ac 800m and s800 i/o - getting started

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  • IndustrialITAC 800M and S800 I/O

    Getting Started

  • IndustrialITAC 800M and S800 I/O

    Getting Started

  • NOTICEThis document contains information about one or more ABB products and may include adescription of or a reference to one or more standards that may be generally relevant tothe ABB products. ABB may have one or more patents or pending patent applicationsprotecting the intellectual property in the ABB product(s) described in this publication.The presence of any such description of a standard or reference to a standard is not arepresentation that all of the ABB products referenced in this document support all of thefeatures of the described or referenced standard. In order to determine the specific fea-tures supported by a particular ABB product, the reader should consult the product spec-ifications for the particular ABB product.

    The information in this document is subject to change without notice and should not beconstrued as a commitment by ABB. ABB assumes no responsibility for any errors thatmay appear in this document.

    In no event shall ABB be liable for direct, indirect, special, incidental or consequentialdamages of any nature or kind arising from the use of this document, nor shall ABB beliable for incidental or consequential damages arising from use of any software or hard-ware described in this document.

    This document and parts thereof must not be reproduced or copied without written per-mission from ABB, and the contents thereof must not be imparted to a third party nor usedfor any unauthorized purpose.

    The software or hardware described in this document is furnished under a license andmay be used, copied, or disclosed only in accordance with the terms of such license.

    This product meets the requirements specified in EMC Directive 89/336/EEC and in LowVoltage Directive 72/23/EEC.

    TRADEMARKSAll rights to copyrights, registered trademarks, and trademarks reside with their respec-tive owners.

    Copyright 2003-2009 by ABB. All rights reserved.

    Release: March 2009Document number: 3BSE056248

  • TABLE OF CONTENTS

    About This BookGeneral ..............................................................................................................................7

    Document Conventions .....................................................................................................7

    Warning, Caution, Information, and Tip Icons..................................................................7

    Related Documentation .....................................................................................................8

    Section 1 - Product OverviewCentral Processing Unit (CPU) .......................................................................................10

    Communication Interface ................................................................................................12

    S800 I/O...........................................................................................................................12

    Section 2 - InstallationMounting AC 800M and S800 I/O Units onto DIN-Rail ................................................15

    Mechanical Installation - Metal Sheet..................................................................15

    Mechanical Installation - Prefabricated Aluminum Profile .................................17

    Mounting and Removing PM8xx, CI8xx and S800L Units ............................................18

    Mounting and Removing S800 I/O Units........................................................................20

    Power Supply...................................................................................................................26

    Section 3 - ConfigurationController Configuration - Basic Rules and Examples ...................................................27

    S800 I/O Configuration - Basic Rules and Examples .....................................................32

    3BSE056248 5

  • Table of Contents

    Section 4 - OperationHardware Indicators ........................................................................................................43

    AC 800M Controller (PM8xx) ............................................................................43

    LED Indicators..................................................................................................... 43

    Switches and Push Buttons ..................................................................................45

    Communication Interface LEDs .......................................................................... 45

    S800 I/O Module LEDs .......................................................................................46

    S800L I/O Module LED ...................................................................................... 49

    Start Modes .....................................................................................................................52

    Section 5 - Maintenance/Replacement of Faulty UnitsOnline Replacement of Unit............................................................................................ 53

    Appendix A - IndustrialIT System 800xA AC 800M Controller - Data Sheet ............................................................... 55

    Appendix B - System 800xA S800 I/O System - Data Sheet...... 59

    Appendix C - Dimensions............................................................................... 65

    6 3BSE056248

  • About This Book

    GeneralThis manual is intended to give the reader a general knowledge about AC 800M, S800 I/O and S800L hardware. It includes a general product overview, guidance for installation, configuration examples, information valuable during operation and maintenance considerations. Several other manuals forms the complete documentation of AC 800M, S800 I/O and S800L hardware which are listed in the subsection Related Documentation. However, this manual should give all needed knowledge to get started with the use of the hardware.

    Document ConventionsMicrosoft Windows conventions are normally used for the standard presentation of material when entering text, key sequences, prompts, messages, menu items, screen elements, etc.

    Warning, Caution, Information, and Tip IconsThis publication includes Warning, Caution, and Information where appropriate to point out safety related or other important information. It also includes Tip to point out useful hints to the reader. The corresponding symbols should be interpreted as follows:

    Electrical warning icon indicates the presence of a hazard which could result in electrical shock.

    Warning icon indicates the presence of a hazard which could result in personal injury.

    3BSE056248 7

  • Related Documentation About This Book

    Although Warning hazards are related to personal injury, and Caution hazards are associated with equipment or property damage, it should be understood that operation of damaged equipment could, under certain operational conditions, result in degraded process performance leading to personal injury or death. Therefore, fully comply with all Warning and Caution notices.

    Related Documentation

    Caution icon indicates important information or warning related to the concept discussed in the text. It might indicate the presence of a hazard which could result in corruption of software or damage to equipment/property.

    Information icon alerts the reader to pertinent facts and conditions.

    Tip icon indicates advice on, for example, how to design your project or how to use a certain function

    Document ID Title

    3BDS009029Rxxxx IndustrialIT 800xA - Control and I/O, PROFIBUS DP, Wiring and Installation

    3BSE020923Rxxxx IndustrialIT 800xA - Control and I/O, S800 I/O, General Information and Installation

    3BSE020924Rxxxx IndustrialIT 800xA - Control and I/O, S800 I/O, Modules and Termination Units

    3BSE020927Rxxxx IndustrialIT 800xA - Control and I/O, S800 I/O, Modules and Termination Units with Intrinsic Safety Interface

    3BSE036351Rxxxx IndustrialIT 800xA - Control and I/O, AC 800M Controller Hardware, Hardware and Operation

    3BSE041880Rxxxx IndustrialIT 800xA - Control and I/O, Getting Started, Introduction and Basic Operation

    8 3BSE056248

  • Section 1 Product Overview

    The AC 800M controller consists of a selection of units mounted on horizontal DIN-rails, which can be housed within an enclosure. The majority of units consist of a base mounting plate and a removable module attached with screws.

    The hardware units that form the AC 800 M controller are:

    Central Processor unit (CPU)

    Communication interface modules for different protocols

    S800 I/O modules

    Power supply modules

    Various I/O systems can be connected to the AC 800M controller, either directly (S800 I/O) or via PROFIBUS or FOUNDATION.

    Figure 1. Example of an AC 800M Controller with an S800 I/O Unit

    3BSE056248 9

  • Central Processing Unit (CPU) Section 1 Product Overview

    Central Processing Unit (CPU)The CPU consist of a base plate TP830 (Terminal Plate) and a processor module PM8XX with various speed and memory combinations.

    The base plate TP830 carries the majority of the connections to processor, the power supplies and communication interfaces, as well as to external buses.

    CPU Base plate

    Internal battery cover

    ModulebusSocket

    Power Supply

    CEX-BusSocket

    Fuse

    10 3BSE056248

  • Section 1 Product Overview Central Processing Unit (CPU)

    Figure 2. Processor Unit - General View (here shown with PM861)

    Tx/Rx Optical ModuleBus

    External BatterySupply Socket

    Power SupplyandSupervision

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