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Page 1: Aberdare, cables you can trustmpcables.websitebuilderpro.com/download/i/mark_dl/u...Aluminium conductors have achieved wide acceptance all over the world for use in overhead transmission

Overhead Aluminium ConductorsAberdare, cables you can trust

Revised 012008

Page 2: Aberdare, cables you can trustmpcables.websitebuilderpro.com/download/i/mark_dl/u...Aluminium conductors have achieved wide acceptance all over the world for use in overhead transmission

C O M P A N Y P R O F I L EAberdare Cables, a member of the Powertech Group, is a leading African manufacturer of cables anddistributor of electrical accessories. With manufacturing sites in three provinces of South Africa, andoffshore operations in Mozambique, Portugal and Spain, Aberdare Cables manufactures an extensiverange of electrical cables for application in power transmission, power distribution, rail, petrochemical,mining, ports, airports, wholesale, construction and domestic building environments. Aberdare Cablesprides its self on its ability to identify and satisfy customer needs through development of innovativeproducts; unique, cost effective cable solutions for a wide range of industries. This and their extensiveproject experience make them the supplier of choice for cable, electrical accessories (switches, sockets,circuit breakers and reticulation) and special cable projects.

Aberdare Cables pursues on-going technology development programmes, and through active associationwith its local and overseas affiliates, continues to remain at the forefront of technology.The company hasbeen recognised internationally as a pioneer in cable advancements. Aberdare serves on a number ofSABS and International ElectroTechnical Commission (IEC) cable working groups. As much as ten yearsago, in a move towards facilitating the provision of electricity for all countrywide, Aberdare Cablesdesigned products with an emphasis on cost efficiency of electrification.To this end, Aberdare created itsElectrodac range, which is aimed specifically at facilitating rural electrification by lowering the cost ofelectricity delivery. More recently, in accordance with Siemens specifications, Aberdare produced anunarmoured cable, with stringent fire characteristics, that was designed to reduce the propagation of fireby cables.This cable is used at Eskom's open-cycle gas turbine generators at Mossel Bay and Atlantis.Tocater for international markets, Aberdare introduced fire survival cable with stringent properties that allowcontinuous operation and circuit integrity for extended periods during a fire.

Aberdare Cables is a forerunner in the industry with regard to quality. The manufacturing, qualityassurance, testing and research resources of Aberdare are of a world-class standard. In fact, the companywas one of the first companies in South Africa to be awarded the South African Bureau of Standards(SABS) Quality Assurance Certification, and has been ISO 9001 compliant for many years. AberdareCables is UL listed and has Basec QA accreditation.

Aberdare has embraced the empowerment concept. Today, Izingwe Consortium owns 30% of thecompany and the company has assisted in the development of a number of black enterprises, such asDRUMCO, the company that makes Aberdare Cable Drums. At Aberdare, education, training anddevelopment are seen as a foundation for economic productivity and as crucial tools to build empoweredand dedicated employees. In this regard, the company actively promotes and follows a number ofeducation programmes, including adult education, apprentices, trainees, learnerships and formaleducation assistance.

Aberdare Cables has always been an active supporter and pillar of strength for the communities in which itoperates.The company is championing a number of social investment initiatives across our country.Thebiggest of these investments has been the continuous sponsorship of Sinethemba home for streetchildren in Port Elizabeth.

As a proudly South African company, Aberdare participated actively in the development of the ICT charterand the draft DTI BBBEE codes. Aberdare will continue to adopt a proactive approach to effect thetransformation that the codes specify and to lead the cable industry in this regard. We enjoy a BBBEEstatus of Level 3.

Technology focus

Quality focus

Transformation focus

Page 3: Aberdare, cables you can trustmpcables.websitebuilderpro.com/download/i/mark_dl/u...Aluminium conductors have achieved wide acceptance all over the world for use in overhead transmission

IndexAberdare, cables you can trust

Overview

ACSR 1

AAC 9

i-ii

Canadian Standard Sizes 2-4

Australian Standard Sizes 7

Australian Standard Sizes, Extra Strong 7

South African Standard Sizes 8

British Standard Sizes 5

Extra Strong 6

British Standard Sizes 10

Canadian Standard Sizes 11

South African Standard Sizes 12

Australian Standard Sizes 12

Australian Standard Sizes 14

British Standard Sizes 15

American Standard Sizes 16

AAAC 13

Product Range 17

Page 4: Aberdare, cables you can trustmpcables.websitebuilderpro.com/download/i/mark_dl/u...Aluminium conductors have achieved wide acceptance all over the world for use in overhead transmission

Aluminium conductors have achieved wide acceptance all over the world for use in overhead

transmission and distribution lines. Generally a steel core is used with the aluminium to give

the conductor mechanical strength. This arrangement is termed Aluminium Conductor Steel

Reinforced or ACSR. Conductors comprised entirely of aluminium are known as All Aluminium

Conductors or AAC.These conductors are extensively used for busbars in outdoor substations

where spans are short. All Aluminium Alloy Conductors or AAAC consist of an alloying of

aluminium to give a tensile strength in excess of that of AAC, allowing longer spans. These

conductors are recommended for coastal areas where severe corrosion is a problem.

Hard drawn aluminium in H9 temper is used in both ACSR and AAC. High strain steel wire is

used in ACSR and this is sometimes protected from corrosion by an application of grease.

Such measures are particularly adopted when the conductor is intended for use in aggressive

environments as encountered in coastal regions.

Aberdare Power Cables Division manufactures a wide range of AAC, ACSR and AAAC to

customer’s requirements or national specifications.

• AmbientTemperature 30°C

• Maximum ConductorTemperature 75°C

• Wind Speed 0,44m/s

• Normal StringingTemperature 25°C

• Solar Radiation 890W/m²

• Solar Absorption Coeficient 1

• Span length

• Maximum design load (25% of UTS if not specified)

• Stringing temperature

The information contained in the following tables relates to the more popular sizes and

standards using the following conditions:

Sag and Tension charts are available on request. The following information to be

supplied:

OverviewAberdare, cables you can trust

i

Page 5: Aberdare, cables you can trustmpcables.websitebuilderpro.com/download/i/mark_dl/u...Aluminium conductors have achieved wide acceptance all over the world for use in overhead transmission

Comparison of Characteristics of Copper and Aluminium

Material Copper Aluminium Al Alloy

Specific gravity

Hard drawn

Annealed

Volume resistivity at 20°C .m

Temperature coefficient of resistance per °C

Coefficient of linear expansion per °C

Specific heat KJ/kg/K

Melting point °C

Tensile strength: MPa

Ω

8,89

367

248

1,724 x 10

0,00393

17 x 10

0,394

1083

-8

-6

2,70

160

100

2,826 x 10

0,00403

23 x 10

0,904

658

-8

-6

2,70

-

295

3,253 x 10

0,00360

23 x 10

0,904

658

-8

-6

Chemical Characteristics of Rod

Aluminium

Code Si Fe B Mn Ti V Cr+ + + Al

99,7 EC% min.

% nom.

% max.

-

-

0,10

0,16

0,22

0,28

0,003

0,005

0,020

-

-

0,013

99,65

99,70

-

Others 0.01 max. - remainder aluminium

Code

% min.

% nom.

% max.

Alloy

Mg FeSi B Mn V Cr+ + Ti Zn

0,50

0,55

0,60

0,15

0,20

0,25

0,004

0,007

0,020

-

-

0,013

-

-

0,007

-

0,03

-

0,40

0,45

0,50

LA601/2

Mechanical Characteristics of Rod

110-130

6-12

6-12

62,3 min.

9,55 nom.

AluminiumDescription Alloy

170-200

8-12,5

8-12,5

52,5 min.

9,55 nom.

Elongation %

Tensile MPa

Conductivity

Diameter mm

Nearest Equivalents for SIMAG

Country Trade NameFirm/Association

U.S.A

Canada

Switzerland

France

England

Austria

Aluminium Association

Alcan

Alusuisse

VMW

Ranshofen

Berndorf

Pechiney

Awco

6201

Arvidal

Aldrey

Almelec

Silmalec

Elran

OverviewAberdare, cables you can trust

ii

Page 6: Aberdare, cables you can trustmpcables.websitebuilderpro.com/download/i/mark_dl/u...Aluminium conductors have achieved wide acceptance all over the world for use in overhead transmission

1

ACSRAluminium Conductor Steel Reinforced

Page 7: Aberdare, cables you can trustmpcables.websitebuilderpro.com/download/i/mark_dl/u...Aluminium conductors have achieved wide acceptance all over the world for use in overhead transmission

Alu

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Page 8: Aberdare, cables you can trustmpcables.websitebuilderpro.com/download/i/mark_dl/u...Aluminium conductors have achieved wide acceptance all over the world for use in overhead transmission

Alu

min

ium

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el

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tal

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mm

mm

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Page 9: Aberdare, cables you can trustmpcables.websitebuilderpro.com/download/i/mark_dl/u...Aluminium conductors have achieved wide acceptance all over the world for use in overhead transmission

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Page 10: Aberdare, cables you can trustmpcables.websitebuilderpro.com/download/i/mark_dl/u...Aluminium conductors have achieved wide acceptance all over the world for use in overhead transmission

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Page 11: Aberdare, cables you can trustmpcables.websitebuilderpro.com/download/i/mark_dl/u...Aluminium conductors have achieved wide acceptance all over the world for use in overhead transmission

Alu

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Page 12: Aberdare, cables you can trustmpcables.websitebuilderpro.com/download/i/mark_dl/u...Aluminium conductors have achieved wide acceptance all over the world for use in overhead transmission

7

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Page 13: Aberdare, cables you can trustmpcables.websitebuilderpro.com/download/i/mark_dl/u...Aluminium conductors have achieved wide acceptance all over the world for use in overhead transmission

Alu

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Page 14: Aberdare, cables you can trustmpcables.websitebuilderpro.com/download/i/mark_dl/u...Aluminium conductors have achieved wide acceptance all over the world for use in overhead transmission

9

AACAll Aluminium Conductor

Page 15: Aberdare, cables you can trustmpcables.websitebuilderpro.com/download/i/mark_dl/u...Aluminium conductors have achieved wide acceptance all over the world for use in overhead transmission

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Page 16: Aberdare, cables you can trustmpcables.websitebuilderpro.com/download/i/mark_dl/u...Aluminium conductors have achieved wide acceptance all over the world for use in overhead transmission

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Page 17: Aberdare, cables you can trustmpcables.websitebuilderpro.com/download/i/mark_dl/u...Aluminium conductors have achieved wide acceptance all over the world for use in overhead transmission

All

Alu

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Page 18: Aberdare, cables you can trustmpcables.websitebuilderpro.com/download/i/mark_dl/u...Aluminium conductors have achieved wide acceptance all over the world for use in overhead transmission

13

AAACAll Aluminium Alloy Conductor

Page 19: Aberdare, cables you can trustmpcables.websitebuilderpro.com/download/i/mark_dl/u...Aluminium conductors have achieved wide acceptance all over the world for use in overhead transmission

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Page 20: Aberdare, cables you can trustmpcables.websitebuilderpro.com/download/i/mark_dl/u...Aluminium conductors have achieved wide acceptance all over the world for use in overhead transmission

mm

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10

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MP

/km

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Page 21: Aberdare, cables you can trustmpcables.websitebuilderpro.com/download/i/mark_dl/u...Aluminium conductors have achieved wide acceptance all over the world for use in overhead transmission

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Page 22: Aberdare, cables you can trustmpcables.websitebuilderpro.com/download/i/mark_dl/u...Aluminium conductors have achieved wide acceptance all over the world for use in overhead transmission

Product RangeOur Services are Wide but Specialised

The Aberdare Group's product range and services are wide but specialised. Tried and tested and carrying South AfricanBureau of Standards (SABS) marks and complying with International Standards, we stand by our products.

Impregnated Paper Cable

MV XLPE-Insulated Cables

Bells Cable

Mains Cable

Electrodac Cable

General Wires & Cable Insulated (GWCI)

General Wires and Conductors Bare

Aerial Bundled Conductors (ABC)

Elastomeric Cable

Silicone Cable

PVC-Nitrile Cable

Overhead Conductor

Signalling & Control Multicore Cable

• 1 kV - 33 kV• Fully impregnated, general purpose, heavy-duty or Drained• Copper or aluminium conductors• 1-5 core• Armoured or unarmoured

• XLPE-insulated, 3,8/6,6 kV to 19/33 kV• Copper or aluminium conductors• 1-core or 3-core• Armoured or unarmoured

• PVC-insulated, 600/1000 V• 1-7 core• Armoured or unarmoured• With or without enhanced fire performance

• PVC or XLPE-insulated 600/1000 V and 1900/3300 V• 1-7 core• Standard or concentric lay• Armoured or unarmoured• With or without enhanced fire performance

• Airdac CNE 600/1000 V with and without auxiliary cores• Airdac SNE 600/1000 V with and without auxiliary cores• Interdac III 1,9/3,3 kV• Airfield ligfhting 5 kV

• Slipdac cable 600/1000 V• HQR high temperature cable 300/500 V• Panel/Cubicle cable 300/500 V• PVC cords 300/300 V and 300/500 V• Flexible PVC cable 450/750 V and 600/1000 V• PVI cable 450/750 V and 600/1000 V• Surfix 300/500 V• Flat wiring cable 300/500 V• Autocord 100 V• Illumination cable 300/500 V and 450/750 V• AudioRip cord 300/300 V

• Copper, annealed, HD, tinned, Class 1, 2, 5 and 6• Aluminium, hard drawn, Class 1 or 2

• Supporting-core type 600/1000 V• Self-supporting type 600/1000 V• Service-connection type 600/1000 V• MV ABC cable 3,8/6,6 to 19/33 kV

• H05RR-F 300/500 V• H05RRN-F 300/500 V• H07RN-F 450/750 V• Trackless Mining 640/1100 V• Type 41 Mining 640/1100 V• Type 61A Reeling 640/1100 V• Type 61 B non-reeling 640/1100 V• Type 63 Reeling 1900/3300 V• MV Trailing 3,8/6,6 kV to 19/33 kV• Locomotive to 6 kV• Welding 100 V

• Multicore Cabtye 300/500 V• 1-core unbraided 180 ºC 300/500 V• 1-core braided 250 ºC 300/500 V

• 1-core and sheathed 600/1000 V• Welding cable 100 V• Flexible Trailing cable 600/1000 V

• Aluminium conductored steel reinforced (ACSR)• All aluminium conductor (AAC)• All aluminium alloy conductor (AAAC)• XLPE or PVC covered ACSR, AAC, AAAC

• PVC-insulated• 7-37 core• Armoured or unarmoured• With or without added fire performance

Page 23: Aberdare, cables you can trustmpcables.websitebuilderpro.com/download/i/mark_dl/u...Aluminium conductors have achieved wide acceptance all over the world for use in overhead transmission
Page 24: Aberdare, cables you can trustmpcables.websitebuilderpro.com/download/i/mark_dl/u...Aluminium conductors have achieved wide acceptance all over the world for use in overhead transmission