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About CAMTECH
It was decided by Railway Board in 1987 to set up an institute to undertake studies and evolve strategies for maintenance of all types of assets. Accordingly CAMTECH started functioning from 1991 onwards at Gwalior under the administrative control of Director General, RDSO, Lucknow with a main objective of Upgrading maintenance Technologies & Methodologies and achieve improvement in productivity and performance of all Railway assets and Manpower. This covers reliability, availability, utilisation and efficiency.
CAMTECH is headed by Executive Director who is assisted by four Directors – one each of Civil, Electrical, Mechanical and S&T, apart from Staff. The present incumbents:
Executive Director Sh. A.R.TupeJt. Director (S&T) Sh. D.K.M. Yadav Jt. Director (Electrical) Sh. Peeyoosh Gupta Jt. Director (Mechanical) Sh. K.P.YadavDy. Director (Civil) Sh. S.K.Saxena
PROJECTS UNDER PROGRESS
CIVIL ENGINEERING1. Pamphlet on Crazing2. Pamphlet on Maintenance of Track in Traction Area3. Pamphlet on Corrosion Protection of Steel4. Booklet on Epoxy Resin – Its application in Structural Repairs5. Handbook on Compendium on Track Tools6. Handbook on Plastering7. Handbook on Fire Retarding Materials
ELECTRICAL ENGINEERING
1. Handbook on welding technique2. Pamphlet on WRA/ Mono-block of RMPU AC Coaches3. Pamphlet on 3 phase Traction Motor 6 FRA 6068 (WAG9/WAP7)4. Safety Calendar for PSI Staff5. Pamphlet on Check Points for TL Coaches6. Pamphlet on Roof Mounted AC Unit of Electric Locomotive Cab7. Pamphlet on Pull Lift8. Objective Question Bank for General Services9. Pocket book on Up-keeping of Rubber Items of Pneumatic Valves of Electric Loco10. Question Bank for OHE11. Report on Running Room Facilities12. Maintenance Manual for AC-DC EMU (Siemens)
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MECHANICAL ENGINEERING
1. Handbook on Microprocessor based controlled system version 32. Guidelines for lock bolting manufacturing/repair of freight stock
3. Trouble shooting guide for GM locomotive WDP4/ WDG44. Pamphlet on safety at work place in Diesel Sheds5. Pocket Book on CCB fitted on Diesel Locomotive6. Pamphlet on Bio-Toilets7. Instruction for Corrosion repair in ICF Coaches8. Pamphlet on Pest control on main line coaches9. Guide lines for ROH/POH of stainless steel Wagons10. Trouble shooting Guide on Brake Binding in Coaching Stock11. Handbook on GM Loco WDG4/WDP412. Trouble Shooting Guide on MEP 660 Version 3 micro processor controlled
locomotives13. Maintenance handbook for Air Brake System in LHB Coaches (FTIL make)14. Guidelines for working of 140T cranes & Hydraulic Re- railing Equipments for Relief
and Rescue operation at accident sites15. Review and revision of IRCA Part IV16. Unified Maintenance Manual for NG Coaches.
SIGNAL & TELECOMMUNICATION ENGINEERING
1. Handbook on Maintenance of Digital Axle Counters2. Maintenance Handbook on Automatic Signalling3. Pamphlet on Testing & meggering of signalling cables4. Pocket book on Earth Leakage Detector5. Handbook on Digital Axle Counters Troubleshooting 6. Pocket book on Ring Earth & Maintenance free Earth7. Pocket book on Maintenance of LED Signal8. Pamphlet on Do’s & don’ts for laying of Telecomm. cables9. Handbook on Installation & Maintenance of Solar Panel10. Handbook on Optical Fibre Cable jointing11. Handbook on Flowcharts for RRI Siemens (Metal to Metal relays)12. Pamphlet on Surge protection devices (Class A, B & C)13. Handbook on Flowcharts for PI British (Metal to Carbon relays) 14. Handbook on Electronic Interlocking Maintenance Instructions series
LIST OF PROJECTS/Handbook/pamphlet/Manuals completed:
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CIVIL ENGINEERING
Year 2012—2013
1. Handbook on “Land Management”2. Handbook on “Passenger Amenities in Station”.3. Pamphlet on “Interlocking Masonry System”4. Pamphlet on “Pointing”5. Pamphlet on “Geo-Synthetic-Its applications”6. Safety Calendar7. Handbook on “Flooring”8. Software on “Scheduled Inspection of P-Way (siPsoft 1.0)”9. Handbook on “Mechanised Construction”
Year 2011—2012
1. Handbook on “LWR on bridges”.2. Pamphlet on water saving tips.3. Pamphlet on maintenance schedule for SSE (Works).4. Pamphlet on maintenance of concrete sleeper track.5. Booklet on sanitary fittings.6. Pamphlet on disinfection of water. 7. Handbook on maintenance of long welded rails (LWR).8. Handbook on “Land Management”.
Year 2010—2011
1. Pamphlet on Lubrication of Rail Joint.2. Pamphlet on Maintenance of SEJ.3. Handbook on Power Operated tools for SSE (Works).4. Booklet on Maintenance of Sewerage and drainage.
Year 2009—2010
1. Handbook on Water Harvesting.
Year 2008-2009
1. Handbook on Retrofitting of Existing Buildings.2. Handbook on Do’s & Don’ts on Track Machine.
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3. Handbook on Green Building Design to facilitate substantial reduction in Energy Conservation.
4. Handbook on Level Crossing.
Year 2007-2008
1. Comprehensive Guide on Painting of Buildings.2. Handbook on Concrete Admixtures.3. Booklet on Reconditioning of Points & Crossings.4. Pamphlet on New Concrete.
Year 2006-2007
1. Pamphlet on “Cold Weather Concreting”.2. Pamphlet on “Hot Weather Concreting”.3. Pamphlet on “Quality Assurance for Aggregates”.4. Pamphlet on “ Monsoon Patrolling”5. Pamphlet on “Quality Assurance for Cement plastering”6. Booklet on “ Anti-Termite Treatment”7. Handbook on “Form work for Building”.8. Handbook on “Quality Assurance for AT welding”.9. Handbook on “Foundation settlement in buildings – Causes and Prevention”.
Year 2005-2006
1. Booklet on Ultrasonic testing of Rails (Need Based concept).2. Pamphlet on Toe load measurement of ERC’s.3. Pamphlet on Brick Masonry – quality control.4. Handbook on Leakage treatment in buildings.5. Handbook on Quality Assurance for tiling on Floors & walls.6. Handbook on Fire protection in buildings/civil structures.7. Booklet on Ultrasonic testing of AT weld (Need based concept).8. Lesson Plan for training of P.Way Supervisor (Induction Course/Phase-II).
Year 2004-2005
1. Handbook on Rain Water Harvesting.2. Pamphlet on working on Rail Dolly.3. Pamphlet on Chamfering of bolt hole in rail.4. Pamphlet on Distempering.5. Pamphlet on Painting on Woodwork.6. Lesson Plan for Training of P.Way Supervisor (Induction Course – Phase I).7. Lesson plan of training of Khalasi to Fitter (Promotional Course).
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8. Lesson plan of training of Khalasi Painter (Promotional Course).
Year 2003-2004
1. Handbook on Unified Inspection and Maintenance of Ghat Section.2. Pamphlet on Working on Girder Bridges in Electrified Section.3. Pamphlet on Hot Weather Patrolling.4. Pamphlet on Cold Weather Patrolling.5. Handbook on Cracks in building (Causes and Prevention).6. Handbook on Tools/Plants to be kept with the Track Machine (a) At base station
(b) During Block.7. Handbook on Modern fixtures and fixing systems for civil structures.8. Lesson plan for training of P.Way Supervisor – (Promotional Course).9. Lesson Plan for Training of Mate. 10. Lesson Plan for Training of Painter.11. Lesson Plan for training of Carpenter.12. Lesson Plan for Training of Mason.
Year 2002-2003
1. Handbook on Re-Girdering of Bridges.2. Handbook on Circulars on Water Treatment and supply.3. Handbook on Laying and Maintenance of PSC Turnout.4. Handbook on Maintenance of Deep Well Hand pump.5. Handbook on Hydraulic Track Jack.6. Use of Modern Tools for Artisan Staff of Civil Engineering Department.7. Lesson plan for Training Gate Keeper.8. Lesson plan for Training Key Man.
Year 2001-2002
1. Handbook on Maintenance and Transportation of Small Track Machines.2. Lesson Plan for Training of fitter and Plumber.3. Lesson plan for Training of Gangman.
Year 2000-2001
1. Do’s and Don’ts Handbook on Inspection of Bridges2. Do’s and Don’ts on Welding Process.3. Do’s and Don’ts on Points and Crossings.4. Handbook on Rehabilitation of Arch Bridges.5. Handbook on Phatak Wale ki Karya Pustika.6. Handbook on Non Destructive Techniques for Bridge Girders.7. Handbook on Water Treatment Plant.
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Year 1999-2000
1. Handbook on Maintenance and Inspection of Buildings and Civil Assets.2. Do’s and Don’ts on Handling of Wear Resistance Rails.3. Standard Tools and Small Equipment for Artisans working under SE (Works).4. Handbook on Inspection of Bridges.
Year 1998-1999
1. Handbook on Standard List of Store Items of Senior Section Engineer (Works).2. Do’s and Don’ts on Realignment of Curves.
Year 1997-1998
1. Handbook on Maintenance of SEJ.2. Do’s and Don’ts Handbook on Thermit Welding.3. Handbook on Level Crossing.4. Handbook on Instructions for Painting of Bridges.5. Do’s & Don’ts book for LWR/SWR.
ELECTRICAL ENGINEERING
Year 2012—2013
1. Handbook on Maintenance of Diesel Generator sets (62.5 kVA to 380 kVA)2. Pamphlet on “Important Bogie Clearances of AC Electric Locomotives”. 3. Pocket Book on “Arthur Flury AG PTFE type Neutral Section” 4. Report on “LED type Pit Lighting for preparing specification by RDSO” 5. Handbook on “Pre-Summer and Pre-Monsoon Precautions for AC Electric
Locomotives”6. Safety Calendar for Sub-Station Staff7. Handbook on “UPS for UTS”8. Question bank on “Electrical General Services”9. Report on “Hot line Washing of Insulators of OHE”10. Safety Calendar for TrD Personnel11. Booklet on “Energy efficiency in Electrical assets”12. Software on “Maintenance Schedule for OHE”
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Year 2011—2012
1. Pamphlet on AC Electric Locomotive Transformers.2. Pamphlet on Safety Precautions While Working on Tower Wagon.3. Pamphlet on Air Compressors of AC Electric Locomotives.4. Review of Maintenance Schedule for OHE.5. Handbook on Maintenance of Electrical General Services Substations.6. Maintenance Handbook of Pantograph AM-12.7. Special Precautions to be taken for Maintenance of OHE and attending Break
Downs at Sharp Curves 8. Pamphlet on Safety Precautions While Working on TSS/SSP9. A Video Film on “Phasor and Harmonics”
10. Operating Manual for TL & AC Coaches.11. Handbook on “Maintenance of Diesel Generator sets (62.5 kVA to 380 kVA)”
Year 2010-2011
1. Pamphlet on Traction Motor HS-15250A.2. Pamphlet on Neutral Section.3. Introductory Handbook on Microprocessor Controlled Electric Locomotives.4. Handbook on Static Inverter of AC Electric Locomotives.5. Handbook on Earthing System for Power Supply Installations.6. Handbook on Electrical Earthing.7. Training Package on Pneumatic Valves of AC Electric Locomotives.8. Training Package on Auxiliary Transformer.9. Pocketbook on Electrical Fires- Causes and Prevention.10. Maintenance Handbook on Motorised Isolators.
Year 2009-2010
1. Maintenance Schedules for Diesel Electric 8 W Tower Wagon.2. Syllabus for Training Courses for Electrical Supervisors. 3. Pamphlet on Driving Instructions for Diesel Electric type 8 wheeler Tower
Wagon Drivers. 4. Pamphlet on Energy Saving tips for domestic appliances. 5. Pamphlet on Safety tips for home appliances. 6. Standardisation of Instruction Boards at Various Depots/ Sheds on Flexi Boards.7. Training Package on AC - DC EMU (Siemens Rake).8. Maintenance hand book on 3 phase traction motor of AC Electric Locomotive.
Year 2008-2009
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1. Proposed Layout and Infrastructure of Integrated Coaching Complex2. Maintenance handbook on Bonding and Earthing for 25 kV AC Traction System. 3. Hindi version of Trouble Shooting directory for LHB type RMPU EOG AC
Coaches. 4. Lighting solution for existing washing line at CNB 5. Trouble Shooting Directory for 25 kV AC EMU/ MEMU.6. Trouble Shooting Directory for AC-DC EMUs (Siemens Rake)7. Testing Instruments Required for Condition Based Maintenance of TRD Assets.
Year 2007-2008
1. Enhancement of POH Interval from 12 to 18 months with IOH for ICF Design Coaches.
2. Revision of ACTM Volume- III Chapter- IV Maintenance and Overhaul Schedules of EMUs.
3. Maintenance Handbook on Lightening Arrester.
Year 2006-2007
1. Maintenance Handbook on Electromagnetic contactors of AC EMU/MEMU.2. Pamphlet on Safety precautions while working on AC Loco in shed.3. Maintenance Handbook single Interrupter VCB Type 22 CB.4. Maintenance Handbook Head Light & flasher Light of AC Electric Locomotive.5. Maintenance Handbook on TM Bearings of AC EMU/MEMU.
Year 2005-2006
1. Maintenance Handbook on Transformer of AC EMU/MEMU.2. Trouble Shooting Directory for conventional type RMPU SG AC coaches.3. Maintenance Handbook on Reverser/winding changeover switch of AC EMU/MEMU.4. Training Package on Transformer of AC Electric locomotive.5. Troubleshooting directory for LHB type RMPU EOG AC coaches. 6. Handbook on Power cables for electrical general services.7. Training Package on Earth Fault Relays of AC Electric Locomotives.
Year 2004-2005
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1. Pocket book on Operation and Trouble shooting of 25 KVA on Board Siemen’s Inverters for SG/AC coaches.
2. List of Spares for POH of 8 wheelers Diesel Hydraulic Tower wagon.3. Maintenance handbook on Distribution and Power Transformer.4. Maintenance Handbook on Hitachi Traction Motor (HS-15250-A) of Electric
Locomotive.5. Training Package on Power, auxiliary & Control circuits of Electric Locomotive 6. Maintenance Handbook on EP Contactors of AC EMU/MEMU.7. Maintenance Handbook on Batteries of Electric Locomotive.
Year 2003-2004
1. Pamphlet on Important OHE parameters. 2. Maintenance Handbook on VRLA Batteries for TL/AC Coaches.3. Maintenance Handbook on Compressors of AC EMU’S & MEMU. 4. Maintenance Handbook on capacitor banks of 25 KV AC traction sub station.5. Technical Training Module for 8 wheeler Tower Wagon Drivers.6. Maintenance Handbook Traction Motor of AC EMU and MEMU. 7. Maintenance Handbook on Compressor Motor for under slung AC coaches.
Year 2002-2003 1. Maintenance Handbook on battery Charger.2. Maintenance Handbook on flexi coil bogie Mark-I.3. Handbook on artisan tools for TRD depots. 4. Handbook on artisan tools for Electric Loco Sheds.5. Handbook on Artisan Tools for OSM TL/AC depots.6. Pamphlet on Safety Precaution to be taken by staff while working on OHE. 7. Technical Training Module for 4 wheeler Tower Wagon Drivers.8. Maintenance Handbook on dynamic Braking Resistor and Motor. 9. Maintenance Handbook on Compressor of AC Coaches with under slung
Equipment.10. Handbook on General Maintenance Schedule for 8 Wheeler Diesel Hydraulic
Tower Wagon.
Year 2001-2002
1. Maintenance Handbook on Carriage Lighting.2. Maintenance Handbook Traction Motor Cooling Blower and its motor used in
Electric Loco.
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3. Handbook on General Maintenance Schedule for B.G. 4 Wheeler Tower Wagon Mark-III.
4. Maintenance Handbook on Tap changer of AC Electric Locomotives.5. Maintenance Handbook on Auxiliary Transformer.
Year 2000-2001
1. Maintenance Handbook of 33KV/440 Volts Substation.2. Maintenance Handbook on Carriage fans (110V).3. Maintenance Handbook of Electro-pneumatic Contactors of Electric Locomotive. 4. Maintenance Handbook on Neutral Section of 25 KVA OHE.5. Maintenance Handbook on Section Insulators Assembly (25 KVA AC OHE).6. Maintenance Handbook on Prevention of Panto Entanglement at turnouts and
crossovers.7. Maintenance Handbook on 25 KV VCB used in TRD system and Vacuum
Interrupter.8. Maintenance Handbook on Protection Fuses and Relays of Electric Locomotives.9. Maintenance Handbook on TL & AC Fuses.
Year 1999-2000
1. Maintenance Handbook on Regulating Equipment of 25 KV LAC OHE.2. Handbook on Maintenance of centralized AC Plant.3. Handbook on maintenance of window Type AC Units.4. Handbook on Maintenance of Conventional AC Coaches.5. Handbook on Maintenance of roof Mounted AC Units on Coaches.6. Handbook on Maintenance of Roller Bearings on Traction Motors and Axles.7. Maintenance Handbook for Diesel Generator Sets Used for Standby Power supply
in Railway Installations ( 3 phase 440 Volts).8. Handbook on “Maintenance and Rewinding of Electric Loco Transformer”.9. Handbook on Maintenance of Brush-less Alternators of and AC Coaches.10. Handbook on “Maintenance of TL & AC Coaches Batteries”.11. Handbook on “Maintenance of Air Compressors and its motors for Electric
Locomotives”.12. Handbook on AC Coach Mechanic.13. Maintenance Handbook of Power car of EOG Coaches.14. Handbook on Earthing arrangements.15. Handbook on Maintenance of electromagnetic Contactors of Electric Locomotive.16. Maintenance Handbook of 25 KV SF6 Gas circuit breaker & Interrupter17. Maintenance Handbook on Traction Transformer.
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Year 1998-1999
1. Maintenance Handbook for Suspension Bearings of TAO-659 Traction Motors2. Pocket book for Maintenance of Suspension Bearing TAO-6593. Handbook on “GEC make Vacuum Circuit Breakers type 20 CB for Electric
Locomotive”.
Year 1997-1998
1. Maintenance Handbook for Centrifugal pump.2. Maintenance Handbook for Vertical Pumps.3. Maintenance Handbook for Submersible Pump.
Year 1996-1997 1. Software Package ELFA for Electric Loco Failure Analysis.2. Do’s and Don’ts Handbook for maintenance of TAO-659 Traction Motor.3. Maintenance Handbook for TAO-659 Traction Motor.
MECHANICAL ENGINEERING
Year 2012—2013
1. Compendium on IR-DRDO Bio toilets on Indian Railways.2. Testing scheme for Bacteria culture (Inoculum) and Bio toilet effluent.3. Handbook on IOH of BVZI brake van.4. Pamphlet on “Computer controlled brake system (CCB) of locomotive”5. Handbook on “Instructions on Axle Box maintenance and guidelines to minimize
hot axle cases on coaching stock”6. Handbook on “Micro controller based governor”7. Maintenance Handbook on “Passenger Emergency Alarm System”8. Maintenance Handbook on “Bogie Mounted brake system in Freight Stock”9. Introduction Handbook on “FIAT Bogie of LHB Coaches”10. Maintenance Manual on “NDM5/ZDM5 NG Diesel Hydraulic Locomotive”11. Review & revision of Maintenance Manual for CASNUB Bogie (G-95)12. Review and Revision of Instructions for Inspection and Maintenance of Cartridge
Taper Roller Bearing Fitted on Cast Steel Bogies (G-81)
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13. Handbook on “Maintenance of bearing of freight and coaching stock”14. Question Bank on LHB design coaches15. Review of white manual for maintenance of diesel loco16. Revision of Wagon Maintenance Manual17. Maintenance Manual for LHB Coaches
Year 2011—2012
1. A training video film on Microprocessor based control system.2. Pamphlet on CDTS (Aikon make).3. Pamphlet on microprocessor based control system fitted in Alco loco.4. Pamphlet on long haul train operation.5. A handbook on “Train parting of freight stock”.6. A Pamphlet on “Micro Controller based Governor fitted on ALCO Loco”.7. Pamphlet on BMBS for freight stock.8. Handbook on WSP system in LHB coaches.9. Trouble shooting Guide for WDM3A/ WDG3A Locomotive.10. Handbook on air brake system of freight stock.11. Handbook on stainless steel welding.12. Handbook on BMBC of ICF coaches.13. Handbook on IOH of BVZI brake van.
Year 2010-2011
1. Maintenance Manual for LHB Coaches.2. Pamphlet on Air Suspension fitted on Hybrid Coaches.3. Pamphlet on CDTS4. Standardization of Layout, infrastructural facilities and M&P for MLR workshop
for coaches5. Manual for House Keeping of Coaches and Coaching depots. 6. A Report on Mechanised Loading/ Unloading of BOX-N Wagons other than
Tipplers.7. Handbook on Maintenance of Air Suspension System of Coaching Stock.8. A Report on Training needs of Mechanical Department.9. A Report on “Interchangeability & and other maintenance aspects silent CDTS”. 10. A report on “Cost economics of hydrel washers & injection moulded silent
blocks”.11. Trouble shooting guide for ALCO/ upgraded microprocessor based Locomotives.
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Year 2009-2010
1. Infrastructural facilities and lay out of freight examination yard with word class facility.
2. Maintenance Instructions for stainless Steel Wagon.3. Facilities for Maintenance of Stainless Steel Wagon.4. Training Video Film on Guard Driver Check for Freight Stock.5. Standardization of facilities for premium rake examination.6. Maintenance Manual for 1400 HP DEMU.7. Maintenance Handbook on Micro Controller Based Governor fitted on DSL Loco.8. A Report on Standard Facilities of Maintenance of CTRB.9. Revision of IRCA Part III (Freight Stock).
Year 2008-2009
1. Standardize coach watering arrangements for enroute coach watering for 24 coach train length in minimum possible time with lesser man power.
2. Pamphlet on GDR check.3. Infrastructure Facilities for Coaching Depots.4. Infrastructure Facilities at Platforms and yards for other end examination of
coaching trains.
Year 2007-2008
1. Training Video film on Maintenance of ALCO Turbo Super Charger. 2. Enhancement of POH interval from 12 to 18 months with IOH for ICF Design Coaches.
Year 2006-2007
1. Question Bank on Coaching Stock.2. Design of Washing Pit line.3. Training Package on Transition System & its Components for DSL Staff.4. Question Bank on DSL locomotive.5. Standardization of Hand tools for coaching stock. 6. Pocket Book on Field Inspection of CTRB fitted on C&W Stock.7. Interactive CDs on DSL Locomotive, Freight & Coaching Stock. 8. Data handbook on Coaching Stock.
Year 2005-2006 1. Training Package on Labour Laws & Personnel matters for STC. 2. Pamphlet on Diesel Safety Fitting & Safety items.3. Training Package on Role of Senior Supervisors in Mechanical Department.
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4. Compilation of question Bank on freight stock. 5. Standardization of Hand Tools for wagon maintenance in open line.
6. Introduction handbook on GM Locomotive. 7. Training Package on Traction Alternator for DSL maintenance staff.8. Layout and maintenance facilities for high speed train coaching depot.9. Training Package on Traction Generator for DSL Loco staff.10. Training Package Voltage Regulator Panel for DSL Loco staff.11. Introduction handbook on LHB coaches.
Year 2004-2005
1. At a Glance on Mechanical Publications.2. Training Module on Electro hydraulic Governor.3. Training module on Woodward Governor.4. Training Module on water assemblies System.5. Training module on BKT/ Reverser. 6. Training Module on Dynamic Braking system of DSL Loco & its component.7. Standardization of hand tools for wagon in field units.8. Training Package on Trade theory of heat treatment for STC supervisors.
Year 2003-2004
1. Competency based training in Wagon workshops.2. Competency based training in Coaching Workshops. 3. Competency based training in Diesel workshops. 4. Lesson Plan on “Bogie of Diesel Loco”.5. Maintenance handbook on Roller Bearing fitted on Diesel Locomotive. 6. Training Module on “Traction Motor of Diesel Locomotive”. 7. Training Module on “Electro pneumatic Power contactor Traction Motor of
Diesel Locomotive”.8. Training Module on cylinder head, Piston & Piston Ring.9. Standardization of Infrastructural facilities for Freight Stock Maintenance. 10. Training module on Expressor.11. Training Module on Lub Oil Systems main Assemblies.12. A Report on Brake Beam Bending Limit.
Year 2002-2003
1. Report on Problems and Remedies of Air Brake System.2. Report on Benchmarking of Overhauling activities in Workshop.3. Report on Process of Standardization of high pressure testing to identify leaking
barrels of tank Wagons. 4. Review and preparation of Training Modules of Supervisory Courses in
Mechanical department.
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5. List of tools used in field units of technical department. 6. Report on Buffer height adjustment in coaches.7. Revised report on Development/Upgradation of C&W Training school.8. Report on Standardization of Unit Exchange for IOH/C Schedule for ICF Design
Coaches.9. Lesson Plan on “Maintenance of Blower in WDM2 Diesel locomotive”.10. Lesson Plan on Fuel Injection Equipment.11. Study on Train Partings of Freight Stock and Preparation of Pocket Booklet for
staff covering Do’s and don’ts.12. Lesson Plan on Maintenance of “Turbo super Charger”.13. Lesson Plan on Maintenance of Over speed Trip Assembly.14. Revision of Coach Maintenance Manual.
Year 2001-2002
1. Handbook on Diesel Drivers.2. CD ROM on Trouble Shooting charts on BG Locomotives for DSL Drivers.3. Report on “Improvement in Quality of Overhaul of DV’s in Railway Workshops”.4. Report on Procedure of Wheel Disc Pressing on Axle.5. Report on auditing of Welding Procedure in Wagon workshops Jhansi.6. Maintenance Instructions for UIC type rubber Vestibules of main line coaches.7. Study Report on Problem of reclining arrangement of AC Chair Cars.8. Training Video Film Modules on Engine Shutting Down with Alarm.9. TVFM on Engine Shutting Down without Alarm.10. Proforma for Rolling Stock in case of Derailment.11. Report on Review of LHB maintenance manual.12. Report on development/upgradation of C&W Training Centre on division. 13. Standardization of Records of Coaching Depot.14. Handbook on Diesel Locomotive. 15. Syllabus for Multi-skill Trades for workshops.16. Preparation of CD ROM on Brake Linkage Leverage Ratio for training of staff.
Year 2000-2001
1. Pocketbook for Loco running Staff on Air Brake system in Goods Stock.2. Manpower Yard stick for coaching depots. 3. Standardization of Coaching Depot contract.
Year 1999-2000
1. Standardization of Infrastructural for Coaching depots for Unified Maintenance. 2. Instructions on Tank Wagon L.B. Spring (Do’s and Don’ts).3. Instructions on 10 Problem areas of WDM2 Diesel Locomotive M.aintenance4. Report on Water top tank failure in coaches.
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5. Standardization of Infrastructure for Coaching depots for unified Maintenance – Washing Pit line.
6. Hand Tools required in Coach washing cum pit lines.
Year 1998-1999
1. A Technical Guide on Derailments.2. Handbook on Maintenance of Hydraulic Re-railing and Rescue Devices.3. Computer based management information system for RSK/STLI.4. Handbook for carriage Supervisors.5. Computer Software Package on “Lub oil management system (FLOMS) for ET
Shed.6. Midterm Evaluation of IGP Trail Rake.7. Paint Study.8. Multimedia Training Package on Twin Pipe coaching Air Brake system consisting of :
a) Curriculum documentb) Trainer’s manual (Bilingual)c) Trainee’s manual (Bilingual)d) CD - ROM with animation (Bilingual)e) Video cassette (Bilingual)f) Transparencies (English)
9. Computer Software Package on Wagon analysis of Repair (WARS) in Sickline.
Year 1997-1998
1. IGP modification Vol.12. CAMTECH-BITS MS program in Engg. Management.3. Standardization of Infrastructure in Coaching Depot.4. Hand book on Load Box Testing.5. Innovation in Coaching Workshops and Depots.
Year 1996-1997
1. Indo-Swedish Technical Co-operation Project to develop strategies for Maintenance Management.
2. Study of Brake binding problem on Air Brake Passenger Rake.3. CDAS (Codification Defect Analysis System).4. Handbook for Air Brake system on Coaching Stock.
Year 1995--1996
1. Handbook on Air Brake system of Freight Stock.2. Review and updating of B.G. Unified Coaching Maintenance.
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3. Development of Computer Software Package for Coach defect Analysis system.
Year 1994-1995
1. Pocket book for running staff on Air Brake system in goods stock.
Year 1993-1994
1. Computer Package for planning BG Coaching Stock rehabilitation.
SIGNAL & TELECOM
Year 2012—2013
1. Handbook on “Power supply for telecom installation at way side stations in 25 kV electrified area (IRSTC:72-97)”
2. Maintenance Handbook on “Block Proving by Axle Counter using Universal Fail Safe Block Instrument (UFSBI)”
3. Pamphlet on “Maintenance Check Points of Block Proving by Axle Counter using UFSBI”
4. Pamphlet on “Audio frequency track circuit”5. Pamphlet on “Maintenance check points of Electric Lifting Barrier”6. Pamphlet on “Amplifier and Equalizer System”7. Maintenance handbook on “Integrated Passenger Information System” 8. Software on “Scheduled Inspection of P-Way (siPsoft 1.0)”9. Pamphlet on Precautions, Do’s & Don’ts for Signalling Cables10. Software on “Maintenance Schedule for OHE”11. Handbook on “Public Address System”
Year 2011—2012
1. Pamphlet on Do’s & Don’ts for metal to metal contact K-50 relays2. Pamphlet on Panel Interlocking Testing (Metal to carbon contact relays)3. Pamphlet on Signal sighting & installation of Colour Light/LED signal4. Pamphlet on Flowchart/Sequence of relay operation in Siemens RRI5. Pamphlet on Thermo-shrink jointing of underground cable6. MIS Package for air brake depots – Wagon Analysis & Repair System (WARS)
Ver.3.0
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Year 2010-2011
1. Maintenance handbook on Digital Axle Counter (Single Section)2. Handbook on Predictive maintenance through network of Data loggers Ver 2.0
3. Pamphlet on Relay Room- Precautions, Do’s & Don’ts4. Pamphlet on SMPS based Integrated Power Supply5. Pamphlet on Maintenance of IRS Electric Point Machine6. Pamphlet on Maintenance of Level Crossing Gate Control Equipment7. Pamphlet on Earth leakage Detector8. Pamphlet on Maintenance of LED Signal9. Pamphlet on fjys d{k -- lko/kkfu;kW D;k djsa rFkk D;k u djsa10.Pamphlet on ,l ,e ih ,l vk/kkfjr ,dhd`r ikoj lIykbZ dk vuqj{k.k11.Pamphlet on vkbZ vkj ,l bysfDVªd ikWbZUV e’khu dk
vuqj{k.k
Year 2009-2010
1. Maintenance handbook on Digital Axle Counter (Multi Section)2. Maintenance handbook on Electric Point Machine3. Maintenance handbook on Voice Frequency Communication System for
underground quad cables. 4. Maintenance handbook on Multi Channel Voice Recorder
5. Pamphlet on Digital Axle Counter (Multi Section)6. Pamphlet on Maintenance of interlocked gates7. Pamphlet on SGE Double line tokenless handle type block instrument
8. Upgradation of Telecom Failure management & Analysis (TELFA). 9. Upgradation of Library Information Management System.
Year 2008-2009
1. Maintenance handbook on Panel Interlocking testing (Metal to Carbon)2. Maintenance handbook on LED signal ver 2.03. Maintenance handbook on SMPS based Integrated Power Supply Ver 3.0
4. Pamphlet on Point Maintenance5. Pamphlet on Colour Light Signal Maintenance6. Pamphlet on DC Track Circuit maintenance
7. Instruction Boards on various subjects
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Year 2007-2008
1. Maintenance handbook on SMPS based Integrated Power Supply Ver.22. Maintenance handbook on Panel Interlocking testing (Metal to Metal)
3. Pamphlet on Panel interlocking testing (Metal to Metal)4. Pamphlet on Digital Axle counter (Single Section)5. Pamphlet on VRLA Battery
6. Software on Stores Inventory system (SIMS). 7. Software on interactive Question Bank for S&T (Rail Info Aptitude Software).
Year 2006-2007
1. Maintenance handbook on Insulation rail joint Ver. 2 2. Maintenance handbook on Double line block instrument (Ver.2)3. Maintenance handbook on Safety in Signalling4. Maintenance handbook on Electric Lifting barrier Ver.2
5. Pamphlet on Siemens Point Machine6. Pamphlet on Signal Lamp and accessories7. Pamphlet on Earthing Arrangements
8. Upgradation of SIGMA Software for Signal
Year 2005-2006
1. Maintenance handbook on Power equipment Ver.2.02. Maintenance handbook on Solar panel 3. Maintenance handbook on Light Weight Portable Control Telephone
4. Pamphlet on Double line Block instrument5. Pamphlet on LED signal6. Pamphlet on Universal Axle counter
Year 2004-2005
1. Maintenance handbook on DC Track Circuit Ver.2.02. Maintenance handbook on Lead acid cell Ver. 2.03. Handbook on Maintenance schedule for signalling gears
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4. Maintenance handbook on Plug in type Relays5. Maintenance handbook on 2 mbps Primary Digital Multiplexing Equipment
(PCL)
6. Pamphlet on Meggering of signalling cable (English)7. Pamphlet on Meggering of signalling cable (Hindi)8. Pamphlet on Walkie Talkie handset
9. Training Video Film Module on Universal Axle Counter System (English & Hindi)
10. Training Package on All Types of Electric Point Machine11. Training Package on Orthodox Mechanical Signalling.
12. Compendium on Signaling Circulars issued by Railway Board.13. “SAMPARK” (Contact Information system on Indian Railways)14. Software on Signal Incidences Management & Analysis (SIGMA).15. Software for Signaling Workshop.
Year 2003-2004
1. Handbook on Installation of axle counter2. Maintenance handbook on LED signal ver 1.03. Maintenance handbook on VHF set 25 Watt4. Maintenance handbook on Desk type 2 wire 12 way DTMF telephone instrument5. Maintenance handbook on IVRS, PC based announcing system & Display board6. Maintenance handbook on Optical Fibre Cable Accessories
7. Training package on Double line block instrument8. Training package on Reverser9. Training package on Interdepartmental procedures10. Training package on Mechanical interlocking11. Training package on Signalling in RE area12. Training package on Office procedure for clerks13. Training package on Single line token less block instrument (PTJ and Diado)14. Training package on Orthodox mechanical signaling15. Training package on Route relay interlocking (Minor yard)16. Training package on Point machine17. Training package on Cleanliness, personal safety, fire prevention and first aid18. Training package on Safety19. Training package on Solid state interlocking20. Training package on Block proving by axle counter21. Training package on Cables and overhead alignment. Booklet for refresher of
ESM22. Training package on Telephone operator23. Training package on HF and VHF24. Booklet for refresher course for TCM/WTM
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25. Pamphlet on Bonding and Jumpering in RE area26. Pamphlet on Signalling in RE area27. Pamphlet on Electric lever lock (English)28. Pamphlet on Electric lever lock (Hindi)29. Pamphlet on Electric lifting barrier(English)30. Pamphlet on Electric lifting barrier (Hindi)31. Pamphlet on Trouble shooting of DG set. (English)32. Pamphlet on Trouble shooting of DG set. (Hindi)33. Pamphlet on Signalling symbols34. Pamphlet on Desk type 2 wire 12 way DTMF telephone instrument (English)35. Pamphlet on Desk type 2 wire 12 way DTMF telephone instrument (Hindi)
Year 2002-2003
1. Handbook on Modern tools for Artisan staff (Signalling)2. Maintenance handbook on Solid state interlocking3. Maintenance handbook on SMPS based Integrated power supply Ver.1.04. Maintenance handbook on IRS Point machine for thick web switch5. Handbook on Predictive maintenance through Network of data loggers Ver 1.06. Handbook on Modern tools for Artisan staff (Telecom)7. Maintenance handbook on Optic fibre cable8. Maintenance handbook on VRLA battery
9. Training package on Electric lever lock, circuit controller10. Training package on Electricity and magnetism11. Training package on Track circuit12. Training package on Relays13. Training package on Measuring instrument – use of portable and hand tools14. Training package on Amplifier, oscillators, modulation and demodulation15. Training package on Electronic components16. Training package on PRS, IVRS, Fax and modems17. Training package on Microwave UHF (Digital)
18. Pamphlet on IRS point machine (Rotary type)19.Pamphlet on Trouble shooting on block working by axle counter
Year 2001-2002
1. Maintenance handbook on PSC layout2. Maintenance handbook on Signalling in RE area (Precautionary measures)3. Maintenance handbook on Multi entry axle counter4. Maintenance handbook on Crank and compensators5. Maintenance handbook on Electric key transmitter6. Maintenance handbook on Circuit controller
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7. Maintenance handbook on Fuses8. Maintenance handbook on Surge arrestor9. Maintenance handbook on Train traffic control equipment using DTMF
Signalling 10. Maintenance handbook on Quad cable (RE Area)11. Maintenance handbook on General Purpose Hand Held Walkie Talkie Set
12. Training package on Establishment13. Training package on Safety in train operation, disaster management14. Training package on Schedule of dimensions15. Training package on Route relay interlocking major yard16. Training package on Power equipment, cells and batteries17. Training package on Axle counter and IBS18. Training package on Signal machine and solar energy19. Training package on Inter slotting, electric key transmitter, electric point detector20. Training package on Microwave UHF (Analog)21. Training package on Universal emergency communication system22. Training package on Telephone instrument23. Training package on 18 GHz communication
24. Pamphlet on DC track circuit25. Pamphlet on IRS signal machine26. Pamphlet on Schedule of dimension27. Pamphlet on AC track circuit28. Pamphlet on Coupling of lever29. Pamphlet on Lead Acid cell
30. Training Video Film Module on Overhauling of Point Machine (English & Hindi)31. Training Video Film Module on DC track circuit & Power supply equipments.
(English & Hindi)
Year 2000-2001
1. Maintenance handbook on Electric lever lock2. Report on data logger3. Maintenance handbook on Signal lamp and its accessories4. Maintenance handbook on Electric lifting barrier Ver 1.05. Maintenance handbook on Insulated rail joint Ver. 1.06. Maintenance handbook on Manual lifting barrier7. Maintenance handbook on Automatic signaling8. Maintenance handbook on Jelly filled cable
9. Training package on Single line token block instrument10. Training package on GRS – 5E Point Machine11. Training package on Double wire signalling
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12. Training package on Basic concepts of signaling13. Training package on Panel interlocking (British)14. Training package on Panel interlocking (Siemens)15. Training package on Computer appreciation
16. Pamphlet on Electrical signal reverser17. Pamphlet on Electrical point detector18. Pamphlet on Electrical key transmitter19. Pamphlet on Signalling relays20. Pamphlet on Colour light signal21. Pamphlet on Arm and light repeater
Year 1999-20001. Maintenance handbook on Power equipment Ver. 1.02. Maintenance handbook on Signalling cable 3. Maintenance handbook on Double line Block Instrument Ver. 1.04. Maintenance handbook on Colour light signal Ver. 1.05. Maintenance handbook on DC track circuit Ver 1.06. Maintenance handbook on Block working on double line by axle counter 7. Maintenance handbook on Earthing arrangement and lightning arrestor8. Maintenance handbook on Single line token less block instrument (FM coded)9. Maintenance handbook on IRS push button block instrument
Year 1998-1999
1. Maintenance handbook on Diesel generator set for S&T use2. Maintenance handbook on Audio Frequency Track Circuit
Year 1997-1998
1. Training Package for Electrical Key Transmitter.2. Training Package for Signal Reversers.3. Training Package for Tokenless Diado Block Instrument.4. Training Package for Arm & Light Repeater.5. Training Package for Electrical Point Detector.6. Training Package for Facing Point Layout.7. Training Package for Colour Light Signal.8. Training Package for Single Line Block Instrument.9. Training Package on Automatic Signaling on Double Line.10. Training Package on Signaling Relays.11. Training Package on AC Track Circuits.12. Training Package on IRS Signal Machines.13. Training Package on Inter Slotting Arrangements.14. Training Package on DC Track Circuits.15. Training Package on Solar Panel.
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16. Training Package on Intermediate block Signaling.17. Training Package on Diesel Generator Set.18. Training Package on Signaling in Railway Electrified Area.19. Training Package on Siemens Panel Interlocking.20. Training Package on Double Line Block Instrument.21. Software – Codification Analysis & Report Generation System (CARES).
Year 1996-1997
1. Maintenance Handbook on Lead acid Cell
Year 1995-1996
1. Pamphlet on five Critical adjustments on Axle Counter.
Year 1994-19951 Study on Audit of DISTU’s and review of procedure for calculation of S&T
workload.
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CONTACT US:
1. A.R.Tupe, Executive DirectorMobile: 9752447000; Landline: 0751-2470803 (O), 0751-2470314 (R)Rly. No.: 4950 (O), 4951 (R)E-mail: [email protected]
2. D.K.M. Yadav, Jt. Director (S&T)Mobile: 9752447080; Landline: 0751-2470185 (O), 0751-2470316 (R)Rly. No.: 4958 (O), 4959 (R)E-mail: [email protected]
3. Peeyoosh Gupta, Jt. Director (Electrical)Mobile: 9752447030; Landline: 0751-2470740 (O), 0751-2470897 (R)Rly. No.: 4954 (O), 4955 (R)E-mail: [email protected]
4. K.P. Yadav, Jt. Director (Mechanical)Mobile: 9752447040; Landline: 0751-2470890 (O)Rly. No.: 4956 (O), 4957 (R)E-mail: [email protected]
5. S.K. Saxena, Dy. Director (Civil)Mobile: 9752447020; Landline: 0751-2470869 (O)Rly. No.: 4952 (O), 4953 (R)E-mail: [email protected]
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