abb dc drives · 2017-09-15 · same 'look and feel' as abb ac drives dcs800, acs550 and...
TRANSCRIPT
© ABB2011 | Slide 1
ABB Modern and flexible for the future
Kai Leverkoehne / Terence Yang, ABB DC Drives, 08/2011
© ABB2011 | Slide 2
LadenburgMade-in-Germany for the worldwide market!
ABB
Factory Ladenburg
Market for DC drives
DCS550 – News
DCS800 – News
Examples & Cases
© ABB2011 | Slide 3
We serve different target markets
Modernization
Machinery market
,
Non-motor applications
,
Factory Ladenburg
Market for DC drives
DCS550 – News
DCS800 – News
Examples & Cases
© ABB2011 | Slide 4
)
EMC screened cables or EMC filters
DC
Factory Ladenburg
Market for DC drives
DCS550 – News
DCS800 – News
Examples & Cases
© ABB2011 | Slide 5
0
20
40
60
80
100
120
140
160
180
2009 2010 2011 2012 2013 2014
AmericasAsiaEMEA
Process industry Machine builders
2009 308 MUS$
2010 > 6 %
2011 345 MUS$
IMS Sep. 2010
OEM’s
Factory Ladenburg
Market for DC drives
DCS550 – News
DCS800 – News
Examples & Cases
Where is the market for DC drives?
© ABB Group September 5, 2011 | Slide 6
DCS550
© ABB2011 | Slide 7
DCS550 –Welcome our new family member!
OEM‘s Factory Ladenburg
Market for DC drives
DCS550 – News
DCS800 – News
Examples & Cases
© ABB2011 | Slide 8
DCS550 –Power range
Size F1 20 … 100 ADC
Size F2 135 … 300 ADC
Size F3 315 … 520 ADC
Size F4 610 … 1000 ADC
Mains voltage from 230 … 525 VAC
12 … 522 kW
16 … 700 HP
Factory Ladenburg
Market for DC drives
DCS550 – News
DCS800 – News
Examples & Cases
© ABB2011 | Slide 9
DCS550 –Field excitation
‘OnBoard’
(B6H)= superior performance !
Size F1 12 ADC
Size F2 18 ADC
Size F3 25 ADC
Size F4 35 ADC
‘OnBoard’
~~--
M Load
MV lineMV / LV transformer
Main contactor
AC fuse
Commutation choke
Field fuse
Converter
DC fuse
Field winding
F1
K1
L1
Factory Ladenburg
Market for DC drives
DCS550 – News
DCS800 – News
Examples & Cases
© ABB2011 | Slide 10
DCS550 –Compact and easy as principle!
Very compact dimensions
Best fit for replacement
Integrated 3-phase field exciter up to 35 A
No additional wiring needed
Inputs and outputs available in the standard module
Less options needed
Field exciter terminals
DCS550 Control Panel
3 Analog outputs
4 Analog inputs (16 bit)
Tacho terminals
Armature terminals
Fieldbus or I/O-extension
I/O-extension
Encoder terminals
8 Digital inputs
4 Digital outputs
1 Digital output with relay
Mains terminals
Factory Ladenburg
Market for DC drives
DCS550 – News
DCS800 – News
Examples & Cases
© ABB2011 | Slide 11
DCS550 –Commissioning is easy going!
DriveWindow Light
Only 7 steps for commissioning
Autotuning for controllers
Additional assistants for fieldbus and winder application program
DCS550
Seven steps for commissioning
Autotuning can be used as well
Factory Ladenburg
Market for DC drives
DCS550 – News
DCS800 – News
Examples & Cases
© ABB2011 | Slide 13
DCS550 –Why is the DCS550 robust?
,
Cooling air flow
Air ductFactory Ladenburg
Market for DC drives
DCS550 – News
DCS800 – News
Examples & Cases
© ABB2011 | Slide 15
DCS550 –Winder application macros included!
(Dancer)
Winder assistants for fast, easy and clear commissioning
Factory Ladenburg
Market for DC drives
DCS550 – News
DCS800 – News
Examples & Cases
© ABB2011 | Slide 16
DCS550 –Launch at the Hanover fair 2011
DCS550 2011
Many interested customers visited the ABB exhibition stand to see the DCS550 as new member of the DC drives family
“… Our customers are impressed about the output power of the compact sizes. Furthermore, they like the significant cost-benefits of the drive for their applications. …”
Factory Ladenburg
Market for DC drives
DCS550 – News
DCS800 – News
Examples & Cases
© ABB2011 | Slide 17
DCS550 –Overview about requirements and solutions
Requirements
Optimal use of space
Usable in machines outside of control rooms
Adaptivity to applications
Adaptivity to all machine builders
On-site service and warranty
DC drive DCS550
Compact dimensions
Robust due to optimized design
Flexible due to built-in winder macros, programmable
Flexible due to large field current range
ABB's global services is directly available in over 60 countries. Global Help for OEM’s
Factory Ladenburg
Market for DC drives
DCS550 – News
DCS800 – News
Examples & Cases
© ABB Group September 5, 2011 | Slide 18
DCS800The industrial drive
© ABB2011 | Slide 19
DCS800 – The industrial driveDrive modules for all requirements (DCS800-S)
Technical characteristics
20 … 5200 ADC (9 … 4800 kW)
230 … 1000 VAC
0 … 1160 VDC
Benefits
Most compact converter module
Scalable to all applications
Internal 3-phase exciter (D1 – D4)
Covers the widest power range with same technology
Free programmable by means of integrated IEC 61131 PLC
Factory Ladenburg
Market for DC drives
DCS550 – News
DCS800 – News
Examples & Cases
© ABB2011 | Slide 20
DCS800 – The industrial driveComplete drive solutions (DCS800-A)
Technical characteristics
20 … 20000 ADC (5 … 18 MW)
0 … 1500 VDC
230 … 1200 VAC
IP21 … IP54 available
Benefits
Individually adaptable to customer requirements
High power solutions in 6- and 12-pulse configurations
User defined accessories like PLC or automation systems included
Factory Ladenburg
Market for DC drives
DCS550 – News
DCS800 – News
Examples & Cases
© ABB2011 | Slide 21
DCS800 – The industrial drive Same 'look and feel' as ABB AC Drives
DCS800, ACS550 and ACS350 panel hardware is identical
Identical drive tools (DriveSize, DriveWindow, DriveWindow Light, CoDeSys, …)
Same extension I/O modules (analog-, digital I/O, encoder and resolver)
Same serial communication modules (Profibus, Ethernet, …)
Same fast communication to ABB PLC’s (e.g. AC 800M)
Similar macros, parameter structures and command words
Same ordering code
DriveWindow
DriveWindow Light
DriveWindow Light 2.lnk
Factory Ladenburg
Market for DC drives
DCS550 – News
DCS800 – News
Examples & Cases
© ABB2011 | Slide 22
DCS800 – The industrial driveModular ‘Startup Assistant’ for easy commissioning!
Available in DCS800 Control Panel and DriveWindow Light
Intelligent filter above 1000 parameters
Correct commissioning sequence
Online help always available
Assistants for
Field current controller,
Armature current controller,
Speed feedback,
Speed controller,
Flux linearization
Factory Ladenburg
Market for DC drives
DCS550 – News
DCS800 – News
Examples & Cases
© ABB2011 | Slide 23
DCS800 – The industrial drive DCS800 Control builder - The free programming area
Firmware and application programs are separate
Standard tool (CoDeSys)
IEC 61131 programming
The binary file and / or source code are saved on the ABB Memory Card
The source code can be protected by password
Size and performance is suitable for cranes and winders
The application and parameter are located on the ABB Memory Card
Factory Ladenburg
Market for DC drives
DCS550 – News
DCS800 – News
Examples & Cases
© ABB Group September 5, 2011 | Slide 24
DC drives in operation Some examples from our customers in industry
© ABB2011 | Slide 25
DC drives in operationDouble-girder crane refitted
Plant
Germany, power transformer factory
Task
Modernization of the entire crane system with newest technology
DCS800 used for hoist motors
Crane control program is in an external PLC connected via Profibus
Benefit
Reuse of DC motors
Brake control inside DCS800 realized
Factory Ladenburg
Market for DC drives
DCS550 – News
DCS800 – News
Examples & Cases
© ABB2011 | Slide 26
DC drives in operation Diving support vessel modernization
Plant
Norway, vessel
Task
Small footprint of the drives cabinet
Stable operation with the diesel electric propulsion 60 Hz network
Control by AC800M controller
Benefit
Reuse of DC motors (azimuth thruster)
Fast delivery within 14 days
DNV and HIL standard
Factory Ladenburg
Market for DC drives
DCS550 – News
DCS800 – News
Examples & Cases
© ABB2011 | Slide 27
DC drives in operation Revamp of an aluminum foil winder
Plant
Argentina, aluminum-plant
Task
Installation of a drive including winder software (DCS800 with Memory Card)
Further process depending calculations/control inside the drive to save a PLC
Site-works completed within only 6 days
Benefit
Reuse of DC motors
CoDeSys IEC 61131 programming
Factory Ladenburg
Market for DC drives
DCS550 – News
DCS800 – News
Examples & Cases
© ABB2011 | Slide 28
DC drives in operation Mercury arc rectifier replaced with modern DC drives
Plant
Germany, steel-plant
Task
Replacement of mercury arc rectifier with modern thyristor drive system
Two 12-pulse-parallel configurations for two motors up to 1200 V AC
Emergency operation as 6-pulse
Benefit
Energy saving with newer technology
Powerful single stack design
Factory Ladenburg
Market for DC drives
DCS550 – News
DCS800 – News
Examples & Cases
© ABB2011 | Slide 29
DC drives in operation OEM using DC drives
Plant
Germany, OEM for corrugated-paper
Task
Change from DCS400 to DCS800
CoDeSys program to set all data necessary for fast commissioning
Possibility to provide program for all old drives like AAD, PAD, Lenze, DCS400
Benefit
Fast commissioning with pre-configured parameter sets
Solution used for all old installation
Factory Ladenburg
Market for DC drives
DCS550 – News
DCS800 – News
Examples & Cases
© ABB2011 | Slide 30
ABB DC drivesSummary
ABB is committed to supply LV DC-drives to worldwide markets
ABB is investing in R&D, is further developing DC-technology and is launching DC-drives of next generation to the market
Factor of success is also to find and train the best partners for this business (system integrators, technical distributors)
DCS550 is the new single drive to replace the DCS400
DCS800 is fully available
Big installed base of DC drives worldwide waiting for modernization and upgrade
Focus also on other applications beside metals, like cranes, P&P, cement, sugar ,….
We believe, that there are a lot of opportunities for ABB DC drives !!!
