accessory publication no. installation instructions p/n

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Issue Date INSTALLATION INSTRUCTIONS Publication No. Honda Dealer: Please give a copy of these instructions to your customer. © 2020 American Honda Motor Co., Inc - All Rights Reserved. 0SR72-HL4-A10 1 of 3 Application Accessory PARTS LIST (1) (2) (3) (5) (4) (6) (7) (10) (12) (11) No. Description Qty (1) Windscreen 1 (2) Cam lock/hinge assembly 3 (3) Flange collar 3 (4) 6 × 25 mm screw 1 (5) 6 × 30 mm screw 3 (6) Left gasket 1 (7) Right gasket 1 (8) Push dart 4 (9) Push nut 4 (10) Support bracket 1 (11) Flange collar (small) 1 (12) Trim clip 2 (13) Installation Instruction URL (not shown) 1 TOOLS AND SUPPLIES REQUIRED 4 mm hex wrench Torque wrench Power drill 5/16 inch (8 mm) drill bit FULL POLY WINDSCREEN (OPTICAL GRADE) P/N 0SR72-HL4-A10 SXS1000M3/M3P/M3LE SXS1000M5D/M5P/M5LE MII 17492 August 2020 TORQUE CHARTS Tighten all screws, bolts, and nuts to their specified torque values. Refer to the Service Manual for the torque values of the removed parts. Item N·m kgf·m lbf·ft 6 mm screw and nut 5 0.5 4 USE AND CARE INFORMATION Check the accessory mount frequently and retighten if necessary. Replace this accessory with a new one if it is damaged or discolored excessively. When this accessory becomes dirty, rinse it thoroughly with cool water to remove loose dirt, then wipe with a clean cloth or sponge. Do not use a brush to clean this accessory as it may scratch the surface. • Never use, or expose the windscreen to petroleum solvents such as gasoline, thinner, benzine, acid, or alkaline cleaners. INSTALLATION NOTE: • If installing a complete cab, install this accessory before installing the roof and door kits. • Remove and discard the rubber shipping band from the cam lock before installation of this accessory. SHIPPING BAND (DISCARD)

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Page 1: Accessory Publication No. INSTALLATION INSTRUCTIONS P/N

Issue DateINSTALLATION

INSTRUCTIONS

Publication No.

Honda Dealer: Please give a copy of these instructions to your customer.

© 2020 American Honda Motor Co., Inc - All Rights Reserved. 0SR72-HL4-A10 1 of 3

ApplicationAccessory

PARTS LIST

(1)

(2)

(3) (5)(4)

(6) (7) (10) (12)(11)

No. Description Qty

(1) Windscreen 1

(2) Cam lock/hinge assembly 3

(3) Flange collar 3

(4) 6 × 25 mm screw 1

(5) 6 × 30 mm screw 3

(6) Left gasket 1

(7) Right gasket 1

(8) Push dart 4

(9) Push nut 4

(10) Support bracket 1

(11) Flange collar (small) 1

(12) Trim clip 2

(13) Installation Instruction URL (not shown) 1

TOOLS AND SUPPLIES REQUIRED4 mm hex wrench

Torque wrench

Power drill

5/16 inch (8 mm) drill bit

FULL POLY WINDSCREEN(OPTICAL GRADE)P/N 0SR72-HL4-A10

SXS1000M3/M3P/M3LESXS1000M5D/M5P/M5LE

MII 17492

August 2020

TORQUE CHARTSTighten all screws, bolts, and nuts to their specified torque values. Refer to the Service Manual for the torque values of the removed parts.

Item N·m kgf·m lbf·ft

6 mm screw and nut 5 0.5 4

USE AND CARE INFORMATION• Check the accessory mount frequently and retighten if

necessary.

• Replace this accessory with a new one if it is damaged or discolored excessively.

• When this accessory becomes dirty, rinse it thoroughly with cool water to remove loose dirt, then wipe with a clean cloth or sponge.

• Do not use a brush to clean this accessory as it may scratch the surface.

• Never use, or expose the windscreen to petroleum solvents such as gasoline, thinner, benzine, acid, or alkaline cleaners.

INSTALLATIONNOTE:

• If installing a complete cab, install this accessory before installing the roof and door kits.

• Remove and discard the rubber shipping band from the cam lock before installation of this accessory.

SHIPPING BAND

(DISCARD)

Page 2: Accessory Publication No. INSTALLATION INSTRUCTIONS P/N

© 2020 American Honda Motor Co., Inc - All Rights Reserved.2 of 3 0SR72-HL4-A10

1. Install a cam lock/hinge assembly into each of the three top slots using one 6 × 30 mm screw and one flange collar, noting the orientation of the cam lock/hinge assembly.

CAM LOCK/HINGE ASSY.

6 × 30 mm SCREW

FLANGE COLLARLA

2. Place the windscreen onto the vehicle and seat its bottom onto the instrument panel as shown.

WINDSCREENRE

3. Install the support bracket to the inside of the windscreen using one 6 × 25 mm screw, and flange collar (small) as shown.

FLANGE COLLAR (SMALL)

6 × 25 MM SCREW

SUPPORT BRACKETS

4. Using the windscreen support bracket as a template, make a mark on the instrument panel top edge through each hole in the bracket.

5. Remove the windscreen and drill holes through the marked points on the instrument panel with a 5/16 inch (8 mm) drill bit.

6A. Place the Left and Right gaskets over the bottom corners of the windscreen, lining up the holes in the gasket and the windscreen.

6B. (HARD CAB ONLY): If installing the windscreen as part of a hard cab system, carefully cut out the indented area of each gasket before installing to the windscreen.

GASKET (LEFT SHOWN)

Cut out indicated area for full cab installation.

7. Install the gaskets to the windscreen using two push darts and push nuts per side, as shown.

PUSH DART

PUSH NUT

GASKET (LEFT SHOWN)GGGGG

8. Reinstall the windscreen and secure it to the instrument panel by placing trim clips through the windscreen bracket and into the holes drilled in Step 5.

TRIM CLIP

Page 3: Accessory Publication No. INSTALLATION INSTRUCTIONS P/N

© 2020 American Honda Motor Co., Inc - All Rights Reserved. 3 of 30SR72-HL4-A10

9. Align all five cam locks around the cab frame bars and snap the arms closed.

Install the top three cam locks

along the top frame bar first.

Install

along the

CAM LOCK

CAM LOCKCAM LOCK

* To ensure proper fitment, fasten clamps once the gap between the edge of the windscreen and the A-pillars is even along the entire length of the frame.

* Approximate angle of the upper clamp brackets shown:

10. Adjust cam lock tension by rotating the threaded arm clockwise to tighten, counter-clockwise to loosen.

THREADED ARM