aakar foundry private limited, puneaakarcastings.com/images/afpl_company_profile_feb-2017.pdf ·...
TRANSCRIPT
Company Profile
Aakar Foundry Private Limited, Pune An ISO/TS 16949 Certified Company
www.aakarcastings.com
Strictly Private & Confidential 3
Jan, 2017
Contents:
About us & Aakar Growth curve
Infrastructure
Valuable Customers
Quality Policy and Certification
Achievements
Organization Structure
Plant Layout
Product Gallery- HPDC, GDC, LPDC
Plant Facilities
QA Lab Equipment
Design & Development
Manufacturing Facilities
Corporate Social Responsibility
Green Initiatives
Why Aakar
Strictly Private & Confidential 4
Apr, 2017
Group Revenue of Rs 250 Crores (USD 38 Million).
Independent Aluminum Foundry + Academic background of VIT.
Green-field project with annual installed capacity of 3600 tons.
Castings for Automotive & Non Automotive segments.
Core Competency:
Vishwakarma
Institute of
Technology (VIT)
Vishwakarma
Institute of
Information
Technology (VIIT)
Vishwakarma
Institute of
Management (VIM)
Aakar Dies &
Moulds (ADM)
Group Ventures
About Us
Prototype Development
Tool Room - Design , Simulation & Manufacturing
Casting Manufacturing - GDC, LPDC & HPDC
Powder Coating
Machining, Sub-assembly, Testing
Strictly Private & Confidential 5
Apr, 2017
2007-2010 2011 2012 2013 2014 2015 2016 2017
Greenfield
project &
GDC /LPDC
kickoff
ISO / TS
16949
Certification
Production
in HPDC
Kick off
QA Lab, Tilt
GDC & Core
– Shooters
installed
Expansion in
Heat
Treatment &
6 VMCs
In-house
Tool room &
Expansion
in LPDC
Expansion
in GDC,
VMC - 4 &
HMC – 1
Proposed
Expansion of
LPDC, QA Lab
& Adstefan
Simulation
5 Crores
9 Crores
10 Crores
15 Crores
28 Crores
39 Crores
45 Crores
Aakar Milestones & Investments :
55 Crores
(USD 8.5 Mn)
2018
Proposed
Expansion
HPDC X-Ray &
New Plant in
NCR
65 Crores
(USD 10 Mn)
Strictly Private & Confidential 6
Apr, 2017
Infrastructure
Strictly Private & Confidential 7
Apr, 2017
Automotive
Our Valuable Customers
Non Automotive
Strictly Private & Confidential 8
Apr, 2017
Quality Policy and Certification
Strictly Private & Confidential 9
Apr, 2017
Achievements
2013: Cummins India Award: For Excellent Support & Responsiveness in Volume ramp-up & New Developments
2014 : Greaves Cotton Award: For New Developments
2016 : Kirloskar Oil Engines Limited For New Developments
2015 : ACMA For Lean Cluster
2016 : Alucast For Best Foundry
Strictly Private & Confidential 10
Apr, 2017
Organization Chart
Strictly Private & Confidential 11
Jan, 2017
New Plant Layout (105m x 81m)
Free Space for
Expansion
Free Space for
Expansion
Strictly Private & Confidential 12
Apr, 2017
Product Gallery : GDC
Strictly Private & Confidential 13
Apr, 2017
Product Gallery : GDC
Strictly Private & Confidential 14
Apr, 2017
Product Gallery : GDC
Strictly Private & Confidential 15
Apr, 2017
Product Gallery : GDC with Powder Coating
Strictly Private & Confidential 16
Apr, 2017
Product Gallery : LPDC
Strictly Private & Confidential 17
Apr, 2017
Product Gallery : HPDC
Strictly Private & Confidential 18
Apr, 2017
Product Gallery : HPDC with Anodizing & Powder Coating
Strictly Private & Confidential 19
Apr, 2017
Product Gallery : Prototypes through Soft tool / Permanent Mold
Strictly Private & Confidential 20
Apr, 2017
Plant & Facilities
Machine Type Make Qty Specifications Weight range
(Kg)
Installed
Capacity / Mth.
Melting Furnace Fuel Furnace 3 LDO/FO Fired 500Kg/Hr NA 600 Tons
LPDC Wanfeng 4 Platen Size 1400 x 1400 mm
1.50 to 30 150 Tons Susha 2 Platen Size 1000 x 1000 mm
GDC Stationary & Tilting 10 Platen Size 1240 x 1000 mm 0.20 to 20 100 Tons
HPDC Ital Press 4 400 T 0.150 to 1.50 50 Tons
Core Shooter Susha 4 Platen Size 600 x 450 mm 0.07 to 12 40,000 Nos
HMC AMS 1 Table Size 500 x 500 NA 3,000 Nos
VMC 4 Axis AMS 10 Table Size 1000 x 450 x 650 mm 120 50,000 Nos
VMC 3 Axis Rifa 2 Table Size 1200 x 550 x 600 mm 120 10,000 Nos
CNC Femco 6 Swing Dia. & Bed 627 mm, 1000 mm, length 30 35,000 Nos
CNC ACE 1 Swing Dia. & Bed 420 mm, 250 mm, length 15 6,000 Nos
Heat Treatment Shoe Finishing 2 Batch Type, Solutionizing 800Kg 0.20 to 30 150 Tons
Strictly Private & Confidential 21
Apr, 2017
QA Equipment :
Strictly Private & Confidential 22
Apr, 2017
QA Equipment
Strictly Private & Confidential 23
Apr, 2017
Design & Toolroom
Softwares :
Simulation Adstefan (Hitachi)
ProE Creo 3
AutoCAD
Strictly Private & Confidential 24
Apr, 2017
Simulation & Solidification – ADSTEFAN
Simulation Solidification
Strictly Private & Confidential 25
Apr, 2017
LPDC - Cylinder Head
Strictly Private & Confidential 26
Apr, 2017
GDC – Mixing Unit
Strictly Private & Confidential 27
Apr, 2017
HPDC – Compressor Housing
Strictly Private & Confidential 28
Apr, 2017
Degassing Melting
Manufacturing Facilities - Melting
LDO Fired 600kg /Hour – 1 Nos
FO Fired 400Kg/Hour – 2 Nos. Mobile Stationary
5 Units of Melting/Holding Furnaces Alloys: GDC:LM6,LM16,AC4C,LM27,AlSi10Mg
LPDC:LM9+2%Cu,LM26,AC4B
HPDC:AlSi132,ADC12,LM20,LM24
Strictly Private & Confidential 29
Apr, 2017
Manufacturing Facilities - Foundry
HPDC GDC
Core Shop
LPDC
Strictly Private & Confidential 30
Apr, 2017
Manufacturing Facilities - Post Foundry
Impregnation
Strictly Private & Confidential 31
Apr, 2017
Manufacturing Facilities - Flexible Machining
Strictly Private & Confidential 32
Apr, 2017
Manufacturing Facilities - Post Machining
High Pressure Washing Machine. Hot &
Cold Type
Leak Testing Machine with Air Decay,
COSMO Sensor
Strictly Private & Confidential 33
Apr, 2017
Corporate Social Responsibility
School Building for Shelarvasti Blood Donation Camp
Industrial Visit – Schools & Colleges Go-shala at Aakar Foundry
Strictly Private & Confidential 34
Apr, 2017
Green Initiatives…….
ETP & STP Plant Solar Energy (310 KW Roof Top)
Bio-Gas Tree Plantation
Strictly Private & Confidential 35
Apr, 2017
• Expertise in
designing
• Hassle free timely
development
• Prototyping to
Mass Production
Why Aakar…….?
We at Aakar, follow a focused approach towards “Customer Delight” and wishes to become the
customer’s preferred organization.
• Manufacturing
process GDC,
LPDC and HPDC
• Powder coating,
Machining, Sub-
Assemblies,
Testing.
• Academic support
from Vishwakarma
Institute of
Technology (VIT)
for development of
young and skilled
professionals
• Focused on
PQCDD
• Strategically
located to serve
both domestic and
export requirement
Providing one stop solution Improved Employee focus
Youngest die casters to
achieve TS-16949
Strictly Private & Confidential 37
Apr, 2017
Thank You !
Mr. Vinayak Joshi Sr. Manager – Marketing & Business
Development
Mobile No: +91 – 86000 02464
Mr. Ramesh Gagare Sr. Manager – Sales
Mobile No: +91 – 73870 89578
Contact Us