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C Company P Products A Application T Technology for Valve Gate Hot Runner Systems Actuators and Accessories

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Page 1: Actuators and Accessories for Valve Gate Hot Runner Systems · Company 3 Products $ Application 7 Technology for Valve Gate Hot Runner Systems Actuators and Accessories

CCompany

PProducts

AApplication

TTechnology

for Valve Gate Hot Runner SystemsActuators and Accessories

Page 2: Actuators and Accessories for Valve Gate Hot Runner Systems · Company 3 Products $ Application 7 Technology for Valve Gate Hot Runner Systems Actuators and Accessories

C P

T A

2012-02-20 All rights reserved. Errors and omissions excepted.For a specific application, please consult Synventive.

For design and application information, see the Synventive Hot Runner Guide.

Product typeComponents and accessories to be added to hot runner systems in order to use them as valve gate systems:

1. Valve gate nozzle head for single nozzles

Nozzle head for single axis valve gate nozzles; inherent part of the nozzle which will always be delivered including the complete-nozzle.2. Actuator, bolted to the manifoldActuator for manifold systems bolted to the manifold. There is a cooling plate between the actuator and the manifold in order to cool the actuator and to thermally separate it from the hot manifold surface.3. Actuator, in mould plateActuator for manifold systems mounted in the mould plate. The actuator is cooled by the cooling system of the plate.4. Cooling unit for single axis valve

gate nozzlesWithout being directly cooled the available single axis valve gate nozzles can be used up to a mould temperature of 80°C. For higher temperatures the as-sociated cooling unit has to be used.

5. Valve pin position controlAdd-on for hot runner systems with actuators.1) Valve pin position sensor2) End position indication by end pos. switch3) End position indication by flow sensor4) End position indication by magnetic switch

6. SynCool®The new HYC4018M and HYC2508M actuator series with SynCool® technology is bolt to the manifold.

Valve gate components Actuators and accessories

1 2 3

Operation principle Actuators

Nozzle head for single axis valve gate nozzles

Actuator,bolted on manifold

Actuatorin mould plate

CBNS

3

PNC4508M

13

VP4008P

26

GANS

5

PNC5018M

14

VP8016P

27

GBNS

7

PNC6018M

15

PNC7518M

16

PNC3008B

18

PNC4508B

19

PNC6018B

20

HYC2013S

8

HYC2508M

21

HYZ3908

28

HYC2314S

11

HYC4018M

23

QCVG16

29

HYC4520M

25

ELA5708P

30

ELA8708P

31

CAT-03-0001_EN-REV022 / 36

Illustrations simplified, schematically drawn and not to scale.

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hydr

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Page 3: Actuators and Accessories for Valve Gate Hot Runner Systems · Company 3 Products $ Application 7 Technology for Valve Gate Hot Runner Systems Actuators and Accessories

C P

T A

2012-02-20 All rights reserved. Errors and omissions excepted.For a specific application, please consult Synventive.

For design and application information, see the Synventive Hot Runner Guide.

Nozzle head for single axis valve gate nozzles; inherent part of the nozzle which will always be delivered including the complete nozzle.

Valve pinValve pin ø ø 3,8 mmAttachment anti-rotationAdjustment ±1,5 mm

via adjustment threads from outside

Valve pin operationOperation pneumaticOperation pressure 5...10 barFlow rate 1,2 l/minReaction time 1,2 sValve pin stroke 8 mmClosing force 792 N (6 bar)Opening force 792 N (6 bar)Connections M10x1

a) Closeb) Open

CoolingWithout being directly cooled the nozzle can be used up to a mould temperature of 80°C. For higher temperatures the associated cool-ing unit has to be used.

PNC CBNSNozzle head for sinlge axis valve gate nozzles ... S

CAT-03-0001_EN-REV023 / 36

Illustrations simplified, schematically drawn and not to scale.

Page 4: Actuators and Accessories for Valve Gate Hot Runner Systems · Company 3 Products $ Application 7 Technology for Valve Gate Hot Runner Systems Actuators and Accessories

C P

T A

2012-02-20 All rights reserved. Errors and omissions excepted.For a specific application, please consult Synventive.

For design and application information, see the Synventive Hot Runner Guide.

Without being directly cooled the sinlge axis valve gate nozzles CB N ... S can be used up to a mould temperature of 80°C. For higher temperatures the cooling unit shown here has to be used.

CoolingMedium Cooling waterFlow rate 4 l/minPressure max. 8 barTemperature 30...60 °CConnections M14x1.5

CU07SVP01Cooling unit for sinlge axis valve gate nozzles CB N ... S

CAT-03-0001_EN-REV024 / 36

Illustrations simplified, schematically drawn and not to scale.

Page 5: Actuators and Accessories for Valve Gate Hot Runner Systems · Company 3 Products $ Application 7 Technology for Valve Gate Hot Runner Systems Actuators and Accessories

C P

T A

2012-02-20 All rights reserved. Errors and omissions excepted.For a specific application, please consult Synventive.

For design and application information, see the Synventive Hot Runner Guide.

Nozzle head for single axis valve gate nozzles; inherent part of the nozzle which will always be delivered including the complete nozzle.

Valve pinValve pin ø ø 6 mmAttachment anti-rotationAdjustment ±1,5 mm

via adjustment threads from outside

Valve pin operationOperation pneumaticOperation pressure 5...10 barFlow rate 5,4 l/min (5bar)Reaction time 1,2 sValve pin stroke 13 mmClosing force 2081 N (6 bar)Opening force 2081 N (6 bar)Connections M12x1.5

a) Closeb) Open

CoolingWithout being directly cooled the nozzle can be used up to a mould temperature of 80°C. For higher temperatures the associ-ated cooling unit has to be used.

PNC GANSNozzle head for sinlge axis valve gate nozzles GA N ... S

CAT-03-0001_EN-REV025 / 36

Illustrations simplified, schematically drawn and not to scale.

Page 6: Actuators and Accessories for Valve Gate Hot Runner Systems · Company 3 Products $ Application 7 Technology for Valve Gate Hot Runner Systems Actuators and Accessories

C P

T A

2012-02-20 All rights reserved. Errors and omissions excepted.For a specific application, please consult Synventive.

For design and application information, see the Synventive Hot Runner Guide.

CU12SVP01Cooling unit for sinlge axis valve gate nozzles GA N ... S

Without being directly cooled the sinlge axis valve gate nozzles GA N ... S can be used up to a mould temperature of 80°C. For higher temperatures the cooling unit shown here has to be used.

CoolingMedium Cooling waterFlow rate 4 l/minPressure max. 8 barTemperature 30...60 °CConnections M14x1.5

CAT-03-0001_EN-REV026 / 36

Illustrations simplified, schematically drawn and not to scale.

Page 7: Actuators and Accessories for Valve Gate Hot Runner Systems · Company 3 Products $ Application 7 Technology for Valve Gate Hot Runner Systems Actuators and Accessories

C P

T A

2012-02-20 All rights reserved. Errors and omissions excepted.For a specific application, please consult Synventive.

For design and application information, see the Synventive Hot Runner Guide.

Nozzle head for single axis valve gate nozzles; inherent part of the nozzle which will always be delivered including the complete nozzle.

Valve pinValve pin ø ø 8 mmAttachment anti-rotationAdjustment ±1,5 mm

via adjustment threads from outside

Valve pin operationOperation pneumaticOperation pressure 5...10 barFlow rate 10 l/min (5bar)Reaction time 1,4 sValve pin stroke 14 mmClosing force 2081 N (6 bar)Opening force 2081 N (6 bar)Connections M12x1.5

a) Closeb) Open

CoolingWithout being directly cooled the nozzle can be used up to a mould temperature of 80°C. For higher temperatures the associated cool-ing unit has to be used.

GBNSNozzle head for sinlge axis valve gate nozzles GB N ... S

CAT-03-0001_EN-REV027 / 36

Illustrations simplified, schematically drawn and not to scale.

Page 8: Actuators and Accessories for Valve Gate Hot Runner Systems · Company 3 Products $ Application 7 Technology for Valve Gate Hot Runner Systems Actuators and Accessories

C P

T A

2012-02-20 All rights reserved. Errors and omissions excepted.For a specific application, please consult Synventive.

For design and application information, see the Synventive Hot Runner Guide.

CU16SVP01Cooling unit for sinlge axis valve gate nozzles GB N ... S

Without being directly cooled the sinlge axis valve gate nozzles GB N ... S can be used up to a mould temperature of 80°C. For higher temperatures the cooling unit shown here has to be used.

CoolingMedium Cooling waterFlow rate 4 l/minPressure max. 8 barTemperature 30...60 °CConnections M14x1.5

CAT-03-0001_EN-REV028 / 36

Illustrations simplified, schematically drawn and not to scale.

Page 9: Actuators and Accessories for Valve Gate Hot Runner Systems · Company 3 Products $ Application 7 Technology for Valve Gate Hot Runner Systems Actuators and Accessories

C P

T A

2012-02-20 All rights reserved. Errors and omissions excepted.For a specific application, please consult Synventive.

For design and application information, see the Synventive Hot Runner Guide.

Nozzle head for single axis valve gate nozzles; inherent part of the nozzle which will always be delivered including the complete nozzle..

Valve pinValve pin ø ø 6 mmAttachment anti-rotationAdjustment ±1 mm

via adjustment threads from outside

Valve pin operationOperation hydraulicOperation pressure 40...60 barFlow rate 2,5 l/minReaction time 0,5 sValve pin stroke 13 mmClosing force 3770 N (40 bar)Opening force 2825 N (40 bar)Connections M12x1.5 (8-L)

a) Closeb) Open

CoolingWithout being directly cooled the nozzle can be used up to a mould temperature of 80°C. For higher temperatures the associated cool-ing unit has to be used.

HYC2013S01Nozzle head for sinlge axis valve gate nozzles 12S01V

CAT-03-0001_EN-REV029 / 36

Illustrations simplified, schematically drawn and not to scale.

Page 10: Actuators and Accessories for Valve Gate Hot Runner Systems · Company 3 Products $ Application 7 Technology for Valve Gate Hot Runner Systems Actuators and Accessories

C P

T A

2012-02-20 All rights reserved. Errors and omissions excepted.For a specific application, please consult Synventive.

For design and application information, see the Synventive Hot Runner Guide.

CU12SVHCooling unit for sinlge axis valve gate nozzles 12S01 ... V

Without being directly cooled the sinlge axis valve gate nozzles 12S01 ... V can be used up to a mould temperature of 80°C. For higher temperatures the cooling unit shown here has to be used.

CoolingMedium Cooling waterFlow rate 4 l/minPressure max. 8 barTemperature 30...60 °CConnections M14x1.5

CAT-03-0001_EN-REV0210 / 36

Illustrations simplified, schematically drawn and not to scale.

Page 11: Actuators and Accessories for Valve Gate Hot Runner Systems · Company 3 Products $ Application 7 Technology for Valve Gate Hot Runner Systems Actuators and Accessories

C P

T A

2012-02-20 All rights reserved. Errors and omissions excepted.For a specific application, please consult Synventive.

For design and application information, see the Synventive Hot Runner Guide.

Nozzle head for single axis valve gate nozzles; inherent part of the nozzle which will always be delivered including the complete nozzle.

Valve pinValve pin ø ø 8 mmAttachment anti-rotationAdjustment ±1 mm

via adjustment threads from outside

Valve pin operationOperation hydraulicOperation pressure 40...60 barFlow rate 2,5 l/minReaction time 0,5 sValve pin stroke 14 mmClosing force 4984 N (40 bar)Opening force 4043 N (40 bar)Connections M12x1.5 (8-L)

a) Closeb) Open

CoolingWithout being directly cooled the nozzle can be used up to a mould temperature of 80°C. For higher temperatures the associated cool-ing unit has to be used.

HYC2314SNozzle head for sinlge axis valve gate nozzles 16S01 ... V

CAT-03-0001_EN-REV0211 / 36

Illustrations simplified, schematically drawn and not to scale.

Page 12: Actuators and Accessories for Valve Gate Hot Runner Systems · Company 3 Products $ Application 7 Technology for Valve Gate Hot Runner Systems Actuators and Accessories

C P

T A

2012-02-20 All rights reserved. Errors and omissions excepted.For a specific application, please consult Synventive.

For design and application information, see the Synventive Hot Runner Guide.

CU16SVHCooling unit for sinlge axis valve gate nozzles 16S01 ... V

Without being directly cooled the sinlge axis valve gate nozzles 16S01 ... V can be used up to a mould temperature of 80°C. For higher temperatures the cooling unit shown here has to be used.

CoolingMedium Cooling waterFlow rate 4 l/minPressure max. 8 barTemperature 30...60 °CConnections M14x1.5

CAT-03-0001_EN-REV0212 / 36

Illustrations simplified, schematically drawn and not to scale.

Page 13: Actuators and Accessories for Valve Gate Hot Runner Systems · Company 3 Products $ Application 7 Technology for Valve Gate Hot Runner Systems Actuators and Accessories

C P

T A

2012-02-20 All rights reserved. Errors and omissions excepted.For a specific application, please consult Synventive.

For design and application information, see the Synventive Hot Runner Guide.

Actuator for manifold systems bolted to the manifold. There is a cooling plate between the actuator and the manifold in order to cool the actuator and to thermally separate it from the hot manifold surface.

Valve pinValve pin ø ø 3,8 mmAttachment anti-rotationAdjustment ±1 mm

via adjustment threads from outside

Valve pin operationOperation pneumaticOperation pressure 6...12 bar (87...174psi)Flow rate 12 l/minReaction time 0,5 sValve pin stroke 8 mmClosing force 954 N (6 bar)Opening force 859 N (6 bar)Connections M10x1 (8-L)

a) Closeb) Open

CoolingMedium Cooling waterFlow rate 3 l/minTemperature 30...60 °CConnections M10x1 (8-L)

max. 3 Actuators in a row c) different positions

on cooling plate

We recommend to cool the actuator after the end of production for minimum 15 minutes to protect it against overheat due to heat flow from the manifold.

PNC4508M02Actuator, bolted to manifold, pneumatic

c) Different positions

CAT-03-0001_EN-REV0213 / 36

Illustrations simplified, schematically drawn and not to scale.

Page 14: Actuators and Accessories for Valve Gate Hot Runner Systems · Company 3 Products $ Application 7 Technology for Valve Gate Hot Runner Systems Actuators and Accessories

C P

T A

2012-02-20 All rights reserved. Errors and omissions excepted.For a specific application, please consult Synventive.

For design and application information, see the Synventive Hot Runner Guide.

Actuator for manifold systems bolted to the manifold. There is a cooling plate between the actuator and the manifold in order to cool the actuator and to thermally separate it from the hot manifold surface.Valve pinValve pin ø Ø 5 mmAttachment anti-rotationAdjustment ±1,5 mm via adjustment

threads from outsideValve pin operationOperation pneumaticOperation pressure 14...20 bar (203...290psi)Flow rate 6 l/minReaction time 0,5 sValve pin stroke 18 mmClosing force 2749 N (14 bar)

3142 N (16 bar)3535 N (18 bar)3927 N (20 bar)

Opening force 2167 N (14 bar)2477 N (16 bar)2768 N (18 bar)3096 N (20 bar)

Connections M12x1.5 (8-L)a) Closeb) Open

CoolingMedium Cooling waterFlow rate 6 l/minTemperature 30...80 °CConnections M12x1.5 (8-L)

max. 3 Actuators in a row c) different positions

on cooling plateAvailable versionsPNC5018M01with end position (open) micro switchTechnical data Micro Switch PS-MS-O-01Safety class IP67Schalter Kapazität 0,1 up to 10 A

at 250 VACMin. switch capacity 1 mA at 4 VDCTemperature range -40 up to +125 °CCable specification FEP Flourpolymere

2 x 0,25 mm² für Temperature range -100 °C bis +205 °C

We recommend to cool the actuator after the end of production for minimum 15 minutes to protect it against overheat due to heat flow from the manifold.

PNC5018MActuator, bolted to manifold, pneumatic

c) Different positions

CAT-03-0001_EN-REV0214 / 36

Illustrations simplified, schematically drawn and not to scale.

Page 15: Actuators and Accessories for Valve Gate Hot Runner Systems · Company 3 Products $ Application 7 Technology for Valve Gate Hot Runner Systems Actuators and Accessories

C P

T A

2012-02-20 All rights reserved. Errors and omissions excepted.For a specific application, please consult Synventive.

For design and application information, see the Synventive Hot Runner Guide.

Actuator for manifold systems bolted to the manifold. There is a cooling plate between the actuator and the manifold in order to cool the actuator and to thermally separate it from the hot manifold surface.

Valve pinValve pin ø Ø 5 mm, Ø 6 mmAttachment anti-rotationAdjustment ±1,5 mm via adjustment

threads from outsideValve pin operationOperation pneumaticOperation pressure 6...12 bar (87...174 psi)Flow rate 6 l/minReaction time 0,5 sValve pin stroke 18 mmClosing force 1697 N (6 bar)

2262 N (8 bar)2827 N (10 bar)3393 N (12 bar)

Opening force 1447 N (6 bar)1930 N (8 bar)2412 N (10 bar)2894 N (12 bar)

Connections M12x1.5 (8-L)a) Closeb) Open

CoolingMedium Cooling waterFlow rate 6 l/minTemperature 30...80 °CConnections M12x1.5 (8-L)

max. 3 Actuators in a row c) different positions

on cooling plateAvailable versionsPNC6018M01with end position (open) micro switch

PNC6018M02without end position (open) micro switch

Technical data Micro Switch PS-MS-O-01Safety class IP67Switch capacity 0,1 up to 10 A

at 250 VACMin. switch capacity 1 mA at 4 VDCTemperature range -40 up to +125 °CCable specification FEP Flourpolymere

2 x 0,25 mm² für Temperature range -100 °C bis +205 °C

We recommend to cool the actuator after the end of production for minimum 15 minutes to protect it against overheat due to heat flow from the manifold.

PNC6018MActuator, bolted to manifold, pneumatic

c) Different positions

CAT-03-0001_EN-REV0215 / 36

Illustrations simplified, schematically drawn and not to scale.

Page 16: Actuators and Accessories for Valve Gate Hot Runner Systems · Company 3 Products $ Application 7 Technology for Valve Gate Hot Runner Systems Actuators and Accessories

C P

T A

2012-02-20 All rights reserved. Errors and omissions excepted.For a specific application, please consult Synventive.

For design and application information, see the Synventive Hot Runner Guide.

Actuator for manifold systems bolted to the manifold. There is a cooling plate between the actuator and the manifold in order to cool the actuator and to thermally separate it from the hot manifold surface.

Valve pinValve pin ø Ø 5 mm, Ø 6 mmAttachment anti-rotationAdjustment ±1,5 mm via adjustment

threads from outsideValve pin operationOperation pneumaticOperation pressure 6...12 bar (87...174 psi)Flow rate 12 l/minReaction time 0,5 sValve pin stroke 18 mmClosing force 2651 N (6 bar)

3534 N (8 bar)4418 N (10 bar)5302 N (12 bar)6185 N (14 bar)

Opening force 2401 N (6 bar)3202 N (8 bar)4002 N (10 bar)4802 N (12 bar)5603 N (14 bar)

Connections M12x1.5 (8-L)a) Closeb) Open

CoolingMedium Cooling waterFlow rate 6 l/minTemperature 30...60 °CConnections M12x1.5 (8-L)

max. 3 Actuators in a row c) different

on cooling plateAvailable versionsPNC7518M03Standard actuator

PNC7518M04Strong version with two pistons

We recommend to cool the actuator after the end of production for minimum 15 minutes to protect it against overheat due to heat flow from the manifold.

PNC7518M03 (Standard Version) Actuator, bolted to manifold, pneumatic

c) Different positions

CAT-03-0001_EN-REV0216 / 36

Illustrations simplified, schematically drawn and not to scale.

Page 17: Actuators and Accessories for Valve Gate Hot Runner Systems · Company 3 Products $ Application 7 Technology for Valve Gate Hot Runner Systems Actuators and Accessories

C P

T A

2012-02-20 All rights reserved. Errors and omissions excepted.For a specific application, please consult Synventive.

For design and application information, see the Synventive Hot Runner Guide.

Actuator for manifold systems bolted to the manifold. There is a cooling plate between the actuator and the manifold in order to cool the actuator and to thermally separate it from the hot manifold surface.

Valve pinValve pin ø Ø 6 mm, Ø 8 mmAttachment anti-rotationAdjustment ±1,5 mm via adjustment

threads from outsideValve pin operationOperation pneumaticOperation pressure 6...10 bar (87...145 psi)Flow rate 20 l/minReaction time 0,5 sValve pin stroke 18 mmClosing force 5074 N (6 bar)

6765 N (8 bar)8456 N (10 bar)

Opening force 4824 N (6 bar)6432 N (8 bar)8040 N (10 bar)

Connections M12x1.5 (8-L)a) Closeb) Open

CoolingMedium Cooling waterFlow rate 6 l/minTemperature 30...60 °CConnections M12x1.5 (8-L)

max. 3 Actuators in a row c) different positions

on cooling plateAvailable versionsPNC7518M03Standard actuator

PNC7518M04Strong version with two pistons

We recommend to cool the actuator after the end of production for minimum 15 minutes to protect it against overheat due to heat flow from the manifold.

PNC7518M04 (two pistons)Actuator, bolted to manifold, pneumatic

c) Different positions

CAT-03-0001_EN-REV0217 / 36

Illustrations simplified, schematically drawn and not to scale.

Page 18: Actuators and Accessories for Valve Gate Hot Runner Systems · Company 3 Products $ Application 7 Technology for Valve Gate Hot Runner Systems Actuators and Accessories

C P

T A

2012-02-20 All rights reserved. Errors and omissions excepted.For a specific application, please consult Synventive.

For design and application information, see the Synventive Hot Runner Guide.

Actuator for manifold systems bolted to the manifold. It is sealed by the back plate based on the thermal expansion of the manifold stack height.

Valve pinValve pin ø ø 3 mmAttachment T - Valve pin headAdjustment ±1 mmValve pin operationOperation pneumaticOperation pressure 6...12 bar (87...174 psi)Flow rate 1,5 l/minReaction time 0,5 sValve pin stroke 8 mmClosing force 424 N (6 bar)

848 N (12 bar)Opening force 332 N (6 bar)

663 N (12 bar)CoolingThe design provides an active cooling through the cooled back plate.ConnectionsNo piping. Pressure line provided by back plate.

PNC3008BActuator, bolted to manifold, pneumatic

CAT-03-0001_EN-REV0218 / 36

Illustrations simplified, schematically drawn and not to scale.

Page 19: Actuators and Accessories for Valve Gate Hot Runner Systems · Company 3 Products $ Application 7 Technology for Valve Gate Hot Runner Systems Actuators and Accessories

C P

T A

2012-02-20 All rights reserved. Errors and omissions excepted.For a specific application, please consult Synventive.

For design and application information, see the Synventive Hot Runner Guide.

Actuator for manifold systems bolted to the manifold. It is sealed by the back plate based on the thermal expansion of the manifold stack height.

Valve pinValve pin ø Ø 3,8 mmAttachment T - Valve pin headAdjustment ±1 mmValve pin operationOperation pneumaticOperation pressure 6...12 bar (87...174 psi)Flow rate 1,5 l/minReaction time 0,5 sValve pin stroke 8 mmClosing force 954 N (6 bar)

1272 N (8 bar)1590 N (10 bar)1908 N (12 bar)

Opening force 848 N (6 bar)1131 N (8 bar)1414 N (10 bar)1696 N (12 bar)

CoolingThe design provides an active cooling through the cooled back plate.ConnectionsNo piping. Pressure line provided by back plate.

PNC4508BActuator, bolted to manifold, pneumatic

CAT-03-0001_EN-REV0219 / 36

Illustrations simplified, schematically drawn and not to scale.

Page 20: Actuators and Accessories for Valve Gate Hot Runner Systems · Company 3 Products $ Application 7 Technology for Valve Gate Hot Runner Systems Actuators and Accessories

C P

T A

2012-02-20 All rights reserved. Errors and omissions excepted.For a specific application, please consult Synventive.

For design and application information, see the Synventive Hot Runner Guide.

Actuator for manifold systems bolted to the manifold. It is sealed by the back plate based on the thermal expansion of the manifold stack height.

Valve pinValve pin ø Ø 6 mmAttachment T - Valve pin headAdjustment ±1 mmValve pin operationOperation pneumaticOperation pressure 6...12 bar (87...174 psi)Flow rate 1,5 l/minReaction time 0,5 sValve pin stroke 18 mmClosing force 1696 N (6 bar)

3393 N (12 bar)Opening force 1447 N (6 bar)

2894 N (12 bar)CoolingThe design provides an active cooling through the cooled back plate.ConnectionsNo piping. Pressure line provided by back plate.

PNC6018BActuator, bolted to manifold, pneumatic

CAT-03-0001_EN-REV0220 / 36

Illustrations simplified, schematically drawn and not to scale.

Page 21: Actuators and Accessories for Valve Gate Hot Runner Systems · Company 3 Products $ Application 7 Technology for Valve Gate Hot Runner Systems Actuators and Accessories

C P

T A

2012-02-20 All rights reserved. Errors and omissions excepted.For a specific application, please consult Synventive.

For design and application information, see the Synventive Hot Runner Guide.

Actuator for manifold systems bolted to the manifold. There is a cooling plate between the actuator and the manifold in order to cool the actuator and to thermally separate it from the hot manifold surface.

Valve pinValve pin ø Ø 3,8 mmAttachment anti-rotationAdjustment ±1 mm

via adjustment threads from outside

Valve pin operationOperation hydraulicOperation pressure 40...60 bar (600...870 psi)Flow rate 1,5 l/min / 40 barReaction time 0,2 s / 40 barValve pin stroke 8 mmClosing force 1964 N (40 bar)Opening force 1512 N (40 bar)Connections M10x1 (8-L)

a) Closeb) Open

CoolingMedium Cooling waterFlow rate 3 l/minTemperature 30...60 °CConnections M10x1 (8-L)

max.3 Actuators in a rowc) different positions

on cooling plate

Available versionsHYC2508M02 Standard actuator

and SynCool® 1HYC2508M03 Standard actuator

and SynCool® 1 or 2Alle versions are compatible with SynCool® 1

We recommend to cool the actuator after the end of production for minimum 15 minutes to protect it against overheat due to heat flow from the manifold.

HYC2508MActuator, bolted to manifold, hydraulic

c) Different positions

Cut-out for HYC2508M without SynCool®

CAT-03-0001_EN-REV0221 / 36

Illustrations simplified, schematically drawn and not to scale.

Page 22: Actuators and Accessories for Valve Gate Hot Runner Systems · Company 3 Products $ Application 7 Technology for Valve Gate Hot Runner Systems Actuators and Accessories

C P

T A

2012-02-20 All rights reserved. Errors and omissions excepted.For a specific application, please consult Synventive.

For design and application information, see the Synventive Hot Runner Guide.

Available versionsSynCool® 1SynCool® 2

Product descriptionThe HYC2508M actuator series with SynCool® technology is bolt to the manifold. The cooling plate between the actuator and the manifold provides active cooling of the needle guide and the actuator in order to thermally separate it from the hot manifold surface. The new SynCool® technology provides in addition an indirect cooling which allows the operator on certain applica-tions at <250°C operating & <50°C mould temperature, to switch off the complete system including the mould and actuator cooling without the risk of decomposing the hydraulic oil.

Product specificationThe design provides active cooling on the needle guide.The SynCool® technology provides indirect cooling from the back plate to the housing in order to avoid hydraulic oil decomposing and further seal damage during end of production.No post-cooling required

SynCool® 1 technology is applicable for the actuators:

♦ HYC2508M02 ♦ HYC2508M03

When applying the option SynCool ® 1 following standard specifications can be changed:

♦ The construction height of the Actuator heightened by 2,5 mm

♦ The used valve pin has to be 2,5 mm longer than the valve pin without the option SynCool® 1.

SynCool® 2 technology is applicable for the actuator:

♦ HYC2508M03

SynCool® for Actuator HYC2508M "No post-cooling required"

SynCool1®

SynCool2®

Thermal profile SynCool®

Geschlossen

Das Hitzedeflektor-blech muss mit der Werkzeugform Kontakt haben.

Heat deflector must has contact with the mold. Variable height adjustment of the heat deflectors.

Time

Temp

eratu

re Critical Temperature

CAT-03-0001_EN-REV0222 / 36

Illustrations simplified, schematically drawn and not to scale.

Offen

Page 23: Actuators and Accessories for Valve Gate Hot Runner Systems · Company 3 Products $ Application 7 Technology for Valve Gate Hot Runner Systems Actuators and Accessories

C P

T A

2012-02-20 All rights reserved. Errors and omissions excepted.For a specific application, please consult Synventive.

For design and application information, see the Synventive Hot Runner Guide.

Actuator for manifold systems bolted to the manifold. There is a cooling plate between the actuator and the manifold in order to cool the actuator and to thermally separate it from the hot manifold surface.

Valve pinValve pin ø ø 6 mm / ø 8 mmAttachment anti-rotationAdjustment ±1,5 mm

via adjustment threads from outside

Valve pin operationOperation hydraulicOperation pressure 40...60 bar

(600...870psi)Flow rate 3 l/min / 40 barReaction time 0,5 s / 40 barValve pin stroke 18 mmClosing force 5027 N (40 bar)Opening force 3365 N (40 bar)Connections M12x1,5 (8-L)

a) Closeb) Open

CoolingMedium Cooling waterFlow rate 6 l/minTemperature 30...60 °CConnections M12x1,5 (8-L)

max. 3 Actuators in a row c) different positions

on cooling plate

Available versionsHYC4018M03 For SynCool® 2

and/or the option with Thermocouple

HYC4018M04 Standard versionHYC4018M05 For position moni-

toring (XP060. . .) with (RVM-4/1S)

All versions are compatible with SynCool® 1

We recommend to cool the actuator after the end of production for minimum 15 minutes to protect it against overheat due to heat flow from the manifold.

HYC4018MActuator, bolted to manifold, hydraulic

c) Different positions

Cut-out for HYC4018M without SynCool®

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2012-02-20 All rights reserved. Errors and omissions excepted.For a specific application, please consult Synventive.

For design and application information, see the Synventive Hot Runner Guide.

Available versionsSynCool® 1SynCool® 2

Product descriptionThe HYC4018M actuator series with SynCool® technology is bolt to the manifold. The cooling plate between the actuator and the manifold provides active cooling of the needle guide and the actuator in order to thermally separate it from the hot manifold surface. The new SynCool® technology provides in addition an indirect cooling which allows the operator on certain applica-tions at <250°C operating & <50°C mould temperature, to switch off the complete system including the mould and actuator cooling without the risk of decomposing the hydraulic oil.

Product specificationThe design provides active cooling on the needle guide.The SynCool® technology provides indirect cooling from the back plate to the housing in order to avoid hydraulic oil decomposing and further seal damage during end of production.No post-cooling required

SynCool® 1 technology is applicable for the actuator:

♦ HYC4018M03 ♦ HYC4018M04 ♦ HYC4018M05

SynCool® 2 technology is applicable for the actuator:

♦ HYC4018M03

When applying the option SynCool ® 1 following standard specifications can be changed:

♦ The construction height of the Actuator heightened by 2,5 mm

♦ The used valve pin has to be 2,5 mm longer than the valve pin without the option SynCool® 1.

SynCool® for Actuator HYC4018M “no post-cooling required”

SynCool1®

SynCool2®

Thermal profile SynCool®

CAT-03-0001_EN-REV0224 / 36

Illustrations simplified, schematically drawn and not to scale.

Closed

OpenHeat deflec-tor must has contact with the mold.

Cooling plate position II

Heat deflector must has contact with the mold. Variable height adjustment of the heat deflectors..

Time

Temp

eratu

re Critical Temperature

Page 25: Actuators and Accessories for Valve Gate Hot Runner Systems · Company 3 Products $ Application 7 Technology for Valve Gate Hot Runner Systems Actuators and Accessories

C P

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2012-02-20 All rights reserved. Errors and omissions excepted.For a specific application, please consult Synventive.

For design and application information, see the Synventive Hot Runner Guide.

Actuator for manifold systems bolted to the manifold. There is a cooling plate between the actuator and the manifold in order to cool the actuator and to thermally separate it from the hot manifold surface.

Valve pinValve pin ø Ø 6 mm / Ø 8 mmAttachment anti-rotationAdjustment ±1,5 mm

via adjustment threads from outside

Valve pin operationOperation hydraulischOperation pressure HYC4520M04

120 bar (1740 psi)HYC4520M0550...60 bar (730...870psi)

Flow rate HYC4520M046 l/min / 40 barHYC4520M053 l/min / 40 bar

Reaction time 0,5 s / 40 barValve pin stroke 20 mmClosing force 14100 N (120 bar)Opening force 14100 N (120 bar)Connections M12x1,5 (8-L)

a) Closeb) Open

CoolingMedium Cooling waterFlow rate 6 l/minTemperature 30...60 °CConnections M12x1,5 (8-L)

max. 3 Actuators in a rowc) different positions

on cooling plateAvailable versionsHYC4520M04 with position sensorHYC4520M05 without position sensor

We recommend to cool the actuator after the end of production for 60 minutes at 30 °C to protect it against overheat due to heat flow from the manifold.

HYC4520MActuator, bolted to manifold, hydraulic

c) Different positions

CAT-03-0001_EN-REV0225 / 36

Illustrations simplified, schematically drawn and not to scale.

Page 26: Actuators and Accessories for Valve Gate Hot Runner Systems · Company 3 Products $ Application 7 Technology for Valve Gate Hot Runner Systems Actuators and Accessories

C P

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2012-02-20 All rights reserved. Errors and omissions excepted.For a specific application, please consult Synventive.

For design and application information, see the Synventive Hot Runner Guide.

Actuator for manifold systems mounted in the back plate. The actuator is cooled by the cooling system in the plate.

Valve pinValve pin ø Ø 3,0 mm / Ø 3,8 mmAttachment Valve pin head

inside pistonAdjustment By adjusting a height

adjustment piece.

Valve pin operationOperation pneumaticOperation pressure 6 - 10 bar

(87 - 145 psi)Operation pressure max.

11 bar (160 psi)

Flow rate 1,5 l/minValve pin stroke 8 mmClosing force 754 N (6 bar)Opening force 686 N (6 bar)Connections M10x1

CoolingMedium

Clamping plate cooling(max. 100 °C / 210 °F).Cooling lines are required in clamping plate.Different InformationsMinimum clamping plate thickness 32 mmMinimum distance between two actuators

55 mm

Max. distance from actuator to center support

650 mm

VP4008PActuator, in mould plate, pneumatic

Clamping plate

Hot runner

Hole diameter Max. permitted drift

2 x drill Ø 4.0, as shownTAP ⅛ NPT or M10x1.Other drill sizes are permitted.See table for hole a drift data

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Page 27: Actuators and Accessories for Valve Gate Hot Runner Systems · Company 3 Products $ Application 7 Technology for Valve Gate Hot Runner Systems Actuators and Accessories

C P

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2012-02-20 All rights reserved. Errors and omissions excepted.For a specific application, please consult Synventive.

For design and application information, see the Synventive Hot Runner Guide.

Actuator for manifold systems mounted in the back plate. The actuator is cooled by the cooling system in the plate.

Valve pinValve pin ø Ø 5 mm / Ø 6 mm /

Ø 8 mmAttachment Valve pin head inside

pistonAdjustment By adjusting a height

adjustment piece

Valve pin operationOperation pneumaticOperation pressure 6 - 10 bar

(87 - 145 psi)Operation pressure max.

11 bar (160 psi)

Flow rate 1,5 l/minValve pin stroke 16 mmClosing force 3016 N (6 bar)Opening force 2788 N (6 bar)Connections M12x1.5

CoolingMedium

Clamping plate cooling(max. 100 °C / 210 °F).Cooling lines are required in clamping plate.Different InformationsMinimum clamping plate thickness 50 mmMinimum distance between two actuators

97 mm

Max. distance from actuator to center support

650 mm

VP8016PActuator, in mould plate, pneumatic

Clamping plate

Hot runner

Hole diameter Max. permitted drift

2 x drill Ø 4.0, as shownTAP ⅛ NPT or M10x1.Other drill sizes are permitted.See table for hole a drift data

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Page 28: Actuators and Accessories for Valve Gate Hot Runner Systems · Company 3 Products $ Application 7 Technology for Valve Gate Hot Runner Systems Actuators and Accessories

C P

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2012-02-20 All rights reserved. Errors and omissions excepted.For a specific application, please consult Synventive.

For design and application information, see the Synventive Hot Runner Guide.

Actuator for manifold systems mounted in the clamping plate. The actuator is cooled by the cooling system in the plate.

Valve pinValve pin ø Ø 3,8 mmAttachment Valve pin head inside

piston.Adjustment By height adjusting of

washers above and below valve pin head

Valve pin operationOperation hydraulicOperation pressure max.

40 bar (600 psi)

Flow rate 1,5 l/minReaction time 0,2 sValve pin stroke 8 mmClosing force 1964 N (40 bar)Opening force 1512 N (40 bar)Connections Ø 5 mm

CoolingMedium

Clamping plate cooling(max. 60 °C / 140 °F).Cooling lines are required in clamping plate.

HYZ3908Actuator, in mould plate, hydraulic

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Page 29: Actuators and Accessories for Valve Gate Hot Runner Systems · Company 3 Products $ Application 7 Technology for Valve Gate Hot Runner Systems Actuators and Accessories

C P

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2012-02-20 All rights reserved. Errors and omissions excepted.For a specific application, please consult Synventive.

For design and application information, see the Synventive Hot Runner Guide.

Actuator for manifold systems mounted in the clamping plate. The actuator is cooled by the cooling system in the plate.

Valve pinValve pin ø Ø 6 mm / Ø 8 mmAttachment Quick coupling, anti-

rotationAdjustment ± 1 mm

via adjustment nut from top

Valve pin operationOperation hydraulicOperation pressure 35 - 42 bar

(500 - 600 psi)Operation pressure max.

103 bar (1500 psi)

Flow rate 1,8 l/minValve pin stroke 16 mmClosing force 6670 N (100 bar)Opening force 6670 N (100 bar)Connections Ø 1/8 NPT

CoolingMedium

Clamping plate cooling(max. 100 °C / 210 °F).Cooling lines are required in clamping plate.

QCVG16Actuator, in mold plate, hydraulic

(recommended)

Threaded hole The cut-out must be, as shown in the directionof the M6 threaded holes are aligned.

CAT-03-0001_EN-REV0229 / 36

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Page 30: Actuators and Accessories for Valve Gate Hot Runner Systems · Company 3 Products $ Application 7 Technology for Valve Gate Hot Runner Systems Actuators and Accessories

C P

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2012-02-20 All rights reserved. Errors and omissions excepted.For a specific application, please consult Synventive.

For design and application information, see the Synventive Hot Runner Guide.

ELA5708PActuator, on retainer plate, electrical

Actuator for manifold systems mounted on the retainer plate.

Valve pinValve pin ø Ø 2 mmAttachment Quick couplingAdjustment ± 1,5 mm

Valve pin has not anti-rotation

Valve pin operationOperation elektricalValve pin stroke 8 mm

CoolingA insulator plate (6 mm ) is required if the cavity plate temperature exceeds 55 °C / 131 °F.A separate actuator retainer plate cooling circuit at a temperature less than or equal to 55º C is required for applications requiring a cavity plate cooling temperature greater than 55 °C / 131 °F.

Relevant Parts for theMounting of the Actuator ELA5708P(1) Actuator(SP) Spacer plate(RP) Retainer plate(IP) Insulator plate(VPG) Valve pin guide(M) Manifold(CP) Cavity plate

Cut-out

CAT-03-0001_EN-REV0230 / 36

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Page 31: Actuators and Accessories for Valve Gate Hot Runner Systems · Company 3 Products $ Application 7 Technology for Valve Gate Hot Runner Systems Actuators and Accessories

C P

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2012-02-20 All rights reserved. Errors and omissions excepted.For a specific application, please consult Synventive.

For design and application information, see the Synventive Hot Runner Guide.

ELA8708PActuator, on retainer plate, electrical

Actuator for manifold systems mounted on the retainer plate.

Valve pinValve pin ø Ø 3 mmAttachment Quick couplingAdjustment ± 1,5 mm

Valve pin has not anti-rotation

Valve pin operationOperation electricalValve pin stroke 8 mm

CoolingA insulator plate (6 mm ) is required if the cavity plate temperature exceeds 55 °C / 131 °F.A separate actuator retainer plate cooling circuit at a temperature less than or equal to 55º C is required for applications requiring a cavity plate cooling temperature greater than 55 °C / 131 °F.

Relevant Parts for the Mounting of the Actuator ELA8708P(1) Actuator(SP) Spacer plate(RP) Retainer plate(IP) Insulator plate(VPG) Valve pin guide(M) Manifold(CP) Cavity plate

Cut-out

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Page 32: Actuators and Accessories for Valve Gate Hot Runner Systems · Company 3 Products $ Application 7 Technology for Valve Gate Hot Runner Systems Actuators and Accessories

C P

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2012-02-20 All rights reserved. Errors and omissions excepted.For a specific application, please consult Synventive.

For design and application information, see the Synventive Hot Runner Guide.

Add-on for hot runner systems with actuators HYC4018M05 which shows the end positions and the moving direction of the valve pins during production.1. Flow sensor RVM/U4/1SFlow sensors are placed outside of the hot runner system on each hydraulic line to the actuators.2. Connection box XP0601-01All signal lines from the flow sensors are connected to the connection box. In total 6 actuators can be connected to one connection box.3. Display module XP0602-01All signals are conveyed by a connection cable to the display module where the end position and the moving direction of the valve pin are indicated by signal lamps.4. Connection cable C30-275

5. Signal lamps

End position

Green open

Red closed

Moving direction

Green, short glow Valve pin is opening

Green, permanent glow failure during opening

Red, short glow Valve pin is closing

Red, permanent glow failure during closing

XP060 ...Valve pin position control

1

2

3

5

4

230 V AC

1

2

3

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Page 33: Actuators and Accessories for Valve Gate Hot Runner Systems · Company 3 Products $ Application 7 Technology for Valve Gate Hot Runner Systems Actuators and Accessories

C P

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2012-02-20 All rights reserved. Errors and omissions excepted.For a specific application, please consult Synventive.

For design and application information, see the Synventive Hot Runner Guide.

Positions Control Display Modulindicates valve gate is in open position.

Verify that all cables are damage free and in good condition.

Verify that all electrical connectors are clean and making good contact, and are securely fastened and latched.

Dirty or otherwise contaminated connector pins can cause loss of signal and subsequent errors.

Clean all connectors with a spraytype com-mercial electrical contact cleaner / degreaser and allow them to dry fully before reconnect-ing.

Electrical terminals for attaching cables to the Hot Runner System shall never be allowed to come into contact with the coolant or hydraulic fluid. This could lead to a short circuit in the system, or cause an electrical fire which may lead to damage of the Hot Runner System.

Technical Data Micro Switch PS-MS-O-01

Safety class IP 67

Switch capacity 0,1 up to 10 A at 250 VAC

Minimum switch capacity

1 mA at 4 VDC

Temperature range -40 up to +125 °C

Cable specification FEP Flourpolymere 2 x 0,25 mm² Temperature range -100 °C up to +205 °C

Available versionsPNC5018M01 with end position

microswitchPNC6018M01 with end position

microswitchPNC6018M02 without microswitch

PC-DM-08-01Position Control Display Modul

Pin definition of the male connector

Pin V1 +24 LED 19 02 +24 LED 210 03 +24 LED 311 04 +24 LED 412 05 +24 LED 513 06 +24 LED 614 07 +24 LED 715 08 +24 LED 816 0

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Page 34: Actuators and Accessories for Valve Gate Hot Runner Systems · Company 3 Products $ Application 7 Technology for Valve Gate Hot Runner Systems Actuators and Accessories

C P

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2012-02-20 All rights reserved. Errors and omissions excepted.For a specific application, please consult Synventive.

For design and application information, see the Synventive Hot Runner Guide.

Servo valves to operate the valve pins of valve gate hot runner sytems.Servo valves are mounted to a valve block. This valve block and its components can either be mounted to the hot runner system or directly to the tool.

Operating Data

Pressure 60 bar

max. inlet pressure 250 bar

Connection G 1/2”

Operating voltage 24 VDC

Type of reset Air spring or double solenoid operated

Operating medium Hydraulic oil HLP 32 DIN 51524-2, purity level21/18/13 according ISO 4406

Configure your valve manifold here1. Example of description

XAM 05 1

C - Type of recovery

B - Number of circuitsC - Product group

2. Selection of variables

A - Product group

XAM - hydraulic valves

B - Number of circuits

# - number of circuits / valve gate nozzles

C - Type of recovery

1 spring recovery2 electrically operating of

both side

3. Your specification

A B CFill in your specification according to the explanation given above.

XAM ...Hydraulic valve manifolds XAM02 ...

Number of circuits

A (mm)

2 1553 2054 2555 3056 3557 4058 4559 55510 60511 65512 70513 75514 80515 85516 905

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Page 35: Actuators and Accessories for Valve Gate Hot Runner Systems · Company 3 Products $ Application 7 Technology for Valve Gate Hot Runner Systems Actuators and Accessories

C P

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2012-02-20 All rights reserved. Errors and omissions excepted.For a specific application, please consult Synventive.

For design and application information, see the Synventive Hot Runner Guide.

Servo valves to operate the valve pins of valve gate hot runner sytems.Servo valves are mounted to a valve block. This valve block and its components can either be mounted to the hot runner system or directly to the tool.

Operating data

Pressure 2 - 10 bar / 29 - 145 psi

Connections G 3/8”

Operating voltage 24 VDC

Type of reset Air spring

Operating medium Filtered compresed air, grade of filtration 40 μm, lubricated or unlubricated

Medium temp. -5 - 50 °C / 23 - 122 °F Configure your valve manifold here1. Example of description

XBM 05 1

C - Type of recovery

B - Number of circuitsA - Product group

2. Selection of variables

A - Product group

XBM - pneumatic valves

B - Number of circuits

# - number of circuits / valve gate nozzles

C - Type of recovery

1 spring recovery2 electrically operating of

both side

3. Your specification

A B CFill in your specification according to the explanation given above.

XBM ...Pneumatic valve manifolds XBM...

Numberof circuits

A (mm)

2 1303 1734 2165 2596 3027 3458 3889 43110 474

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Page 36: Actuators and Accessories for Valve Gate Hot Runner Systems · Company 3 Products $ Application 7 Technology for Valve Gate Hot Runner Systems Actuators and Accessories

CAT-03-0001_EN-REV02 2012-02-20©2012 Alle Rechte und Irrtümer vorbehalten.