activated carbon - market survey cum detailed techno economic feasibility project report

8/18/2019 Activated Carbon - Market Survey cum Detailed Techno Economic Feasibility Project Report

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Activated Carbon -Market Survey cum etailed

Techno Economic Feasibility

Project Report

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Introduction

Activated Carbon is a

unique material because of the way it is filled with

holes (voids, spaces, sites,

pores,) whatever the size of

molecules. It is that,although they are spaces of

zero electron density, these

pores possess intense

vander wall forces (from thenear proximity of carbon

atoms).






Activated carbon is a non-graphitic form of

carbon, which could be produced by

activation of any carbonaceous material such

as coconut shells, bamboo, wood chips,

sawdust, coal, lignite, paddy husk etc. The

process of activation is carried out in two

stages. The raw material is first carbonized

and then activated either by chemicals or bysteam to derive the highly porous structure.






Shell-based activated carbon

is extensively used in the

process of refining andbleaching of vegetable oils

and chemical solutions, water

purification, recovery of

solvents, recovery of gold, in

gas masks for protection

against toxic gases, in filters

for providing adequateprotection against war

gases/nuclear fall outs, etc.






Uses and pplication

A wide variety of activated carbon products

are available exhibiting markedly differentcharacteristics depending upon the raw

material and activation of technique used in

their production. In selecting the activatedcarbon it is important to have a clear

understanding of both the adsorptive and

physical characteristics of the material in orderto optimize the performance capabilities.




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To cite some examples from the numerous

applications: decolorization of sugar and

sweeteners, drinking water treatment, gold

recovery, production of pharmaceuticals and

fine chemicals, catalytic process, off gas

treatment of waste incinerators, automotive

vapor filters, color/odor correction in wines

and fruit juices.





The global activated carbon market was

worth $1.8 billion in 2011 and is estimated

to reach $3 billion by 2016, growing at aCAGR of 11.1% from 2011 to 2016. The

powdered and granular activated

carbon segments are the key revenuegenerators for the activated carbon market.

Market Survey





The demand for activated carbon (AC) isexpected to grow due to the new

demand in mercury control technology

for industrial air purificationapplications.





PROJECT AT A GLANCE


PROJECT AT A GLANCE (Rs. in lacs)

COST OF PROJECT MEANS OF FINANCEParticulars Existing Proposed Total Particulars Existing Proposed Total

Land & Site Development Exp. 0.00 45.00 45.00 Capital 0.00 137.92 137.92

Buildings 0.00 144.40 144.40 Share Premium 0.00 0.00 0.00

Plant & Machineries 0.00 186.37 186.37 Other Type Share Capital 0.00 0.00 0.00

Motor Vehicles 0.00 10.00 10.00 Reserves & Surplus 0.00 0.00 0.00

Office Automation Equipments 0.00 77.00 77.00 Cash Subsidy 0.00 0.00 0.00

Technical Knowhow Fees & Exp. 0.00 25.00 25.00 Internal Cash Accruals 0.00 0.00 0.00

Franchise & Other Deposits 0.00 0.00 0.00Long/Medium Term Borrowings 0.00 413.76 413.76

Preliminary& Pre-operative Exp 0.00 5.00 5.00 Debentures / Bonds 0.00 0.00 0.00

Provision for Contingencies 0.00 15.00 15.00 Unsecured Loans/Deposits 0.00 0.00 0.00

Margin Money - Working Capital 0.00 43.91 43.91

TOTAL 0.00 551.68 551.68 TOTAL 0.00 551.68 551.68





PROJECT AT A GLANCE


Year Annualised Book

Value

Debt Dividend Retained Earnings Payout Probable

Market Price

P/E Ratio Yield Price/ Book

Value

EPS CEPS Per Share Per Share Per Share

No.of

Times

Rs Rs Rs Rs Rs % Rs % Rs %

1-2 10.63 14.83 20.63 24.00 0.00 100.00 10.63 0.00 10.63 1.00 0.00

2-3 14.48 18.14 35.12 18.00 0.00 100.00 14.48 0.00 14.48 1.00 0.00

3-4 18.30 21.48 53.42 12.00 0.00 100.00 18.30 0.00 18.30 1.00 0.00

4-5 22.02 24.81 75.44 6.00 0.00 100.00 22.02 0.00 22.02 1.00 0.00

5-6 25.64 28.08 101.08 0.00 0.00 100.00 25.64 0.00 25.64 1.00 0.00





PROJECT AT A GLANCE


Year D. S. C. R. Debt / -

Deposits

Debt

Equity as-

Equity

Total Net

Worth

Return

on Net

Worth

Profitability Ratio Assets

Turnover

Ratio

Current

Ratio

Individual Cumulative Overall GPM PBT PAT Net

Contribut

ion

P/V

Ratio

(Number of times) (Number of times) % % % % % %

Initial 3.00 3.00

1-2 1.95 1.95 1.16 1.16 1.86 17.42% 12.78% 8.49% 611.37 35.38% 2.19 1.30

2-3 2.41 2.17 0.51 0.51 0.98 19.07% 15.34% 9.91% 706.70 35.05% 2.14 1.81

3-4 2.96 2.41 2.96 0.22 0.22 0.58 20.18% 17.16% 10.95% 807.50 35.05% 2.01 2.36

4-5 3.62 2.67 0.08 0.08 0.36 20.94% 18.47% 11.72% 908.30 35.04% 1.85 2.94

5-6 4.42 2.96 0.00 0.00 0.23 21.45% 19.41% 12.28% 1009.10 35.04% 1.69 4.45





PROJECT AT A GLANCE


BEP

BEP - Maximum Utilisation Year 5

Cash BEP (% of Installed Capacity) 41.16%

Total BEP (% of Installed Capacity) 44.49%

IRR, PAYBACK and FACR

Internal Rate of Return .. ( In %age ) 46.26%

Payback Period of the Project is ( In Years ) 2.814 Years

Fixed Assets Coverage Ratio ( No. of times ) 10.051





Table of Contents

of theProject Report






1. Erode: District Profile &

Geotechnical Site Characterization1.1. General

1.2. Physical Characteristics

1.3. Map1.4. Climate & Rainfall

1.5. Economy & Industry

1.6. Transportation & Communications






2. Introduction2.1. Decoloring Carbons

2.2. Gas Absorbent Carbons2.3. Metal Absorbent Chars

2.4. Medicinal Carbons

3. Uses And Application3.1. Field Of Application

4. Grades of Activated Carbon






5. Properties5.1. Physical Properties

5.2. Chemical Properties

6. Usage Of Activated Carbon6.1. Edible Oil Industry

6.2. Pharmaceutical Industry

6.3. Beverage Industry6.4. Other Industries






7. B.I.S. Specifications

7.1. Is: 877 - 1977 Method Of Sampling &Tests For Activated Carbons, Powdered &

Granular

7.2. Is: 2752 – 1978 Activated Carbons(Granular).

7.3. Is: 8366 – 1977 Activated Carbon

Powdered.






8. Different Types Of Activated

Carbon

9. Market Survey9.1. Present Manufacturing Capacity In India9.2. Growing Demand In India

9.3. Indian Firms On Expansion Mode

9.4. Global Demand:






10. Financials & Comparison Of

Major Indian Players/Companies10.1. Section – I

10.1.1. Name Of Company With Contact Details

10.1.2. Name Of Director(s)

10.1.3. Plant Capacity10.1.4. Location Of Plant

10.1.5. Capital Expenditure Projects

10.1.6. Name Of Raw Material(s) Consumed With Quantity

& Cost






10.2. Section – II10.2.1. Income & Expenses

10.2.2. Profits

10.2.3. Forex Transaction10.2.4. Liabilities

10.2.5. Assets

10.2.6. Growth In Assets & Liabilities

10.2.7. Growth In Income & Expenditure10.2.8. Liquidity Ratios

10.2.9. Profitability Ratio

10.2.10. Return Ratios

10.2.11. Cost As % Ge Of Sales

10.2.12. Working Capital & Turnover Ratios

10.2.13. Structure Of Assets & Liabilities(%)

10.2.14. Cash Flow






11. Export Statistics Data Of India11.1. Export Statistics Data For Coconut

Shell Based Activated Carbon

12. Present Manufacturers

13. Manufacturing Process






16. Suppliers Of Raw Materials16.1. Gunny Bag

16.2. Lab Chemicals

17. Suppliers Of Plant & Machinery17.1. Piping And Fittings

17.2. Maintenance Equipments

17.3. Laboratory Equipments






18. Plant Layout

19. Product & Machinery

Photographs

20. Quotation Of Plant, Machinery

And Equipments From Supplier






Project Financials

• Project at A Glance Annexure

• Assumptions for Profitability workings ……………………………..1

• Plant Economics……………………………………………………….2

• Production Schedule…………………………………………………3

• Land & Building………………………………………………………..4

Factory Land & Building

Site Development Expenses

• Plant & Machinery……………………………………………..……..5

Indigenous Machineries

Other Machineries (Miscellaneous, Laboratory etc.)






• Other Fixed Assets………………………………………….............6

Furniture & Fixtures

Pre-operative and Preliminary Expenses

Technical Knowhow

Provision of Contingencies

• Working Capital Requirement Per Month………………………. 7

Raw Material

Packing Material

Lab & ETP Chemical CostConsumable Store

• Overheads Required Per Month And Per Annum………………8

Utilities & Overheads (Power, Water and Fuel Expenses etc.)

Royalty and Other Charges

Selling and Distribution Expenses






• Salary and Wages ……………………………………………………9

• Turnover Per Annum ……………………………………………..…10

• Share Capital…………………………………………………………11

Equity Capital

Preference Share Capital






• Annexure 1 :: Cost of Project and Means ofFinance

• Annexure 2 :: Profitability and Net CashAccruals

Revenue/Income/Realisation Expenses/Cost of Products/Services/Items Gross Profit Financial Charges

Total Cost of Sales Net Profit After Taxes Net Cash Accruals







• Annexure 3 :: Assessment of Working Capitalrequirements

Current Assets Gross Working. Capital Current Liabilities

Net Working Capital Working Note for Calculation of Work-in-

process

• Annexure 4 :: Sources and Disposition ofFunds





• Annexure 5 :: Projected Balance Sheets

ROI (Average of Fixed Assets) RONW (Average of Share Capital) ROI (Average of Total Assets)

• Annexure 6 :: Profitability ratios

D.S.C.R

Earnings Per Share (EPS) Debt Equity Ratio






• Annexure 7 :: Break-Even Analysis

Variable Cost & Expenses

Semi-Var./Semi-Fixed Exp.

Profit Volume Ratio (PVR)

Fixed Expenses / Cost

B.E.P






• Annexure 8 to 11 :: Sensitivity Analysis-

Price/Volume

Resultant N.P.B.T

Resultant D.S.C.R Resultant PV Ratio

Resultant DER

Resultant ROI Resultant BEP






• Annexure 12 :: Shareholding Pattern and Stake

Status

Equity Capital Preference Share Capital

• Annexure 13 :: Quantitative Details-Output/Sales/Stocks

Determined Capacity P.A of Products/Services

Achievable Efficiency/Yield % of Products/Services/Items

Net Usable Load/Capacity of Products/Services/Items

Expected Sales/ Revenue/ Income of Products/ Services/Items






• Annexure 14 :: Product wise domestic SalesRealisation

• Annexure 15 :: Total Raw Material Cost• Annexure 16 :: Raw Material Cost per unit

• Annexure 17 :: Total Lab & ETP ChemicalCost

• Annexure 18 :: Consumables, Store etc.,

• Annexure 19 :: Packing Material Cost

• Annexure 20 :: Packing Material Cost Per

Unit






• Annexure 21 :: Employees Expenses

• Annexure 22 :: Fuel Expenses

• Annexure 23 :: Power/Electricity Expenses

• Annexure 24 :: Royalty & Other Charges

• Annexure 25 :: Repairs & Maintenance Exp.

• Annexure 26 :: Other Mfg. Expenses

• Annexure 27 :: Administration Expenses

• Annexure 28 :: Selling Expenses






• Annexure 29 :: Depreciation Charges – as per Books(Total)

• Annexure 30 :: Depreciation Charges – as per Books (P& M)

• Annexure 31 :: Depreciation Charges - As per IT ActWDV (Total)

• Annexure 32 :: Depreciation Charges - As per IT ActWDV (P & M)

• Annexure 33 :: Interest and Repayment - Term Loans

• Annexure 34 :: Tax on Profits• Annexure 35 :: Projected Pay-Back Period And IRR






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Activated Carbon

(from Saw Dust & Coconut Shell)See more

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Our Approach





Our Approach


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Who do we serve?

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Sectors We Cover

o Ayurvedic And Herbal Medicines, Herbal Cosmetics

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Sectors We Cover Cont





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activated carbon - market survey cum detailed techno economic feasibility project report

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