ac kimo kigaz 300 combustion gas analyzer manual

8/13/2019 AC Kimo Kigaz 300 Combustion Gas Analyzer Manual

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Kimo Kigaz 300 CLA Combustion Gas AnalyzerKimo Kigaz 300 STD Combustion Gas AnalyserKimo Kigaz 300 PRO Combustion Gas Analyzer

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Table of contents

ANALYSER1. Introduction....................................................................................................................................................................... 7

1.1. Analyser description.................................................................................................................................................. 71.1.1. Overview of the gas analyser............................................................................................................................ 71.1.2. Presentation of the keypad and screen.............................................................................................................81.1.3. onnection of the analyser............................................................................................................................... 8

1.2. !ain features............................................................................................................................................................ "

1.3. #echnical features................................................................................................................................................... 112. $afety instructions........................................................................................................................................................... 123. Perfor% a co%&ustion analysis....................................................................................................................................... 13

3.1. Prepare the instru%ent &efore the analysis.............................................................................................................133.2. Perfor% an analysis................................................................................................................................................ 133.3. Assign the analysis to a custo%er........................................................................................................................... 1'3.'. Print the analysis results......................................................................................................................................... 1'

'. $et the different para%eters of the analyser................................................................................................................... 1('.1. $et the instru%ent .................................................................................................................................................. 1(

'.1.1. $creen setting................................................................................................................................................. 1('.1.2. $et the auto)e*tinction.................................................................................................................................... 1('.1.3. hange the language...................................................................................................................................... 1('.1.'. !odify date and ti%e....................................................................................................................................... 1(

'.1.(. #icket printing setting...................................................................................................................................... 1('.1.+. Activate or deactivate &luetooth function ,optional-......................................................................................... 1+'.1.7. Activate or deactivate the visual support.........................................................................................................1+'.1.8. Activate or deactivate the vocal support..........................................................................................................1+

'.2. $et the co%&usti&le................................................................................................................................................. 1+'.2.1. !odify a co%&usti&le...................................................................................................................................... 1+'.2.2. Add a co%&usti&le........................................................................................................................................... 17'.2.3. elete a co%&usti&le....................................................................................................................................... 17

'.3. $et the alar%s/ %easure%ent units and O protection...........................................................................................17'.3.1. $et the alar%s................................................................................................................................................. 17'.3.2. $et %easure%ent units................................................................................................................................... 18'.3.3. $et the O protection threshold...................................................................................................................... 18

'.'. $et the references................................................................................................................................................... 18

'.(. $et the duration of auto0ero and purge ti%e...........................................................................................................18'.+. $et the operators .................................................................................................................................................... 18

'.+.1. Add an operator.............................................................................................................................................. 18'.+.2. !odify the operator na%e............................................................................................................................... 1"'.+.3. elete an operator.......................................................................................................................................... 1"

'.7. eset the actory settings of the analyser .............................................................................................................1"'.7.1. nits and values of %easure%ent settings of the factory settings..................................................................1"

(. !anage custo%ers.......................................................................................................................................................... 24(.1. !anage a custo%er................................................................................................................................................ 24(.2. !odify a custo%er................................................................................................................................................... 24(.3. elete a custo%er................................................................................................................................................... 24

+. !anage &oilers................................................................................................................................................................ 21+.1. reate a &oiler........................................................................................................................................................ 21

+.2. !odify a &oiler......................................................................................................................................................... 21+.3. elete a &oiler......................................................................................................................................................... 21

7. !anage the inspections.................................................................................................................................................. 227.1. 5et to inspections................................................................................................................................................... 227.2. reate an inspection............................................................................................................................................... 227.3. elete an inspection................................................................................................................................................ 22

8. Perfor% %easure%ent of a custo%i0ed procedure.........................................................................................................238.1. Preli%inary operations to procedures...................................................................................................................... 238.2. 6aunch a custo%i0ed procedure............................................................................................................................. 23

". Perfor% a control of gas flow.......................................................................................................................................... 2'".1. Perfor% a %easure%ent of theoretical flow.............................................................................................................2'".2. Perfor% a %easure%ent of real flow....................................................................................................................... 2'".3. esults interpretation.............................................................................................................................................. 2'

14. Perfor% a gas network leak test.................................................................................................................................... 2(14.1. Perfor% the test..................................................................................................................................................... 2(14.2. 6ink the %easure%ent to a custo%er.................................................................................................................... 2(14.3. Print the %easure%ent on the ticket...................................................................................................................... 2(

11. Perfor% a draft %easure%ent........................................................................................................................................ 2+11.1. Perfor% the %easure%ent..................................................................................................................................... 2+

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11.2. 6ink the %easure%ent to a custo%er.................................................................................................................... 2+11.3. Print the %easure%ent on the ticket...................................................................................................................... 2+

12. Perfor% a %easure%ent of a%&ient O2..................................................................................................................... 2712.1. Perfor% the %easure%ent.................................................................................................................................... 2712.2. 6ink the %easure%ent to a custo%er.................................................................................................................... 2712.3. Print the %easure%ent on the ticket...................................................................................................................... 27

13. Perfor% a %easure%ent of %a* O............................................................................................................................. 2813.1. Perfor% the %easure%ent.................................................................................................................................... 2813.2. 6ink the %easure%ent to a custo%er.................................................................................................................... 2813.3. Print the %easure%ent on the ticket...................................................................................................................... 28

1'. Perfor% so%e te%perature %easure%ents................................................................................................................... 2"1'.1. Perfor% a %easure%ent of a%&ient te%perature.................................................................................................. 2"1'.2. Perfor% a %easure%ent of flue gas te%perature.................................................................................................. 2"1'.3. Perfor% an a%&ient te%perature %easure%ent with the internal sensor..............................................................2"1'.'. Perfor% a dewpoint te%perature %easure%ent....................................................................................................2"1'.(. 6ink the %easure%ents to a custo%er.................................................................................................................. 2"1'.+. Print the %easure%ent on the ticket...................................................................................................................... 2"

1(. Perfor% a %easure%ent of opacity............................................................................................................................... 341(.1. Perfor% the %easure%ent.................................................................................................................................... 341(.2. nter the inde*es in the analyser.......................................................................................................................... 341(.3. 6ink the inde* to a custo%er................................................................................................................................. 341(.'. Print the inde* on the ticket................................................................................................................................... 34

1+. Perfor% a %easure%ent of ionisation current...............................................................................................................31

1+.1. Perfor% the %easure%ent.................................................................................................................................... 311+.2. 6ink the %easure%ent to a custo%er.................................................................................................................... 311+.3. Print the %easure%ent on the ticket...................................................................................................................... 31

17. Perfor% a ' %easure%ent....................................................................................................................................... 3217.1. Perfor% the %easure%ent with the pro&e.............................................................................................................3217.2. Perfor% the %easure%ent with the sensor...........................................................................................................3217.3. 6ink the %easure%ent to a custo%er.................................................................................................................... 3217.'. Print the %easure%ent on the ticket...................................................................................................................... 32

18. Perfor% a %easure%ent with a Pitot tu&e..................................................................................................................... 3318.1. 6ink the %easure%ent to a custo%er.................................................................................................................... 3318.2. Print the %easure%ent on the ticket...................................................................................................................... 33

1". #o get to infor%ation a&out the analyser....................................................................................................................... 3'24. !aintenance of the analyser......................................................................................................................................... 3(

24.1. 6ife)ti%e of the sensors......................................................................................................................................... 3(24.2. eplace the sensors............................................................................................................................................. 3(24.3. eplace the paper roll of the printer...................................................................................................................... 3+24.'. eplace the &attery............................................................................................................................................... 3724.(. eplace the filter................................................................................................................................................... 37

21. alculations of the different para%eters........................................................................................................................ 3821.1. O and 9O conversions....................................................................................................................................... 3821.2. alculation of the level in 9O*.............................................................................................................................. 3821.3. alculation of flue gas velocity.............................................................................................................................. 38

LIGAZ SOFTWARE1. Introduction..................................................................................................................................................................... '42. $oftware installation........................................................................................................................................................ '4

2.1. eco%%ended %ini%u% configuration................................................................................................................... '42.2. Installation............................................................................................................................................................... '4

3. $tart with the software..................................................................................................................................................... '13.1. !eaning and functions of the %enus &ar ,1-...........................................................................................................'13.2. !eaning and functions of tool &ar &uttons ,2-.........................................................................................................'2

'. nload inspections.......................................................................................................................................................... '3(. se the different data&ases............................................................................................................................................ ''

(.1. se the custo%er data&ase.................................................................................................................................... ''(.2. se the &oilers data&ase........................................................................................................................................ '((.3. #otal data&ase......................................................................................................................................................... '+(.'. $et the data&ase..................................................................................................................................................... '+(.(. $ave while using..................................................................................................................................................... '+

(.+. I%port a data&ase................................................................................................................................................... '++. $et the analyser.............................................................................................................................................................. '7+.1. hange the co%&usti&les........................................................................................................................................ '7+.2. hange the references............................................................................................................................................ '7+.3. !anage the operators............................................................................................................................................. '7+.'. hange date and ti%e............................................................................................................................................. '7+.(. $ensors state.......................................................................................................................................................... '7

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+.+. :attery level............................................................................................................................................................ '7+.7. $et printings............................................................................................................................................................ '7+.8. Access to infor%ation a&out the instru%ent and update the instru%ent..................................................................'8

+.8.1. Access to infor%ation a&out the instru%ent....................................................................................................'8+.8.2. pdate the instru%ent..................................................................................................................................... '8

a- #he Internet connection is not protected &y a pro*y........................................................................................'8&- #he Internet connection is protected &y a pro*y..............................................................................................'8

+.8.3. Install a 3rd language...................................................................................................................................... '"+.8.'. $end a report of the device to the After)$ales $ervice....................................................................................'"

+.". :ack to factory para%eters..................................................................................................................................... '"

7. Options............................................................................................................................................................................ (47.1. Interface.................................................................................................................................................................. (47.2. %ail....................................................................................................................................................................... (47.3. ser infor%ation...................................................................................................................................................... (47.'. hange the language.............................................................................................................................................. (4

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1.Introduction

1.1. Analyser descrition

KIGAZ 300 instrument is a gas analyser with two interchangeable sensors (O2and CO-H2), with additional option of adding 2 sensors or is a gasanalyser with three interchangeable sensors (O2, CO-H2and NO)with additional possibility of a 4

th sensor (NO2,SO2or CH4) or a gas analyserwith 4 sensors (O2, CO-H2, NO and NO2or SO2)Its main features are the following !

"elf#test of the instrument $o%al support &'#(2 dilution

Integrated water trap with maimum le*el alarm

&olor ++ s%reen

2 thermo%ouple %onne%tions 2 Go of memory

+he gas analyser is supplied in a transport %ase in A-" or metalli% .optional) with a magneti% prote%ti*e %o*er, a differential pressure /it, aninter%hangeable flue gas probe of 300 mm length with integrated draft and 1, a i#Ion battery and its %harger, IGAZ software, a "- %able and a%alibration %ertifi%ate A paper roll for the printer and a filter are also pro*ided

This gas analyser is designed to control parameters o l!e gas in e"ha!st d!ct o heating !nits# $t can not be !sed in apermanently way and%or !sed as an alarm system#

1.1.1. O!er!ie" of t#e $as analyser

Introduction 7

'*ermoulded handle

lue gas probe

Integrated water trap

Integrated printer

++ 355 %olor s%reen

"ingle %onne%tor for fluegas probe .+%K6gas) and

draft

7ater trap dis%harge

1

iing %one

ilter lo%ation

-a%/lighted /eypad

1 button

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1.1.%. &resentation of t#e 'eyad and screen

1.1.(. )onnection of t#e analyser

8 Introduction

+8 and +2 thermo%ouple%onne%tions

&8 %onne%tion for eternal probe.temperature 9t800, &(

4,)

lue gas probe %onne%tion

9# pressure tap

96 pressure tap

9ower supply

"-%onne%tion

Top &iew 'ottom &iew Side &iew

un%tion /eys

'n:'ff button

'K button

1s% button

;otating button

(ome s%reen

&lient menu

"etting menu


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1.%. *ain feat+res

Screen-a%/lighted ++ 355 %olor s%reen It allows to display measured parameters in a more %omfortable format for the operator +han/s to the =oomfun%tion, you %an *iew on the s%reen the measured *alues in in%reased %hara%ters

rinter+he paper of the instrument is a thermal paper with a 80#year guarantee It has an easy repla%ement system of the paper .1asyload) In addition,printing is fast

'attery charger+he instrument is supplied with a 82 $, 3> A power adapter to load the internal batteries +he %urrent loading is indi%ated by a battery symbol onthe top left of the s%reen +he red 1 on the right side of the gas analyser stays on until the battery loading is %ompleted

l!e gas s!ction p!mp+he pump, inside the gas analyser, is a diaphragm pump with a motor energi=ed in dire%t %urrent dire%tly by the instrument in a way to get anoptimal su%tion of flues gases +he pump is regulated by a %ontinuous measurement of the output flow by the pressure sensor n?3

l!e gas probe9robe in stainless steel with an o*ermoulded handle in plasti%, with a standard length of 30 %m and with a fiing %one to maintain the %onta%t tip inthe du%t Inter%hangeable, it has a 1 allowing to light the dar/ areas +he probe is %onne%ted to the instrument by a neoprene tube of 20 m+he handle is also e@uipped with a filter that /eeps the solid parti%les of flue gases during the %ombustion analysis

$nterchangeable meas!rement sensors+he analyser uses ele%tro%hemi%al sensors to measure the oygen and the %arbon monoide .%ompensated in (2 hydrogen)


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C!stomers management+he analyser allows to re%ord %ustomers, theirs respe%ti*e boilers and inspe%tions 'n%e the features of %ustomers and boilers are %ompleted in theanalyser, the operator %an easily assign the different measured *alues to a %ustomer and his boiler +hese data %an then printed and:or transferredto a %omputer than/s to iga= software

!to3ero+he analyser has the Eauto=ero in the du%tF fun%tion, it means that the operator %an perform measurements .draft, temperature) while the analyserinhales fresh air in the room +his fun%tion allows to sa*e t ime on the inspe%tion pla%es

CO dil!tion+he instrument has the &' dilution fun%tion that allows to a*oid high &' %on%entrations +hese high %on%entrations %an damage the analyser andits sensors +his fun%tion allows to in%rease the &' %on%entration without damage the sensor In dilution fun%tion, the range be%omes 0# .0 000ppm)

Opacity inde" meas!rement (optional)It is possible to fill in the analyser with opa%ity inde *alues measured a%%ording to the -a%hara%h s%ale +he analyser will %al%ulate the a*erage andresults will be printed on the ti%/et +his measurement must be performed with an opa%ity pump whi%h is a*ailable as an a%%essory .ref ! 9


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1.(. Tec#nical feat+res

arameter Sensor 0eas!ring scale responsetime

O2 1le%tro%hemi%al rom 0 to 28 08 *ol 02 *ol 30 s

CO(with H2

compensation)

1le%tro%hemi%al rom 0 to D000 ppm 8 ppm rom 0 to 200 ppm ! 80 ppmrom 208 to 2000 ppm ! of measured *aluerom 2008 to D000 ppm ! 80 of measured *alue

30 s

NO 1le%tro%hemi%al rom 0 to 000 ppm 8 ppm rom 0 to 800 ppm ! ppmrom 808 to 000 ppm ! of measured *alue

30 s

NO" &al%ulatedJJ rom 0 to 8 ppm 8 ppm

NO2 1le%tro%hemi%al rom 0 to 8000 ppm 8 ppm rom 0 to 800 ppm ! ppmrom 808 to 8000 ppm ! of measured *alue

D0 s

SO2 1le%tro%hemi%al rom 0 to 000 ppm 8 ppm rom 0 to 800 ppm ! ppmrom 808 to 000 ppm ! of measured *alue

30 s

CO2 &al%ulatedJJ rom 0 to HH *ol 08 *ol

CH4 "emi%ondu%tor rom 0 to 80000ppm

rom 0 to 8 $olrom 0 to 20 1

8 ppm00008 $ol00021

20 of full s%ale 40 s

l!e gastemperat!re

K thermo%ouple rom #800 to6820?&

08?& 8 ?& 4 s

mbienttemperat!re

Internal +& rom #20 to 6820?& 08?& 0?&

mbienttemperat!re

9t800 .8:3 ineternal probe)

rom #0 to 620?& 08?& 03 of measured *alue 02?& 30 s

?ewpointtemperat!re

&al%ulatedJJ rom 0 to 6HH?&td 08?&

?H1 temperat!re +%K .eternalprobe)

rom #200 to 68300?&

08?& 8 ?&

?rat 9ie=oele%tr i% rom#80 to 680 9a

rom #8000 to68000 9a

089a

8 9a

rom #800 to #80 9a ! 2 9a

rom #80 to 680 9a ! 0 9arom 680 to 6800 9a ! 2 9a-eyond ! 2 of measured *alue

?ierential press!re 9ie=oele%tri% rom #20 000 to 620000 9a

8 9a rom #20 000 to #>8 9a ! .#0 of measured *alue 64 9a)rom >0 to #8 9a ! .#0H of measured *alue 68 9a)rom #0 to 0 9a ! 2 9arom 8 to >0 9a ! .0H of measured *alue 68 9a)rom >8 to 20 000 9a ! .0 of measured *alue 6 4 9a)

;osses &al%ulatedJJ rom 0 to 800 08

l!e gas &elocity rom 0 to HHH m:s 08 m:s

/"cess air (7) &al%ulatedJJ rom 8 to H,HH 008

;ower eiciency

(:s)

&al%ulatedJJ rom 0 to 800 08

Higher eiciency(:t)

(condensation)

&al%ulatedJJ rom 0 to 820 08

Opacity inde" 1ternalinstrument

rom 0 to H

*All accuracies indicated in this document were stated in laboratory conditions and can be guaranteed for measurements carried out in the same conditions, or carried outwith required compensation.**Calculation is made based on the measured values by the analyser.

Introduction 11

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2.Safety instructions

The ollowing saety instr!ctions ha&e to be strictly obser&ed#Not respecting these saety instr!ctions can lead to a loss o warranty#

The analyser sho!ld not to be !sed in and !nder water#

The analyser sho!ld not to be placed near or directly at open ire or heat#

The indicated range o temperat!re o the probe is not to be e"ceeded, as the probe and temperat!re sensor co!ld be destroyed#

ter meas!rements, beore pac5ing the analyser, wait or the probe to be cold# s long as it is hot, the probe co!ld prod!cein@!ries#

The e"halations o alcohol liA!ids (l!bricants, petrol, spirit, &anish###) may damage the sensors o the analyser# Thereore, it isorbidden to preser&e or !se these l!ids nearby the analyser#

;oad the battery only with Bimo charger# se another type o charger can damage the battery and the analyser and can ca!seelectrical shoc5s#

12 Safety instructions

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3.Perform a combustion analysis

(.1. &reare t#e instr+,ent before t#e analysis

?!ring the meas!rement, the analyser m!st be in &ertical position or in hori3ontal position# ?o not hold the analyser in inclinedposition#

'eore the *st

!se o the analyser, a !ll charge o the battery m!st be made d!ring *2 ho!rs#

/mpty the water trap#

$n case o any dea!lt or damage o the instr!ment, Bimo ter sales ser&ice shall be contacted# On the bac5 o the analyser,there is a label with the analyser serial n!mber# This n!mber shall be comm!nicated or e&ery operation (technical operation orreA!est o spare parts)#

(.%. &erfor, an analysis

&onne%t the flue gas probe to the analyser

+urn on the instrumentHome screen is displayed with measurement menu at the forefront.

Insert the probe in the flue as show on the figure for at least 3 minutes

9ress OBThe screen with the different possible measurements is displayed.Remaining time of autozero and its progress bar are displayed at the bottom of the screen.Measurements covered by the autozero are not available (ombustion! "ma# and "$ambient%. &t the end of the autozero! these menus are available. +a/e ad*antage of theauto=ero to perform the draft

Go to DComb!stionEwith the rotati*e button 9ress OB

The screen displays the different combustibles in the analyser.

"ele%t the type of used %ombustible by the boiler with the rotati*e button 9ress OB

The screen displays values of the different parameters of the analysis.

'erform a combustion analysis 13

On%O

OB OB

Auto=eronattainablemeasurements

D

2D

lue 9robe

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(.(. Assi$n t#e analysis to a c+sto,er

At the end of the analysis, when measurements are %onstant, it is possible to assign it to a %ustomer re%orded in the analyser or to unre%orded%ustomer that should be %reated

9ress the fun%tion button !The analyser displays the list of recorded customers.

"ele%t a %ustomer with the rotati*e button then press OB or %reate a %ustomer .see page20) then sele%t itThe analyser displays the list of available boilers.

"ele%t the boiler with the rotati*e button then press OB or %reate a boiler .see page 28)then sele%t it

The analyser bacs to the measurement screen of the analyse.(.-. &rint t#e analysis res+lts

It is possible to print the results on the ti%/et !

9ress the fun%tion button

Results are printed on the ticet.

1' 'erform a combustion analysis

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4. Set the different parameters of the analyser+he DSettingsEmenu allows to set the following parameters !

Instrument .s%reen, printing, auto#etin%tion,)

&ombustibles


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Go to DormatEwith the rotati*e button then press OB "ele%t the ti%/et format ! long or short with the rotati*e button then press OB

Long format ticket :prints measurement results * header (operator name! date and time of the inspection! type of instrument and itsserial number! address! telephone number.Short format ticket :prints only the measurement results and the instrument reference.

Go to DHeaderEthen press OBThe eyboard appears at the bottom of the screen

"ele%t the letters with the rotati*e button then press OB

9ress the fun%tion /ey to *alidate the headerThe eyboard disappears.

9ress /scto ba%/ to DSettings instr!mentEs%reen and *alidate modifi%ations

+o go from lower#%ase /eyboard to upper#%ase /eyboard then to numeri% /eyboard ! press the fun%tion /ey +o erase a letter ! press the fun%tion /ey

-.1.. Acti!ate or deacti!ate bl+etoot# f+nction 2otional3

-luetooth allows to set and transfer data from a %omputer to the analyser or *i%e *ersaSettings instrumentscreen is displayed.

Go to D'l!etoothEwith the rotati*e button 9ress OBto a%ti*ate it ! ONor to dea%ti*ate it ! O

-.1.4. Acti!ate or deacti!ate t#e !is+al s+ort

+he *isual support %orresponds to help windows displayed met during a measurement pro%edureSettings instrumentscreen is displayed.

Go to DS!pportEwith the rotati*e button

Go to Dis!al s!pportE line with the rotati*e button

9ress OBto a%ti*ate it ! ONor to dea%ti*ate it ! O

-.1.5. Acti!ate or deacti!ate t#e !ocal s+ort

+he *o%al support allows to a%ti*ate a *oi%e that gi*es the details during a measurement pro%edure

Note 6 &ocal help can be acti&ated only i the &is!al help is acti&ated#

Settings instrumentscreen is displayed.

Go to DHelpEwith the rotati*e button Go to Docal s!pportE line with the rotati*e button

9ress OBto a%ti*ate it ! ONor to dea%ti*ate it ! O

-.%. Set t#e co,b+stible

8 different %ombustibles are re%orded in the analyser !

"ahara : os atural gas &annel#%oalGroninguen C atural gas ow *olatile %oal;ussia C atural gas &o/e gas9ropane -iofuel 9G 7ood 20

-utane (og fuel 28ight oil 9ellet D(ea*y fuel oil

-.%.1. *odify a co,b+stible

1a%h %ombustible has its own %oeffi%ient allowing to %al%ulate loses and effi%ien%ies in the most a%%urate way

The modiication o these coeicients will lead some modiications in comb!stion analysis res!lts# Only a A!aliied technicianis a!thori3ed to modiy them#$t is still possible to reset the actory parameters pressing or with ;iga3 sotware# (see page 4>)#

Settings menu is displayed.

Go to DComb!stiblesE with the rotati*e button then press OB Go to the type of of %ombustible with the rotati*e button then press OB

Go to the %oeffi%ient to modify with the rotati*e button then press OBThe eyboard appears

"ele%t numbers with the rotati*e button and pressOBto *alidate

1+ Set the different parameters of the analyser

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9ress to *alidate the new %oeffi%ient or /sc to %an%elScreen bacs to the list of combustible.

+o erase a number ! press fun%tion /ey

+o go from lower#%ase /eyboard to upper#%ase /eyboard then to numeri% /eyboard ! press the fun%tion /ey

It is also possible to modify the name of a %ombustible and its type of energy ."olid, li@uid or gas) !Settings > Combustiblesscreen is displayed.

Go to the %ombustible to modify with the rotati*e button 9ress fun%tion /ey

9ress OBon DNameE lineThe eyboard appears.

1nter the name of the %ombustible with the rotati*e button and pressOBto *alidate

9ress to *alidate the name of the %ombustible 9ress OBon D/nergyE line

"ele%t the type of energy for the %ombustible ! solid, li@uid or gas then press OB

9ress fun%tion /ey to sa*e the modifi%ationsScreen bacs to the list of combustible with the added modifications.

-.%.%. Add a co,b+stible

p to %ombustibles %an be added in the instrument5s memory !Settings > Combustiblesscreen is displayed.

9ress fun%tion /ey +Add combustiblescreen is displayed.

9ress OBThe eyboard appears.

1nter the name of the %ombustible with the rotati*e button and pressOBto *alidate

9ress to *alidate the name of the new %ombustible Go to D/nergyE line with the rotati*e button and press OB

"ele%t DSolidE, D;iA!idEor DasEwith the rotati*e button and pressOB

9ress fun%tion /ey to sa*e the new %ombustibleScreen bacs to the list of combustible. The new combustible in well on the list in last position.,very coefficient of the new combustible are set at -.

ollow the pro%edure of modifi%ation of %ombustible %oeffi%ients abo*e#mentionned to add them

-.%.(. 6elete a co,b+stible

Settings > Combustiblesscreen is displayed.

Go to the %ombustible to delete with the rotati*e button

9ress fun%tion /ey

-.(. Set t#e alar,s7 ,eas+re,ent +nits and )O rotection

It is possible to a%ti*ate an alarm for ea%h measurement parameter +his alarm %an be rising.the alarm of the instrument is a%ti*ated when themeasured *alue e%eeds the defined threshold) or alling. the alarm of the instrument is a%ti*ated when the measured *alue is below the definedthreshold)It is possible to set an alarm for the following parameters !

'2, &', &(4, &'2, Ls .losses), M .1%ess air), Nt .lower effi%ien%y), Ns .higher effi%ien%y), +f .flue gas temperature), +a .ambienttemperature), +d .dewpoint temperature), O9 .differential pressure), raft

-.(.1. Set t#e alar,s

Settingsmenu is displayed.

Go to D0eas!rementEwith the rotati*e button then press OB

9ress OBon DlarmsE line Go to the parameter to modify with the rotati*e button then press the fun%tion /ey

The edge (rising or falling% and the threshold of the selected parameter are displayed.

Go to D/dgeE linewith the rotati*e button then press OB

"ele%t the type of alarm with the rotati*e button !

;ising edge ! alling edge !

ea%ti*ated alarm !

9ress OB Go to DThresholdE line then press OB

The eyboard appears.

Set the different parameters of the analyser 17

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1nter the alarm threshold *alue with the rotati*e button and pressOBto *alidate $alidate the threshold with the right fun%tion /ey

$alidate the modifi%ations with the fun%tion /ey

9ress /scto @uit the s%reen

-.(.%. Set ,eas+re,ent +nits

It is also possible to sele%t the measurement unit for ea%h measured parameter !

Temperat!re 6?&, ?

ress!re 69a, in7g, h9a, mbar, mm(g, mm(2', 9"I

CO % CO2% NO % NO2% NO" % SO26ppm, mg:m3

, mg:/7h, g:/7h, g:GP, g:m

3

, CH4 6ppm, *ol, I1Settingsmenu is displayed.

Go to D0eas!rementEwith the rotati*e button then press OB Go tor DnitsE with the rotati*e button then press OB

Go to the parameter to modify with the rotati*e button then press OBThe list of the available units according the parameter appears.

Go to the re@uested unit with the rotati*e button then press OB


-.(.(. Set t#e )O rotection t#res#old

+he &' prote%tion allows to prote%t the instrument against high %on%entrations of &' Abo*e the threshold, the instrument will stop themeasurement of &' but the others measurements will stay possible +o set this threshold !

Settingsmenu is displayed. Go to D0eas!rementEwith the rotati*e button then press OB

Go to DCO protectionEwith the rotati*e button then press OB#

9ress the fun%tion /ey to modify the threshold

1nter the re@uested threshold then press the fun%tion /ey to *alidate the threshold 9ress /scto @uit the s%reen

-.-. Set t#e references

SettingsI


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The analyser bacs to the list of present operators.


-..%. *odify t#e oerator na,e

Settings screen is displayed

Go to DOperatorEwith the rotati*e button then press OB

9ress the fun%tion /ey The eyboard appears.


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5. Manage customersIt is possible to sa*e names and addresses of different %ustomers %lients in the analyser +he performed measurements %ould be assigned to themIt is possible to %reate up to 800 %ustomers

0.1. *ana$e a c+sto,er

+urn on the analyser Go to DC!stomersEwith the rotati*e button then OB

9ress the fun%tion /ey Add customer screen is displayed.

9ress OB on DNameE lineThe eyboard appears.

1nter the %ustomer name with the rotati*e button and press OBto *alidate the letters

9ress the fun%tion /ey The analyser bacs to Add customerscreen.

Go to the 8stline of the address with the rotati*e button then press OB

1nter the 8stline of the %ustomer5s address with the rotati*e button and pressOBto *alidate letters

9ress the fun%tion /ey The analyser bacs to Add customer screen.

Go to the 2ndline of the address with the rotati*e button then press OB 1nter the 2ndline of the %ustomer5s address with the rotati*e button and pressOBto *alidate letters

9ress the fun%tion /ey The analyser bacs to Add customerscreen.

&ontinue for both following lines of the address if ne%essary Go to DTelE line with the rotati*e button then press OB

1nter %ustomer5s telephone number with the rotati*e button and pressOBto *alidate the letters

9ress the fun%tion /ey The analyser bacs to Customer List screen with the created new customer.

7hen a %ustomer has been %reated, it is possible to lin/ to this %ustomer one or se*eral boilers "ee %hapter to %reate, modify and delete a boiler

0.%. *odify a c+sto,er

Customersscreen is displayed.

Go to the %ustomer to modify with the rotati*e button then press OB

9ress the fun%tion /ey etails of the customer are displayed.

9ress the fun%tion /ey

Go to the line to modify with the rotati*e button then press OBThe eyboard appears.


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6.Manage boilersA boiler is %ompulsorily lin/ed to a %ustomer, at least one %ustomer must be %reated to %reate a boiler "ee %hapter 4 for the %reation of a %ustomerIt is possible to lin/ up to 80 boilers per %ustomer

.1. )reate a boiler

The list of customers saved in the analyser is displayed.

Go to the %ustomer whi%h will be lin/ed to the boiler with the rotati*e button then press OB

9ress the fun%tion /ey 9ressOBon D0odelElineThe eyboard appears.

1nter the model of the boiler with the rotati*e button then press OBto *alidate the letters 9ress to *alidate the model

The analyser bacs to Add boilersscreen

o the same for D'randE, DddressE, D;ocationE andDir p!lsed b!rnerE#

9ress 'K on DTightnessE line, sele%t D' TypeE (!ntight)or DC TypeE(tight)then pressOB

9ress 'K DComb!st#E line, sele%t thetype of %ombustible for the boiler then press 'K

9ress 'K to ti%/ the Dir p!lser b!rnerEbo if the boiler has one 9ress the fun%tion /ey to sa*e the boiler features

The analyser bacs to the list of boilers.

.%. *odify a boiler

The list of boilers saved in the analyser is displayed.

Go to the boiler to modify with the rotati*e button then press OB

9ress the fun%tion /ey etails of the boiler are displayed.

9ress the fun%tion /ey

Go to the line to modify with the rotati*e button then press OBThe eyboard appears.


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7. Manage the inspections1a%h sa*ed inspe%tion is lin/ed to a %ustomer It is possible to see the details of an inspe%tion, to add one or to delete oneA*ailable inspe%tions in the analyser are the following ! %ombustion, ambient temperature, flue gas temperature, internal temperature, low:;eturntemperature, dewpoint temperature, draft pressure, differential pressure, flue gas *elo%ity, &' ma, opa%ity, ambient &' 2, ionisation %urrent, lea/dete%tion, gas networ/ tightness and gas flowThe ma"im!m n!mber o inspection is * per boilers#

4.1. Get to insections

+o find e*ery inspe%tions of a %ustomer and details of this inspe%tion, follow the spe%ified pro%edure !The list of customers saved in the analyser is displayed.

Go to the re@uired %ustomer then press OB,very boilers lined to this customer are displayed.

Go to the re@uired boiler then press OB,very inspections lined to this customer and boiler are displayed.

Go to the re@uired inspe%tion then press OBetails of the inspection are displayed.

4.%. )reate an insection

It is possible to %reate an inspe%tion for spe%ifi% %ustomer that will be performed laterThe list of customer/s inspections is displayed.

9ress the fun%tion /ey to add an inspe%tion& list of inspections is displayed.

Go to the re@uired inspe%tion then press OBThe inspection is added with"ot donemention.

4.(. 6elete an insection

+o delete an inspe%tion of a %ustomerThe list of customer/s inspections is displayed.

9ress the fun%tion /ey to delete an inspe%tion Go toJ/Sthen press OBto delete the inspe%tion or go to NOthen press OB to %an%el

22 Manage the inspections

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8. Perform measurement of a customized procedure&ustomi=ed pro%edures, %reated by the oga= software .optional software), when they are transferred in the analyser %anbe performed

5.1. &reli,inary oerations to roced+res

-efore performing the measurements, names of the different %ustomers and theirs respe%ti*e boilers must be sa*ed in theanalyser "ee page 20 to %reate %ustomers and page 28to %reate boilers or the oga= software user manual .optional

software)

5.%. La+nc# a c+sto,i8ed roced+re

+urn on the analyser Go to Droced!resEwith the rotati*e button then press 'K

"ele%t the %ustomer then the boiler in whi%h measurements will be performed Go to DC!stomi3edEwith the rotati*e button then press 'K

The list of procedures saved in the analyser is displayed.

"ele%t the pro%edure with the rotati*e button then press 'KThe analyser displays the )ststep of the customized procedure.

Go to DStartEwith the rotati*e button then press 'KThe analyser performs the measurement. 9ress 'K on DNe"tEif the %ustomi=ed pro%edure has se*eral step

The analyser launches the ne#t step.';

9ress 'K on D9!itEif the %ustomi=ed pro%edure has only one step

+he analyser ba%/s to the list of %ustomi=ed pro%edures At the end of the pro%edure, the analyser sa*es it andautomati%ally lin/s it to the %ustomer and boiler sele%ted before laun%hing the measurement It is possible to get to details ofthis pro%edure in the DC!stomerE menu

'erform measurement of a customized procedure 23

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9. Perform a control of gas flow

:.1. &erfor, a ,eas+re,ent of t#eoretical flo"

+urn on the analyser Go to Droced!resEmenu with the rotati*e button then press OB

The analyser ass to select a customer 0 go to #$then press #$.The list of customers is displayed.

"ele%t the %ustomer then press OBThe list of boilers is displayed. "ele%t the boiler then press OB

Procedure screen is displayed.

Go to Das lowE with rotati*e button then press OB& message indicating Ste% & : 'heoretical flo(is displayed.

Go toDNe"tE then pressOB# 'heoretical flo( is displayed.

"pe%ify the power %apa%ity of the boiler in /7 .data on the information plate of the boiler) ! go to ea%h number, press OB, turn the rotati*ebutton to incrementor decrementthe number then press OBto *alidate

H 9u:K7 0,>0

:.%. &erfor, a ,eas+re,ent of real flo"

The measurement of the theoretical flow must performed previously& message indicating Ste% ) : *eal flo(is displayed.

Go to DNe"tE then press OBStart inde+ ,L-is displayed.

"pe%ify the start flow indi%ated on the gas meter ! go to ea%h number, press OB, turn therotati*e button to incrementor decrement the number then press OBto *alidate

9ress the fun%tion /ey to *alidate& message indicating Ste% ) : .ait : ) min and a progress bar aredisplayed.

7ait for 2 minutesIt is possible to cancel this measurement 0 press #$.

Go to DNe"tEthen press OBat the end of the 2 minutes/nd inde+ ,L- screen is displayed.

"pe%ify the end flow indi%ated on the gas meter ! go to ea%h number, press OB, turn the rotati*e button to incrementor decrement the

number then press OBto *alidate 9ress the fun%tion /ey to *alidate

& message displays the flow measurement result.

7hen the measurement is finished !

9ress OBThe analyser ass to save the measurement result.

Go toJ/Sor NOthen press OBThe analyser ass to print the measurement result.

Go toJ/Sor NOthen press OB

:.(. Res+lts interretation

+he analyser displays the flow result by the following ! OB 6 lower or e@ual to 80

* 6 between 808 and 20 2 6greater than 20

2' 'erform a control of gas flow


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10.Perform a gas network leak test+o perform this test, it is ne%essary to ha*e a gas networ/ lea/ testing /it +his /it is a*ailable as option .ref ! K1G)

1;.1. &erfor, t#e test

&onne%t the different items of the /it on the networ/ to test .see user manual of the K1G) +urn on the analyser

Go to Droced!resEmenu with the rotati*e button then press OB

The analyser ass to select a customer and a boiler 0 go to #$ then press #$.The list of customers is displayed.

"ele%t the %ustomer then press OBThe list of boiler is displayed.

"ele%t the boiler then press OBProceduresscreen is displayed.

Go to DNetwor5 tightnessEwith the rotati*e button then press OB& message indicating Plug silicone tube on P0is displayed.

9lug the sili%one tube on 96 pressure tap then press OB& message indicating Pressuri1e to 23 mbaris displayed.

9ressuri=e the networ/ to 0 mbar then press OB& message indicating Please (ait &3 minutes and a progress bar are displayed.&t the end of the )- minutes! results are displayed 0

start pressure end pressure possible loss of pressure

1;.%. Lin' t#e ,eas+re,ent to a c+sto,er

7hen the measurement has been performed, it is possible to lin/ it to a %ustomer registered in the analyser or to a %ustomer unregistered in theanalyser that must be %reated

9ress the fun%tion /ey to sa*e itThe analyser displays the list of registered customers.

"ele%t a %ustomer with the rotati*e button then press OB or %reate a new %ustomer .see page 20) then sele%t itThe analyser displays the list of available boilers.

"ele%t the boiler with the rotati*e button then press OB or %reate a boiler .see page 28)then sele%t it

The analyser bacs to the screen of draft measurement.

1;.(. &rint t#e ,eas+re,ent on t#e tic'et

It is possible to print on the ti%/et the networ/ tightness !

9ress the fun%tion /ey 6alue is printed on the ticet.

'erform a gas networ lea test 2(

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11. Perform a draft measurement+he draft measurement allows to %he%/ if the flue of the boiler %orre%tly %lears flue gas %aused by the %ombustion

11.1. &erfor, t#e ,eas+re,ent

&onne%t the flue gas probe on the analyser +urn on the analyser

Go to D0eas!rementEmenu with the rotati*e button then press OB

The analyser performs the autozero 0 remaining time and a progress bar display on the screen. Go to Dress!reE with the rotati*e button then press OB#

Go to D?rat press!reEwith the rotati*e button then press OB#Measurement launches and the analyser displays the draft.

11.%. Lin' t#e ,eas+re,ent to a c+sto,er

7hen the measurement has been performed and is stable, it is possible to lin/ it to a %ustomer registered in the analyser or to a %ustomerunregistered in the analyser that must be %reated

9ress the fun%tion /ey to sa*eThe analyser displays the list of registered customers.


"ele%t the boiler with the rotati*e button then press OB or %reate a boiler .see page 28)then sele%t itThe analyser bacs to the screen of draft measurement.

11.(. &rint t#e ,eas+re,ent on t#e tic'et

7hen the measurement is stable, it is possible to print it on the ti%/et

9ress the fun%tion /ey to print itThe value is printed on the ticet.

2+ 'erform a draft measurement

9ut the probe of the KIGAZ 300 in thedraft hood, going through the front fa%eof the boiler

9ut the probe of the KIGAZ 300 in theno==le output, from the beginning of the%onne%ting flue

9ut the probe of the KIGAZ 300 in thedraft hood, going through the sideopenings of the boiler

D

2D


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12. Perform a measurement of ambient CO2

1%.1. &erfor, t#e ,eas+re,ent

&onne%t a &'2probe .a*ailable as option) on &8 %onne%tion on the top of the analyser +urn on the analyser Go to D0eas!rementEmenu with the rotati*e button then press OB

The analyser performs the autozero 0 remaining time and a progress bar display on the screen.

Go to Dmbient CO2Ewith the rotati*e button then pressOBMeasurement launches and the analyser displays the level of ambient "$.

1%.%. Lin' t#e ,eas+re,ent to a c+sto,er




"ele%t the boiler with the rotati*e button then press OB or %reate a boiler .see page 28)then sele%t itThe analyser bacs to the screen of measurement of ambient "$.

1%.(. &rint t#e ,eas+re,ent on t#e tic'et7hen the measurement is stable, it is possible to print it on the ti%/et

9ress the fun%tion /ey to print itThe value is printed on the ticet

'erform a measurement of ambient "$ 27

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13. Perform a measurement of max CO

1(.1. &erfor, t#e ,eas+re,ent

&onne%t a &' probe .a*ailable as option) on &8 %onne%tion on the top of the analyser or %onne%t the flue gas probe on the single%onne%tor on the bottom of of the analyser

+urn on the analyser

Go to D0eas!rementEmenu with the rotati*e button then press OB

The analyser performs the autozero 0 remaining time and a progress bar display on the screen. Go toD0a" COEwith the rotati*e button then pressOB

9ress OBto laun%h the measurement

The measurement is launched! the instrument displays the level of " and the level ofma# ".1hen the measurement duration is finished! the analyser displays the value of "ma#imum during the measurement.

+he default measurement duration is L s It is possible to %hange this duration before startingthe measurement !

'n ma &' s%reen, before pressing 'K to start the measurement, press the fun%tion /ey

4uration screen is displayed. 9ress OB se the rotati*e button to sele%t the re@uired measurement duration ! L % 4 % + sor * % 2 % L % 4 % + min!tes# 9ress OBto *alidate the measurement duration 9ress /scto ba%/ to the s%reen of measurement start of ma &'

1(.%. Lin' t#e ,eas+re,ent to a c+sto,er

At the end of the measurement, it is possible to lin/ it to a %ustomer registered in the analyser or to a %ustomer unregistered in the analyser thatmust be %reated


"ele%t a %ustomer with the rotati*e button then press OB or %reate a new %ustomer .see page 20) then sele%t it The analyser displays thelist of available boilers. "ele%t the boiler with the rotati*e button then press OB or %reate a boiler .see page 28)then sele%t it

The analyser bacs to the screen of ma# " measurement.

1(.(. &rint t#e ,eas+re,ent on t#e tic'et

At the end of the measurement, it is possible to print it on the ti%/et


28 'erform a measurement of ma# "

40%m

40%m

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14.Perform some temperature measurements

1-.1. &erfor, a ,eas+re,ent of a,bient te,erat+re

&onne%t a probe of 9t800 temperature .a*ailable as option) on &8 %onne%tion on the top of the analyser +urn on the instrument

Home screen is displayed with measurement menu at the forefront.

9ress OB

The analyser performs the autozero 0 remaining time and a progress bar display on the screen. However it is possible to reach thetemperature menu during the autozero.

Go to Dmbient Temp#Ewith the rotati*e button then press OBThe temperature detected by the 't)-- probe is displayed on the analyser.

1-.%. &erfor, a ,eas+re,ent of fl+e $as te,erat+re

&onne%t the flue gas probe on the analyser

+urn on the analyserHome screen is displayed with measurement menu at the forefront.

9ress OBThe analyser performs the autozero 0 remaining time and a progress bar display on the screen. However it is possible to reach thetemperature menu during the autozero.

Go to Dl!e gas Temp#E with the rotati*e button then press 'KThe screen displays the flue gas temperature detected by the thermocouple probe of the f lue gas probe.

1-.(. &erfor, an a,bient te,erat+re ,eas+re,ent "it# t#e internal sensor


9ress OBThe analyser performs the autozero 0 remaining time and a progress bar display on the screen. However it is possible to reach thetemperature menu during the autozero.

Go to D$nternal Temp#Ewith the rotati*e button then press OBThe screen displays the 2T temperature detected by the analyser.

1-.-. &erfor, a de"oint te,erat+re ,eas+re,ent

+he dewpoint temperature is measured during a flue gas analysis

&onne%t the flue gas probe


9ress OBThe analyser performs the autozero 0 remaining time and a progress bar display on the screen.1hen the autozero is finished 0

9ress OB on Dl!e ga3 analysisE# "ele%t the %ombustible of the boiler then press OB

The flue gas analysis is ongoing.

+urn the rotati*e button to rea%h the s%reen where dewpoint temperature is displayed

1-.0. Lin' t#e ,eas+re,ents to a c+sto,er7hen the measurement has been performed, it is possible to lin/ it to a %ustomer registered in the analyser or to a %ustomer unregistered in theanalyser that must be %reated


"ele%t a %ustomer with the rotati*e button then press OB or %reate a new %ustomer .see page 20) then sele%t it The analyser displays thelist of available boilers.

"ele%t the boiler with the rotati*e button then press OB or %reate a boiler .see page 28)then sele%t itThe analyser bacs to the screen of temperature measurement.

1-.. &rint t#e ,eas+re,ent on t#e tic'et



'erform some temperature measurements 2"

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15. Perform a measurement of opacityIt is possible to enter in the analyser from 8 to 3 opa%ity indees performed than/s to opa%ity pump a*ailable as option+he opa%ity inde %onsists of the measurement of solid waste of %ombustion in the flue with a pump and a filter of measurement +he filter %olorationis %ompared with a table referen%e %omposed by 80 greyed areas numbered from 0 to H


reliminary operation 6To a&oid the condensation in the p!mp, it is necessary to breathe in 1$THOT $;T/< resh air beore perorm a meas!rement#

9ut the paper filter in the pump 9ump out flue gas in the middle of the flue

The necessary gas volume for a measurement of opacity corresponds to about )- pump aspirations.

&ompare the filter %logging to the referen%e table to determine the opa%ity inde


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16. Perform a measurement of ionisation current+he measurement of ionisation %urrent allows to %he%/ the presen%e of the flame In standard operation, the ionisation probe produ%es a %urrant of afew QA or a few do=en of QA In %ase of la%/ of flame, this %urrent is not present anymore .measurement ! 0 QA), the safety e@uipments of the boiler%ut off the power supply


&onne%t a ionisation %urrent probe on &8 %onne%tion of the analyser

+urn on the analyserHome screen is displayed with measurement menu at the forefront. 9ress OB

The analyser performs the autozero 0 remaining time and a progress bar display on the screen. However it is possible to reach theionisation current menu during the autozero.

Go to D$onisation c!rrentEwith the rotati*e button then press OB

&onne%t the ends of the probe on the boilerThe measured ionisation current is displayed on the analyser. This value must be e7ual to several dozen of 8&.

1.%. Lin' t#e ,eas+re,ent to a c+sto,er

7hen the measurement has been performed,it is possible to lin/ it to a %ustomer registered in the analyser or to a %ustomer unregistered in theanalyser that must be %reated



"ele%t the boiler with the rotati*e button then press OB or %reate a boiler .see page 28)then sele%t itThe analyser bacs to the screen of ionisation current measurement.

1.(. &rint t#e ,eas+re,ent on t#e tic'et



'erform a measurement of ionisation current 31

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17. Perform a CH4measurement+here are 2 possibilities to measure &(4!

+han/s to the internal sensor .optional)

+han/s to an eternal probe ."G option probe)

14.1. &erfor, t#e ,eas+re,ent "it# t#e robe

&onne%t a &(4probe on &8 %onne%tion on the bottom of the analyser

+urn on the analyser Go to D0eas!rementEmenu with the rotati*e button then press OB

The analyser performs the autozero 0 remaining time and a progress bar display on the screen. However it is possible to reach the gaslea detection menu during the autozero.

Go to Das lea5 detectionEwith the rotati*e button then pressOB 9ress OBto laun%h the measurement

If the probe is connected for more than ) minute! the measurement screen appears and indicates the concentration and places it on abargraph.If the probe has 9ust been connected! the screen indicates the remaining time of warming.The measurement begins! the analyser displays the H:level.

14.%. &erfor, t#e ,eas+re,ent "it# t#e sensor

+urn on the analyser Go to D0eas!rementEmenu with the rotati*e button then press OB

The analyser performs the autozero 0 remaining time and a progress bar display on the screen.

Go to DComb!stionEwith the rotati*e button then press OBThe analyser launches the combustion analyse. The measured H:value appears at the bottom right of the screen.

14.(. Lin' t#e ,eas+re,ent to a c+sto,er




"ele%t the boiler with the rotati*e button then press OB or %reate a boiler .see page 28)then sele%t itThe analyser bacs to the screen H: measurement.

14.-. &rint t#e ,eas+re,ent on t#e tic'et

7hen the measurement is stable, it is possible to print it on the ti%/et


32 'erform a H: measurement

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18.Perform a measurement with a Pitot tube

The !sed itot t!be m!st be a itot t!be type ; with B thermoco!ple connection#

+he 9itot tube must be introdu%ed perpendi%ularly, in the middle into the du%t and parallel to the flow+he head .ending with an ellipsoidal nose) must be maintained parallel and fa%ing the flow+he total pressure .6) %at%hed by the nose, is %onne%ted to the .at the bottom of the analyser+he stati% pressure .#) %at%hed by the holes of the head, is %onne%ted to the -at the bottom of the analyser+he %onne%tion %able of the thermo%ouple K probe is %onne%ted to the +8 thermo%ouple K inlet of the top of the analyser

$ the B thermoco!ple is not connected, no &al!e will be displayed#

7hen the %onne%tions are made !

+urn on the analyser Go to D0eas!rementEmenu then press 'K

Go to Dress!reEmenu then press 'K

Go to D?ra!ght ress#Ethen press 'KThe analyser displays the measured values.

15.1. Lin' t#e ,eas+re,ent to a c+sto,er




"ele%t the boiler with the rotati*e button then press OB or %reate a boiler .see page 28)then sele%t itThe analyser bacs to the measurement screen.

15.%. &rint t#e ,eas+re,ent on t#e tic'et

7hen the measurement is stable, it is possible to print it on the ti%/et ! 9ress the fun%tion /ey to print it

'erform a measurement with a 'itot tube 33

Schema

+otal pressure .9t)

"tati% pressure .9s)

ynami% pressure R 9t#9s

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19. To get to information about the analyser+he D$normationEmenu of the analyser allows to get to se*eral information !

type of analyser

*ersion of the firmware

serial number of the analyser phone and fa numbers, email of Kimo Instrument

options of the analyser

type of sensor, its serial number and its installation date

+o get to this menu !3rom the home screen 0

Go to D$normationE menu with the rotati*e button then press OBThe information is displayed on the screen.

se the rotati*e button to go from one s%reen to the other

3rom any information screen 0

9ress the fun%tion /ey The analyser displays information about sensors.

3' To get to information about the analyser

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20. Maintenance of the analyser

%;.1. Lifeti,e of t#e sensors

"ensors are ele%tro%hemi%al type ! inside them, in the presen%e of gas to dete%t, a %hemi%al rea%tion o%%urs that %auses an emission of ele%tri%al%urrent +he ele%tri% %urrent strength dete%ted by the instrument is %on*erted into a %orresponding gas %on%entration +he life#time of the sensor isstrongly lin/ed to the reagent %onsumption present in the sensor As their %onsumption in%reases, features of the sensor are getting worse until theirehaustion, after whi%h it is ne%essary to repla%e it +o ensure the measurement a%%ura%y, sensors ha*e to be %alibrated on ly in Assistan%e %entre@ualified by Kimo

Sensor &erage lie-time


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"ensors ha*e *ery a%%urate lo%ations, see below lo%ations defined for ea%h sensor !

O2sensor must be in O2 position CO sensor must be inCOposition

CO sensor must be in positionL NO2, SO2and CH4sensors must be in position 4

J ! '2, "'2and &(4 sensors

7hen a sensor has been repla%ed, it is possible to %he%/ the proper fun%tioning of this new sensor by goingin theD$normationE men! of the analyser It is normal that a sensor that has Sust been installed gi*es thefollowing message ! DC!rrent /rrorE, it is ne%essary to wait a few time to stabili=e the polari=ation of the sensor(ere are the stabili=ation times for ea%h sensor !

'2! 4D hours

&'#(2! 4D hours

' ! 4D hours

'2! 4D hours "'2! 4D hours &(4! 4D hours

%;.(. Relace t#e aer roll of t#e rinter

ollow this pro%edure to repla%e the paper roll of the printer !

;aise the upper part of the printer

9ut the paper roll in the re@uired lo%ation 9ull up slightly on the paper ! it must be %aught between the upper part and the lower part of the printer

&lose the upper partSome paper must be out from the slot situated between the lower part and the upper part of the printer part.

'oth sides o the paper are dierent 6 the brightest side is the printed side and m!st aced the !ser#

3+ Maintenance of the analyser

pper part toraise

9aper lo%ation Introdu%tion ofthe paper roll

9aper %orre%tlyintrodu%ed

$nsertion o a new sensor then rotationo the sensor

Connection o thesensor ribbon cable

0

)O

O2

Autres;NO

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%;.-. Relace t#e battery

ollow this pro%edure to repla%e the battery !The analyser must be turned off.

;emo*e the prote%ti*e %o*er

+urn the analyser ns%rew the battery %o*er with a %rosshead s%rewdri*er

;emo*e the battery %o*er is%onne%t the battery

&onne%t the new battery

?o not p!ll the cable, !npl!g sotly the connector#

&onne%t the new battery

%;.0. Relace t#e filter

7hen the filter inside the analyser probe is too mu%h %logged .bla%/ %oloured), it is ne%essary to %hange it to get a%%urate measurement and toa*oid to damage the instrument and its sensors

;otate %ounter %lo%/wise the transparent part situated on the top of the handle

;emo*e the %logged filter

9ut a new filter

9ut the transparent part by rotating it %lo%/wise

/ns!re to correctly place the silicone @oint#

Maintenance of the analyser 37


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21. Calculations of the different parameters

%1.1. )O and NO con!ersions

" [mg

mg3]=" [ppm ]#).$:;$$

2" [mg

mg3]=2" [ppm ]#).$$;

&on*ersions on units are the same for the three gases &' is ta/ing as an eample'2 referen%e .'2ref) is only lin/ed to &' and '

="

2max

"2

= 21

21"2

" [mg

(1h]=" [

mg

m3]

6f

'I#-.$????=

" [ g1h

]=" [mgm

3] 6f

'I#-.$????=#-.--)

" [g

4@]=" [

mg

1h]

6f

'I#-.$????=#-.--)

" [mg/m3

"2ref

]=" [mg

m3]#

21"2ref

21"2

" [ppm

"2ref

]=" [ppm]#21"

2ref

21" 2

" [%]=" [ppm ]#-.---)

" [g

m3]=" [

mg

m3]#-.--)

7ith !

'2refa referen%e *alue sele%ted by the user, this *alue has to be entered in the de*i%e in

'2oygen *alue measured in $the theoreti%al *olume of flue gas in m3.gi*en in the table of %oeffi%ient)

&$ the net %alorifi% *alue in


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alculations of the different parameters 3"

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1. IntroductionIGAZ software, supplied with the gas analysers of the Kiga= range, allows to set the analyser, to %reate and gi*e information a %ustomers, boilersand inspe%tions database, to pro%ess and download measurement datasets

2. Software installation

%.1. Reco,,ended ,ini,+, confi$+ration

or the proper fun%tioning of the software, the following minimum %onfiguration is re%ommended !

Operating system 67indows, T9, $I"+A, >

Comm!nication port 6"- 20

?? player


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3.Start with the softwareAfter double#%li%/ing on the software laun%hing i%on on the des/top, the homepage of the software opens !

(.1. *eanin$ and f+nctions of t#e ,en+s bar 213

ile

'ac5 to homepage 6 redu%e all the opened windows

Sa&e database 6sa*e the database into the %omputer

$mport database 6import a iga= or oga= .optional software) database sa*ed into another %omputer

9!it 6%lose the software

?atabase

Total 6 opens the total database window .&ustomers, boilers and performed inspe%tions)

C!stomers 6 opens the %ustomers database window

'oilers 6 opens the boilers database window

?atabase settings 6 opens the sa*ing settings window of the database Connection state

B$K

nload B$K 6allows to unload data sa*ed in the analyserand the instrument setting

Setting 6 allows to set different parameters .auto=ero, %ombustibles, referen%es)

Connect de&ice6 allows to ma/e re%ogni=e the instrument by the %omputer.Dnalyser connectedEwill appear when an analyser is

%onne%ted and re%ogni=ed by the software)

Options

$nterace 6 allows to sele%t the software ba%/ground %olor

/-mail 6allows to set parameters to send emails

ser 6 information about the user ;ang!ages 6 allows to select the sotware lang!age .ren%h or 1nglish)

1indows 6 allows to go from one window to another

Start with the software '1

*

2

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M 6

ser man!als 6 allows to get to software and analyser user manuals

Hotline 6allows to get to the address and fa and phone number of the %ompany or send a report to the after sales ser*i%e

bo!t 6indi%ates software *ersion and database *ersion

(.%. *eanin$ and f+nctions of tool bar b+ttons 2%3

&loses all the opened windows 'pens the boilers database window

'pens the total database window 'pens the unload window of the analyser

'pens the %ustomers database window 'pens the settings window of the analyser

'2 Start with the software

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4. Unload inspectionsInspe%tions stored in the analyser %an be unload on the %omputer !

&onne%t the analyser to the %omputer than/s to the supplied "- %able and t!rn on the analyser

aun%h iga= software

&onne%t the analyser to the IGAZ software %li%/ing on DBiga3Emenu then %li%/ on DConnect de&iceEThe software indicates that conne#ion is successful.

&li%/ on DBiga3Emenu then on Dnload 5iga3EThe software recovers inspections contained in the analyser. This operation can tae a few minutes.&t the end of the recovery! the following window is displayed 0

+i%/ the %orresponding boes to the inspe%tions to unload on the %omputer

&li%/ on D?ownload selected inspectionsE button& message indicates that transfer is in progress then the message 'ransfer doneis displayed 0 inspections have been well transferred. &li%/ on OB#

The 'otal database window is displayed with the transferred inspections.

Bnload inspections '3

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5. Use the different databasesatabases are used to gi*e information about features of boilers and %ustomers iga= software allows to re%o*er %ustomers and boilers %reated inthe analyser but does not allow to transfer in the analyser %ustomers and boilers %reated with liga= software

aun%h the software by doube#%li%/ing on the i%on in the des/top+hese databases are sa*ed in the hard dis/ of the %omputer -efore starting to %omplete them, it is possible to define the sa*e folder path ofdatabases and the sa*ing repetition

&li%/ on D?atabaseEin the menus bar then %li%/ on D?atabase settingsEThe opposite window opens.

&li%/ on D'rowseEto define the lo%ation where the databases will be sa*ed

+i%/ then sele%t the repetition of sa*ing for a re%urring sa*ing .e*ery hours, e*ery two hours,et%) or

+i%/ D1hen closing sotwareEto sele%t a sa*ing at the software %losure

0.1. 9se t#e c+sto,er database

&li%/ on button on the toolbar or %li%/ on D?atabaseEmenu then on DC!stomersEThe following window opens. 3ields are not accessible.

&li%/ on Ddd c!stomerE button3ields become accessible.

ill in the different fields"ameand 9irst namefields are compulsory.

&li%/ on DSa&e c!stomerE buttonThis created customer appears below the Add customer button.

'' Bse the different databases

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;epeat this pro%edure to add others %ustomers

&li%/ on DCloseEbutton to %lose the window or on the D'ac5 to databaseEbutton to go to the total database

0.%. 9se t#e boilers database

1a%h %ustomer %an ha*e se*eral boilers

&li%/ on button on the toolbar or %li%/ on D?atabaseEmenu then on D'oilersEThe following window opens.

1*ery fields .brand, model U) are ina%%essible and D'rowseEbutton is ina%ti*e

&li%/ on Ddd boilerE button3ields become accessible and ro(se button is active.

&li%/ on D'rowseEbutton in front DC!stomerEto lin/ the boiler to a %ustomer ill in D0odelE and D'randE fields.%ompulsory fields)

&li%/ on D'rowseEbutton in front ofDComb!stibleE and sele%t the type of %ombustible of the boiler)> types de combustible are preAprogrammed. If the type of combustible used by the boiler is not in the list! clic on Add combustiblebutton! fill in fields! clic on Sa5e this combustiblebutton then clic Select combustible button.

&li%/ on DSa&e boilerEbutton+his %reated boiler appearsbelow the Add boiler button.

Bse the different databases '(

&reated%ustomer

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;epeat the pro%edure to add others boilers

&li%/ on DCloseEbutton to %lose the window or on D'ac5 to databaseE button to go to the total database

0.(. Total database

+his database allows to ha*e a global *iew of all %ustomers and their boilers with also the inspe%tions

0.-. Set t#e database

&li%/ on D?atabaseE menu then on D?atabase settingsEThe setting window of the database opens.

&li%/ on D'rowseEbutton then define the sa*ing folder

+hen sele%t the repetition, it means the type of automati% sa*ing of the database "ele%t the sa*ing fre@uen%y of the database ! between 8 hour and 30 hours or between 8

day and 30 days

'; +i%/ D1hen closing sotwareEto automati%ally sa*e at the software %losure

0.0. Sa!e "#ile +sin$

+o guarantee information sa*ing, you shall regularly pro%eed this way !

&li%/ on DileE menu

&li%/ on DSa&e databaseE

0.. I,ort a database

7hen opening iga= software, to re%o*er a database !

&li%/ on EileE menu

&li%/ on D$mport databaseE

Go to the sa*ing folder of the database, sele%t the database to open then %li%/ on 'K

'+ Bse the different databases

&reatedboiler

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6. Set the analyserIGAZ software allows to set the analyser It is possible to !

set the %ombustibles

set the referen%es .'2, Altitude, atmospheri% pressure)

set the operators

get details about sensors set date and time

set the header of printing see the battery le*el

get information about the analyser, update it and send report to after#sales ser*i%e

&onne%t the analyser to the %omputer with the supplied "- %able

&onne%t the analyser on main power than/s to the supplied adapter to a*oid etinguishing of the analyser .low battery)

&li%/ on DB$KEin the menu bar

Go dow

ac kimo kigaz 300 combustion gas analyzer manual

Documents