about our mechanical steering system - tierpointw1.adhost.com/seamar/pdf/engine.pdf · turning the...

Seattle: (206) 285-5010 Fax: (206) 285-7925 Call Toll Free: (800) 426-2783 8-5 M-F Website: http://www.seamar.com email: [email protected]

215E

ngine & Steering C

ontrols

T e l e f l e x M a r i n e M e c h a n i c a l S t e e r i n g

About our Mechanical Steering System

For details on a particular system refer to the pages describing that system. Below are generalizations & should be used in conjunction with specific sections of this catalog when selecting a system and the water testing of the boat.

Mechanical cable steering is durable & reliable. Cable systems to some degree can be tailored to individual driving pref-erences. Turning the steering wheel turns a geared helm, which in turn moves a push-pull cable to turn the engine or rudder. Rotary (cable wraps around the gear) & Rack & Pinion (cable attached to rack gear moved by a pinion) versions are of-fered.

Various helms are available, each resulting in a different number of lock-to-lock steering wheel turns (specific to each steering system type, determined by helm gearing). More wheel turns equals less effort to turn the wheel.

Features unique to their respective products include: QUICK CONNECT (SAFE-T systems)Dual Station capability (BIG-T) Rack & PINION FEEL (The Rack systems) Low-backlash (HPS) NO FEEDBACK (NFB systems)

Helm: A dash board-mounted gearbox to which the steering & cable are connected. Turning the wheel turns gears in thehelm & moves the mechanical steering cable, which in turn moves the engine through its steering arc, by means of a steering connection kit.

Bezel: A dashboard-mounted trim piece that covers helm mounting hardware, takes up the space between steering wheel hub & dash, and provides additional steering shaft support. The bezel kit is specific to the type of helm.

Steering Cable: A mechanical push-pull cable assembly connected at one end to the helm and the other end to the engine or rudder. The cable transfers motion from the helm to linear motion at the engine tiller arm or rudder.

Connection Kit: Hardware that connects:1. Steering cable to the engine or tiller arm, and/or;2. Steering cable to the splashwell or other mounting point, and/or3. Connects one engine or rudder to the other in multiple engine rudder applications.

Quick Overview of Steering Systems: Typical Mechanical SteeringSystem Components:

All Teleflex mechanical systems exceed A.B.Y.C. safety stan-dards and I.S.O./I.M.C.I./N.M.M.A. certification requirements and feature stainless steel cable output ends.

ENGINES

216E

ngin

e &

Ste

erin

g C

ontr

ols


ENGINES

Rotary Steering Cable Replacement, Measure Existing Cable as follows:Measure plastic cable jacket ("Y" dimension, in above drawing) In inches, add 18", round up to next foot. Order that length cable.

T e l e f l e x M a r i n e M e c h a n i c a l S t e e r i n g

Replacement of Existing Cable:If possible, find part number stamped on plasticjacket of the old cable. If you removed old cable, measure for replacement cable as follows:

New Installation:Measure cable routing path from wheel center line to engine con-nection, as follows:A = Center line of wheel to gunwale (or deck, if routed down-ward).B = Dash to transom.C = Gunwale to centerline of cable connection at centered tiller.

Cable Installations through the Engine Tilt Tube:Add A, B & C + 6", round up to next foot. Order that length cable.

Cables Mounted to Transom, Splashwell or Stringer:Add A, B & C, subtract 6" round up to next foot. Order that length cable.

How to measure Steering Cables : "Measure twice order once."

Rack Steering Cable Replacement Measure Existing Cable as follows:Measure plastic cable jacket ("Y" dimension, in above drawing) in inches, add 30", round up to next foot. Order that length cable.

JBS Jet Boat Cable Replacement, Measure Existing Cable as follows:Measureable from tip to tip & round up to next foot (if needed for whole foot). Order that length cable.

JBS Helms: are only for smaller jets such as Mercury Sport Jet, Turbo, OMC Turbo Jet, etc.and look like helm depicted at right. If your jet steering is different, contact Teleflex.

If your engine does not have a tilt tube cable connec-tion as shown at above, see "Connection Kits" pages later in this section to get the information


217E

ngine & Steering C

ontrolsSteering & Components

Outboard Engine Connection Kit - OEM Cables• For 1973-1978 OMC O.E.M.( 400 Type) cables with bare wire ends.Stock # Description

TFXCA27208P ......Kit Outboard OMC 73-78 0-35 Hp

Rotary Steering System Safe-T QCSafe-T QC replaces Teleflex Safe-T Helms - little/no dash modifications. Use Quick Connect type steering cable. Single Station use only.• 3 turns lock-to-lock, quick steering response.• Kit includes parts for steering system replacement: • 1-SH5094.... Helm • 1-SB27484P...... 90° Bezel Kit • 1-SSC62XX.... Steering Cable • Hardware & instructions • Sizes...8 to 23 Feet...(Single Cable)SSC154XX - Replacement cable (Single only)SSC124XX - Old style cable - Cannot be used !!(Connection kits, steering wheel purchased seperately.)Stock # Description

TFXSS13708 .........Steering System Rotary Safe-TTFXSS13709 .........Steering System Rotary Safe-TTFXSS13710 .........Steering System Rotary Safe-TTFXSS13711 ..........Steering System Rotary Safe-TTFXSS13712 .........Steering System Rotary Safe-TTFXSS13713 .........Steering System Rotary Safe-TTFXSS13714 .........Steering System Rotary Safe-TTFXSS13715 .........Steering System Rotary Safe-TTFXSS13716 .........Steering System Rotary Safe-TTFXSS13717 .........Steering System Rotary Safe-TTFXSS13718 .........Steering System Rotary Safe-TTFXSS13719 .........Steering System Rotary Safe-TTFXSS13720 .........Steering System Rotary Safe-TTFXSS13721 .........Steering System Rotary Safe-TTFXSS13722 .........Steering System Rotary Safe-TTFXSS13723 .........Steering System Rotary Safe-T

The Rack - Back Mount RackRack replaces 1984-date Teleflex "The RACK"& Morse Command 200 Steering - with no dash modifications. (Requires included SSC134 BackMount Rack cable.) Single Station only.• 4 turns lock-to-lock, easier steering/precise response.• Kit includes parts for steering system replacement: • 1-SH5210.... Helm • 1-SB39526P...... 90° Bezel Kit • 1-SSC134XX..... Steering Cable • Hardware & instructions • Sizes...8 to 23 Feet...(Single Cable)SSC154XX used as replacement cable (Single only)SSC 124XX old style cable - Cannot be used !!(Connection kits, steering wheel purchased seperately. )Stock # Description

TFXSS14108 .........Steering System Rack & PinionTFXSS14109 .........Steering System Rack & PinionTFXSS14110 ..........Steering System Rack & PinionTFXSS14111 ..........Steering System Rack & PinionTFXSS14112 ..........Steering System Rack & PinionTFXSS14113 ..........Steering System Rack & PinionTFXSS14114 ..........Steering System Rack & PinionTFXSS14115 ..........Steering System Rack & PinionTFXSS14116 ..........Steering System Rack & PinionTFXSS14117 ..........Steering System Rack & PinionTFXSS14118 ..........Steering System Rack & PinionTFXSS14119 ..........Steering System Rack & PinionTFXSS14120 .........Steering System Rack & PinionTFXSS14121 .........Steering System Rack & PinionTFXSS14122 .........Steering System Rack & PinionTFXSS14123 .........Steering System Rack & Pinion

218E

ngin

e &

Ste

erin

g C

ontr

ols


ENGINESS a f e - T Q C S t e r n d r i v e S t e e r i n g

Just right for power steered boatswhere No-feedback systems are not required.

Safe-T QC offers the quick response of 3-turn steering, & easy installation with a patented, no-tools-required cable connection at the helm.

Applications:Virtually all power assisted Stern Drive boats with wheels up to 16" diameter. Safe-T QC replaces all Teleflex Safe-T Helms made since 1968 - little/no dash modifications.(Requires use of TFXSSC62 QC steering cable)

For Single Station use only. Safe-T QC accepts wheels up to 16" diameter.

Components are available for Dual cable systems, but we recommend No-feedback steering for all:Dual Cable steered, Non-power assisted Outboards & Stern Drives. See the NFB 4.2 Dual Cable & SeaStar Pro sections of this catalog.Features:

• Quick response of 3 turns lock-to-lock.• Kits Include: Cable, Helm, 90 Bezel & hardware.• Standard 3/4" round tapered steering shaft.• Stainless steel cable output ends.

• Fast easy installation: Uses simple snap-in cable connection, Teleflex Quick Connect QC Cable & industry standard Safe-T mounting hardware.

• Meets ABYC standards.• Meets NMMA certification requirements.

(3 turns Lock-to-Lock )

Note: When properly installed, this steering System connects to engines with ABYC Standard Tilt tubes, using engine manufacturers Link Arm. For other engines, see: Steering Connection Kits section for options.


219E

ngine & Steering C

ontrolsENGINES

( 3 turns lock-to-lock ) Steer ing Wheel not included.

• For 35 years, Big-T has been the most durable, versatile Mechanical Steering System, with single & dual station ability.• Heavy duty helm incorporates a strong steel pinion. • Dual die cast gears and meaty shaft bearing supports. • Encased in a rugged gear housing. Owners of small inboards have counted on Teleflex

Big-T since 1963.

Inboards: To 30 feet with one engine.Stern Drive: With power assisted steering.Big-T systems accept steering wheels up to 20" dia.

The type of system shown on this page is for single station use.

• Available in single or dual station versions.• 3 turns from lock-to-lock when all steering is utilized.• Standard 3/4" round tapered steering shaft.• Stainless steel cable output ends. • 2 piece bezel for 90° or 20° helm mount to dash.• Optional 1-piece 90° bezel for compact mounting.• Uses Teleflex SSC72 type cable.• Meets ABYC standards.• Meets NMMA certification requirements.

Features:

T e l e f l e x B i g - T

Note: When properly installed, this steering system connects to engines with ABYC Standard Tilt tubes, using engine manufacturers Link Arm. For other engines, see: Steering Connection Kits section for options.

S i n g l e I n b o a r d S t e e r i n g

Applications:

M e c h a n i c a l R o t a r y S t e e r i n g , s m a l l Single Stat ion I n b o a r d s

B i g - T

Complete Systems:This steering system is sold by components:• Select Helm, Bezel & Cable for Tilt Helm:• Tilt Mechanism & Cable from items listed below.

Options: Stock #Big-T Tilt Helm (single station push-pull.)..TFXSH91525PPerformance Tilt Mechanism ......................TFXSH91500PQC II Cable (Single station push-pull) ........TFXSSC61XXBezel 2-Pc White (90°/20°mount) ...............TFXSB27263PBezel 1-Pc Chrome (90°mount) ...................TFXSB27268PCable Guard (Fits most tilt tubes) ................TFXSA39329P

Service Items: Stock #Steering Wheel Hardware Kit.......TFX2745417PSpent Travel Tube (Big-T)............TFXSA35680P

Single Stat ion System

The Original Teleflex Steering System

220E

ngin

e &

Ste

erin

g C

ontr

ols


Steering Components

Steering System NFB RackNFB technology plus rack & pinion precision deliver comfort/control. Replaces: 1984-date Teleflex "The Rack" & "Morse Command 200"steering with no dash modifications.• For single station use, NFB Rack has been sold since 1996.• Single/dual versions offered: * Single cable suitable - single engine 50MPH. * Dual cable suitable - single engine V-6 60MPH Xtra Control.• 4.2 turns lock-to-lock easier than 3 or 4 turn steering.• Easy install backmount design for quick placement of helm/cable as unit, plus mounting hardware fits industry standard Teleflex "The Rack"& "Morse Command 200" holes.• Dual cables reduce lost motion: ideal for engines with flutter/instability.• Kit includes parts for steering system replacement. • 1-SH5230... No Feedback Helm • 1-SB39544P...... 90 Degree Bezel Kit • 1-SSC134XX.... Steering Cable • Hardware & instructions • Sizes...10 to 20 Feet...(single cable)SSC154XX Replacement cable (Single only)SSC 124XX Old style rack cable cannot be used !!(Connection kits/wheel may have to be purchased seperately. )Stock # Description Size

TFXSS15110 ..........Steering System NFB Rack ...10 Ft.TFXSS15111 ..........Steering System NFB Rack ...11 ft.TFXSS15112 ..........Steering System NFB Rack ...12 Ft.TFXSS15113 ..........Steering System NFB Rack ...13 Ft.TFXSS15114 ..........Steering System NFB Rack ...14 Ft.TFXSS15115 ..........Steering System NFB Rack ...15 Ft.TFXSS15116 ..........Steering System NFB Rack ...16 Ft.TFXSS15117 ..........Steering System NFB Rack ...17 Ft.TFXSS15118 ..........Steering System NFB Rack ...18 Ft.TFXSS15119 ..........Steering System NFB Rack ...19 Ft.TFXSS15120 .........Steering System NFB Rack ...20 Ft.TFXSS15213 .........Steering System NFB Dual ....13 Ft.

Rotary Cable Steering• Replacement cable for SS137 Kit...• QC Cable (SSC62xx) Available in 8 to 40 Foot Lengths. Stock # Description Size

TFXSSC6208 .........Rotary Cable ..........8 Ft.TFXSSC6209 .........Rotary Cable ..........9 Ft.TFXSSC6210 .........Rotary Cable ..........10 Ft.TFXSSC6211 .........Rotary Cable ..........11 Ft.TFXSSC6212 .........Rotary Cable ..........12 Ft.TFXSSC6213 .........Rotary Cable ..........13 Ft.TFXSSC6214 .........Rotary Cable ..........14 Ft.TFXSSC6215 .........Rotary Cable ..........15 Ft.TFXSSC6216 .........Rotary Cable ..........16 Ft.TFXSSC6217 .........Rotary Cable ..........17 Ft.TFXSSC6218 .........Rotary Cable ..........18 Ft.TFXSSC6219 .........Rotary Cable ..........19 Ft.TFXSSC6220 .........Rotary Cable ..........20 Ft..TFXSSC6221 .........Rotary Cable ..........21 Ft.TFXSSC6222 .........Rotary Cable ..........22 Ft.TFXSSC6223 .........Rotary Cable ..........23 Ft.TFXSSC6224 .........Rotary Cable ..........24 Ft.TFXSSC6225 .........Rotary Cable ..........25 Ft.TFXSSC6226 .........Rotary Cable ..........26 Ft.TFXSSC6227 .........Rotary Cable ..........27 Ft.TFXSSC6228 .........Rotary Cable ..........28 Ft.TFXSSC6229 .........Rotary Cable ..........29 Ft.TFXSSC6230 .........Rotary Cable ..........30 Ft.TFXSSC6232 .........Rotary Cable ..........32 Ft.TFXSSC6234 .........Rotary Cable ..........34 Ft.TFXSSC6236 .........Rotary Cable ..........36 Ft.TFXSSC6238 .........Rotary Cable ..........38 Ft.TFXSSC6240 .........Rotary Cable ..........30 Ft.

Tie Bar for Pivot Mount Cylinders - Dual & Triple• New style Tie Bar Kit. No adapters are required.Stock # Description

TFXHO6001 ..........Tie Bar Universal One CylinderTFXHO6002 ..........Tie Bar Universal Twin Cylndr


221E

ngine & Steering C

ontrols

Dash Wedge Kit• Comes in 10° or 20°.Stock # Description

TFXSB27448P .......Bezel 10° SH5210 HelmTFXSB27449P .......Bezel 20° SH5210 Helm

Support Tube for Cable• Comes in aluminum or stainless steel.Stock # Description

TFXSA27274P .......Support Tube For Cable AlumTFXSA27275P .......Support Tube For Cable SS

Outboard Mechanical - Rotary Steering System Extra muscle of 4.2 turns & no feedback to lockout steering loads.• NFB 4.2 replaces standard Safe-T Steering with no dash modifica-tions.• 4.2-turn helm fits where Rack won't.• For Single station use.• 4.2 turns lock-to-lock for quick steering response.• Big rugged design, simple installation with quick connect cable & standard Safe-T mounting hardwareKit includes parts for steering system replacement: • 1-SH4910.... No Feedback Helm • 1-SB27150P...... 90 Degree Bezel Kit • 1-SSC62XX.... Steering Cable • Hardware & instructions • Sizes...10 to 20 Feet...(Single Cable)SSC61XX replacement cable (Single only)(Connection kits/wheel may have to be purchased seperately. )Stock # Description Size

TFXSS14711 ..........Rotary Steering NFB 4.2 ........11 Ft.TFXSS14712 .........Rotary Steering NFB 4.2 ........12 Ft.TFXSS14713 .........Rotary Steering NFB 4.2 ........13 Ft.TFXSS14714 .........Rotary Steering NFB 4.2 ........14 Ft.TFXSS14715 .........Rotary Steering NFB 4.2 ........15 Ft.TFXSS14716 .........Rotary Steering NFB 4.2 ........16 Ft.TFXSS14717 .........Rotary Steering NFB 4.2 ........17 Ft.TFXSS14718 .........Rotary Steering NFB 4.2 ........18 Ft.TFXSS14719 .........Rotary Steering NFB 4.2 ........19 Ft.TFXSS14720 .........Rotary Steering NFB 4.2 ........20 Ft.

Rotary Helm 4.2 Turn• NFB 4.2 rotary helm for SS147.Stock # Description

TFXSH4910P .........Helm 4.2 Turn Rotary

Rotary Single Helm Big-T • Single station push-pull.Stock # Description

TFXSH5000P .........Helm Single Big-T Rotary

Single Helm Safe-T• Safe-T QC single helmStock # Description

TFXSH5094P .........Helm Single Safe-T QC SS137

Back Mount Rack Helm• Single/DualStock # Description

TFXSH5210P .........Helm Back Mount Rack SS141

Steering Components

222E

ngin

e &

Ste

erin

g C

ontr

ols


Steering Connection Kits

Steering Connection KitsMost boats and engines are supplied complete with steering cable connection kits. Listed below are specialty kits which are now available for Morse Controls.Stock # Description

MOR64480 ............Support Tube, AluminumMOR300609 ..........Thru hinge pin kit for 1973 and later Johnson/Evinrude 50 h.p. and up. All Mercury 40 h.p. and up except V-6'sMOR300610 ..........Front Hookup, Transom Mount (Galvanized)

MOR300612 ..........Adapter bracket for Johnson/Evinrude 40 h.p. and underMOR300613 ..........Splashwell MountMOR300614 ..........Volvo, 1977 and earlierMOR300617 ..........Inboard, short bracket, 2"MOR307046 ..........Inboard, short bracket (SST)MOR300618 ..........Swivel Assembly Only

Steering Clamp Block• Outboard clamp block. Stainless steel or corrosion resistantStock # Description

TFXSA27055P .......Steering Mount Clamp Block SSTFXSA27149P .......Steering Mount Clamp Block

Splashwell Mount KitCable used on boats with a splashwell box or lack of engine tilt tube. Mounting surface is nearly perpendicular to transom & between 12 & 16 inches from center line of boat &/or tiller (25-33" total splashwell width).• Corrosion resistant, 15° or 90°.Stock # Description

TFXSA27253P .......Splashwell Mount 15° Cor Res.TFXSA27254P .......Splashwell Mount 90° Cor Res.

Transom Mount Kit - Cable SupportCable is used for older model outboards without tilt tubes, low HP outboards or applications where transom design interferes with standard tilt tube mounting.• Comes in stainless steel or corrosion resistant.Stock # Description

TFXSA27255P .......Transom Mount Cable Support SSTFXSA27256P .......Transon Mount Cable Support.


223E

ngine & Steering C

ontrols

Tilt Tube Mount:Most popular steering cable-to-engine connection method for outboards with an ABYC Standard Tilt tube. This installation requires use of a link arm, can be purchased from engine manufaturer.

There are 4 basic types of connect ions for Mechanical s teer ing

T e l e f l e x M a r i n e M e c h a n i c a l S t e e r i n gSteering Connection Kits Overview

Transom Support MountCable connection is used for older model outboards without tilt tubes, low HP outboards or applications where transom design interferes with standard tilt tube mounting.

Inboard Stringer Support MountConnection used on inboards and is attached to a stringer or suitable mounting bracket below deck. Cable is perpendicular to centered tiller & in half-stroke for proper operation. An addi-tional bracket may be needed to support the ball post. Available in heavy duty "Ski Boat" versions, with eitherlong (4.5") or short (2.25") post standoff.

Parts Required: D,G & HMaster Kits: (include D,G & H) Stock #Stainless Steel Transom Kit......................TFXSA27255PCorrosion Resist. Transom Mount Kit......TFXSA27256P(See the following pages for individual components)

Parts Required: Engine Manufacturer ' s Link Arm

Parts Required: B, HMaster Kits: (include H & A/B): Stock #90° Splashwell Mount Kit............TFXSA27255P15° Splashwell Mount Kit............TFXSA27253P(See the following pages for individual components)

Parts Required: E, G, H (Long Post) orF,G,H (Short Post): (See the following pages for individual components)

Splashwell MountCable connection used on boats that standard tilt tube or transom support mounting methods are excluded from by a splashwell box or lack of engine tilt tube. Mounting surface is usually near perpendicular to transom & between 12" & 16" from the center line of boat &/or tiller (23-33" total Splashwell width).

Steering Components

224E

ngin

e &

Ste

erin

g C

ontr

ols


Identifying Cables

Note: Parts shown on this page are available in Kit form only.

Connect ion ki ts for cable to engine & cable to helm

Teleflex Steering Connection Kits :

TFX

TFX

TFX

TFX

TFX TFX

TFX

TFX

TFX

TFXSA27275P

TFXSA27274P

TFXSA27314P

TFXSA27329P


225E

ngine & Steering C

ontrolsSteering

Features:• Patented steering lock valves.• Low friction hydraulic steering system.• 5 turns from lock-to-lock (single cylinder).• Compact helm has only a 4 7/16" footprint. Needs only 3" dash hole (Tilt requires larger dash cut out).• Packaged complete with helm, cylinder, fittings, oil, bleeder kit & detailed instructions.• Standard 3/4" tapered steering shaft.• Fast, easy installation. • Meets A.B.Y.C. standards. • Meets N.M.M.A. certification requirements.

Note:When properly installed, this steering will connect to outboard engines with ABYC standard tilt tubes, using the engine's tiller arm (& possibly an adapter, depending on engine) with SeaStar steering systems. The use of nylon tubing is not recommended for SeaStar outboard steering.

Please Note When Ordering:SeaStar steering kits come with cylinder #HC5345. If the application requires the use of a cylinder other than HC5345, you willl need to purchase all components seperately ( helm, hoses, cylinder, etc.).

Applications:Single & dual non-power-assisted outboard engines up to 300 HP (600 combined HP for counter-rotating duals) that have ABYC standard engine tilt tube.

Ideal for cruisers, runabouts, center console boats, offsore fishhing boats & many more.

Suitable for speeds up to 60 MPH & dual engine installations. Dual engines require purchase of a tie bar kit & extra hardware.

Unmatched comfort & control. Only with SeaStar steering.The world's most popular outaboard hydraulic system offers smooth, super-efficient steering for today's high performance hulls with single or multiple outboards up to 600 HP combined. It's the OEM choice for center consoles, cruisers & more.

SeaStar Outboard Steering

226E

ngin

e &

Ste

erin

g C

ontr

ols


Steering

Complete Systems: Stock #

SeaStar 1.7 Steering Kit (with hoses) .................TFXHK63XX(xx = length of included hose kit in feet.)SeaStar 1.7 Steering Kit (no hoses) ....................TFXHK6400

Components: Stock #

SeaStar 1.7 Helm ..................................................TFXHH5271Pivot Mount Outboard Cylinder (Black) ...........TFXHC5345(see application guide: some engines may require HC5347, HC5348 or HC5358.)SeaStar Hose Kit (2 hoses) ..................................TFXHO51_SeaStar Oil (1 Quart) ...........................................TFXHA5340 (x2)

Options: Stock #

SeaStar 2.4 Helm ..................................................TFXHH5272SeaStar 1.7 Sport Tilt Helm/Mech ......................TFXHH5291SeaStar 1.7 Traditional Tilt Helm/Mech ............TFXHH5741SeaStar 2.4 Sport Tilt Helm/Mech ......................TFXHH5292SeaStar 2.4 Traditional Tilt Helm/Mech. ...........TFXHH5742SeaStar 1.7 Rear Mount Helm ............................TFXHH5261SeaStar 1.7 Commercial Duty Helm ..................TFXHH5217SeaStar 2.4 Commercial Duty Helm ..................TFXHH5224(Designed for small Lobster & Crabbing vessels, these helms have a stainless steel shaft with heavy duty seal & wiper, helps protect the helm from abrasive effects of sediment from pots & traps.) Stock #

Pivot Mount Cylinder (Silver) ............................TFXHC53_SIL(Same part # as black cylinder, uses "Sil"to indicate color.See application guide: next page.)Pivot Mount Cylinder PRO (Black) ..................TFXHC63_(Second 2 digits are same as standard black pivot mount. Example: Pro equivalent of HC5345 is HC6345See application guide: next page.) Pivot Mount Cylinder PRO (Red) .....................TFXHC63_RED(Same part # as black Pro cylinder, uses "Red"to indicate color.See application guide: next page.) SeaStar Round Bezel Kit .....................................TFXHA5417(Reduces helm protrusion by 3.75")SeaStar Backplate Kit ..........................................TFXHA5418(Reduces helm protrusion by thickness of dash & allows clean retrofit of SeaStar Helm where previous helms were installed: Pre-1991 SeaStar, SyTen, & mechanical rotary steering).SeaStar 20° Dash Wedge Kit ..............................TFXHA5419SeaStar Bulkhead Hose Kit (2 hoses) ................TFXHO81_(See application guide: some engines may require HC5347, HC5348 or HC5358.)SeaStar Twin Engine Tie Bar Kit .......................TFXHO5_Add-A-Station/ Autopilot Fitting Kit .................TFXHF5501

Hydraulic Outboard Steering, Pivot Front Mount Cylinder

Service Items: Stock #

SeaStar Oil (1 Gallon) ..........................................TFXHA5540Steering Wheel Locknut ......................................TFX747521


227E

ngine & Steering C

ontrolsSteering

Single & Dual Engine Application Guide:

SeaStar Outboard Steering

Notes:1.HC5345 is optional for Single Engine ONLY applications. DO NOT use HC5345 for Twin Engine applications as operational interference may occur.2. Requires 1 Spacer Kit HO5090 per engine.3. Minimum engine center = 27".4. May require extensive cowling modifications.5. HO5030 & HO5064 come without tie bar.6. 1 cylinder per engine. Must use Mercury-supplied tiller bolt for installation.These recommendations apply to factory stock outboards only. Modified installations may require a higher capacity steering system. (Cylinder volume/ helm displacement = number of turns).Use only SeaStar/ SeaStar Pro hose or 3/8' copper tubing & hoses to plumb the system.

H05090 Spacer Kit Parts List Stock #

Item Part # QTY Description1. ............198767....................1..............Screw 3/8-24 x1 5/8"2. ............113600 ....................1..............Fender Washer 3/8" I.D. (stainless steel)3. ............773421....................1..............Spacer 1/2" (aluminum)4. ............728994-1 ................1..............Yamaha Spacer 3/16"5. ............995876....................2..............Thick Spacer 3/8" (nylon)

Application Guide:

228E

ngin

e &

Ste

erin

g C

ontr

ols


Steering

Features:• Best & most economical autopilot interface for stern drives. • Simple multiple steering station connection.• Optional SeaStar 2.0 & 2.4 helms for quicker steering response.• Standard 3/4" tapered steering shaft.• Fast easy installation.• Meets ABYC standards.• Meets NMMA certification requirements.

Single & Dual Engine Application Guide:SeaStar Stern Drive Steering

How to Spec a System:1. From Application guide confirm that a cylinder is available to your specific make, model, year of drive unit. Select the cylinder that is appropriate for the drive. 2. From the Ordering guide, select the appropriate helm & accessory hardware. Note that 3 SeaStar helm displacements are available for power-steered stern drives (1.7, 2.0, & 2.4 cubic in.) The displacemnt of the helm affects the number of turns lock-to-lock. Lower helm displacement = more turns = less effort/ slower response. Select helm size based on the desired steering response. The 2.4 cubic in. version is not recommended for non-power steered applications.3. Select the appropriate tube or hose & fitting kits required for the installation.4. Confirm that there is sufficient space available in the dash & engine compartments for the steering components. Review helm & cylinder dimensions.

Applications:Ideal for most Stern drives, especially non-power-assisted units, SeaStar is suitable for single & multiple drives & dual stations.

Note:When properly installed, this steering system will connect to stern drive engines using application-specific cylinders which usedifferent types of interfaces. Use only recommended types ofsteering hoses or tubing with SeaStar drive steering. Do Not use SeaStar Pro helms with unbalanced cylinders or power-assisted steering.

Premium Stern Drive Steering

SeaStar Stern Drive Steering is the best choice for non-power assisted stern drives & any stern drive boat with autopilotThe system is based upon the SeaStar helm family, which allows for dual station & autopilot use. Cylinders are specific to drive brands & models.

(Turns vary by system)

SeaStarStern Drive System


229E

ngine & Steering C

ontrolsSteering

Complete Systems:System components sold seperately. See application & ordering guides to select appropriate components.

Components: Stock #

Seastar 1.7 Helm ...................................................TFXHH5271(see Ordering guide to select helm)Stern Drive Cylinder ........................................TFXHC53_(see Application guide to select cylinder)Hose Kit (2 hoses) .................................................TFXHO51_SeaStar Oil (1 Quart) ...........................................TFXHA5430

Options: Stock #

SeaStar 2.0 Helm ..................................................TFXHH5273SeaStar 2.4 Helm ..................................................TFXHH5272

SeaStar 1.7 Sport Tilt Helm/Mech ......................TFXHH5291SeaStar 1.7 Traditional Tilt Helm/Mech. ...........TFXHH5741SeaStar 2.4 Sport Tilt Helm/Mech ......................TFXHH5292SeaStar 2.4 Traditional Tilt Helm/Mech ............TFXHH5742

SeaStar 1.7 Rear Mount Helm ............................TFXHH5261SeaStar 2.4 Rear Mount Helm ............................TFXHH5262

SeaStar 1.7 Commercial Duty Helm ..................TFXHH5217SeaStar 2.4 Commercial Duty Helm ..................TFXHH5224(Designed for small Lobster & Crabbing vessels, these helms have a stainless steel shaft with heavy duty seal & wiper, helps protect the helm from abrasive effects of sediment from pots & traps.)

Stock #

SeaStar Round Bezel Kit .....................................TFXHA5417( Reduces helm protrusion by 3.75")SeaStar Backplate Kit ..........................................TFXHA5418(Reduces helm protrusion by thickness of dash & allows clean retrofit of SeaStar Helm where previous helms were installed: Pre-1991 SeaStar, SyTen, & mechanical rotary steering).Seastar 20° Dash Wedge Kit ................................TFXHA5419 SeaStar Bulkhead Hose Kit (2 hoses .) ..............TFXHO81_(Allows installation through a bulkhead without additional fittings.) Add-A-Station Kit (all helms) .............................TFXHF5502Autopilot Fitting Kit (all helms) ..........................TFXHF55023/8" Tubing ( see order guide) .............................TFXHT5_(Nylon tube intended for use on Sterndrives & inboard steering systems using the SeaStar 1.7 Helm ONLY.)


SeaStar Oil (1 Gallon) ..........................................TFXHA5540Steering Wheel Locknut ......................................TFX747521

Premium Hydraulic Stern Drive Steering

230E

ngin

e &

Ste

erin

g C

ontr

ols


Steering

Application Guide: Stern Drive Steering

SeaStar Stern Drive Steering

Notes:N/A = Not available.1. Balanced system - number of steering wheel turns lock-to-lock is equal port to starboard or vise-versa.2. Unbalanced system - Number of steering wheel turns lock-to-lock is unequal port to starboard or vise-versa.3. Requires additional clevis supplied by engine manufacturer. Reference Quicksilver Part No. B98735A1. See HC5326 cylinder diagram.4. Requires cylinder rod end adapter HA5424. Refer to HC5326 cylinder diagram.5. HC5332 replaces HC5326 as of January 2000. If installing HC5326 additional clevis supplied by engine manufacturer required ( part # B98735A1).6. The installation of the HC5332 sterndrive cylinder requires the use of SeaStar Outboard hose ONLY. Do Not use 3/8" copper or nylon tube.7. If engine outdrive is Not equipped with a torque tab on the underside of the lower leg, one must be installed to reduce prop torque.8. Yanmar engines using the Bravo III drives require the use of cylinder HC5326.

Application Guide:


231E

ngine & Steering C

ontrolsSteering

Features:• Variable displacement helms for adjustable number of steering wheel turns• Heavy-duty brass cylinders with bleed fittings; chrome-plated stainless steel rods.• Stainless steel & bronze mounting hardware.• Easy installation on single & dual rudder vessels.• Systems are not air-pressurized; no air leaks or pressure drops; separate resevoir not needed.• Built-in pressure relief in helm protects system from effects of thermal expansion.• Sandard 3/4" tapered steering shaft.• Meets ABS/Lloyd/Det Norske veritas specifications.

Applications:Most inboard powered boats with single or dual engines including planing/ displacement hull craft from 30-55 feet in length. Suitable for dual station use with the purchase of extra helm, tubing/ hose & fittings. Capilano systems use Dexron II type ATF fluid.

How to Spec a System:1. From application guide select components appropriate for the vessel based on:a) Hull type - displacement or planing;b) Length of vessel; &c) Number of steering wheel turns desired.

2. Select the fitting & hose kits required, based on type of plumbing (1/2" or 5/8" tubing or hose) & based on number of steering stations. 3. Confirm that there is sufficient space available in the dash & engine compartments for the steering components. See helm & cylinder dimensions.

Note:When properly installed, this steering sysem will connect to inboard engines using appropriate engine/rudder connectionhardware.

Uncompromising Design.Capilano steering stands for ruggedness & reliability worldwide. Helms include a variable displacement feature enabling the helmsman to adjust the number of steering wheel turns to suit maneuvering & weather conditions. Capilano systems install easily & give years of dependable service.

(Turns vary by system)

Capilano 1250 / 1275V System

232E

ngin

e &

Ste

erin

g C

ontr

ols


Steering

Components: Stock #

Capilano 1250V Helm ..........................................TFXHH5250Capilano 1275V Helm ..........................................TFXHH5275(See application guide.)

Inboard Cylinder .................................................TFXHC53_(See application guide.)

Copper Tubing ......................................1/2" or 5/8" OD(see application guide.)Fitting Kit (for 1/2" Copper Tubing) ....................TFXHF5590 Fitting Kit (for 5/8" Copper Tubing) ....................TFXHF5592(See application guide.) These fitting kits are for 1 steering station ( Purchase add-a-station kit for 2nd station).Hose Kit for Copper Tubing (2 hoses) ................TFXHA5731This hose kit contains two 18" (.45m) hoses for single-cylinder installations.Capilano Steering Fluid .......................................Dexon II ATF

Options: Stock #

Dual Cylinder Hose 2' (.6m) ................................TFXHA5732Dual Cylinder Hose 3' (.9m) ................................TFXHH5733Dual Cylinder Hose 4' (1.2m) ..............................TFXHH5734Dual Cylinder Hose 5' (1.5m) ..............................TFXHH5735Dual Cylinder Hose 6' (1.8m) ..............................TFXHH5736These hoses are sold individually (4 are required for dual cylinder installations.) Stock #

Fixed Mount Cylinder (13.3 cubic in.) ................TFXK-22(1 ball joint end)Fixed Mount Cylinder (13.3 cubic in.) ................TFXK-27(2 ball joint ends)Pivot Mount Cylinder (25.5 cubic in.) ................TFXK-31Universal Mount Cylinder (39.2 cubic in.) .........TFXK-8Universal Mount Cylinder (55 cubic in.) ............TFXK-9

Add-A-Station Fitting Kit (1/2" tubing) .............TFXHF5591Add-A-Station Fitting Kit (5/8" tubing) .............TFXHF5593Helm Remote Fill Kit (through dash) ....................TFXHA5450


Steering Fluid .......................................................Dexon II ATFSteering Wheel Locknut ......................................TFX747521

Hydraulic 2-Line heavy-duty Inboard Steering, Boats to 50 feetComplete Systems:System components sold seperately. See Application & Ordering guides to select appropriate components.


233E

ngine & Steering C

ontrolsSteering

This application guide should be used with discretion. The chart below is only a guide to selecting a steering system.A steering system manufacturer cannot anticipate all the variables in boat-rudder design that affect steering loads. It is the final responsibility of the boat designer/ builder to specify maximum expected steering loads.

Definitions of turms used on these pages:Planing Hull: maximum hull speed normally exceeds 18 knots.Displacement Hull: Maximum hull speed does not normally exceed 18 knots.Diameters: Copper tubing diameter shown is O.D. Hose diameter shown is I.D.

Note:Theoretical torque about pivot point at 35 degrees articulation with 1,000 PSI (70 BAR) system pressure.

Application Guide:Capilano 2- Line Inboard Steering

Capilano 2- Line Inboard Steering

Application Guide:

234E

ngin

e &

Ste

erin

g C

ontr

ols


Hynautic Steering Systems

Hynautic offers 3-line Hynautic Heavy Duty Steering systems for most work & pleasure vessels up to 70 ft.

Heavy-Duty Helms: Combine 1 or 2 bi-directional axial piston pumps with pilot check & make-up check valving. Resulting in a unit that prevents rudder feedback, is very efficient (even at low RPM) & is immediately available to multi-station use.

A wide choice of helm displacements & cylinder configurations make it easy to spec a system that can handle a variety of large boat performance requirements & accomodate most user preferences.

• Low friction heavy-duty hydraulic steering.• Helm/cylinder combinations for most inboards. Marine grade materials.• Heavy duty helms available in 3 displacements to accomodate most applications and user preferences.• Helms available with 1" straight shaft or 3/4" tapered. Mount facing any direction.• Quick air purge relief valve.• Fluid fill at remote reservoir.• Heavy duty brasss cylinders. 2-axis articultion. Easy installation for single or dual rudder vessels.• Meets or exceeds applicable standards.• Accepts most steering wheels.

Features:

How to Spec a system:1. From the application guide select components appropriate for the vessel based on: A. Hull type displacement or planing: B. Length of vessel: & C. Number of steering wheel turns desired 2. Select the fitting & hose kits required, based on type of plumbing ( 1/2" or 5/8" tubing or hose).3. Confirm that there is sufficient space available in the dash & engine compartments for the steering compo-nents. See helm & cylinder dimensions at the end of this section.

I n b o a r d S t e e r i n gp r e m i u m

(turns vary by system)

Note: When properly installed, the steering system connects to inboard engine using appropriate engine/rudder hardware.

Note: When properly installed, the steering system will connect to inboard engines using appropriate engine/rudder connection hardware.

I n b o a r d S t e e r i n g

Hynaut ic3- l ine Dual Stat ion Inboard System


235E

ngine & Steering C

ontrolsHynautic Steering Systems

Note- Part #'s are have prefix of HYN

236E

ngin

e &

Ste

erin

g C

ontr

ols


3-Line Compact Steering - InboardsHydraulic three-line inboard steering, boats to 70 feet & up

Helm OptionsFour helms are offered in 3 displacements, see chart at right. • H-21 helm has a 1" straight wheel shaft; • H-25 has a 3/4" tapered shaft. • H-42 & H-41 helms both have a 1" straight wheel shaft.

Tubing/Hose OptionsUse (soft refrigeration type copper tubing) for tube to cylinder flex hoses. Select a hydraulic hose rated for 1000 PSI (70bar) working pressure, & with a very low volumetric expansion rating.

Cylinder OptionsCylinders are brass & stainless steel. Available with:• Stainless rod & ball joint (TBM models) or • Stainless rod & bronze clevis (TMC models.) Cylinders with ball joints have 2-axis articulation.

The K-31 is an optional pivot mount cylinder: used in sys-tems numbered "8a" & "8b" on the opposite page. With this cylinder, the number of wheel turns becomes: 6.4 (using the H-42) helm - 4.6 (H-41 helm).

Use the Application Guide on next page with discretion.

This chart is only a guide to selecting a steering system.The manufacturer cannot anticipate all variables in boat-rud-der design that affect steering loads.Final responsibility is the boat designer/builders to specify maximum expected steering loads.

Questions? Call our experienced sales stafffor information! Seamar 206-285-5010

Hynautic Steering Fluid 15wStock # Description

VIK15W .................Hynautic Fluid GalVIK15WQT ...........Hynautic Fluid Qt


237E

ngine & Steering C

ontrols3-Line Compact Steering - Inboards

I n b o a r d S t e e r i n gApplication Guide: 3-Line Inboard Steering Hynautic

238E

ngin

e &

Ste

erin

g C

ontr

ols


Hydraulic Steering FluidSpecially designed & made with the best combinationof anti-wear & corrosion protection, & superior thermal & oxidation stability for your steering system.High quality, low viscosity.Military spec: MIL-H5606 type mineral oilStock # Description

MARHF-6001 ........Hydraulic Steering Fluid 1Quart

Power Steering Helm Marol power steering helm.Stock # Description

MARHO100D ........Helm Power Steering 6.1CID

Hydraulic OilHydraulic engine control fluid - 1 quart.MARMF-6003 .......Oil Hydraulic Controls ISO VG3

Marol Steering

Cylinders MS-42 & MS-42L MS-42Cylinder ID: 1.65 in. Rod OD: 0.87in.Stroke: 8.66 in. Volume: 13.5 cu-in.Torque: 9573 in-LbsStock # Description

MARMS-42 ...........................Cylinder 1.65” x 8.66 13.5 CIDMS-42LCylinder ID: 1.65 in. Rod OD: 0.87 in.Stroke: 11.42 in. Volume: 17.8 cu-in.Torque: 12707 in-LbsStock # Description

MARMS-42L .........................Cylinder 1.65” x 11.42 17.79CI

Cylinder MSB-35Cylinder ID: 1.38 in. Rod ID: 0.79 in.Stroke: 8.66 in. Volume: 8.7 cu-in.Torque: 6223 in-Lbs Stock # Description

MARMSB-35 .........................Cylinder 1.37” x 8.66 8.7 CID

Cylinders MSB-32 & MSB-38MSB-32MZCylinder ID: 1.26 in. Rod ID: 0.63 in.Stroke: 8.66 in. Volume: 8.1 cu-in.Force: 935 Lb sf Stock # Description

MARMSB-32MZ ...................Cylinder Outboard FM 8.1 CID\MSB 38MZCylinder ID: 1.51 in. Rod ID: 0.79 in.Stroke: 8.07 in. Volume: 10.26 cu-in.Force: 1271 Lb sf Stock # Description

MARMSB-38MZ ...................Cylinder Outboard FM 10.26 CIDMARMSB-38MZH ................Cylinder Honda O/B FM 10.26CID

Marol Helm PumpsEach of the following pumps have these same specifications.Max Pressure: 1000 PSIResevoir Capacity: 21.4 cu-inMRH-618Delivery: 1.10 cu-in / rev.Stock # Description

MARH-618 ............Helm 1.1 CID 3/4” Taper

MRH-623Delivery: 1.42 cu-in / rev.Stock # Description




MRH-630Delivery: 183 cu-in / rev.Stock # Description

MARH-630 ............Helm 1.83 CID 3/4” Taper Marol





Rotary ActuatorsMRB50AVolume: 4.7 cu-in - Torque: 3786 in-Lbs.Stock # Description

MARMRB50A .......Rotary Actuator 4.7 CID

MRB63AVolume: 9.4 cu-in - Torque: 7572 in-Lbs.Stock # Description





MARMRB80A .......Rotary Actuator 24.10 CID Marol


MARMRB100A .....Rotary Actuator 37.65CID


239E

ngine & Steering C

ontrols

Cylinder MSC-28FCylinder ID: 1.1 in. Rod ID: 0.63 in.Stroke: 8.66 in. Volume: 5.6 cu-in.Force: 642 Lb sf Stock # Description

MARMSC28F ........................Cylinder 1.10” x 8.66” 5.56CID

Cylinder MSB - 30MXCylinder ID: 1.18 in. Rod ID: 0.63 in.Stroke: 8.66 in. Volume: 6.8 cu-in.Force: 781 Lb sf Stock # Description

MARMSB-30MX ..................Cylinder Outboard FM 6.79 CID

Helm/ Control PartsSee list below.Stock # Description

MARSKHOEATON ..............Seal Kit Power Steering HelmMARSKP18 ...........................Seal Kit for HRP-18-2 Helm MarolMARSTP30MXH ..................Steering Plate Tiller Ext HondMARTH0450M ......................Tubing 1/4" OD 50 Meter ControlsMARVT1 ...............................Purge Tube Cylinder/ ControlsMARVT2 ...............................Fill Tube Marol Helms

Power Steering Pump & Parts - Marol See list below.Stock # Description

MARPLY5V61 ......Pulley for Power Steering PumpMARPU1410A .......Belt Drive Power Steering Pump MARPU85A ...........Power Steering Pump RH 5000CCMARPUP ...............Slide Base for Power Steering Pump

Ball Joints & Tubing - MarolSee list below.Stock # Description

MARJB42 ..............Ball Joint for MS-42LMARJB5063 ..........Set Ball Joints MRB50A/63AMARJB7580 ..........Set Ball Joints MRB75A/80AMARMH4000 ........Tubing 1/4” Nylon for Controls

Fittings & Plug - Marol See List below.Stock # Description

MAR20362 ............Fitting Union Splice ControlsMAR20364 ............Fitting Tee Conector ControlsMAR20CC343 .......Fitting Straight Conector ControlsMARCAP18 ...........Fill Plug for all Marol Helms

Tee & Adapters - MarolSee list below.Stock # Description

MARMF-1006 .......Tee Union Male 3/8” Flare XMBSPPMARMF1014 .........Adapter 3/8”F x MBSPP ElbowMARMF-4002 .......Adapter 1/4” BSPTM x 1/4” NPTFMARMF-4003 .......Adapter MBSPP x 1/4” FNPT

Steering Unit - Power AssistWorlds first after market power-assisting unit for manual hydraulic steering systems. Manual steering is easily converted to power steering by simply installing the C-steer unit into the hydraulic lines between the helm & cylinder & attaching a power supply cable to it.Stock # Description

MARHES212NPT .Power Assist Steering Unit 12VMARHES224NPT .Power Assist Steering Unit 24V

Model HES-212 HES-224

Relief Valve Setting 1000 PSI 1000 PSICapacity 108 cu-in 122 cu-inPower Supply DC 12V DC 12VStandby Current 0.2A 0.2A Maximum Current 45A 23A Reservoir Capacity 12 cu-in 12 cu-in Weight 20.5 Lb. 20.5 Lb.

Marol Steering

240E

ngin

e &

Ste

erin

g C

ontr

ols


Baystar Hydraulic Steering KitComfort & convenience of hydraulic steering for smaller boats. Suitable for engines to 150 HP. The 4.5-turns lock-to-lock helm makes steering smooth & there are: cylinder options for most appli-cable outboards. Affordable transition to move up from mechanical steering.• Kit includes: Baystar Helm-Front Mount...HH4016 Cylinder.......HC4645H tubing, Seastar oil...HA5430 (x2 1quart) Tubing (2x30'length)...HT4430H BayStar filler kit...HA5438 Mounting Hardware & Instructions. All components needed for installation (no wheel).Use only genuine BayStar tubing kits & oil.Stock # Description

TFXHK4230 ..........Steering Syst Baystar 140hp 30

Seastar 1.7 Hydraulic Steering KitSeastar # 1 generally suitable for speeds up to 60MPH.Superior comfort & control at helm -5 turns lock-to-lock• Kit includes: SeaStar 1.7 Helm......HH5271 Seastar Oil...HA5430 (x2 1quart) Cylinder Outboard Pivot Mount (black)....HC5345* *(see app guide some engines require HC5347, HC5348, HC5358) Mounting Hardware & Instructions. • Expandable system (w/purchase of extra components) to: Twin-Station capable, up to 3 engines.Stock # Description

TFXHK6400 ..........System Seastar Kit Less Hoses

Seastar Pro Frontmount CylinderOutboard Pro front mount cylinder is for high performance boats with single non-power assisted outboards up to 300 HP. Especially those capable of speeds over 60 MPH, which demand maximum steering control & comfort.Fits: • Year: 2000-Date - Model Yamaha PP: 225-Above, 4 stroke.• Front mount.Stock # Description

TFXHC6358 ..........Cylinder O/B Pro FM PP Yamaha

Baystar Helm1.4 CID front mount helm.For:O/B of under 150 HP total, for the lower horse power range. Smaller boats, tendors, inflatables.Baystar not intended for high-speed, high performance boats such as Bass boats. Stock # Description

TFXHH4314 ..........Helm Baystar 1.4 CID New Front

Stern Drive Cylinder • Aluminum - non-power • # of turns lock-to-lock is = port to starboard or vis-versa.• If engine outdrive is NOT equipped with torque tab on the underside of lower leg, one must be installed to reduce prop torque.Stock # Description

TFXHC5314 ..........Cylinder BA 150 -7ATM 1/B Alum

Yamaha Twin Engine AdapterTwin engine extension plate. Use with Seastar Pro O/B Steering system Teleflex # HC6358.Stock # Description

TFXHO5047A .......Yamaha Twin Engine Adapter

Teleflex


241E

ngine & Steering C

ontrols

Destroyer Steering WheelStandard polished rim Black center cap.• 6 Spoke. • 1" Straight shaft hub size.• Wheel diameter: 24".Stock # Description

SHM153-24-117 ....Steering Wheel Destroyer SS 1”

Steering Wheels

• Beautiful, high detail styling.• Rugged construction for marine use.• U.V. & corrosion resistant materials.• Stylish center medallion included.• For helms with standard marine round 3/4" tapered shaft.• All styles suitable for mechanical steering.• Meets or exceed all applicable industry requirements

Features: Steering Wheels

M a r i n e S t e e r i n g W h e e l s

T e l e f l e x

Note: When properly installed, these steering wheels will attach to marine helms with ABYC standard 3/4" tapered steering shafts, using Teleflex or equivalent anti-vibratory lock nuts. Wheels with equidistant spokes are suggested for boats equipped with Hydraulic steering in which a centered or " Master spoke" wheel cannot be maintained.

Destroyer Type WheelsSchmitt Model 150-Destroyer 6 Spoke, 10° Dish, Brown Wood Center.

3/4" Morse/Teleflex TaperStock #* Dia Spoke Dia

SHM152-16-111 ....16" ..........3/8"SHM152-18-111 ...18" ..........3/8"SHM152-20-111 ...20" ..........3/8"SHM152-22-111 ...22" ..........3/8"1" Straight Bore w/KeyStock #* Dia Spoke Dia

SHM152-15-117 ....16" ..........3/8"SHM152-18-117 ...18" ..........3/8"SHM152-20-117 ...20" ..........3/8"SHM152-24-117 ...22" ..........3/8"

Baywood Steering Wheel• Cast marine grade aluminum • Bored & keyed as specified 3/4" Morse / Teleflex TaperStock # Dia. Wt.

BAYB-78-12 .........12" .........2 lbs. 7 oz. BAYB-79-14 .........14" ..........2 lbs. 14 oz.

1" Straight Bore with KeyStock # Dia. Wt.

BAYB-78-121 ........12" ..........2 lbs. 7 oz. BAYB-79-14S .......14" .........2 lbs. 14 oz. Champion - Steering Wheel

3 Spokes - Hard PVC Grip - w/Cap - Black Rim Spoke Stock # Wheel Type Size Color

TFXSW59291P...Steering Wheel Champion 13.5"...Blk

Stealth - Steering Wheel3 Spokes - Hard PVC Grip-Black

Rim Spoke Stock # Wheel Type Size Color

TFXSW59401B...Steering Wheel Stealth 14”... Blk

Ace - Steering Wheel3 Spokes - Hard PVC Grip - Black Rim Spoke Stock # Wheel Type Size Color

TFXSW59691P...Steering Wheel Ace 13”...Blk

Lifetime Spinner KnobEasy, sure & safe steering for a lifetime of use. • Sure grip knob assures position control. • Rugged use for all weather conditions.• Sealed in ball bearings: encased in aluminum knob.• Comes with 2 mounting brackets & screws.Stock # Description

BAEKNOB ............Spinner Knob For Steering Wheel

242E

ngin

e &

Ste

erin

g C

ontr

ols


E.Z. Steer Auxiliary Outboard Steering System

Increases safety & convenience. It's the only self-adjusting auxiliary steering rod. Perfect for hassle free trolling & boating• Steer your auxiliary engine from boat's main wheel.• No more steering while hanging over transom with restricted view.• Patented self-adjusting, stainless steel rod attaches between boat's main & auxiliary engines.• No need to disconnect unit to make a main power run.• As long as you can steer the main engine, you'll be able to steer the auxiliary, even if 1 is raised or tilted.• USA made with Delrin ball joints with brass inserts for rust resistance.• Mounting brackets are vinyl coated stainless steel.• Full 1 year limited warranty against defects in materials/workmanship.

Safer & easier trolling/boating. E.Z. Steer has a kit to fit every outboard & outdrive engine, even if you have a swim platform. Rod comes ready to install in 6 standard lengths, ranging from 19 to 60 inches.

To find proper compressed length your boat requires, measure from center of your auxiliary to center of your main engine with both engines down & straight ahead.

When mounting on full or 3/4 swim platform, a special bracket & long rod are required. Custom length rods are available on a special order basis.

Short Rod kits are usually needed when auxiliary is transom mounted Standard kits are used when auxiliary is mounted on a lift bracket.Arima kits are available for use with Arima boats. Seadrives or Extended bracket outboards usually require Long, Ultra, Extra Long or Custom rods.

EZSEZ-60002

Each full kit consists of:• Main bracket assembly.• Small outboard bracket assembly.• All necessary hardware.• One of these self-adjusting rods:Short Rod ...............19"-29"Standard Rod ..........23"-36"Arima Rod ..............27"-48"Long Rod ...............29"-50"Ultra Rod ................34"-58"Extra Long Rod ......39"-60"Custom Length Rods Also Available

Stock # Description

EZSEZ-10003 .......Long Rod Assembly Complete EZSEZ-10004 .......Arima Rod Assembly Complete EZSEZ-20002 .......OMC Standard Kit EZSEZ-22002 .......OMC Cobra Standard Kit EZSEZ-30002 .......Mercury Alpha I Standard Kit EZSEZ-37002 .......Mercury Alph 1/2G Standard Kit EZSEZ-40002 .......Volvo I Standard Kit EZSEZ-42002 .......Volvo II Standard Kit EZSEZ-60001 .......Short Outboard to Outboard KitEZSEZ-60002 .......Standard Outboard to Outboard Kit

E.Z. Steer Auxiliary Outboard Steering


243E

ngine & Steering C

ontrolsControl Information

What to Consider when Select ing Controls Dual-Funct ion Single-Lever Controls:

Operate both shift & throttle with a single lever. The control mechanism still uses 2 cables (1 for shift & 1 for throttle) but movement of both cables & control of shift & throttle is achieved through just 1 lever. Twin Engine applications: Although there are 2 levers on the control, there is still only 1 lever controlling both shift & throttle for each individual engine.Dual-function Single lever control: has natural instinctive action,shifting is very quick & can only be shifted at low RPM which protectsthe engine/transmission shift mechanism. Most popular control used.

Single-Funct ion Controls:

One lever operates: only the shift-mechanism or only the throttle.Controls have: 1 lever (controls shift or throttle) or 2 levers (1 for shift & 1 for throttle) Twin Engine applications: Commonly utilize 2 , two lever single-function controls. (1control will operate the throttles), while the levers of thesecond control operates the shift mechanism.

Mult iple Stat ion Instal lat ions:Dual or multiple station applications almost exclusively use single-function 2 lever controls. 2 basic system designs are reccommended for multiple stations:

Parallel Control System: cables from each control station run to the clutch & throttle at the engine. This configuration is sometimes used when cable runs are relatively short & direct.

Series Control System: Cables run front controls at upper station to lower station controls. A second set of control cables runs from lower station to engine.This method is generally used for longer, more difficult cable runs.

When to utilize a parallel series system is dictated by the total degrees of bend in the cables as measured by the sum of the degrees of all bends. This directly affects the efficiency of cable action. The configuration that gives control system the fewest degrees of bend is one to employ.

Control Head Mounting:A final choice in engine control styles is the type of mounting. Teleflex Marine offers controls for most applications & user preferences.

244E

ngin

e &

Ste

erin

g C

ontr

ols


S & Twin S ControlsSingle-function, one or two lever S controls are carefully manufac-tured with highly polished corrosion resistant chrome plated brass covers. High strength forged chrome plated levers with stainless steel hanger plates.Stock # Description

MOR31001-001 .....................Twin SMOR31002-001 .....................Single SAccessoriesStock # Description

MOR22328 ............................Clutch Detent KitMOR35232-001 .....................Ball Knob, RedMOR35232-004 .....................Ball Knob, BlackMOR36773 ............................Lever ExtensionMOR39489-002 .....................Series Dual Station Kit, Twin SMOR42152 ............................Series Dual Station Kit-- 40 Series (2 required for twin)MOR47307 ............................Neutral Safety SwitchMOR61001 ............................Hardware Mounting Bag, TwinMOR301585 ..........................OMC Replacement Switch OnlyMOR306997 ..........................Twin S Friction Brake

SR & Twin SR ControlsSR controls have a polished stainless steel cover, marine grade chrome levers & rugged cast hanger plate. Removable cover gives easy access to control mechanism for maintenance and adjustment of stops and brakes.Stock # Description

MOR36469-001 .....................SR Twin

AccessoriesStock # Description

MOR35232-001 .....................Ball Knob, RedMOR35232-004 .....................Ball Knob, BlackMOR36326 ............................Hand Lever OnlyMOR36774 ............................Clutch Detent KitMOR39490-002 .....................Series Dual Station Kit, TwinMOR40090 ............................43C Adapter KitMOR41117 .............................Neutral Safety SwitchMOR47682 ............................Twin CoverMOR48501-002 .....................Series Dual Station Kit--40 Series, Twin MOR60989 ............................Hardware Bag, SingleMOR60991 ............................Hardware Bag, TwinMOR301585 ..........................OMC Replacement Switch

-

Dual Station Transfer UnitFor S & SR Two Lever Control Systems:The Morse dual station transfer unit is ideal for parallel dual station installations when two-lever single function controls are used. The transfer unit allows two clutch or two throttle cables to be connected to a single cable leading aft to the engine.

These units are recommended for installations with long or difficult cable paths to eliminate undesirable cable bends that cause cable backlash and reduced efficiency.

When S & SR Two Lever Controls are used in a parallel dual station application cable routings or too small a cable bend radius, it may cause clutch or throttle levers to operate "stiff" or "bumpy".Adding:A Transfer unit & substituting 33C "TFXtreme" cables for standard 33C cables can improve control performance.

Stock # Description

MOR61371 ............................Transfer Unit--33C and 33C Supreme Cables Only & Parallel Systems Only

Morse Mechanical Engine Controls - Twin S, SR


245E

ngine & Steering C

ontrolsMorse Mechanical Engine Controls

MT-3 ControlDual-function, Single-lever control.Sturdy, traditionally styled top-mounted control provides one-handed engine control with excellent feel characteristics. Start & warm-up are done by pulling out hand levers in the neutral posi-tion. This disengages the clutch & allows throttle to be advanced in neutral. Returning to neutral detent re-engages clutch.Stock # Description

MOR308601 ..........................MT-3 SingleMOR308602 ..........................MT-3 Twin

Accessories and PartsStock # Description

MOR32778-002 .....................Hand LeverMOR308598-001 ...................Chrome Side Plate, MT-3MOR35232-001 .....................Ball Knob, RedMOR38853 ............................Decal, FWD-NEU-REVMOR305499 ..........................Neutral Safety Switch, MT-3MOR308599 Hardware Mounting Bag, Single, MT-3 MOR308727 ..........................Hardware Mounting Bag, Twin, MT-3MOR308742 ..........................H.D. Conversion Kit (single . only), MT-3MOR301585 ..........................OMC Replacement SwitchMOR67976 Hardware Mounting Bag, Single, MT-2

MV-3 Controls, Jet Boats & Ski BoatsDual-function, Single-lever control.The MV-3 is choice of competitive ski boat & jet boat enthusiasts. Provides single-lever control of both shift & throttle.• Fits all popular outboards, inboards & sterndrives.• Emergency cut-off feature available for most popular MV-3 models.• Crisp, positive detents.• Pullout clutch disengagement feature for engine warm- up with automatic disengagement.• Neutral interlock feature to prevent accidental shifting.• Mechanical advantage: Shift 2.9:1/Throttle 3.20:1• Uses Morse 33C and 33C Supreme Cables• Uses 40 Series Cables for Berkeley Jet and Mercury 175HP Jet.

MV-3Stock # Old MV2 # Description

MOR311415 306490 MV-3 Merc

MOR311364 306950 MV-3 Standard Control with neutral safety switch and aft cable entryMV-3 For Jet BoatsStock # Old MV2 # Description

MOR311412 ...........306951....MV-3, right mount, Berkeley

Accessories & PartsStock # Description

MOR35232-004 .....................Ball Knob, BlackMOR61700 ............................MV-2, Neutral Safety Switch Kit (Berkeley)MOR300928 ..........................Neutral Safety Switch ReplacementMOR301585 ..........................OMC Replacement Switch

Matching Control Cables33C Supreme, high efficiency cable.33C Red-Jacket, industry standard cable.

SL-3 ControlDual Function, Single Lever.Snap to install & perfect match with any engine; Outboards, Inboards or Sterndrives. Attractive & simple in design, SL-3 is specifically engineered for installationwithout control modifications or tedious cable adjustments.Features you need for maximum control & convenience.• Firm yet effortless shift & throttle motion.• Push button for neutral engine warm-up.• Trim switch in handle grip for one handed operation.• Neutral interlock prevents starting in gear.• Adjustable brake prevents throttle creep.• Mechanical advantage 2.38:1.• Entire gear mechanism is enclosed & permanently lubricated for long-lasting, smooth operation.• Port or starboard installation with various cable entry angles.• Easily adapted to push or pull mode without tools.• "Easy-On" cable design means no shift/throttle adjustments, no control modifications, & accepts almost every type of cable.

Stock # Description

MOR309473 ..........Side Mount StandardMOR309476 ..........Top Mount Single StandardMOR309479 ..........Top Mount Twin Standard

246E

ngin

e &

Ste

erin

g C

ontr

ols


SL- 3 Control Side Mount • Most engines - Single stations. Note: (T & T= Trim & Tilt circuits)Stock # Description TYPE TRIM TILT WIRES

MOR309473 ..........SL-3 Sd Mnt Std..............no....no....0MOR309474 ..........SL-3 Sd Mnt Dlx............yes....no....0 MOR309475-001 ...SL-3 Sd Mnt Volvo.........yes...yes...5 wireMOR309475-002 ...SL-3 Sd Mnt non-Volvo..yes...yes...4 wire w/T&T

Morse SL- 3 Control Top Mount • Most engines - Single stations. Single lever. Note: (T & T= Trim & Tilt circuits)Stock # Description TYPE TRIM TILT WIRES

MOR309476 ..........SL-3 Top Mnt Std..............no....no....0MOR309477 ..........SL-3 Top Mnt ..................yes....no....0MOR309478-001 ...SL-3 Top Mnt Volvo.........yes...yes..5 wireMOR309478-002 ...SL-3 Top Mnt non-Volvo..yes...yes..4 wire w/T&T

SL- 3 Control Top Mount/Twin Lever • Most engines - Single stations. Note: (T & T= Trim & Tilt circuits)Stock # Description TYPE TRIM TILT WIRES

MOR309479....Cntrl SL-3 Top Mnt Twin Std.......no....no....0MOR309480....Cntrl SL-3 Top Mnt Twin Dlx......no....no....0 MOR309481....Cntrl SL-3 Top Mnt Twin Dlx......no....no....0 w/T&T

SL- 3 Control Side Mount /Single Lever w/Cut-Off Switch • Most engines - Single stations. Note: (T & T= Trim & Tilt circuits)Stock # Description TRIM TILT WIRES

MOR311323-002 ...Cnt SL-3 .................yes.....no....0......OutboardMOR311324-001 ...Cntr SL-3 Volvo. ....yes....yes...5 wire..w/T&T Inboard/Stern

MJB ControlThe MJB is used for shift & throttle on sailboats. A clean sleek control, the MJB is made of chrome plated bronze to resist corrosion.Stock # Description

MOR44716-001 .....................MJB Control

ST & STB ControlsSingle-function, one-lever.The ST a & STB are economical, durable, throttle controls with a heavy chrome finish. STB control has a throttle brake, & can be used to shift Berkley jets when foot throttle is used.Stock # Description

MOR31791 ............................ST ControlMOR39115 .............................ST-HD ControlMOR44777 ............................STB with external brakeMOR45978 ............................STB-HD with external brakeAccessories and PartsStock # Description

MOR35232-004 .....................Ball Knob--BlackMOR44386 ............................Cable Brake--Throttle

Control for Sailboat Side MountStock # Description

TFXCH2100P ........Control Sailboat Side Mount

Control for Side Mount BoxStock # Description

TFXCH2600P ........Control Side Mount Bx W/O Trim

Morse Mechanical Engine Controls


247E

ngine & Steering C

ontrolsControl Cables

Stock #

Mercury Gen II Type (Standard) .........................TFXCC189XXMercury Gen II Type (Standard) .........................TFXCC689XXMercury Gen II Type (Standard) .........................TFXCC679XXMariner/ Mercury / Mercruiser & other engines usingMercury 2003-date 4000 series controls. CC689 uses Supreme type coated core wire; CC679 is a TFXTREME cable.

Throttle & Shift Cables for Engine maker (OEM) ControlsMercury / Mariner/Force / U.S. Marine:

BRP, OMC, Johnson, Evinrude, Volvo/OMC: Stock #

OMC 400 Type (Standard) ...................................TFXCC213XXPre-1979 OMC/ Johnson/ Evinrude with BRP/OMC controls.Exceeds engine manufacturers specifications.

Control End Engine End

Stock #

Mercury 600A Type (Standard) ............................TFXCC179XXMercury 600A Type (Midrange) ..........................TFXCC735XXMercury 600A Type (Premium) ...........................TFXCC635XXMariner/ Mercury / Mercruiser (1965-date); Force (1993-date)with Mercury controls. All Mariner engines with Mercury/Marinercontrols (except pre-1993 40 HP & Lower models).All 1993-date Force (US Marine) with Force/US Marine/Mercury controls CC735 uses Supreme type coated core wire; CC635 is a TFXTREME cable.

Stock #

Mercury 630 Type (Standard) ..............................TFXCC210XXMariner (pre-1993-date 40 HP & Less) with Mariner/Mercury controls Stock #

Mercury 3600 Type (Premium) ............................TFXCC630XXMercury products (1965-date); Force (1993-date) using Mercury controls which acccept 10-32 threaded ends or using most agtermarket controls. Mercury style engine end connection.

BRP/OMC 479 Type (Standard) ..........................TFXCC205XXBRP/OMC 479 Type (Midrange) .........................TFXCC736XXBRP/OMC 479 Type (Premium) ..........................TFXCC636XX1979-date BRP/ OMC/ Johnson/ Evinrude/ Gale with BRP/OMC controls.Exceeds manufacturer's specifications. CC736 uses Supreme type coated core wire; CC636 is a TFXTREME cable.

Volvo/ OMC Cable (Standard) ............................TFXCC214XXVolvo engines using BRP/OMC side mount controls.

Volvo/ OMC Cable (Midrange) ............................TFXCC740XXVolvo engines using top mount BRP/OMC controls.

Stock #

US Marine L-Drive Shift Cable (std.) ................TFXCC213XXUS Marine "L-Drive" engines with original equipment controls.Drop-in replacement for "L-Drive shift cables.

Most control cables are available in lengths from 6 to 50 feet.Where part numbers are indicated, XX = length in feet for Teleflex cables.XXX = length for Morse cables.Lengths above 30 feet are only available in 2 foot increments. (Example: 32, 34, 36, etc.)

248E

ngin

e &

Ste

erin

g C

ontr

ols


Control Cables

Stock #

TFXTREME 3300 Cable (Premium) ...................TFXCC633XXCable has a 10-32 threaded terminal & a clamp-type fiting at each end. 3" nominal travel. 4" minimum bend radius.

Stock #

3300 Cable (Standard) ...........................................TFXCC172XXCable has a 10-32 threaded terminal & a clamp-type fiting at each end. 3" nominal travel.controls

Stock #

33C Cable (Midrange) ..........................................MOR032377-03-XX.0

Stock #

TFXTREME 4300 BC Cable ..............................TFXCC692XXCable has one bulkhead & one clamp fitting. One 1/4-28 threaded terminal at each end. 4" nominal travel. 3" minimum bend radius.

Stock #

TFXTREME 4300 CC Cable ..............................TFXCC693XXCable has a 1/4-28 threaded terminal & a clamp-type fitting at each end. 3" nominal travel. 5" minimum bend radius.

Stock #

TFXTREME 6400 BC Cable ..............................TFXCC694XXCable has one bulkhead & one clamp fitting. One 5/16-24 threaded terminal at each end. 4" nominal travel. 8" minimum bend radius.

Stock #

TFXTREME 6400 CC Cable ..............................TFXCC695XXCable has 5/16-24 threaded terminal & a clamp-type fitting at each end. 4" nominal travel. 8" mimimum bend radius.Mercury controls which acccept 10-32 threaded ends or using most

4300/43 Types (1/4-28 Ends):

3300/33C Types (10-32 Ends):

Throttle & Shift Cables for Aftermarket & some OEM Controls

Most control cables are available in lengths from 6 to 50 feet.Where part numbers are indicated, XX = length in feet for Teleflex cables.XXX = length for Morse cables.Lengths above 30 feet are only available in 2 foot increments. (Ex-ample: 32, 34, 36, etc.)

Control End Engine End

6400/64 Types (5/16-24 Ends):


249E

ngine & Steering C

ontrolsControl Cables

Pro Cable 33C Premium Glendinning CablesUniversal ends 3/16" Comparison Grades: Pro X: A-7100-xx Morse: 301947 Teleflex: CC633 Uflex: CzeroStock # Description

GMPA710003 ........Cable Pro-x 33C 3 Ft ...........36”GMPA710004 ........Cable Pro-x 33C 4 Ft ...........48”GMPA710005 ........Cable Pro-x 33C 5 Ft ...........60”GMPA710006 ........Cable Pro-x 33C 6 Ft ...........72”GMPA710007 ........Cable Pro-x 33C 7 Ft ..........84”GMPA710008 ........Cable Pro-x 33C 8 Ft ...........96”GMPA710009 ........Cable Pro-x 33C 9 Ft ...........108”GMPA710010 ........Cable Pro-x 33C 10 Ft ...........120”GMPA710011 ........Cable Pro-x 33C 11 Ft ...........132”GMPA710012 ........Cable Pro-x 33C 12 Ft ...........144”GMPA710013 ........Cable Pro-x 33C 13 Ft ...........156”GMPA710014 ........Cable Pro-x 33C 14 Ft ...........168”GMPA710015 ........Cable Pro-x 33C 15 Ft ...........180”GMPA710016 ........Cable Pro-x 33C 16 Ft ...........192”GMPA710017 ........Cable Pro-x 33C 17 Ft ...........204”GMPA710018 ........Cable Pro-x 33C 18 Ft ...........216”GMPA710019 ........Cable Pro-x 33C 19 Ft ...........228”GMPA710020 ........Cable Pro-x 33C 20 Ft ...........240”GMPA710021 ........Cable Pro-x 33C 21 Ft ...........252”GMPA710022 ........Cable Pro-x 33C 22 Ft ...........264”GMPA710023 ........Cable Pro-x 33C 23 Ft ...........276”GMPA710024 ........Cable Pro-x 33C 24 Ft ...........288”GMPA710025 ........Cable Pro-x 33C 25 Ft ...........300”GMPA710026 ........Cable Pro-x 33C 26 Ft ...........312”GMPA710027 ........Cable Pro-x 33C 27 Ft ...........324”GMPA710028 ........Cable Pro-x 33C 28 Ft ...........336”GMPA710029 ........Cable Pro-x 33C 29 Ft ...........348”GMPA710030 ........Cable Pro-x 33C 30 Ft ...........360”GMPA710032 ........Cable Pro-x 33C 32 Ft ...........384”GMPA710034 ........Cable Pro-x 33C 34 Ft ...........408”GMPA710036 ........Cable Pro-x 33C 36 Ft ...........432”GMPA710038 ........Cable Pro-x 33C 38 Ft ...........456”GMPA710040 ........Cable Pro-x 33C 40 Ft ...........480”GMPA710042 ........Cable Pro-x 33C 42 Ft ...........504”GMPA710044 ........Cable Pro-x 33C 44 Ft ...........528”GMPA710046 ........Cable Pro-x 33C 46 Ft ...........552”GMPA710048 ........Cable Pro-x 33C 48 Ft ...........76”GMPA710050 ........Cable Pro-x 33C 50 Ft ...........600”GMPA710052 ........Cable Pro-x 33C 52 Ft ...........624”GMPA710054 ........Cable Pro-x 33C 54 Ft ...........648”GMPA710056 ........Cable Pro-x 33C 56 Ft ...........672”GMPA710058 ........Cable Pro-x 33C 58 Ft ...........696”GMPA710060 ........Cable Pro-x 33C 60 Ft ...........720”

Morse 33C Red Jacket Cable • Economical workhorse cable.• Corrosion protected seals / UV stabilized outer jacket.• Brass sleeve, stainless steel rod.• 3" Travel - 10-32 SAE Threads • 8" Minimum bend radius.• Cable adapter kits available for: Mercury - Mercruiser - Johnson/Evinrude.Stock # Description

MOR33C-02 ..........Cable 32377-3 02’ 33C 24”MOR33C-03 ..........Cable 32377-3 03’ 33C 36”MOR33C-04 ..........Cable 32377-3 04’ 33C 48”MOR33C-05 ..........Cable 32377-3 05’ 33C 60”MOR33C-06 ..........Cable 32377-3 06’ 33C 72”MOR33C-07 ..........Cable 32377-3 07’ 33C 84”MOR33C-08 ..........Cable 32377-3 08’ 33C 96”MOR33C-09 ..........Cable 32377-3 09’ 33C 108”MOR33C-10 ..........Cable 32377-3 10’ 33C 120”MOR33C-11 ...........Cable 32377-3 11’ 33C 132”MOR33C-12 ..........Cable 32377-3 12’ 33C 144”MOR33C-13 ..........Cable 32377-3 13’ 33C 156”MOR33C-14 ..........Cable 32377-3 14’ 33C 168”MOR33C-15 ..........Cable 32377-3 15’ 33C 180”MOR33C-16 ..........Cable 32377-3 16’ 33C 192”MOR33C-17 ..........Cable 32377-3 17’ 33C 204”MOR33C-18 ..........Cable 32377-3 18’ 33C 216”MOR33C-19 ..........Cable 32377-3 19’ 33C 228”MOR33C-20 ..........Cable 32377-3 20’ 33C 240”MOR33C-21 ..........Cable 32377-3 21’ 33C 252”MOR33C-22 ..........Cable 32377-3 22’ 33C 264”MOR33C-23 ..........Cable 32377-3 23’ 33C 276”MOR33C-24 ..........Cable 32377-3 24’ 33C 288”MOR33C-25 ..........Cable 32377-3 25’ 33C 300”

Utility Cable• These cables have rod & sleve ends• Designed for heavier loads, both "push or pull to operate"• Cables do not come with T handle or Knob handle.• Min. Bend Radius: 8" Travel: 3" • End Type: Clamp Size: 10-32Stock # Style Length

MOR33UB-03.....38033-3 .....03' MOR33UB-05.....38033-3 .....05' MOR33UB-06.....38033-3 .....06' MOR33UB-07.....38033-3 .....07' MOR33UB-08.....38033-3 .....08' MOR33UB-09.....38033-3 .....09' MOR33UB-11.....38033-3 .....11' MOR33UB-12.....38033-3 .....12' MOR33UB-15.....38033-3 .....15'

250E

ngin

e &

Ste

erin

g C

ontr

ols


Cables for Specialized Control Applications

With Knob:Utility Cable-Knob(5")...............MOR018872-00-060.0Utility Cable-Knob(10").............MOR018872-00-120.0Utility Cable-Knob(15").............MOR018872-00-180.0Utility Cable-Knob(20").............MOR018872-00-240.0

Utility:

With T-Handle:Utility Cable-T-Handle(5")............ MOR018873-00-060.0Utility Cable-T-Handle(10")...........MOR018873-00-120.0Utility Cable-T-Handle(15")...........MOR018873-00-180.0

Positive Lock Cable (5").............. MOR043820-03-060.0 Positive Lock Cable (10").............MOR043820-03-120.0Positive Lock Cable (15").............MOR043820-03-180.0Positive Lock Cable (20").............MOR043820-03-240.0

Vernier Cable (5") ..............MOR307141-00-060.0Vernier Cable (10").............MOR307141-00-120.0Vernier Cable (15").............MOR307141-00-180.0Vernier Cable (20").............MOR307141-00-240.0Vernier Cable (25").............MOR307141-00-300.0Vernier Cable (30").............MOR307141-00-360.0Vernier Cable (35").............MOR307141-00-420.0Vernier Cable (40").............MOR307141-00-480.0

Positive Lock:

Vernier:

Positive Lock Cable (25").............MOR043820-03-300.0Positive Lock Cable (30").............MOR043820-03-360.0Positive Lock Cable (45").............MOR043820-03-540.0Positive Lock Cable (50").............MOR043820-03-600.0

Utility Cable-T-Handle(20").............MOR018872-00-240.0Utility Cable-T-Handle(25").............MOR018872-00-300.0

Utility Cable-Knob(25").............MOR018872-00-300.0Utility Cable-Knob(30").............MOR018872-00-360.0Utility Cable-Knob(35").............MOR018872-00-420.0Utility Cable-Knob(40").............MOR018872-00-480.0

Conduit Fitting Kits:

DC Control:

Vernier Cable requiresOrdering 2 part Numbers:A Vernier Cable Head Includes: (Knob, Button, Panel Body & fine Adjustment Mechanism. )PlusA Cable, that attaches to the Cable Head.

Vernier Cable Head..........MOR317310

Utility:

Use these (formerly known as Hub Adapter Kits)to mount utility cables to mount in eitherbulkhead or clamp type applications.

Converts standard 3300/33C cable into a utilitycontrol, install through a panel or mount nearlyanywhere with optional bracket.DC Control.............MOR301916Uses......................3300/33C type CableMounting Bracket (Stainless Steel)......MOR48210

Cable lengths on this page are in inches

Bulkhead Adapter Kit Clamp Adapter Kit

DC Control (shown with3300/33C Type Cable attached

Bulkhead Adapter Kit........MOR300673Clamp Adapter Kit.............MOR302485

Mounting Bracket

Utility Cables


251E

ngine & Steering C

ontrols

Connection Kits & AdaptersFinal component to a control system is the connection point of cable to engine & control. Morse manufactures a complete line of kits complete with all the neces-sary hardware to easily finish the installation.

MOR300557

MOR301729

MOR301901

MOR302123

MOR304939

MOR301074

Note:For Mercury Outboards 6, 8, and 9.9 h.p., use Morse P/N 301901 & Mercury P/N 42805A1 (1986 & later).

For Mariner Outboards 6, 8, & 9.9 h.p., use Morse P/N 301901 & Mercury P/N 42805A4 (U.S. Origin).

For Mercury Outboards 18, 20, & 25 h.p., use Morse P/N 301901 & Mercury P/N 95722A1 (1983 & earlier).

For Mercury Outboards 18, 20, & 25 h.p. (1984 and later) use Morse P/N 301901 & Mercury P/N 95722A3.

Control Adapter KitsThese kits adapt 33C and 33C Supreme cables for use withother controls.Stock # Description

MOR301074 ..........Adapts 33C & 33C Supreme for use with Mercury/Mariner Controls.MOR304939 ..........Adapts 33C & 33C Supreme for use with 1979 & later OMC Controls.

Cable Adapter KitsThese kits are used to adapt 33C & 33C Supreme cables to fit directly into the existing engine connections.Stock # Description

MOR300557 ..........Adapts 33C or 33C Supreme for use with OMC SterndriveMOR301729 ..........Adapts 33C or 33C Supreme for use with Evinrude/Johnson 55-235 h.p. 1978 to date, 20 h.p. and up in 1986, 20-25-30 h.p. motors may need OMC Kit 397488 if motor does not have it installed.MOR301901 ..........Adapts 33C or 33C Supreme for use with Mercury Outboards 40-300 h.p.MOR302123 ..........Adapts 33C or 33C Supreme for use with mercruiser.

Morse Connection Kits

252E

ngin

e &

Ste

erin

g C

ontr

ols


Control Fittings & Hardware

Pivots30 SeriesStock # A Dim. B DIm. C Dim. D Dim. E Dim.

MOR31029 ............1/4" .........7/16" .......21/64" .....9/64" .......5/8"MOR31539 ............1/4" .........7/16" .......3/8" ..........191.........23/32"MOR32392 ............1/4" .........7/16" .......21/64" ......295.........25/32"MOR37691 ............5/16" .......7/16" .......3/8" .........13/32" .....1-1/16"MOR39471 ............5/16" .......7/16" .......3/8" .........7/16" .......1"MOR39890 ............1/4" .........7/16" .......3/8" ..........316.........15/16"MOR43939 ............1/4" .........1/2" .........3/8" ..........376.........15/16"MOR45583 ............3/16" .......7/16" .......3/8" .........9/64" .......11/16"MOR44770 ............7/16" .......5/8" .........3/8" .........13/64" .....3/4"

40 SeriesStock # A Dim. B DIm. C DIm. D DIm. E DIm.

MOR31537 ............1/4" .........1/2" .........1/2" .........13/64" .....7/8"MOR36361 ............1/4" .........1/2" .........1/2" .........17/64" .....15/16"MOR39110 .............1/4" .........1/2" .........7/16" .......9/64" .......3/4"MOR39804 ............1/4" .........1/2" .........1/2" .........19/64" .....15/16"MOR42419 ............3/8" .........9/16" .......1/2" .........25/64" .....13/15"MOR43314 ............1/4" .........1/2" .........3/8" .........9/64" .......11/16"MOR45199 ............5/16" .......1/2" .........9/16" .......9/64" .......29/32"

60 SeriesStock # A Dim. B Dim. C Dim. D Dim. E Dim.

MOR43195 ............3/8" .........5/8" .........37/64" ......463.........1-17/64"MOR44643 ............5/16" .......5/8" .........37/64" ......182.........1"MOR40889 ............1/2" .........3/4" .........5/8" .........33/64" .....1-3/8"

Cable Clamp for MT-330 Series OnlyStock # A Dim. B Dim. C Dim.

MOR32010 ............7/8" .........1/2" .........3/16"

Cable Clamp20 Series (No Hub)Stock # A Dim. B DIm. C Dim. D Dim. E Dim.

MOR45202 ............7/32" .......3/4" .........1-1/4" .....1/2" .........7/32"30L Series (No hub)Stock # A Dim. B DIm. C Dim. D Dim. E Dim.

MOR43229 ............1/4" .........1" ............1-1/2" .....1/2" .........7/32"30L Series (No Hub)Stock # A Dim. B DIm. C Dim. D Dim. E Dim.

MOR37664 ............1/4" .........1" ............1-1/2" .....1-1/4" .....3/4"30L and 30 SeriesStock # A Dim. B DIm. C Dim. D Dim. E Dim.

*MOR31509 ..........3/8" .........1" ............1-1/2" .....1/2" .........12/64"40 SeriesStock # A Dim. B DIm. C Dim. D Dim. E Dim.

*MOR31532 ..........1/2" .........1" ............1-1/2" .....1/2" .........7/32"60 SeriesStock # A DIm. B Dim. C Dim. D Dim. E Dim.

*MOR36733 ..........9/16" .......1-1/4" .....1-3/4" .....5/8" .........9/32"40 SeriesStock # A DIm. B DIm. C DIm. D DIm E Dim.

MOR21227 ............1/2" .........1" ............1-1/2" .....1-1/4" .....3/4"* Most commonly used.

AdaptersStock # Description

MOR300673 ..........................Bulkhead adapter kitMOR302485 ..........................Clamp adapter kit

Stop Collar for Bare Wire30 Series OnlyStock # A Dim. B DIm. C Dim. D Dim.

MOR37693 ............3/8" .........3/8" .........8-32" .......3/32"

Cable Mounting/Anti-Vibration Kits• Reduces noise and vibration.• Reduces cable cost.(Because you can use a 33C instead of a 33B Bulkhead mount)Stock # Description

MOR294200 ..........30 Series C-Mounting/Isolator KitMOR294201 ..........40 Series C-Mounting/Isolator Kit

Pivots for Bare Wire20 & 30L SeriesStock # Lever Thickness "L" Dimension

MOR47639 ............1/8" .........................21/32"MOR47640 ............3/16" .......................3/4"MOR47641 ............1/4" .........................13/16"


253E

ngine & Steering C

ontrols

Cable Break30, 40, and 60 Series(applied at control end of cable)Stock # A Dim. B Dim. C DIm.

MOR44386 ............3/4" .........1-1/4" .....7/8"

ShimsStock # A Dim. B Dim. C Dim. D Dim

MOR35777 ............7/8" .........1-3/8" .....1/2" .........12/64"MOR31538 ............1" ............1-1/2" .....1/2" .........12/64"MOR37884 ............1-1/4" .....1-3/4" .....5/8" .........9/32"

Cable Hook Clip

SingleStock # A Dim. B Dim. C Dim. D Dim. E Dim

MOR36174 ............1" ............1/2" .........3/8" .........1-1/2" .....13/64"

DoubleStock # A DIm. B DIm. C DIm. D Dim. E Dim.

MOR35531 ............1-1/4" .....3/4" .........3/8" .........1-1/2" .....13/64"

Spring Link Terminal30 Series OnlyStock # A DIm. B DIm. C Dim.

MOR31545 ............1-1/4" .....21/32" .....1/4"

Cable Clip OMC30 Series OnlyStock # A Dim. B Dim. C Dim. D Dim. E Dim. F Dim. G Dim.

MOR31419 ............1" ............1/2" .........3/8" .........1/2" .........1-3/15" 1/4" 3/16"

Stock # Description

MOR31435 ............For OMC Outboard

Ball Joints30 SeriesStock # A Dim. B DIm. C Dim. D Dim. Type

MOR31126 .............31/32" .....15/32" .....9/16" .......1/4-28" ...QRMOR35242 ............1-1/8" .....17/32" .....7/8" .........5/16-24" .QR

40 SeriesStock # A Dim. B Dim. C Dim. D Dim. Type

MOR29104 ............31/32" .....15/32" .....9/16" .......1/4-28" ...QRMOR32267 ............31/32" .....17/32" .....7/8" .........5/16-24" .QR

60 SeriesStock # A Dim. B Dim. C Dim. D Dim. Type

MOR29108 ............1-1/8" .....17/32" .....7/8" .........5/16-24" .QRMOR38491 ............1-1/8" .....17/32" .....11/16" .....5/16-24" .ST

80 SeriesMOR36637 ............1-3/8" .....................7/8" .........3/8"-24

Control Fitting & Hardware

254E

ngin

e &

Ste

erin

g C

ontr

ols


Terminal Eye30 Series OnlyStock # A Dim. B Dim. C Dim. D Dim. E Dim.

MOR31980 ............1" ............15/64" .....5/16" .......3/4" .........1/2" MOR300646 ..........1" ............15/64" .....5/16" .......3/4" .........1/2"

40 Series OnlyStock # A Dim. B Dim. C DIm. D Dim. E Dim.

MOR41134 .............1-3/8" .....5/16" .......5/16" .......3/4" .........1/2"MOR37639 ............1" ............15/64" .....5/16" .......3/4" .........1/2"

60 Series OnlyStock # A DIm. B DIm. C Dim. D DIm. E Dim.

MOR41316 ............1-1/2" .....3/8" .........1/2" .........1-1/16" ...11/16"MOR46032 ............1-1/2" .....3/8" .........3/8" .........1" ............9/16"MOR45428 ............1-3/8" .....5/16" .......5/16" .......3/4" .........1/2"

SM ControlsThe SM Control is a side or panel mounted control used for shift. Made from heavily chrome plated bronze, it is rugged and durable. Can also be used for parallel or series dual station installations.Stock # Description

MOR29669 ............................SM ControlAccessories and PartsStock # Description

MOR35232-004 .....................Ball Knob, BlackMOR61026 ............................Hardware Bag

Clevis30 SeriesStock # A Dim. B Dim. C Dim. D Dim.

MOR31125 .............2" ............9/32" .......1/4" .........1-1/4"MOR31800 ............1-9/16" ...3/16" .......3/16" .......1"MOR33395 ............2-1/4" .....11/32" .....5/16" .......1-7/16"

40 SeriesStock # A Dim. B Dim. C DIm. D Dim.

MOR29025 ............2" ............9/32" .......1/4" .........1-1/4"MOR42212 ............2-1/4" .....11/32" .....5/16" .......1-7/16"MOR45985 ............2-1/2" .....7/16" .......5/8" .........1-5/8"

60 SeriesStock # A Dim. B DIm. C Dim. D

Dim.

MOR38820 ............2-7/8" .....1/2" .........7/16" .......1-7/8"MOR42034 ............2-1/2" .....7/16" .......3/8" .........1-5/8"

Terminal Eye Pin30 or 40 SeriesStock # A DIm. B Dim. C Dim. D Dim.

MOR300965 ..........1-1/2" .....5/16" .......1/4-28" ...19/32"(Holds 2 eyes)MOR47383 ............1-11/16" ..5/16" .......1/4-28" ...7/8"(Holds 3 eyes)MOR301456 ..........Terminal Pin Kit contains 3000965, retaining ring, nut and washer. (Holds 2 eyes)

MC ControlThe MC is a shift-only control used primarily on sailboats. A very attractive control, the MC is made from chrome plated bronze to resist corrosion.Stock # Description

MOR39786-001 .....................MC Control

Accessories and parts for MJB and MC controls.Stock # Description

MOR35232-004 .....................Ball Knob, BlackMOR44386 ............................Cable Brake, Throttle

Control Fittings & Hardware


255E

ngine & Steering C

ontrolsHynautic - How the System Works

Sending Unit

Sending Unit: When it's control handle is moved, me-chanical energy is transformed into fluid energy by a Rack & Pinion attached to an internal piston.This Piston expels fluid from Sending unit into all other control heads & the slave unit. Pistons in each of these units are moved an equal distance, causing a corresponding movement in the lever arm of each.

To Control Synchronization:The piston in each sender & slave has two small valves.These open as the piston reaches the end of it's stroke, allowing excess fluid to pass through the piston & into system. Controls can be synchronized, if necessary, by rotating lever arm of any control head from stop-to-stop.

The Reservoir: maintains extra fluid & a constant pressure head (80 psi) for the system. Flow of fluid to & from the reservoir is regulated by the Charging Valve. Fluid expands due to engine temperatures, excess liquid is expelled into the reservoir at a controlled rate. Fluid is returned to system as temperatures drop.

Each Throttle Slave Unit contains:An over-travel bungee in its linkage to the engine. This device assures the slave piston will reach end stroke in each direction. Otherwise, the balance between senders & slave cannot be maintained. The Transmission Slave Unit has a mechanical detent to indicate a neutral position. Each throttle slave has an external Pilot check valve to prevent control arms from drifting back to an idle position.

R-13Reservoir

HYNAUTIC HYDRAULIC ENGINE CONTROLS

Offers boat owners a very positive, synchronized method of relaying multi-station remote commands to engine's throttle & transmission linkages.

Engine controls are packaged into systems for complete & simple installation. Systems are designed for up to 3 stations, using either nylon tubing or copper tubing.A 4th station is possible, depending upon tubing length & run. Nylon tubing preferred, for ease of installation and material's expansion characteristics.

Slave unit is designed to deliver up to 120 inch pounds of torque through 80° of travel. System accommodates marine engines & hydraulic trans-missions used on most boats to 100 feet.

These systems have also been adapted for operatingBow thrusters & Variable pitch propellers.

Control Head • Hynautic control for shift or throttle.Stock # Description

HYNCL-B4 ............Control Head Left Black KnobHYNCL-T4 ............Control Head Left Black T-HandleHYNCR-B4 ...........Control Head Right Red KnobHYNCR-T4 ............Control Head Right Red T-Handle

Hynautic Fluid Stock # Description

VIK50/50 ...............Hynautic Fluid Gal

256E

ngin

e &

Ste

erin

g C

ontr

ols


CR-04 Control - Right

CL-04 Control - Left

SS-04Shift Slave

ST-06 Throttle Slave

Throttle Controls

R-13 Reservoir

Shift Controls

CR-04 Control - Right

CL-04 Control - Left

Engine Controls

Fittings for 5/16" O.D. Nylon Tubing, Unplasticized

CouplingHYN530115

S t r a i g h t A d a p t e r HYN691061

Elbow Adapter HYN691071

Tee HYN690991

Nut & Sleeve Assembly HYN 690961

Straight AdapterHYN690011

Fittings for 5/16" & 3/8" I.D. hose, Reinforced.

Fittings for 3/8" O.D. Nylon Tubing, Unplasticized.

Reusable 5/16" HYN690110Reusable 3/8" HYN690130

System Specifications / Fittings Chart

Hynautic Engine Controls Are easily adapted to 5/16" unplasticized nylon tubing. Tubing expands at similar rate as fluid, thus compensating for inevitable fluid expan-sion/contraction. Bleeding the system of air is done similar to an automobile's brake system.Tubing is easy-to-install.

Special O-ring fittings provided. Special patented bleeder fittings provided. Systems for copper-tube plumbing are also available. Hynautic Fittings are listed below.

Elbow AdapterHYN690051

AdapterHYN530175

Lock RingHYN530025

Tube Nut HYN530015

InsertHYN530045

O-RingHYN211010

Elbow Adapter HYN530065

TeeHYN690511

Reinforced Hose 3/8"• Used for steering system hose.Stock # Description

PKHMSH-6 ...........Hose Reinforced 3/8” ID

Rigid Nylon Tubing• Used for engine controlsStock # Description

PKHNBR-5-040 .....Tubing Rigid 5/16” ODPKHNBR-6-075 .....Tubing Rigid 3/8” OD

Reinforced Hose 5/16"• Used in steering system Stock # Description

PKHMSH-5 ...........Hose Reinforced 5/16” ID


257E

ngine & Steering C

ontrols Engine Controls

Accessory Options for SA2 System.Stock # Description

GMP1149301B ......Switch Panel Triple Engine SA2GMP1149401 .........Switch Panel Trim SA2GMP116000205 .....Station Harness 5Ft. SA2GMP116000210 .....Station Harness 10Ft. SA2GMP116000220 .....Station Harness 20Ft. SA2GMP116000240 .....Station Harness 40Ft. SA2GMP11600TRF ......Terminating Resistors SA2GMP11601-01 ........Harness DC Power SupplyGMP11602-02 ........Harness Start Interlock SA2GMP1160302C ......Harness Center Enable SA2GMP1160302P .......Harness Port Enable SA2GMP1160302S40 ...Harness Starboard Enable SA2GMP1160304IGP ...Harness Actuator Enable Pt. SA2GMP1160304S .......Harness Actuator Enable SB SA2GMP116110125 .....Trim Harness SA2GMP116110320 .....Trim Harness Yamaha 20 Ft. SA2GMP11611IG320 ...Trim Harness Yamaha 20 Ft. SA2

Smart Actuator I or II Models - for SA2For all mechanical engines or transmissions.• Single, dual, or multiple engine uses. • Stern drive, water jet, gas or diesel.• Used with ITC Control Head for control of trim or tilt of engine's drive unit (model lI). Stock # Description

GMP11314TMGC .Actuator 12V DC Sh/ Th CTR SA2GMP11314TMGP ..Actuator 12V DC Sh/ Th Port SA2GMP11314TMGS ..Actuator 12V DC Sh/ Th STB SA2

Triple Control Head SA2The most informative control head in the industry. • Control head keypad has integrated switches & indicator lights that allow the boat operator to control all aspects of boat's propulsion system. • Construction is robust & watertight. • Withstands extreme conditions in marine environments. Stock # Description

GMP11413CT3ET .Control Head Triple T/T SA2GMP11413CTCP3 .Control Head Triple T/T SA2GMP11416C ..........Control Head Twin T/TGMP11416CCP ......Control Head w/ Pro Twin TT SA2

Control Head Cylinder ID: 0.87 in. Operation Angle: 110 Degrees Delivery: 0.53 cu-in Max Torque: 105.9 in-LbsMaxPressure: 404 PSI Stock # Description

MARCH22A ..........SenderThrottle/ Shift Controls

Resevoir Charge Tank Control Delivery: 6.41 cu-in Max Accumulator Pressure: 85 PSIRelief Valve settinge: 498 PSIResevoir Capacity:30.5 cu-inStock # Description

MARACV100 ........Resevoir Charge Tank Controls

Throttle Actuator MMR-22TCylinder ID: 0.87 in. Operation Angle: 110 Degrees Delivery: 0.53 cu-in Max Torque: 105.9 in-LbsMaxPressure: 404 PSI.Stock # Description

MARMMR22T Slave Trottle w/ Check Control

Shift Actuator MMR-22SCylinder ID: 0.87 in. Operation Angle: 100 Degrees Delivery: 0.53 cu-in Max Torque: 105.9 in-LbsMaxPressure: 404 PSI Stock # Description

MARMMR22S ......Slave Shift w/ Detent Controls

258E

ngin

e &

Ste

erin

g C

ontr

ols


Morse KE- 4a Control Unit• 12 Volt model • Electronic control: Mechanical Throttle/Shift up to 4 stations.Stock # Description

MORNM0477-00...Control Unit 12V KE4MORNM0492-00 ...Control Unit 12v KE-5MORNM0414-33 ...Power Supply Harness 10m KE4

Morse KE- 4a Control Head• ElectronicThrottle/Shift Control up to 4 stations.Stock # Description

MORNM0510-00...Cntrl Head Twin Gold KE4MORNM0511-00 ...Cntrl Head Single Eng LH KE4MORNM0521-00 ...Cntrl Head Single Eng RH KE4MORNM0539-00 ...Cntrl Head Twin Black KE4MORNM0540-00 ...Cntrl Head Single LH Bk KE4

Morse KE-5 Remote Control Kit - Handheld• 26' Wire from Mounting Area.• ElectronicThrottl/Shift Control up to 5 stations.• Twin or Single engine, see below.Stock # Description

MORNM090600 ....Kit Remote Cntrl Hndheld TwnMORNM090700 ....Kit Remote Cntrl Hndheld Sgl

Morse KE- 4a Actuator• 12 Volt - Mechanical Throttle/Shift up to 4 stations Stock # Description

MORNM0165-00 ...Actuator 12v KE4

Morse KE Wire Harnesses• 12 Volt - Mechanical Throttle/Shift up to 4 stations Stock # Description

MORNM0605-01 ...Harness Master Engine Sync Ke4MORNM0605-02 ...Harness Slave Engine Sync KE4MORNM0611-05 ...Harness Com / Power Troll KE4MORNM0616-04 ...Remote Control Harness 4m KE4MORNM061606 ....Remote Control Harness 6m KE4MORNM0616-08 ...Remote Control Harness 8m KE4MORNM0616-10 ...Remote Control Harness 10m KE4MORNM0616-12 ...Remote Control Harness 12m KE4MORNM0616-14 ...Remote Control Harness 14m KE4MORNM0616-16 ...Remote Control Harness 16m KE4MORNM0616-18 ...Remote Control Harness 18m KE4MORNM0616-24 ...Remote Control Harness 24m KE4MORNM0616-30 ...Remote Control Harness 30m KE4MORNM0617-20 ...Harness For Sync Switch KE4MORNM0619-05 ...Communication Harness 5m KE-4MORNM0631-05 ...Shift Throttle Harness KE-5

Morse KE

KE-4a KE-5 KE-6• KE-4a for engines with mechanical throttle & shift (up to 4 stations)• KE-5 for engines with electronic throttle & shift (up to 5 stations)• KE-6 for engines with electronic throttle & mechanical shift (up to 4 stations)

Electronic Controls for Outboards I /Os & Inboards(each lever controls ONE engine, Single or Mult i -s tat ion use)


259E

ngine & Steering C

ontrols

A Proven System for Maximum PerformanceInstatrim, the original hydraulic boat leveler, provides a better ride. Simple rocker type control corrects a bow high or list condition on any shape hull, from 16 to 60 feet. Instatrim levelers are strong and durable, & come in lengths to fit most boats.Custom sizes are also available. Instatrim has over 25 years commitment to boating, assuring you of a quality product, and high performance.

InstaTrim Benefits:

• Easily Installed Comes pre-assembled with mounting hardware. Easily & quickly installed. • Level Ride Levellers put the boat in proper trim & correct listing, for a smooth, enjoyable ride. • Increased Visibility A level ride improves skipper's visibility, boating safety improves immeasurably.• Environmentally Responsible Allows engine to run more efficiently, increasing mileage, saving fuel & money.• Longer Boat Life In proper trim you stay on plane at lower R.P.M.'s, engine doesn't labor & it's life is extended substantially. Less wear & tear on your craft. • Improved Performance Instatrim boat levelers allow you to throttle back regardless of load & speed.

InstaTrim Components:• WiringColor coded wiring in 25' to 40' lengths with quick connect fittings.Meets federal standards for heat, pull & insulation, simplifies installation.• SolenoidsCustom designed for Instatrim: Epoxy sealed & humidity resistant, prevents shorting out. Solenoids lock tabs in any position, eliminating driftback. Barb type hose fittings provide tight, secure connections.• MotorPowerhouse with coated wirings & a thermal overload that resists temperature &amperage build-up. 1-3/4" stack windings & top mounting eliminate oil leakage. Motor is mounted with stainless steel nuts & bolts, & is easily disassembled.• PumpDesigned & engineered exclusively by Instatrim. Built-in bypass is factory set at 400 P.S.I. tolerance held to ±.00025. Amperage doesn't have to exceed 16 because: Unit circulates oil, rather than stalling out or trying to pump additional pressure.• BracketsSwivel type Brackets to mount cylinders & adjust to any angle. Knockout pins act as shear pins if tab strikes an object.• CylindersImpact resistant: Fiberglass reinforced nylon cylinder, eliminates expansion & resists ultra-violet rays. Two expanding type seals, plus O-ring eliminate high & low pres-sure leaks. Barbed cylinder fitting & inserted Tubular Rod prevent hose blow-off & breakage. A stainless steel spring retracts cylinder if boat is not in motion.• Trim Tabs12 gauge 304 stainless steel trim tabs are available in standard & custom lengths. Guaranteed against electrolysis, remaining strong & secure. Hinges prevent most spray & can be used for transom or bottom mounting.

InstaTrim Boat Levelers


Simple Push Button Controls

• Motor Cover4-1/2" D x 6" W x 11" H, high impact ABS plastic cover with built-in oil reservoir mounts with two screws. The filler is located in front. A cover protects the motor from any washdown.• HoseDesigned & manufactured exclusively for Instatrim with ny-lon reinforcement webbing & a protective PVC coating. Rated at 2000 lbs. burst pressure. 15 feet of hose is supplied. Entering the transom 6" above waterline, hoses are held securely with hose trim. Stainless steel clamps hold hose to barb fittings at solenoid.• Rocker Type ControlsMounted on dash , easy to operate. Two TP Micro switch with silver contact points adjust tabs for maximum control & performance.

260E

ngin

e &

Ste

erin

g C

ontr

ols



Bow High or ListingTabs Off

Corrected Bow and List Tabs On

Trim Tabs - Complete SetsOne pint of transmission fluid, funnel & mounting hardware is supplied.Stock # Boat Type Tab Size

BLCN120000 .........Single O/IO ............................Trim Tab 12 X 8BLCN180000 .........Single O/IO ............................Trim Tab 18 X 8 BLCN108000 .........Single O/IO ............................Trim Tab 10 X 8 BLCN129000 .........Single O/IO ............................Trim Tab 12 X 9 BLCN121100 .........Twin O/IO ..............................Trim Tab 12 X 11BLCN141100 .........Twin O/IO ..............................Trim Tab 14 X 11 tBLCN181100 .........Twin O/IO ..............................Trim Tab 18 X 11 BLCN241100 .........Twin O/IO ..............................Trim Tab 24 X 11 BLCN241821 .........Inboard ...................................Trim Tab 24 X 8 BLCN308000 .........Inboard ...................................Trim Tab 30 X 8

Docking LightsFor safe nightime boating. Glare free because they mount below the deckline.Mounted below the deckline in the bow or in the transom. Morse Docking Lights reveal the slightest projection above the water without the discomfort or danger of blinding backglare. They install in any hull type, even in extremely flared hulls, and they're completely adjustable. Light spreads evenly to port, starboard, and ahead for safe travel in unfamiliar channels or safe docking in congested areas.

Add to the beauty of your cruiser or runabout with Morse Docking Lights, the best safety investment you can buy.Stock # Description

MOR33007-012 .....Type R--12 volt-- 30,000 Candle power; draws 7-8 amps

Accessories & PartsStock # Description

MOR33004-012 .....Replacement lamp assembly--12 volt


261E

ngine & Steering C

ontrolsInstaTrim Boat Leveler Parts

Stock # Part Type

BLC01 ....................Plastic Hose Collar BLC02 ....................Funnel BLC04 ...................O-Ring BLC12609 .............Oil Reservoir Plug BLC12641 .............White 12V solenoid BLC12657 .............Outside housing BLC12657-A .........White reservoir only BLC12662 .............12V motor BLC12688 .............Female wiring recepticle BLC12700UNIV ....Motor/Pump 12V Universal BLC1270012V ......12V motor/pump unit BLC12701 .............Green solenoid (12V) BLC12702 .............Hydraulic pump for trim tab BLC12715 .............Solenoid Hose Fitting BLC12725 .............Complete switchBLC2002TTCBF...Switch CompWaterproof Black BLC12726 .............Circuit breaker BLC12727A ..........Cylinder with hose BLC12728 .............Hydraulic hose BLC12730 .............Cylinder pin BLC12732A ..........Bracket for tab BLC12735 .............15 foot wiring harness BLC13000 .............14' wiring harness BLC13001 .............Switch plateBLC13302 .............18" wiring harnessBLC29000BWL .....Kit-Tab Locator 25 Round Blk/Wh Tab only:Stock # ...................................Size

BLC1273812X11 ..12 X 11BLC1273812X8 ....12 X 8BLC1273814X11 ..14 X 11BLC1273824X8 ....24 X 8

1.Wiring

2. Motor3. Solenoids4. Pump

5. Motor

8. Cylinders7. Brackets

6. Hose

InstaTrim Boat Leveler Parts

262E

ngin

e &

Ste

erin

g C

ontr

ols


MOE031109 *12 Gallon29.50" L x13.75" W x 10.00" H

MOE031103 *6 Gallon18.13" L x 8.87" W x 9.87" H

MOE031112 *9 Gallon23.00" L x 14.00" W x 14.50" H

MOE031212 *12 Gallon24.00" L x 18.00" W x 11.50" H

Below Deck Fuel Tank19 Gallon capacity.Polyethelene tank used for both gas & diesel.Stock # Description

MOE032719 ...........Fuel Tank Plastic 19 Gal.

MOE031526 *26 Gallon29.25" L x 19.00" W x 12.25" H

Fuel Tanks

Plastic Fuel Tank6 gallon fuel tank.Stock # Description

SCEECONO6 ........Fuel Tank

Flexible Spout for Jerry Can• Fits sceptre gas cansStock # Description

SCEFS910 ..............Jerry Can Spout

Jerry Gas CanPolyethylene gas can.Stock # Description

SCEJ10 ...................Jerry Can Gas 2-1/2 GaSCEJ5S ..................Jerry Can Gas 1-1/4 GaSCEAB205S ..........Eco Jerry Can Gas 5 Ga Ab205s

Topside Fuel TanksRed Poly tanks feature: • Vented fuel cap. • Rotating 90° 1/4" NPT elbow fuel with-drawl. • Direct sight gauge.Stock # Description

MOE031103 ...........Tank Plastic 6 Gal. MOE031109 ...........Tank Plastic 9 Gal. MOE031112 ...........Tank Plastic 12 Gal.MOE031212 ...........Tank Plastic 12 Gal. MOE031526 ...........Tank Plastic 26 Gal. MOE032719 ...........Fuel Tank Plastic 19 Gal.

Jerry Can - ScepterVirtually indestructable, high-density, unbreak-able polyethylene that is rustproof, crush-proof, & non-corroding.• Reversible self-venting spout, no other vent closures. • Extra large molded-in handle, for hand comfort. Stock # Description

SCE007622 ............Jerry Can Gas 5.2 Gal.

Gas Tank StrapNylon Webbing / Steel Zinc PlatedStock # Length Width

SDG359990-1...6Ft x 1 Inch..Strap Gas Tank DP

MOE032719 19 Gallon47.00" L x 10.25" W x 10.19" H


263E

ngine & Steering C

ontrols

Engine Connectors Stock # Description

MOE033410-10 .....Engine Conn 5/16"MOE033418-10 .....Engine Conn 3/8” MOE033471-10 .....Engine Conn 5/16”MOE033472-10 .....Engine Conn 1/4” MOE033483-10 .....Engine Conn 3/8” MOE033485-10 .....Engine Conn 3/8”

Fuel Line AssembliesKeep your fuel line operating at peak performance withthese Moeller OE compatible replacement assemblies. Mercury/ Bayonet style fuel line assembly; • Cast aluminum fittings.• 3/8" ID Hose - Replaces OEM:32-80188A Stock # Description

MOE034388-10 .....Fuel Line Assy MercuryChrysler/ Force fuel line assembly; • 3/8"ID Hose - Replaces OEM:32-80205728 Stock # Description

MOE034393-10 .....Fuel Line Assy Chrysler

Engine Connectors

Rectangular Motor Flush Molded rubber/ painted steel - Color: BlackDimensions: Length: 10 3/16".Stock # Description

SDG521520-1 ........Motor Flush Rectangle DPSDG521530-1 ........Motor Flush Rectangle Deluxe DPSDG521550-1 ........Motor Flush Inboard DP

264E

ngin

e &

Ste

erin

g C

ontr

ols


Engine Connectors

Engine ConnectorsStock # Description

MOE033450-10 .....Tank Connector 1/4” MOE033464-10 .....Tank Connector 5/16”MOE033467-10 .....Engine Conn 5/16” MOE033481-10 .....Tank Engine/ Conn 3/8”MOE033484-10 .....Engine Conn 3/8” MOE033496-10 .....Engine Conn 1/4” MOE033498-10 .....Engine Conn 3/8” MOE033501-10 .....Engine Conn 1/4” MOE033502-10 .....Engine Conn 3/8”

Algae-X Fuel Treatment• Cleans fuel injection systems, filters & tanks. • Reduces emission control equipment maintenance.• Lowers emissions and fuel consumption. • Eliminates & prevents carbon deposits. • Reduces maintenance & downtime. • Increases safety & reliability. Lowers operating costs. Stock # Description

AGXLGX200 .........Magnetic Fuel Conditioner 1/4”AGXLGX400 .........Magnetic Fuel Conditioner 3/8”AGXLGX500 .........Magnetic Fuel Conditioner 1/2”AGXLGX1000 .......Magnetic Fuel Conditioner 1/2”AGXLGX1500 .......Magnetic Fuel Conditioner 3/4”AGXLGX3000 .......Magnetic Fuel Conditioner 1”AGXLGX4000 .......Magnetic Fuel Conditioner 1.5”AGXLGX5000 .......Magnetic Fuel Conditioner 2”

Fuel Catalyst AdditiveAlgae-X fuel catalyst is a full spectrum additive and tank cleaning agent. The unique formula elimi-nates the build up of sludge, improves combustion and reduces harmful emissions. Works with diesel, gasoline, and kerosene.Stock # Description

AGXAFC705G ......Fuel Catalyst AFC-705 GallonAGXAFC7058 .......Fuel Catalyst 8 oz Bottle


265E

ngine & Steering C

ontrols

Replacement Filter28 micron replacement filter only. Stock # Description

SHD7845 ...............Filter For 7852 Separator

Sierra Gasoline/Water Separating Filter• 28 Micron filter element shaped into 66 pleats - More capacity.• Steel end caps on elements - Heavy duty spring.• Powder coated outside/Epoxy coated inside, corrosion protection.• U.S.A. made, meets OEM specs.• Do not use with diesel fuel, will not separate 2 cycle oil from gas. • Replaces: Mercury 35-60494A4 Suzuki 99105-2000 Yamaha ABA-SEPAR-AT-OR• Not recommended for 4.3 Mercruiser engines with electric fuel pumps. Stock # Description

SHD7852 ...............Separator Fuel/Water Filter.

Inline Gas Filter• Small boats/marine generator: fuel filter/water seperator• 10 Micron aquabloc media - long-life w/98% efficiency• 25 GPH-250 micron cleanable plastic screen - drain valve.• Anodized mounting head w/reuseable see-thru bowl.• Dimensions: 2.25" x 4.25"- Meets ABYC standard H-23Stock # Description

RAC025RAC01 .....Filter Inline Gas For O/B

Universal Inline Fuel FilterTrap the smallest particles & emulsified water from gasoline.• Filtration media will not seperate 2-cycle oil from gasoline. • Water seperating canisters ensure no other contaminates or rust will contribute to a blocked fuel system. • Designed for: Mercury, BRP (Johnson/Evinrude). Yamaha, Suzuki, Honda, Tohatsu & Nissan engines. Universal use also.• High performance 3/8" NPT ports offer lower pressure drop rates. • Powder-coated aluminum filter head for extreme salt-water corrosion resistance. • Not recommended for use with diesel engines or with electric fuel pumps using in-line filters. Stock # Description

MOE033320-10 .....Fuel Filter CompleteMOE033321-10 .....Fuel Filter Complete MOE033323-10 .....Filter Only, LongMOE033324-10 .....Filter Only, Short

Glass View - Universal Inline Fuel FilterTrap dirt & other metallic particles. The design allows for immediate inspection of your fuel condition with clear vial. Universal kit includes: 1/2" & 5/16" & 3/8" OD barbs. Not for use on Inboard engines. Stock # Description

MOE033319-10 .....In-Line Fuel Filter Kit

Filters

3/8 NPT Powder Coated Aluminum Clear Site Bowl KitIncludes coated alum. filter head, clear sight bowl and canister with plugs for filter head.• Bowl and filter head are reusable! •Extends the life of filter by draining collected water from fuel system. • Easy turn thumb screw ensures a positive grip during draining of bowl. • Drainage bowl is manufactured from UV protected resin. • Protect fuel systems from water and other contaminates. • Provides cleaner fuel critical for today’s engines to operate at optimum performance. Not for use with diesel fuel • Will not separate 2-cycle oil from gasoline. Outboard engine use only!• High performance 3/8 NPT ports offer lower pressure drop rates.•10 micron filtration Stock # Description

MOE033328-10 .....Fuel Filter Complete MOE033315-10 .....Replacement Filter

Inline Fuel FilterTrap dirt & other metallic particles. The design allows for immediate inspection of your fuel condition with clear vial. Stock # Description

MOE033316-10 .....In-Line Fuel Filter 5/16"MOE033316-10 .....In-Line Fuel Filter 3/8"

266E

ngin

e &

Ste

erin

g C

ontr

ols


Racor Gasoline Filters

Filter Selection:Diesel, Kerosene & Gasoline Fuel Filters:1. Diesel #2, Kerosene (Diesel #1) or Gasoline.2. Installation. Racor units are most efficient installed on suction side of fuel system. If filter is replaceable engine spin-on type, go directly to the 320 Engine spin-on series.3. Fuel flow rate. Information from manufacturer/Racor dealer.

Or use this formula from the Racor book.For diesel or kerosene:Gallons per hour equals max engine horsepower multiplied by 18% or GPH = HP X 0.18.

For gasoline:Gallons per hour equals max engine horsepower multiplied by 10% or GPH = HP X 0.1.

4. Other conditions:Water contamination: Add an in-bowl water sensing detector to warn operator of a rapid water build-up & necessary servicing. Available for use with all Diesel use models only.

Continuous run engines: with no shut-down for needed servicing, such as a generator or work boat. Select models with '75, or '79 prefix in their part number.

Filter element to best suit vessel:Turbine series: have element cartridges serviced from the top.All other units: listed have a removeable spin-on type cannister serviced from the bottom.

Gasoline Spin-On SeriesFuel Filter / WaterModel: Application Installation Flow RateStock# GPH LPHRAC320RRAC01 Outboards Suction 60 227RAC320RRAC01 In/Outboards Suction 60 227

Diesel Spin-On SeriesRAC120AS Diesel Suction 15 57 RAC230R2 Diesel Suction 30 114

Turbine SeriesRAC500FSGSS2 Diesel Suction 60 227RAC900FH2 Diesel Suction 90 341RAC1000FH2 Diesel Suction 180 681RAC75/500X Diesel Suction 120 454RAC75/900FHX2 Diesel Suction 180 681RAC75/1000FHX Diesel Suction 360 1363

RAC75/1000FHX

RAC75/900FHX2

RAC120AS RAC320RRAC01

Racor 500 Assembly• Max flow rate: 60 GPH• Port size Std: 3/4"-16UNF• Element: 2010 - #8 ORB• FGSS2 unit/see-thru bowl• MAM unit/metal bowl.Stock # Description

RAC500FGSS2 ......Assembly Racor w/o ProbeRAC500MA2 .........Assembly Racor w/o ProbeRAC500MAM .......Assembly Racor w/o Probe

Racor 900 Assembly• Max flow rate: 60 GPH• Port size Std: 3/4"-16UNF• Element: 2040 - #10 ORB• MA unit, metal bowl. FH unit, see-thru bowl.Stock # Description

RAC900FH2 ..........Racor 900FH2 w/o Probe.RAC900MA2 .........Racor 900MA2 w/o Probe


267E

ngine & Steering C

ontrolsRacor Filters

Turbine SeriesModel RAC1000FH2 • See spec below.Stock# Description

RAC1000FH2 ........Turbine Series Fuel Filter

Turbine SeriesModel RAC900FH2 • See spec below.Stock# Description

RAC900FH2 ..........Turbine Series Fuel Filter

Turbine SeriesModel RAC500FGSS2• See spec below.Stock# Description

RAC500FGSS2 ......Turbine Series Fuel Filter

Turbine Series Fuel Filters

268E

ngin

e &

Ste

erin

g C

ontr

ols


Racor Gas Spin-On SeriesModel RAC320-RAC-01. Filter element: S3227Model RAC320-RAC-02. Filter element: S3228UL Standard features of both filters: • 2 Micron element, see-thru bowl, primer bulb.Max flow rate: 60 GPH/340 Iph Center threads: 1-14 Head port size: 3 Clean pressure drop: 30 PSI/207 kPa Element removal underbowl: 1"/25.4 mmMax Pressure: 7 PSI/48 kPaOperating temp: 1"/25.4 mm DIMENSIONS:Height: 9.38"/238 mm. Width: 4"/102 mm.Depth: 4"/102 mm. Weight: 2 Lbs./0.90 kgS.Stock# Description

RAC320RRAC01 ..Complete Filter for Gas Outboard RAC320RRAC02 ..Complete Filter for Gas I/O

Racor Filters

Racor Gas Spin-On SeriesModel RAC660-R-RAC-02. Filter element: S3232UL Max flow rate: 90 GPH/227 IphStandard features of both filters: • 2 Micron element, see-thru bowl, primer bulb.Center threads: 1-14 Head port size: 3/8-18NPTF Clean pressure drop: 0.61 PSI/4.23 kPa Element removal underbowl: 1"/25.4 mmMax pressure: 7 PSI/48 kPaOperating temp: 1"/25.4 mm DIMENSIONS:Height: 11.00"/280 mm. Width: 4.2"/106 mm.Depth: 4.5"/114 mm. Weight: 3 Lbs./1.4 kgS.Stock# Description

RAC660RRAC02 ..................Complete Filter for Gas I/O

Marine Gasoline Spin-On Series

Pressure installations are applicable up to the maximum PSI shown.Racor filters will not seperate oil from gasoline in blended fuel mixtures.


269E

ngine & Steering C

ontrolsRAC230R

RAC120R

Metal Bowl versions of these Diesel Models are for Inspected or Comercial vessels & are available on special order.

Diesel Spin-On SeriesRacor Model RAC230R2Standard features: • 2 micron element, see-thru bowl, primer bulb.• Not recommended for gas applications.Stock# DescriptionRAC230R2 .............Racor Assembly without Probe

Max Flow Rate: 30 GPH / 114 Iph Integral primer pump: Yes.Diesel:Yes. Replacement element: # R20Vacuum or pressure installation: Yes. MAM element: R20TULNumber of Ports: 3 Drain type: Positive sealMaximum PSI: 30 PSI/207kPa Water sensor option: Yes. Port size: 1/4" NPT to 18" NPT (SAEJ476) DIMENSIONS:Height: 9"/229mm. Width: 3.2"/81mm.Depth: 4"/102mm. Weight: 2 Lbs./0.90 kg.

Replacement service elements RAC220R.Service element includes seals.Stock # Description

RACR24S ..............2 micron for Secondary (final) Filtration.

Pressure installations are applicable up to the maximum PSI shown.Racor filters will not separate oil from gasoline in blended fuel mixtures.

Diesel Models

Racor Filters

Diesel Spin-On SeriesRacor Model RAC120RStandard features: • 2 micron element, see-thru bowl, primer bulb.Stock# Description

RAC120AS ............Filter Assembly with DrainRAC120RRAC01 ..Filter Assembly Gas O/B Only

Replacement Service Elements RAC120R.Service element includes seals.Stock # Description

RACR12S ..............2 Micron for Secondary (Final) Filtration.

Max flow rate: 15 GPH / 57 Iph Integral primer pump: No.Diesel & gas: Yes. Replacement element: # R12Vacuum or pressure installation: Yes. MAM element: R21SULNumber of Ports: 4 Drain type: Positive sealMaximum PSI: 37 PSI/48 kPa Water sensor option: Yes. Port size: 1/4" NPT to 18" NPT (SAEJ476) Dimensions:Height: 6.5"/165mm. Width: 3.2"/81mm Depth: 4.2"/81mm. Weight: 1.3 Lbs./0.59 kg

270E

ngin

e &

Ste

erin

g C

ontr

ols


Filter Element• Includes gasket & O Ring• 2000SM-OR is 2 micron, secondary/final filtration. Brown.Stock # Description

RAC2000SMOR ....Element Racor 2000SM-OR

Racor Filter Element• Includes gasket & O ring. • 2010SM-OR is 2 micron, secondary/final filtration. Brown. • 2010TM-OR is 10 micron, primary/secondary filtration. Blue.Stock # Description

RAC2010SMOR ....Element Racor 2010SM-ORRAC2010TMOR ....Element Racor 2010TM-OR

Filter Element• Includes gasket & O ring.• 2020SM-OR: 2 micron, secondary/final filtration. Brown • 2020TM-OR:10 micron, primary/secondary filtration. Blue.Stock # Description

RAC2020SMOR ....Element Racor 2020SM-ORRAC2020TMOR ....Element Racor 2020TM-OR

Racor Filter Element• Includes gasket & O Ring• 2020SM-OR is 2 micron-secondary/final filtration. Brown. • 2020TM-OR is 10 micron-primary/secondary filtration. Blue.• 2020PM-OR is 30 micron-secondary/final filtration. Red. Stock # Description

RAC2040PMOR....Element Racor 2040PM-ORRAC2040SMOR ....Element Racor 2040SM-ORRAC2040TMOR ....Element Racor 2040TM-OR

Diesel Conditioner Plus• Protects intake against corrosion & prevents deposits• Improves efficiency of fuel, fuel filter/water seperators• 5 times Cetane power - stabilizes fuel and has 4 + detergent additive• Lubricity improver passed HFRR diesel test per ASTMd6079-99Stock # Description

RAC ADT1116 .......Diesel Conditioner Plus 16oz

Biocide for Diesel• EPA approved as biocide & aftermarket fuel additive.• Kills faster, longer & more forms of algae & bacteria. • Controls: fungi, organic reaction, sludge, corrosion.• Prevents internal corrosion by microbial fouling.• Superior mixing at all temps, fuel & water soluble.Stock # Description

RACADT2116 .......Diesel Biocide Racor 16oz

Gasoline Conditioner Plus• Protects intake against corrosion & prevents deposits• Improves efficiency of fuel & fuel filter/seperators• Will not harm lube oil or catalytic converters• Stabilizes quality of stored gasolineStock # Description

RACADT5116 .......Gasoline Conditioner Plus 16oz

Diesel Spin-On Filter Element• RACR90S is 2 micron - RACR90T is 10 micronStock # Description

RACR90S ..............Element Racor....EaRACR90T ..............Element For 490 ....Ea

Water Detection Module• 2" Gauge type module: Light & audio• Red "Drain" lamp lights continuously & horn sounds.• Initial power-up self diagnosis & circuit protection. • Plastic case, satin black dial with white lettering.• Wired for 12 or 24 Volt only - Auto resetStock # Description

RACRK20726 ........Water Detect Module 2” Racor Gas Spin-On Filter Element• 10 Micron • (3227) is Replace filter to Unit 320R-RAC-01• (3228) is Replace filter to Unit 320R-RAC-02Stock # Description

RACS3227.........Element For 320rrac01RACS3228UL....Element For 320rrac02

Gas Spin-On Filter Element• 10 Micron • Replace filter to Unit 660 Stock # Description

RACS3232UL ........Element For 660 Gas Filter

Gas Spin-On Filter Element• 10 Micron.• 3213) is Replace filter to Unit B32013.• (3214) is Replace filter to Unit B32014.Stock # Description

RACS3213 .............Element Racor RACS3214 .............Element Racor

Racor Filters


271E

ngine & Steering C

ontrols

Fuel Gauge Level• Marine Deluxe - Size: 2-1/16". • Dial Graphics: FUEL - 240 OHM.Stock # Description

STW82111 .............Fuel Level

Voltmeter Gauge• Marine Deluxe - Size: 2-1/16". • Volts:10-16V.• Dial Graphics:VOLTS.Stock # Description

STW82112 .............Voltmeter Gauge

Water Temp Gauge - Electric• Marine DeluxeTemp range:100°F-240°F.• Size: 2 1/16" - Sender: 280EA.• Dial Graphic: WATER TEMPERATURE.Stock # Description

STW82114 .............Water Temp Elec.

Oil Temp Gauge - Electric• Marine Deluxe Temp range:100°F-280°F.• Size: 2 1/16" - Sender: 280ED-F.• Dial Graphic: OIL TEMPERATURE.Stock # Description

STW82115 .............Oil Temperature

Oil Pressure Gauge - Electric• Deluxe - Scale: PSI 0-80 - Size: 2-1/16"• Sender: 279A or 82892.• Dial Graphic: OIL PRESSURE.Stock # Description

STW82304 .............Oil Pressure 12v 80psi

Oil Temp Gauge - Electric• Deluxe - Temp range:140°F to 320°F.• Size: 2 1/16" - Sender: 280ED-F.• Dial Graphic: OIL TEMPERATURE.Stock # Description

STW82308 .............Oil Temperature Elec

Oil Pressure Gauge - Mechanical• Deluxe - Scale: PSI 5-100 - Size: 2-1/16"• Dial Graphic: OIL PRESSURE.Stock # Description

STW82323 .............Oil Pressure Mech

Ammeter Gauge• Ammeters 60-0-60.• Size: 2-1/16" - Internal Shunt. • Dial Graphics: AMPS.Stock # Description

STW82108 .............Ammeter w/ Shunt

Stewart Warner Gauges

272E

ngin

e &

Ste

erin

g C

ontr

ols


Oil Temp Gauge - Electric• Deluxe - Temp range:150°F to 350°F.• Size: 2-1/16" - Sender: 280EE-F.• DialGraphic: TRANS OIL TEMPERATURE.Stock # Description

STW82344 .............Gauge Trans Oil Temp Elec

Oil Pressure Gauge - Mechanical• Deluxe - Scale: PSI 10-200 Size: 2-1/16"• Dial Graphic: OIL PRESSURE.Stock # Description

STW82324 .............Gauge Oil Pressure Mech

Fuel Pressure Gauge - Mechanical• Deluxe - Scale: PSI 10-200 Size: 2-1/16".• Dial Graphic: FUEL PRESSURE.Stock # Description

STW82325 .............Gauge Fuel Pressure Mech

Oil Temp Gauge - Mechanical• Deluxe - Size: 2 1/16" • Temp: 140°F-320°F (top) • Dial Graphic: OIL TEMPStock # Description

STW8232796 .........Gauge Oil Temperature Mech

Fuel Pressure Gauge - Electric• Deluxe - 0-16 PSI.• Size: 2 1/16" - Sender: 22504-F.• Dial Graphic: FUEL PRESSURE.Stock # Description

STW82333 .............Gauge Fuel Pressure Elec

Water Temp Gauge - Mechanical• Deluxe - Size: 2-1/16" - Tubing Length: 96".• Dial Graphic: WATER TEMP.Stock # Description

STW8232696 .........Gauge Water Temp Mech

Engine Gauges


273E

ngine & Steering C

ontrols

Flip-Top Gas Fill• 316 stainless steel.Stock # Hose Type

SDG351110....2" ....................SS..Gas Flip Top

Pipe Deck Fill • 316 stainless steel, includes attachment chain.Stock # Size Type

SDG351350 ...........Pipe 1.5 NPT SS ....Gas SDG351351 ...........Pipe 1.5 NPT SS ....Diesel SDG351351-1 ........Pipe 1.5 NPT SS ....Diesel DP

Gas Tank VentDie cast zinc chrome platedStock # Hose Description

SDG352100-1....5/8".....Vent Gas Chr/Zinc DP.

Vented Gas Fill for 1 1/2" Hose• Plastic black cap with strap.• Integral flame arrestor & anti-surge vent.• Fits 1-1/2" hose, straight neck. Key included.Stock # Description

PRK543DPGBLK ..Gas Fill w/Vent Black

Gas Tank Vent w/Swivel Elbow• Black plastic cap with zinc alloy elbow.Removable : • 30 mesh stainless steel, wire screen flame arrestor.Stock # Description

PRK571DP4BLK ...Vent For Gas Tank Blk w/Swivel

Gas Tank Vent Die cast zinc. Chrome plated. Display pack.Stock # Hose Description

SDG352020-1....3/8".....Vent Gas Tank Chr/Brass

Deck Gas Fill Investment cast 316 stainless steel Stock # Hose Description

SDG351320.......1 1/2”.....Deck Fill Gas SS SDG351320-1....1 1/2”.....Deck Fill Gas SS DPSDG351321.......1 1/2”.....Deck Fill Diesel SS SDG351322.......1 1/2”.....Deck Fill Water SSSDG351323.......1 1/2”.....Deck Fill Waste SSSDG351330.......2”...........Deck Fill Gas SS SDG351331.......2”...........Deck Fill Diesel SS

Gas Tank VentMachined brass. Chrome plated. Display pack.Stock # Hose Description

SDG352010-1....9/16".....Vent Gas Tank Chr/Brs 9/16

More Vents and Fills in Hardware Section

Deck Fills and Vents

274E

ngin

e &

Ste

erin

g C

ontr

ols


Exhaust ConnectionStock # Description

BUC40EE30045 ....Exhaust Connection 3” 45 DegBUC40EE30060S ..Exhaust Connection 3” 60 DegBUC40EE30090S ..Exhaust Connection 3” 90 DegBUC40EE40090S ..Exhaust Connection 4” 90 Deg

Buck-Algonquin Transom Exhaust Plain bronze. Hose/Shank Shank/Length Flange Flange Screw WeightStock # O.D. Inches O.D Angle, Oeg. Size Each Lbs

BUC00TE300 ........3" ...............5" ........... 5" ............8.............1/4" 3.90BUC00TE400 ........4" ...............4-3/4" ..... 7" ...........16............1/4" 6.10BUC00TE500 .......5" ...............5" .......... 7-1/2" ......Straight....1/4" 7.73

Angled Transom Exhaust Angled plain bronze. Hose/Shank Shank/Length Flange Flange Screw WeightStock # O.D. Inches O.D Angle, Oeg. Size Each Lbs

BUC00TEA400......4" ............6-1/4" ........ 7" ...........9...............1/4" 8.12BUC00TEA500......5" ............6-1/4" ........ 8" ...........9...............1/4" 8.90

Exhaust Collector T Gray iron, powder coated. Hose End Diameter WeightStock # In. Out Lbs

BUC40EC30400B .......3"& 3" ...............4" ............90BUC40EC4040B .........4"& 4" ...............4" ............6.10BUC40EC4050B .........4"& 4" ...............5" ............7.73

Exhaust Collector Gray iron, powder coated. Shank Y Hose End Hose End Overal WeightStock # Inches Diameter Length Lbs

BUC40EC250350 .......2-1/2" .........3-1/2"..........11-1/2" ........8BUC40EC250400 .......2-1/2" ........ 4" ................9-1/2" .........8BUC40EC300400 ......3" ................4" ................9-1/2" .........7BUC40EC400500 ......4" ................5" ................13-1/2" .......18

Exhaust Elbow Water CooledZinc plated malleable iron.Extra heavy-duty nipple included. Stock # In. Weight Lbs

BUC31EE200 .............2” Fpt X 2-3/8” ..................90BUC31EE250 .............2-1/2” Fpt x 3" ...................6.10

Buck-Algonquin Plate for Stuffing Box Plate for 290528 stuffing box. Cast bronze for inside rudder ports Plate Fits Rudder port Bolt Hole WeightStock # Dimensions Diameter Length Each Lbs

BUC40EC250350 ....4-1/8"x7-1/4"......1-3/4".......... 1/2"per 2

Fiberglass Muffler Tape6" wide - Easy to use.Stock # Description

BIN6MT .................Tape 6” Fiberglass Muffler 100’BIN6T100 ..............Tape 6” Fiberglass Muffler x 100'

Misc. Exhaust Parts


275E

ngine & Steering C

ontrols

Petro Overwrap TapeStock # Description

INSOW ..Petro Wrap Overwrap 2” X 33’

Johnson Bearings Brass Bearings

Rubber lined Brass Sleeve Bearings: • Adapt equally well to strut 7 stern-tube mounts & are often used effectively as rudder-stock & pintle bushings.• Diameters precision fitted to designated shaft sizes withcorrect clearance for efficient water lubrication. • External brass shells are machined & polished for easy fitting.• Specially formulated oil & chemical resistant nitrile rubber is securely bonded to shell. Units with thin shells available for struts of small craft. • Installed by light press-fitting & locked in place with cone-pointed set screws.Precaution - Shrink Fitting:When shrink fitting is required, chilling must be achieved by gradual cooling to not more than minus 20°F ( -28C ) using a freezer or regular ice (not dry-ice) Note: Pounding/shocking bearing while in chilled state could cause rubber to separate from shell.

Shaft/Sleeve Outside Metal WeightStock # Size Diameter Length Wall Lbs

JSNBECKY....(Becky).....1 .........1 3/8 ...............4 ...........3/64. .......0.2JSNCANDY...(Candy).....1 .........1 5/8 ...............4 ..........1/8 ...........0.3JSNCORA......(Cora).......1-1/8....2 ....................4-1/2......1/8..........0.5

JSNELLEN.....(Ellen)......1-3/8....2 ....................5-1/2......1/8..........0.5JSNEVA..........(Eva)........1-1/2....2 ....................6...........1/8..........0.5JSNFANNY.....(Fanny)....1-1/2....2-3/8 ..............6...........1/8..........0.9

JSNGLENDA..(Glenda)...1-3/4....2-3/8 .............7...........1/8..........0.7JSNGLORIA....(Gloria)....1-3/4....2-5/8 .............7...........1/8..........0.9JSNGWEN.......(Gwen).....1-7/8....2-5/8 .............7-1/2......1/8..........45

JSNHAZEL......(Hazel).......2.........2-5/8 ............8...........1/8..........0.8JSNHELEN....(Helen).........2.........3 ..................8...........1/8..........1.5JSNINEZ.........(Inez)..........2-1/4...3-1/8.............9...........1/8..........1.4

JSNINGRID....(Ingrid).......2-1/4...3-1/8.............9...........1/8..........1.4JSNIRENE......(Irene).........2-1/4...3-3/8.............9...........1/8..........1.6JSNIRIS..........(Iris)............2-1/4...3 ..................9...........1/8..........3.9

JSNJOAN......(Joan)...........2-1/2...3-1/8............10..........1/8..........1.4JSNJOSIE......(Josie)..........2-1/2...3-3/8............10..........1/8..........1.6

Shaft/Sleve Outside Metal WeightStock # Size Diamete Length Wall Each Lbs

JSNBRACE.... (Brace)....2 ....... .............3................... 8..............3/8 2 5/8JSNBROAD....(Broad)....2 1/2 ...................2-3/8 ............. 10............3/8 3 1/8JSNCATCH.....(Catch).....3 ....................4-1/4 ............. 12............1/2 3 3/4

Johnson Bearings Brass Bearings

Johnson Bearings Non-Metalic Bearings

Johnson Bearings Brass Bearings w/ Flange

Shaft/Sleve Outside Metal WeightStock # Size Diamete Length Wall Each Lbs

JSNABLE ......(Able) ....3/4 ................1-1/4 ............. 3..............1/8 1/2JSNACID........(Acid) ....7/8 ................1-1/4 ............. 3-1/2 ........3/64 1/2JSNAPEX......(Apex) ....7/8 .................1-3/8 ............. 3-1/2 ........1/8 3/4

JSNBALE.......(Bale) .....1 ..................1-1/2 ............. 4.............1/8 3/4JSNBAND .....(Band) ....1 ..................1-5/8 ............. 4..............1/8 1

JSNBEAM ....(Beam) ....1-1/8.............1-1/2 ............. 4-1/2 ........3/64 3/4JSNBEND .....(Bend) ....1-1/8..............1-3/4 ............ 4-1/2 ........1/8 1 1/4

JSNBILL .........(Bill) ....1-1/8..............2 .................. 4-1/2 ........1/8 1 1/4JSNBIND .......(Bind) ....1-1/4.............1-1/2 ............. 5..............3/64 1/2JSNBIRD.........(Bird) ....1-1/4.............1-3/4 ............. 5..............1/8 1 1/4

JSNBITE .........(Bite) .....1-1/4.................2 .. ................ 5..............1/8 1 1/2JSNBLOW ....(Blow) ....1-1/4............2-1/8 .............. 5..............1/8 1 3/4JSNBOAT ......(Boat) ....1-3/8..............1-7/8 ............... 5-1/2 ........1/8 1 1/2

JSNBOLD .....(Bold) .....1-3/4..................2. ............... 5-1/2 .........1/8 1 1/2JSNBOND ....(Bond) .....1-3/4.............2-1/8 ........... 5-1/2 .........1/8 1 3/4JSNBOOT .....(Boot) .....1-3/8..............2-3/8 .......... 5-1/2 .........1/8 2

JSNBOSS ......(Boss) ....1-1/2 .............2.................... 6..............1/8 1 3/4JSNBRAD .....(Brad) ....1-1/2 .............2-3/8 ............. 6..............1/8 2 1/4JSNBREW ....(Brew) ....1-5/8 .............2-1/8 ............. 6-1/2 ........1/8 2

JSNBRIM .....(Brim) ....1-5/8 .............2-5/8 .............. 6-1/2 ........1/8 2 3/4JSNBROW ...(Brow) ....1-3/4.............2-3/8 .............. 7..............1/8 2 1/2JSNBUCK ....(Buck) ....1-3/4 .............2-5/8 .............. 7..............1/8 2 3/4 JSNBULB .....(Bulb) ....1-7/8 .............2-5/8 ............. 7-1/2 ........1/8 3JSNBULL ......(Bull) ....1-7/8..............2-15/16 ......... 7-1/2 ........1/8 3 1/4JSNCALL ......(Call) .....2 ..................2-5/8 ............. 8..............1/8 3

JSNCALM ....(Calm) ....2 ...................3 .................. 8..............1/8 4JSNCAME ...(Came) ....2-1/8 .............2-15/16 ......... 8-1/2 ........1/8 3 JSNCARE .....(Care) ....2-1/4 .............2-15/16 ......... 9..............1/8 3 1/4JSNCART ......(Cart) ....2-1/4 ............3-1/8" ............ 9..............1/8 4 1/4 JSNCOOK ....(Cook) ....2-3/8 .............3-3/8" ........... 9-1/2 ........1/8 5 1/2JSNCORD .....(Cord) ....2-1/2 .............5-1/8" ........... 10............1/8 4 1/2JSNCORN .....(Corn) ....2-1/2 .............5-3/8" ........... 10............1/8 5 1/2

JSNCRAB .....(Crab) ...2-5/8 .............3-3/8 ...............10-1/2 ......1/8 5 1/2JSNCROW ...(Crow) ...2-3/4 .............3-3/8 ............. 11 ............1/8 5 1/2JSNCURD ....(Curd) ...2-3/4 .............3-3/4 ............. 11 ............1/8 6 3/4

JSNDANE ....(Dane) ...3 ....................3-3/4 ............. 12............1/8 7

Bearings

276E

ngin

e &

Ste

erin

g C

ontr

ols


Tiller Arms Manganese bronze.Stock # Description Shaft Size Length KeyWay

BUC10TA12X700 .Tiller Arm 1-1/4” 7” 1/4”BUC10TA12X900 .Tiller Arm 1-1/4” 9” 1/4”BUC10TA13X900 .Tiller Arm 1-3/8” 9” 1/4”BUC10TA15X100 .Tiller Arm 1-1/2” 10” 3/8”

Tiller ArmsManganese bronze. Split shaft hole with two stainless steel bolts. Stock # Description Shaft Size Length KeyWay

BUC10TA17X130 .Tiller Arm 1 3/4” 15.5” 3/8”BUC10TA20X100 .Tiller Arm 2” 15.5” 3/8” BUC10TA20X130 .Tiller Arm 2” 15.5” 3/8”

Packing GlandCast bronze.Stock # Description Hose/Shaft Size

BUCPB200 ............Packing Gland.....2”

Rudder Bearing FlangeCast bronze.Stock # Description Shaft Size Oval Dim

BUCRBF175.....Rud Bear Flan 1 3/4”....3-3/4"

Tiller Arms Manganese bronze.Stock # Description Shaft Size C to C KeyWay

BUC81200...Tiller Arm 2”.......8-5/8" No Key/Undrilled

Rudder PortsCast bronze. 1/2" holes. Base size 4-1/8" x 7-1/8". Stock # Description Shaft Dia. Length

BUC290520M.....Rudder Port 1-1/4.......9-1/4"BUC290524M.....Rudder Port 1-1/2”.....9-1/4"BUC290528........ Rudder Port 1-3/4”.....9-1/4"

Buck-Algonquin Rudder CollarsCast Bronze Shaft Size WeightStock # In. Each Lbs

BUC00RC125 ..............1-1/4” ...............90BUC00RC138 ..............1-3/8” ...............6.10BUC00RC150 ..............1-1/2” ...............7.73

Tiller Arms(Bronze)Stock # Length Bore Key

MHI8TA .................8” ............1-1/4” .....5/16”MHITAHR1500-8 ..8” ............1-1/2” .....3/8”

Tiller Arms/Rudder Ports and Collars

about our mechanical steering system - tierpointw1.adhost.com/seamar/pdf/engine.pdf · turning the...

Documents