the right people. ... •All

Don‟t do this!

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Gilts breeding in pens: not ideal

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Works best with a lot of people

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Boars can be aggressive

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Quality Mating?

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Vaccinating

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Ultrasound

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Record Keeping

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Sows Marked to Move to

Farrowing

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Animal Husbandry

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Caring for Individuals

• Lame sows in pens

need immediate

attention

• Sick sows need

immediate attention

• Why did that sow

get beat up?

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Injured Sows

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Hospital Area

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Feeding and Body Condition

• Fed as a group

• Thin sows

– Minimize

– Group together

– Pull out of pens

• 35 days gestation in

stall gives time to

gain body condition

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Thin Sows

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Worker Safety

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Worker Safety

• Boars can be

aggressive during

heat checking

• Moving animals

• Be aware of

surroundings

• Some things may

be safer because

there are no stalls

to pinch hands and

legs

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Production Numbers

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Total Sows

• May 2009-April 2010

– Stall housed sows: 5426 (30%) (parity 3.9)

– Pen housed sows: 12931 (70%) (parity 2.7)

• June – August 2010

– Stall housed sows: 8561 (52%) (parity 2.8)

– Pen housed sows: 7782 (48%) (parity 3.6)

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Farrowing Rate

• May „09-April „10

– Stalls: 82.1%

– Pens: 84%

• June – August „10

– Stalls: 87.2%

– Pens: 85.2%

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Total Born & Born Alive

• May „09-April „10

– Stalls: 12.5/11.3

– Pens: 12.6/11.7

• June – August „10

– Stalls: 12.9/12.0

– Pens: 13.1/12.0

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Percent Stills & Mummies

• May „09-April „10

– Stalls: 5.9%/3.7%

– Pens: 4.7%/2.4%

• June – August „10

– Stalls: 4.2%/2.6%

– Pens: 5.6%/2.9%

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Pre-weaning Mortality

• May „09-April „10

– Stalls: 13.8%

– Pens: 12.8%

• June – August „10

– Stalls: 12.2%

– Pens: 14.0%

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Pigs Weaned per Sow & PSY

• May „09-April „10

– Stalls: 9.7/24.1

– Pens: 10.2/24.9

• June – August „10

– Stalls: 10.4/25.8

– Pens: 10.2/24.2

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Sow Death Loss

• May „09-April „10

– Stalls: 8.3%

– Pens: 7.7%

• June – August „10

– Stalls: 6.6%

– Pens: 6.4%

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Conclusion

Overview of DFI

Barn Design

Weekly Tasks in Pens

Animal Husbandry

Worker Safety

Production Numbers

Page 108: Adapting to Sow Housing Trends/Conversion · Adapting to Sow Housing Trends/Conversion Erin Ehinger ... with stalls for breeding and farrowing … with the right people. ... •All

As an industry, we can manage sows in

pen gestation as successfully as we‟ve

managed sows in the past.

…with stalls for breeding and farrowing

… with the right people

Page 109: Adapting to Sow Housing Trends/Conversion · Adapting to Sow Housing Trends/Conversion Erin Ehinger ... with stalls for breeding and farrowing … with the right people. ... •All

Any questions?

Mom, aren‟t

these sheep?

Where are the

pigs?