aakar foundry private limited, pune · company profile aakar foundry private limited, pune an iso /...
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Company Profile
Aakar Foundry Private Limited, PuneAn ISO 9001-2015 & IATF 16949-2016 Certified Company
www.aakarcastings.com
Strictly Private & Confidential2
November, 2019
Contents: About us & Aakar Growth curve
Infrastructure
Valuable Customers
Quality Policy and Certification
Achievements
Organization Structure
Plant Layout
Product Gallery- HPDC, GDC, LPDC
Plant Facilities
QA Lab Equipment
Design & Development
Manufacturing Facilities
Corporate Social Responsibility
Green Initiatives
Why Aakar
Strictly Private & Confidential3
November, 2019
Group Revenue of INR 350 Crores (USD 50 Million).
Group Revenue - 75% from Academic & 25% from Aakar Foundry
Independent Aluminum Foundry + Academic background of VIT.
Green-field project with annual installed capacity of 5,400 tons.
Castings for Automotive & Non Automotive segments.
Core Competency:
Vishwakarma
University (VU)
Vishwakarma
Institute of
Technology (VIT)
Vishwakarma
Institute of
Information
Technology (VIIT)
Wisdom World
School (WWS)
Aakar Dies & Moulds
(ADM)
Group Ventures
About Us
Prototype Development To Serial Production
Tool Room, Design & Simulation
Casting Manufacturing - GDC, LPDC & HPDC
Powder Coating, Shot Blasting, Heat Treatment & Impregnation
Machining, Sub-assembly, Inspection & Testing
Strictly Private & Confidential4
November, 2019
2012 2013 2014 2015 2016 2017 2018 2019
ISO / TS
16949
Certification
& HPDC Kick
off
Tilt GDC &
Core –
Shooters
installed
Heat
Treatment &
VMC
In-house
Tool room &
LPDC
GDC, VMC &
HMC
LPDC, TGDC
Adstefan /
Hitachi
Simulation
INR 15 Cr.
INR 19 Cr.
INR 36 Cr.
INR 42 Cr.
Sales Growth & Investments
TGDC &
HPDC
INR 100 Cr.
(USD 15 Mn)
New GDC
Plant, T-GDC,
Heat
Treatment &
X-ray MachineSale
s G
row
th (
FY 2
012-2
0)
2020
HPDC, CNC
VMC, HMC
& Core
Shooter
INR 12 Cr.
INR 67 Cr.
INR 125 Cr.
(USD 18 Mn)
INR 85 Cr.
Strictly Private & Confidential5
November, 2019
Infrastructure (Investments in Plant & Machinery : 50 Crore - USD $7.50 Million)
Establishment : Year 2007
Plant Location : Near to NH4, Somatane Phata,
Factory Land : 7 Acres ( 28328 sq. meter)
Built-up Area : 80,000 sq. ft. ( 7430 sq. meter)
Basement Area : 25,000 sq. ft. ( 2320 sq. meter)
Electricity : Express Feeder
Connected Load : 2,600 KVA
Compressor : 1,000 CFM
Gen-set Backup : 1,000 KVA
Solar Energy Back-up : 714 KW (Since Sept -2016)
Towards Talegaon
500 metres
10
0 m
etre
s
Towards PratiShirdi Temple
From Dehu Road,Pune
Somatane
Phata
Strictly Private & Confidential6
November, 2019
Our Valuable Customers
ExportsAutomotive Non-Automotive
Strictly Private & Confidential7
November, 2019
Quality Policy, ISO & IATF Certification
Valid Upto – 22.01.2021 Valid Upto – 22.01.2021
Strictly Private & Confidential8
November, 2019
Achievements
2018 : Alucast For Best Casting
2018 : Kirloskar Oil Engines Ltd. For Supplier Quality Improvement Contest
2018 : Greaves Cotton Ltd. For Best Supplier
2016 : Alucast For Best Foundry
2016 : Kirloskar Oil Engines Ltd. For New Developments
2015 : ACMA For Lean Cluster
2014 : Greaves Cotton Ltd. For New Developments
2013 : Cummins India Ltd. Excellent Support & Responsiveness in Ramp-up & New Developments
Strictly Private & Confidential9
November, 2019
Organization Chart
NPD Design Foundry Machine Shop Powder Coating Quality Assurance Maintenance & Projects Sales Marketing Materials Finance HR & Admin
Mr.Bharat AgarwalManaging Director
Mr. Jitendra LakhotiaChief Executive Officer
Mr. Sunil KaleDeputy Manager
Mr. Manish SharmaManager
Mr. Tushar PatilManager
Mr. Vivekanand KoreDeputy Manager
Mr. Ramesh GagareDivisional Manager
Mr. Vinayak JoshiDivisional Manager
Mr. Sunil NairSr. Manager
Mr. Narhari BiradarDGM Foundry
Mr. Surendra PapdiwalSr. Manager
Mr. Jitendra ParekhSr.Manager
Mr. Panchaskar HiremathManager
Mr. Amit TingareSr. Manager
Mr. Hemant IngaleManager
Mr. Vijay SableDivisional Manager -Production
Strictly Private & Confidential10
November, 2019
Product Gallery : GDC ( Weight – 4 Kg to 12 Kg)
Strictly Private & Confidential11
November, 2019
Product Gallery : GDC (Weight 2 to 6 Kg)
Strictly Private & Confidential12
November, 2019
Product Gallery : GDC (Weight 0.15 to 1 Kg)
Strictly Private & Confidential13
November, 2019
Product Gallery : GDC (Weight 0.4 to 1 Kg)
Strictly Private & Confidential14
November, 2019
Product Gallery : LPDC (Weight 1 to 18 Kg)
Strictly Private & Confidential15
November, 2019
Product Gallery : LPDC (Weight 1 to 18 Kg)
Strictly Private & Confidential16
November, 2019
Product Gallery : HPDC (Weight 0.3 to 1.5 Kg)
Strictly Private & Confidential17
November, 2019
Product Gallery : HPDC With Powder Coating (Weight 0.3 to 1.5 Kg)
Strictly Private & Confidential18
November, 2019
Product Gallery : Castings with Anodizing & Powder Coating
Strictly Private & Confidential19
November, 2019
Product Gallery : Castings with Powder Coating
Strictly Private & Confidential20
November, 2019
Product Gallery : Prototypes through Soft tool / Permanent Mold
Strictly Private & Confidential21
November, 2019
Plant & Facilities
Machine Type Make Qty SpecificationsWeight
Range (Kg)
Monthly Installed
Capacity
Melting Furnace Fuel Furnace 3 FO Fired (500+350+300) = 1150 Kg/Hr. NA 800 Tons
LPDCWanfeng 4 Platen Size 1400 x 1400 mm
1.50 to 30 150 TonsSusha 2 Platen Size 1000 x 1000 mm
GDC Stationary 4 & Tilting 6 10 Platen Size 1240 x 1000 mm 0.20 to 20 120 Tons
HPDCTBC, Ital Press, Zitai &
Buhler7
250 T – Fully Automatic
420 T – 6 No’s Semi Automatic &
660 T – 1 No’s Automatic
0.150 to 2 180 Tons
Core Shooter Susha 6 Platen Size 600 x 450 mm 0.1 to 30 120 Tons
Heat Treatment Shoei Finishing 2 Solutionizing, Aging (1600Kg/Batch) Batch Type 150 Tons
HMC AMS & BFW 2 Table Size 510 x 510 - 6,000 Nos
VMC 4 Axis AMS & BFW 25 Table Size 1000 x 450 x 650 mm - 1,80,000 Nos
VMC 3 Axis RIFA 3 Table Size 1200 x 550 x 600 mm - 15,000 Nos
CNC Femco 6 Swing Dia. & Bed 627 mm, 1000 mm, length - 35,000 Nos
CNC ACE 2 Swing Dia. & Bed 420 mm, 250 mm, length - 20,000 Nos
Strictly Private & Confidential22
November, 2019
QA Equipment :
CMM Machine Spectrometer
Strictly Private & Confidential23
November, 2019
QA Equipment
Sieve Shaker Density IndexGas Determinator Hardness TesterUltrasonic Thickness
Gauge
Millipore TesterDFT MeterSurface Tester APG Unit & Ring Attribute Gauge
Strictly Private & Confidential24
November, 2019
Softwares :
Simulation Adstefan (Hitachi)
ProE Creo 5
Delcam
Design & Tool Room
Strictly Private & Confidential25
November, 2019
DegassingMelting
Manufacturing Facilities - Melting
FO Fired (500+350+300) 1150Kg/Hour - 3 Nos. Mobile Stationary
5 Units of Melting / Holding Furnaces
Alloys: GDC: LM6,LM16,AC4C,LM27,AlSi10Mg
LPDC: LM9+2%Cu,LM26,AC4B
HPDC: AlSi132,ADC12,LM20,LM24
Strictly Private & Confidential26
November, 2019
Manufacturing Facilities - Foundry
CORE SHOP
HPDCGDC
LPDC
Strictly Private & Confidential27
November, 2019
Manufacturing Facilities - Post Foundry
Impregnation Plant Powder Coating Shot Blasting
Degating & Fettling JunctionHeat Treatment
Strictly Private & Confidential28
November, 2019
Manufacturing Facilities - Flexible Machining
Strictly Private & Confidential29
November, 2019
Manufacturing Facilities - Post Machining
Leak Testing MachineHigh Pressure Washing Machine Hot & Cold Type
Strictly Private & Confidential30
November, 2019
Corporate Social Responsibility
Donated Land for School Shelar-vasti Town Blood Donation Camp- 159 bottles – July-2019
Industrial Visit – Any Schools & Colleges Aakar Go-Shala - Now26 Indian Cows
Strictly Private & Confidential31
November, 2019
Green Initiatives at Aakar…….
ETP & STP Plant - Effluents & waste water recycled for Garden Roof Top Solar Energy (714 KW ) – Installed Sept 2016
Bio-Gas – For Canteen Tree Plantation & Lush Green Lawn
Strictly Private & Confidential32
November, 2019
Thank You !
Mr. Vinayak JoshiDivisional Manager – Marketing
Mobile No: +91 – 96577 10839
Mr. Ramesh GagareDivisional Manager – Sales
Mobile No: +91 – 73870 89578
Contact Us