a warm welcome ! · volkswagen ag finalizes take-over ... powertrain driveline epco components epce...
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Supplier Day FKG Central Purchasing 2011MAN Truck & Bus AG 1
Visit of Scandinavian Supplier (FKG)A warm welcome!
A warm welcome !
Supplier Day FKG Central Purchasing 2011MAN Truck & Bus AG
Agenda Supplier Day FKG
Time Item Location
09:15 – 09:30 Welcome Conference I
09:30 – 11:30 Plant Tour MTB Start in Foyer
11:30 – 13:00 Lunch Restaurant
13:00 – 13:30 Introduction of MAN Truck & Bus Conference I
13:30 – 13:45 Introduction of FKG Conference I
13:45 – 16:00 Meetings between FKG Supplier and MTB Purchaser / Engineers Conference I
16:00 – 16:30 Summary / Impressions / Next steps Conference I
16:30 – 17:00 Wrap up and Transfer to Hotel/ Airport
24.11.2011, MAN Truck & Bus AG (MTB), Truck Forum, Dachauer Str. 667, Munich
Supplier Day FKG Central Purchasing 2011MAN Truck & Bus AG 3
Visit of Scandinavian Supplier (FKG)Munich, 24 Nov 2011
MAN Truck & Bus AG - Central Purchasing
Supplier Day FKG Central Purchasing 2011MAN Truck & Bus AG 4
Agenda
4
■ MAN Group / MAN Truck & Bus AG
■ Purchasing Organization at MAN Truck & Bus AG
■ Global Sourcing
■ Supplier Relationship Management
Supplier Day FKG Central Purchasing 2011MAN Truck & Bus AG 55
Revenues ’10: 0.4 bn€
Power EngineeringBusiness
Company
Commercial Vehicles
MAN Truck & Bus
Revenues ’10: 7.4 bn€
MAN Latin America
Revenues ’10: 3.1 bn€
MAN SE
MAN Group 2010: 14,7 bn€ Revenues, 47,700 Employees
Investements Sinotruk (25,0% +1 share), Scania (17,4%*), MAN Force Trucks (MAN Truck & Bus: 50%)* Voting Rights
MANDiesel & Turbo
Revenues ’10: 3.8 bn€
Renk(76%)
MAN Group / MAN Truck & Bus AGCorporate Structure
Supplier Day FKG Central Purchasing 2011MAN Truck & Bus AG 6
MAN Truck & Bus Executive Board
From left to right:
Dr. Frank Hiller Marketing, Sales and Service
Karl GadesmannCFO
Dr. Pachta-ReyhofenCEO
Bernd MaierhoferR&D and Purchasing (CTO)
Lars WreboProduction and Logistics
Supplier Day FKG Central Purchasing 2011MAN Truck & Bus AG 7
11%
13%
7%5%24%
40%
7
Heavy trucks
Services/After Sales & Parts
Engines/Components
Buses
Light and medium-weight trucks
Used vehicles
Revenues 2010:
7,446 million €
MAN Group / MAN Truck & Bus AGRevenue Split
Supplier Day FKG Central Purchasing 2011MAN Truck & Bus AG 8
MAN TGS
MAN TGX MAN TGX V8
8
MAN Group / MAN Truck & Bus AGThe Truck Range – Heavy Range, 18 – 41 t gvw
Supplier Day FKG Central Purchasing 2011MAN Truck & Bus AG 9
MAN TGM
MAN TGL
9
MAN Group / MAN Truck & Bus AGThe Truck Range – Light and Medium Range, 7.5 – 26 t gvw
Supplier Day FKG Central Purchasing 2011MAN Truck & Bus AG 10
Cargo Line A (CLA) MAN TGS WW
Special-purpose vehicles Military vehiclesJoint Venture with Rheinmetall (RMMV)
10
Joint Venture MAN Force Motors (India)
MAN Group / MAN Truck & Bus AGThe Truck Range – Specialised Trucks
Supplier Day FKG Central Purchasing 2011MAN Truck & Bus AG 1111
MAN Lion‘s Regio MAN Lion‘s Coach
MAN Lion‘s City MAN Lion‘s City GL
MAN Group / MAN Truck & Bus AGBus Range – MAN: Buses for Business
Supplier Day FKG Central Purchasing 2011MAN Truck & Bus AG 1212
Neoplan Starliner Neoplan Skyliner
Neoplan Cityliner Neoplan Tourliner
MAN Group / MAN Truck & Bus AGBus Range – NEOPLAN: VIP Class
Supplier Day FKG Central Purchasing 2011MAN Truck & Bus AG 1313
Axles Transfer cases
MAN Group / MAN Truck & Bus AGComponents
Sales of components
Supplier Day FKG Central Purchasing 2011MAN Truck & Bus AG 14
Marine PowerConstruction
AgricultureRailBus (competitors)
Sales of engines for…
MAN Group / MAN Truck & Bus AGExternal Engines
Supplier Day FKG Central Purchasing 2011MAN Truck & Bus AG 15
Air resistance at passenger car level (Cw ~0.3)
Requirement: legal restrictions on length need to be eased for the same load volume
CO2 / consumption saving up to 25%
MAN Concept SMAN Lion’s City Hybrid (Series)
CO2 / consumption saving Ø 25%
Serial hybrid with recovery of braking energy
Ultra cap storage technology Purely electric, exhaust-free, and
quiet start
MAN Group / MAN Truck & Bus AGInnovations
Supplier Day FKG Central Purchasing 2011MAN Truck & Bus AG 1616
PithampurJoint Venture MAN FORCE TRUCKS Ltd.Heavy trucks
Poland
China
South Africa
Turkey
Brazil
India
Germany
MunichHead OfficeHeavy trucks, cabs, driven axles
SalzgitterHeavy trucks, bus chassis and components
NurembergEngines
PlauenPremium coaches and doubledecker
ResendeMAN Latin AmericaHeavy, medium and light trucks, bus chassis
OlifantsfonteinCoaches and city buses
PinetownTrucks and bus chassis
SteyrLight and medium trucks, cabs
ViennaSpecial-purpose vehicles
CracowHeavy trucks
PoznanCity buses and bus chassis
StarachowiceBody in white bus
AnkaraCoaches and city buses
JinanSinotruk Ltd.Heavy trucks
Austria
QuerétaroTruck and bus
Mexiko
Production locations MTB
Locations of cooperation partners
Production locations ML
MAN Group / MAN Truck & Bus AGProduction Network
Supplier Day FKG Central Purchasing 2011MAN Truck & Bus AG 17
Review 2011 / Outlook 2012MAN Truck & Bus AG
Kasachstan
TajikistanTurkmenistan
Russland
Aserbaijan
Kirgistan
UsbekistanGeorgien
Armenien
Samarkand
New production plant in Russia (Start of production: Q1/ 2012)
Localization of D08 engine & launch of MAN heavy range in Brazil
Successful Joint Venture in Uzbekistan; expansion by a CKD-assembly-line and an own service-center 2011/2012
Volkswagen AG finalizes take-over offer for MAN SE
2nd step in Joint Venture RMMV
Rollout of quality network
Supplier Day FKG Central Purchasing 2011MAN Truck & Bus AG 1818
■ MAN Group / MAN Truck & Bus AG
■ Purchasing at MAN Truck & Bus AG
■ Global Sourcing
■ Supplier Relationship Management
Table of Content
Supplier Day FKG Central Purchasing 2011MAN Truck & Bus AG 19
► Reliable products► Fulfill expectations
Purchasing StrategyCompany values
Reliable:
► New ideas► New technologies
► Problem-solving and result-driven approach
► Proactive
► Open cooperation► Open and honest exchange
of information
Innovative:
Dynamic:
Open:
Supplier Day FKG Central Purchasing 2011MAN Truck & Bus AG 20
International Growth
Strengthening of Earning
PowerReliableProducts
Reliable Processes
Global Sourcing
Cost Reduction
Supply Security
Cross-Functional Teams / ProcessesCooperation & Joint Ventures
Supplier Optimisation & Development
Portfolio Management
Purchasing StrategyObjectives and Strategic Fields
Supplier Day FKG Central Purchasing 2011MAN Truck & Bus AG 21
Department shortcut
Name of departmentEP
PurchasingCarlsson
Purchasing OrganizationCentral Purchasing structure
EPGGlobal Sourcing & Coop.Laser
EPFTTruck
EPFBBus
EPFEEngine
EPFPNew Powertrain (Hybrid)
EPPE-NP. Engine
EPPDPowertrain Driveline
EPCOComponents
EPCEElectronics
EPCCCabin
EPRRRaw Materials
EPRCChassis
EPRAAxle
EPBBBus Commodities
EPBCCustomer Projects
EPB-Z/EPB-F
Global Sourcing
IPOs worldwidePurchasing Offices
EPGCGlobal Coordination
EPGSStrategy & Support
Global Sourcing Global Sourcing Global Sourcing Global Sourcing
EPSPProcesses
EPSQQuality Suppliers
EPSRRisk Management
EPFForward SourcingDr. Schmidt
EPPPowertrainGoetz
EPCCabin/Elec./ComponentsSaba
EPRRolling ChassisGrimm
EPBBusZiegler
EPSSupplier ManagementZwicker
EPB-TPurchasing Turkey
EPSMMaterialcost Analysis
EPSCControlling, Tools
Purchasing Poland
PLE
Purchasing SteyrSchachner
Supplier Day FKG Central Purchasing 2011MAN Truck & Bus AG 2222
■ MAN Group / MAN Truck & Bus AG
■ Purchasing Organization at MAN Truck & Bus AG
■ Global Sourcing
■ Supplier Relationship Management
Table of Content
Supplier Day FKG Central Purchasing 2011MAN Truck & Bus AG 23
IPO Brasil
IPO Israel
IPO Russia
IPO India
IPO China
Existing IPO (International Procurement Office)MTB Central function Munich
MAN Latin America
Global SourcingIPO Structure and Cooperations
Planned IPO (International Procurement Office)
Supplier Day FKG Central Purchasing 2011MAN Truck & Bus AG 2424
■ MAN Group / MAN Truck & Bus AG
■ Purchasing Organization at MAN Truck & Bus AG
■ Global Sourcing
■ Supplier Relationship Management
Table of Content
Supplier Day FKG Central Purchasing 2011MAN Truck & Bus AG 25
Supplier Relationship ManagementWhat can MAN Truck & Bus offer?
Clear commitment to growth strategy
MAN as a growing and successful company in your customer portfolio
Participation in higher-than-average growth in Eastern Europe and BRIC
Additional potential because of MAN‘s globalization activities
Long term supply relationship
Supplier Day FKG Central Purchasing 2011MAN Truck & Bus AG 26
Commitment and initiation of necessary actions to fulfill the MAN growth and globalization strategy
Use of global production sites
Reliable supply of parts
Adoption of production structures to changing requirements
Fair partnership; i.e. cost transparency, support of necessary actions, etc.
Active attendance and support of joint cost reduction programs
Supplier Relationship ManagementWhat does MAN Truck & Bus expect?
Joint growth by long-term and profitable partnership
Supplier Day FKG Central Purchasing 2011MAN Truck & Bus AG 27
Visit our Purchasing portal on the Internet under: www.mantruckandbus.com/purchasing
To get information andTo register yourself with your company in PORT (see "Supplier applications“)
After PORT registration, our experts will assess you on the basis of this data and thus get a first impression of your company.After assessment we will inform you of the resultIf your data are positively assessed the next steps can be taken. These are normally an enquiry, a first check and a process audit
ContactsPrimary way: PORT suppliers' questionnaireFor questions: [email protected]
Supplier Relationship ManagementThe way to become an MAN Supplier
Supplier Day FKG Central Purchasing 2011MAN Truck & Bus AG 28
Supplier Relationship ManagementRelease and development process of suppliers and parts
Supplier‘s registration in
PORT; release by EPS
First-Checkby IPO
(if required)
Inquiry Award of contract*
Start of serial production
Run-up of serial
production
Production division / materialmanagement
Specialist division + EPS
Supplier development
Release of supplier/
release of parts
Supplier -Process
audit
Only class A or B
Only class A or B
ActPlan
DoCheck
* All corrective actions have to be done alongthe supplier development (PDCA) phase
Supplier Day FKG Central Purchasing 2011MAN Truck & Bus AG 29
Table of ContentSupplier Relationship Management Trucknology® Supplier 2010