abs_5035_2011-07_2f_6.pdf

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    ABS5035 Page 2Issue 6

    Contents

    1 Scope

    2

    Normative references

    3 Requirements

    4 Designation

    5 Technical specification

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    ABS5035 Page 3Issue 6

    1 Scope

    This standard specifies the required characteristics of hexagonal honeycomb cores made of phenolic resin bondedpolyamide paper for light density structures, preferably to be used for passenger and cargo floor panels

    2 Normative references

    This Airbus Standard incorporates by dated or undated reference provisions from other publications. All normativereferences cited at the appropriate places in the text are listed hereafter. For dated references, subsequentamendments to or revisions of any these publications apply to this Airbus Standard only when incorporated in it byamendment of revision. For undated references, the latest issue of the publication referred to shall be applied.

    AIMS11-01-000Part1 Airbus Material Specification; Honeycomb cores, phenolic resin impregnated Part 1General requirements Technical Specification

    AIMS11-01-000Part2 Airbus Material Specification; Honeycomb cores, phenolic resin impregnated Part 2Qualification program/ Batch release testing - Polyamide Paper/ Hexagonal/ Over-

    expanded/ Flexible Technical SpecificationAIMS11-01-001 Airbus Material Specification; Honeycomb cores, phenolic resin impregnated hexagonal -

    Polyamide Paper/ Hexagonal/ Over-expanded/ Flexible Material Specification

    AIMS11-01-003 Airbus Material Specification; Honeycomb cores, E-178 Polyamide Paper (meta and para-aramid), phenolic resin impregnated / Hexagonal Material Specification

    AIMS11-01-008 Airbus Material Specification; Honeycomb Cores, Nomex Polyamide Paper (meta-aramid),Phenolic Resin Impregnated Hexagonal, node bond strengthened Material Specification

    DAN1170 Honeycomb cores, hexagonal, of polyamid paper, phenolic resin bonded cured, heavy -flooring quality Material Standard

    DAN479 Honeycomb cores, of polyamid paper, phenolic resin bonded Technical Specification

    3 Requirements

    3.1 Configuration , dimensions, tolerances and mass

    The configuration, dimensions, tolerances and mass shall be in accordance with figure 1 and table 1.

    3.2 Material

    AIMS11-01-001; AIMS11-01-003; AIMS11-01-008; DAN1170

    b

    w

    W-direction(Width/Expansion)

    l

    L-

    direction

    (length)

    h

    Figure 1: Configuration

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    ABS5035 Page 4Issue 6

    Table 1 : Dimensions Mass

    Dimensions in millimeters

    Materialcode

    Material Density Cell size Length Width Height

    b l1)

    w1)

    h

    kg/m10% 50

    2)

    752) max. variation

    A0 AIMS11-01-001A 24 10% 6,4

    1120 2440

    3,0

    to

    400,0

    100 + 3- 0

    C8 AIMS11-01-001T 80 3,3

    C3 AIMS11-01-001N96

    3,2

    C4 AIMS11-01-001P 4,8

    C5 AIMS11-01-001Q 1233,2

    C6 AIMS11-01-001S 144

    C7 AIMS11-01-001R 123 4,0

    D50 DAN1170-50123 10%

    3,2

    D51 DAN1170-51 4,0

    1920 3025K1

    3)AIMS11-01-003G 72

    10% 4,8K2

    3)AIMS11-01-003K 96

    Notes:1) Other widths or lengths to be agreed2) Smaller tolerances to be agreed3) Not for new design, use ABS 5417 (codes A0 and A1).

    4)Alternatively to material AIMS11-01-001B, node-bond strengthened material according to AIMS11-01-008B can be used.

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    ABS5035 Page 5Issue 6

    3.3 Individual product code, Corresponding to IPS11-01-001-XX

    See table 2

    Table 2 : Code for IPS

    Code IPS corresponding to

    without1)

    A

    IPS11-01-001-

    01

    B 02

    C 03

    D 04

    E 05

    F 061)

    Manufacturing choice into the qualified IPS.

    4 Designation

    Example:

    Descripti on block Identity block

    Honeycomb core ABS5035 D50 -88 A

    Number of ABS standard

    Material code

    Height h in 1/10 mm

    Blank when no IPS coderequired or IPS code* inaccordance with IPS number(1 last digits) linked to AIMSmaterial code, see table 2

    *Note: Designation with IPS code when required by the design

    Designation for delivery:

    Honeycomb core of DAN1170-50, height h=8.8, L-direction I=1120, w-direction w=2440

    -Honeycomb core ABS5035D50-8.8x1120x2440 (-0+30)1)-

    5 Technical specif ication

    DAN479 for DAN1170AIMS11-01-000Part1 and Part 2 for AIMS11-01-001, AIMS11-01-003 and AIMS11-01-008

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    ABS5035 Page 6Issue 6

    6 Previous designation for equivalency

    Designation from ABS5035 issue 1: Do not use for new design

    Example:

    Description block Identity block

    Honeycomb core ABS5035 D50 -8,8

    Number of ABS standard

    Material code

    Height h

    Designation from ABS5035 issue 2: Do not use for new design

    Example:

    Description block Identity block

    Honeycomb core ABS5035 D50 -8-8

    Number of ABS standard

    Material code

    Height h

    ------------------------------1) Applicable in case of different tolerances from table 1

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    ABS5035 Page 7Issue 6

    RECORD OF REVISIONS

    IssueClause

    modifiedDescription of modification

    105/94

    New standard

    2

    03/98

    - Material code A0 to A7 has been added

    - Material code C0, C1, C4, C5 andC6 has been changed from DAN1181

    to AIMS11-01-001

    - Material code C2, C3 and C7 has been added

    3

    03/05

    - Material code A8; A9; C8, K1; K2; has been added

    4

    09/08

    For Material code A1 Material AIMS11-01-008B as an alternative can be taken.

    5

    05/11

    Height for Material code A4 extended

    6

    07/11

    Chapter 3.3 and table 2 added

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