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JEDDAH INDUSTRIAL CITY WASTEWATER TREATMENT PLANT Engr. Mowafaq Al-Sugeir Managing Director ICDOC A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER 4 December 2007

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Page 1: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

JEDDAH INDUSTRIAL CITYWASTEWATER TREATMENT PLANT

Engr. Mowafaq Al-SugeirManaging Director – ICDOC

A Presentation by :

SAWEA 2007 WORKSHOP, AL-KHOBER4 December 2007

Page 2: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

Built & Being Operated by :

on Build-Operate-Transfer (BOT) Basis as theFirst Project in the Kingdom of Saudi Arabia

Page 3: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

The Presentation will highlight:1. History of the ICDOC & the Development of the Plant

3. Factories – Existing in the Area & Served by Connections

4. Layout & Process Flow Diagram of the New Plant

6. Average Flow, Influent & Secondary Effluent Characteristics

7. Amount of Water Treated by Advance Treatment & its Reuse

8. Violations & Operational Problem

9. Conclusion

2. Aims & Objectives of the Project

5. Details of the Unit Processes / Advance Treatment Stages

Page 4: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

PPrior to April 2003, the WWTP conditions were poorrior to April 2003, the WWTP conditions were poorThere was a Wastewater Treatment PlantsThere was a Wastewater Treatment Plantsbut:but:--

The aging old Lagoons were with The aging old Lagoons were with Broken Side WallsBroken Side Walls

& Non& Non--Operating Operating Surface AeratorsSurface Aerators

Page 5: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

Continue : Condition of the Old PlantContinue : Condition of the Old Plant

Damaged Inlet WorksDamaged Inlet Works

Broken Grit ChamberBroken Grit Chamber NonNon--Working Grit ClassifiersWorking Grit Classifiers

Broken Inlet PumpsBroken Inlet Pumps

Page 6: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

The surrounding areas used to suffer from: The surrounding areas used to suffer from:

Water Logging accompanied with Water Logging accompanied with Septic Black Sewage, having odor & Septic Black Sewage, having odor & environmental nuisanceenvironmental nuisance

Untreated Effluents Untreated Effluents -- used to be used to be pumped into Red Sea causing negative pumped into Red Sea causing negative impacts on the marine environment.impacts on the marine environment.

Page 7: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

Jeddah Industrial City Management was Jeddah Industrial City Management was aware & concerned about the Problem aware & concerned about the Problem and need to resolve it.and need to resolve it.

Consequently,Consequently, They were seeking aThey were seeking aProfessional Company that could Provide Professional Company that could Provide Total Solution to the Existing ProblemTotal Solution to the Existing Problem

““Request for ProposalRequest for Proposal”” was announcedwas announcedon International Level throughon International Level through

WORLD BANKWORLD BANK

Page 8: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

On 1 April 2003,

Jeddah Industrial City Management

Awarded the BOT Contract to ICDOC

• To Manage the Existing Old WWTP

• To develop New Wastewater Treatment Facilities in order to Serve the Jeddah Industrial City.

Page 9: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

ICDOC Rehabilitated some of the damaged Unit ProcessesRehabilitated some of the damaged Unit Processes

In order to start its Operation to the best of its abilities

Page 10: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

Extensive Planning was done & Within a quite Short time, the old facilities were rehabilitated for Emergency Operationby :

• Repairing the Pumps, Valves, Gates &

Distribution Chambers etc.

• Repairing of Surface Aerators etc.

• Addition of Various Chemicals

• Applying Various Operational Techniques

Page 11: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

Pilot Plant Studies were conducted to select the Pilot Plant Studies were conducted to select the Feasible Process & DesignFeasible Process & Design

Page 12: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

• Design of The New Wastewater Treatment Plant

* Feasibility Studies by Operating Pilot Plant

* Construction of Civil Work

* Execution of Electro-Mechanical work

During Operation of Old facilities,Simultaneously …..

was also in progress

Page 13: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

Efficient Project Management Techniques were Efficient Project Management Techniques were used during the Construction of the New Plantused during the Construction of the New Plant

The Project Completed on Scheduled TimeThe Project Completed on Scheduled Time

Page 14: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

International Company - DHV& Local Companies like Muhaidib Contracting Co.,

Saudi Berkfeld (Wetico) & Saudi Tumpane

were the main Consultants & Contractors during the whole Project Execution

Apart from ICDOC Managers, Consultants & Engineers …

Page 15: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

NowNow…… There Exists a Most Modern There Exists a Most Modern Jeddah Industrial City Wastewater Treatment PlantJeddah Industrial City Wastewater Treatment Plant

•• Located in the South of Jeddah (21Located in the South of Jeddah (21oo 2323’’ 5959”” N, 39N, 39oo 1313’’ 4040”” E) to Serve more E) to Serve more than 550 factories in various phases of Jeddah Industrial Citthan 550 factories in various phases of Jeddah Industrial Cityy

Page 16: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

The Set Objectives of the JICThe Set Objectives of the JIC--WWTP WWTP are to :are to :--

1. Contribute in Serving the Jeddah Industrial City for treating its Wastewater.

2. Provide High Quality Water to some Industries to cut down the Water demand.

3. Satisfy the Client (JIC-Management) & Meteorology & Environmental Protection Agency (MEPA) by maximizing wastewater collection & Treatment in order to Contribute in Protection of the Environmental Pollution.

Page 17: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

General Layout of JICGeneral Layout of JIC--WWTPWWTP

Page 18: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

Process Flow Diagram of the JIC - WWTP

Page 19: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

60 mg/l (1,500 Kg/d)60 mg/l (1,500 Kg/d)

2000 mg/l (50,000 Kg/d)2000 mg/l (50,000 Kg/d)

6 6 -- 995 5 –– 11 11 pHpH

1500 mg/l (37,500 Kg/d)1500 mg/l (37,500 Kg/d)3000 mg/l (75,000 Kg/d)3000 mg/l (75,000 Kg/d)

InfluentInfluent

10 mg/l10 mg/lTotal Total KjKj. Nitrogen . Nitrogen

Designed Influent & Effluent Characteristics:Designed Influent & Effluent Characteristics:

15 mg/l15 mg/lSuspended SolidsSuspended Solids25 mg/l25 mg/lBODBOD

150 mg/l150 mg/lCODCOD

40,000 m40,000 m33/day/dayPeak FlowPeak Flow

ParameterParameter Secondary EffluentSecondary Effluent

25,000 m25,000 m33/day/dayAverage Daily FlowAverage Daily FlowActivated Sludge (Carrousel System)Activated Sludge (Carrousel System)Process NameProcess Name

JICJIC--Wastewater Treatment Plant Design Details:Wastewater Treatment Plant Design Details:

Page 20: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

MEPA StandardsMEPA StandardsMeteorology & Environmental Protection Administration (MEPA). Environment Protection Measures, Document No. 1409-01, Year 1402. Wastewater Treatment Plant Direct Discharge Standards

To be DeterminedTo be DeterminedTemperature Temperature

15 mg/Liter15 mg/LiterTotal Suspended SolidsTotal Suspended Solids

None VisibleNone VisibleFloating MaterialFloating Material

Acceptable LevelAcceptable LevelParametersParameters

Primary Standard (Physiochemical)

Table 1-1 : Appendix of the Contract

Secondary Standard (Inorganic Chemical) :

1.01.0ZincZinc1.01.0Total PhosphateTotal Phosphate0.10.1SeleniumSelenium0.020.02CadmiumCadmium0.10.1ArsenicArsenic11AmmoniaAmmoniaAcceptable LevelAcceptable LevelParametersParameters

Secondary Standard (Organic Chemical) :

0.1 mg/Liter0.1 mg/LiterTotal Chlorinated Hydrocarbons Total Chlorinated Hydrocarbons

10 mg/Liter10 mg/LiterTotal Kjehldahl NitrogenTotal Kjehldahl Nitrogen

50 mg/Liter50 mg/LiterTotal Organic CarbonTotal Organic Carbon

Acceptable LevelAcceptable LevelParametersParameters

Page 21: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

Growth of Factory Connections in the Year 2007

460

480

500

520

540

560

580

Jan

Feb

Mar

Apr

May Ju

n

Jul

Aug

Sep Oct

Month

No.

of F

acto

ries

Con

nect

ed

At Present At Present ……There are about 580 factories in the areaThere are about 580 factories in the areaOut of which 565 are connected to our Sewerage NetworkOut of which 565 are connected to our Sewerage Network

Only 2.5 % factories are still not connected.Only 2.5 % factories are still not connected.

Page 22: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

Factories, which are the Major Contributors of Flow Factories, which are the Major Contributors of Flow include the following types :include the following types :--

Food & Beverage FactoriesFood & Beverage Factories

Glass Manufacturing FactoriesGlass Manufacturing Factories

Housing Compounds / Labor CampsHousing Compounds / Labor CampsWater & other Food ItemsWater & other Food Items

Cooking Oil Producing FactoriesCooking Oil Producing Factories

Carpet Manufacturing FactoriesCarpet Manufacturing FactoriesPlastic Packing IndustriesPlastic Packing Industries

Soap & Detergents FactoriesSoap & Detergents Factories

Metal IndustriesMetal Industries

Page 23: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

Average Daily Flow to the JIC-WWTP Since Jan 2006 - Till now

10,000

15,000

20,000

25,000Ja

n-06

Feb-

06

Mar

-06

Apr-

06M

ay-0

6

Jun-

06Ju

l-06

Aug-

06Se

p-06

Oct

-06

Nov

-06

Dec

-06

Jan-

07Fe

b-07

Mar

-07

Apr-

07

May

-07

Jun-

07

Jul-0

7Au

g-07

Sep-

07

Oct

-07

Nov

-07

Month

Dai

ly A

vera

ge F

low

(m3/

d)

Page 24: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

Influent to the PlantInfluent to the Plant

Influent Pumps

Flow Measurement

Inlet Chamber

Page 25: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

Grit Removal Chamber & ClassifierGrit Removal Chamber & Classifier

Grit Classifier

Grit Chamber

Page 26: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

Primary Sedimentation Tank / Oil RemovalPrimary Sedimentation Tank / Oil Removal

Primary Sedimentation Tank

Oil & Grease Dispose off Tank

Page 27: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

No. of Aeration Tanks = 2No. of Aeration Tanks = 2Total Volume = 65,000 mTotal Volume = 65,000 m33

Total No. of Aerators = 10Total No. of Aerators = 10Total Power = 1200 KW Total Power = 1200 KW

Where the Organic Matter is converted to COWhere the Organic Matter is converted to CO2 2 , H, H22O and New CellsO and New Cells

Aeration Tanks (Carrousel System)Aeration Tanks (Carrousel System)

Total OTotal O22 Supplied = 30,000 Kg/dSupplied = 30,000 Kg/d

Nitrification & DeNitrification & De--nitrification nitrification also takes place also takes place ……

MLSS = 3500 MLSS = 3500 –– 5000 mg/l5000 mg/l

Page 28: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

Secondary Clarifier :Secondary Clarifier :

Separates the Clean water.Separates the Clean water.Biomass is settled at the bottom which is returned to A/Tanks. Biomass is settled at the bottom which is returned to A/Tanks. Some Sludge is wasted to keep the proper SRT in the System.Some Sludge is wasted to keep the proper SRT in the System.

Page 29: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

ICDOC ICDOC has met has met The Contractual RequirementThe Contractual Requirement of the of the

Effluent QualityEffluent Quality

InfluentSecondary Clarifier

Effluent

Page 30: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

Influent & Secondary Clarifier Effluent COD for JIC-WWTP (Since Jan 2006 - Till now)

0

500

1,000

1,500

2,000

2,500

3,000

3,500

4,000

4,500

5,000Ja

n-06

Feb-

06

Mar

-06

Apr-

06

May

-06

Jun-

06

Jul-0

6

Aug-

06

Sep-

06

Oct

-06

Nov

-06

Dec

-06

Jan-

07

Feb-

07

Mar

-07

Apr-

07

May

-07

Jun-

07

Jul-0

7

Aug-

07

Sep-

07

Oct

-07

Nov

-07

Month - Year

CO

D V

alue

s (m

g/l)

COD (Influent)COD (Effluent)

Average Influent COD = 2940 mg/l

Average Effluent COD = 84 mg/l

Overall Efficiency = 97.1 %

Acceptable Limit Effluent COD = 150 mg/l

Page 31: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

Influent & Secondary Clarifier Effluent BOD for JIC-WWTP (Since Jan 2006 - Till now)

0

250

500

750

1000

1250

1500

1750

2000

2250

2500

Jan-

06

Feb-

06

Mar

-06

Apr-

06

May

-06

Jun-

06

Jul-0

6

Aug-

06

Sep-

06

Oct

-06

Nov

-06

Dec

-06

Jan-

07

Feb-

07

Mar

-07

Apr-

07

May

-07

Jun-

07

Jul-0

7

Aug-

07

Sep-

07

Oct

-07

Nov

-07

Month - Year

BO

D V

alue

s (m

g/l)

BOD (Influent)BOD (Effluent)

Average Influent BOD = 1498 mg/l

Average Effluent BOD = 11 mg/l

Overall Efficiency = 99.2 %Acceptable Limit Effluent BOD = 25 mg/l

Page 32: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

Influent & Secondary Clarifier Effluent SS for JIC-WWTP (Since Jan 2006 - Till now)

0

250

500

750

1000

1250

1500

1750

2000

Jan-

06

Feb-

06

Mar

-06

Apr-

06

May

-06

Jun-

06

Jul-0

6

Aug-

06

Sep-

06

Oct

-06

Nov

-06

Dec

-06

Jan-

07

Feb-

07

Mar

-07

Apr-

07

May

-07

Jun-

07

Jul-0

7

Aug-

07

Sep-

07

Oct

-07

Nov

-07

Month - Year

S.S

Valu

es (m

g/l)

SS (Influent)SS (Effluent)

Average Influent S.S = 1244 mg/l

Average Effluent S.S = 12 mg/l

Overall Efficiency = 99.1 %

Acceptable Limit Effluent SS = 15 mg/l

Page 33: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

Influent & Secondary Clarifier Effluent Total Kjeldahl Nitrogenfor JIC-WWTP (Since Jan 2006 - Till now)

0.00

10.00

20.00

30.00

40.00

50.00

60.00

Jan-

06

Feb-

06

Mar

-06

Apr-

06

May

-06

Jun-

06

Jul-0

6

Aug-

06

Sep-

06

Oct

-06

Nov

-06

Dec

-06

Jan-

07

Feb-

07

Mar

-07

Apr-

07

May

-07

Jun-

07

Jul-0

7

Aug-

07

Sep-

07

Oct

-07

Nov

-07

Month - Year

TKN

Val

ues

(mg/

l)

TKN (Influent)

TKN (Effluent)

Average Influent TKN = 39.5 mg/l

Average Effluent TKN = 1.31 mg/l

Overall Efficiency = 96.7 %

Acceptable Limit Effluent TKN = 10 mg/l

Page 34: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

Influent & Secondary Clarifier Effluent Arsenicfor JIC-WWTP (Since Jan 2006 - Till now)

0.00

0.01

0.02

0.03

0.04

0.05

0.06

0.07

0.08

0.09

0.10

0.11Ja

n-06

Feb-

06

Mar

-06

Apr-

06

May

-06

Jun-

06

Jul-0

6

Aug-

06

Sep-

06

Oct

-06

Nov

-06

Dec

-06

Jan-

07

Feb-

07

Mar

-07

Apr-

07

May

-07

Jun-

07

Jul-0

7

Aug-

07

Sep-

07

Oct

-07

Nov

-07

Month - Year

Valu

es (m

g/l) As (Influent)

As (Effluent)

Requirement

Page 35: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

Influent & Secondary Clarifier Effluent Chromiumfor JIC-WWTP (Since Jan 2006 - Till now)

0.00

0.05

0.10

0.15

0.20

0.25

0.30

0.35

0.40

0.45

0.50

0.55

0.60Ja

n-06

Feb-

06

Mar

-06

Apr-

06

May

-06

Jun-

06

Jul-0

6

Aug-

06

Sep-

06

Oct

-06

Nov

-06

Dec

-06

Jan-

07

Feb-

07

Mar

-07

Apr-

07

May

-07

Jun-

07

Jul-0

7

Aug-

07

Sep-

07

Oct

-07

Nov

-07

Month - Year

Valu

es (m

g/l)

Cr (Influent)Cr (Effluent)

Requirement

Page 36: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

Influent & Secondary Clarifier Effluent Copper for JIC-WWTP (Since Jan 2006 - Till now)

0.00

0.05

0.10

0.15

0.20

0.25

0.30

0.35

0.40

0.45

0.50Ja

n-06

Feb-

06

Mar

-06

Apr-

06

May

-06

Jun-

06

Jul-0

6

Aug-

06

Sep-

06

Oct

-06

Nov

-06

Dec

-06

Jan-

07

Feb-

07

Mar

-07

Apr-

07

May

-07

Jun-

07

Jul-0

7

Aug-

07

Sep-

07

Oct

-07

Nov

-07

Month - Year

Valu

es (m

g/l)

Cu (Influent)Cu (Effluent)

Requirement

Page 37: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

Influent & Secondary Clarifier Effluent Nickelfor JIC-WWTP (Since Jan 2006 - Till now)

0.00

0.10

0.20

0.30

0.40

0.50

Jan-

06

Feb-

06

Mar

-06

Apr-

06

May

-06

Jun-

06

Jul-0

6

Aug-

06

Sep-

06

Oct

-06

Nov

-06

Dec

-06

Jan-

07

Feb-

07

Mar

-07

Apr-

07

May

-07

Jun-

07

Jul-0

7

Aug-

07

Sep-

07

Oct

-07

Nov

-07

Month - Year

Valu

es (m

g/l)

Ni (Influent)

Ni (Effluent)Requirement

Page 38: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

Influent & Secondary Clarifier Effluent Leadfor JIC-WWTP (Since Jan 2006 - Till now)

0.00

0.05

0.10

0.15

0.20

0.25

0.30

0.35

0.40

0.45

0.50Ja

n-06

Feb-

06

Mar

-06

Apr-

06

May

-06

Jun-

06

Jul-0

6

Aug-

06

Sep-

06

Oct

-06

Nov

-06

Dec

-06

Jan-

07

Feb-

07

Mar

-07

Apr-

07

May

-07

Jun-

07

Jul-0

7

Aug-

07

Sep-

07

Oct

-07

Nov

-07

Month - Year

Valu

es (m

g/l)

Pb (Influent)Pb (Effluent)

Requirement

Page 39: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

Influent & Secondary Clarifier Effluent Zincfor JIC-WWTP (Since Jan 2006 - Till now)

0.00

1.00

2.00

3.00

4.00

5.00

6.00

7.00

8.00

9.00

10.00Ja

n-06

Feb-

06

Mar

-06

Apr-

06

May

-06

Jun-

06

Jul-0

6

Aug-

06

Sep-

06

Oct

-06

Nov

-06

Dec

-06

Jan-

07

Feb-

07

Mar

-07

Apr-

07

May

-07

Jun-

07

Jul-0

7

Aug-

07

Sep-

07

Oct

-07

Nov

-07

Month - Year

Valu

es (m

g/l)

Zn (Influent)Zn (Effluent)

Requirement

Page 40: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

AAdditional Pilot Plant Studies have dditional Pilot Plant Studies have been carried out to Enhance the been carried out to Enhance the Water Quality to Provide High Water Quality to Provide High Quality Water to the Factories for Quality Water to the Factories for their usetheir use

ICDOC ICDOC has continued further has continued further ……..

Page 41: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

Pilot Studies on the Pilot Studies on the State of Art State of Art –– Advanced Treatment FacilitiesAdvanced Treatment Facilities

Page 42: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

Then ICDOC Added Then ICDOC Added ……

Sand FiltrationSand Filtration

Page 43: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

UltraUltra--Filtration by MembraneFiltration by Membrane

To Enhance the Quality & Protect To Enhance the Quality & Protect the further facilitythe further facility

Page 44: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

Reverse Osmosis Plant :Reverse Osmosis Plant :

Membranes to remove the Membranes to remove the Total Dissolved SolidsTotal Dissolved Solids

SCADA SystemSCADA System

Electrical Control PanelElectrical Control Panel

Page 45: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

NOW,NOW,

ICDOCICDOCProduces Produces ……

A A VERY VERY HIGH HIGH

QUALITY QUALITY WATERWATER

Page 46: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

Water Produced Water Produced –– After R.O. ProcessAfter R.O. Process

Average Daily Water Production after Revese OsmosisSince Jan 2007 - Till now

0

500

1,000

1,500

2,000

2,500

3,000

3,500

4,000

4,500

5,000

5,500

6,000

Nov

-06

Dec

-06

Jan-

07

Feb-

07

Mar

-07

Apr-

07

May

-07

Jun-

07

Jul-0

7

Aug-

07

Sep-

07

Oct

-07

Nov

-07

Month

Dai

ly A

vera

ge R

.O W

ater

Pro

duce

d (m

3/d)

Page 47: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

Present Water Production & Reuse:Present Water Production & Reuse:

Not DetectableCOD, BODNot DetectableT.K.N

Water Quality :

13 mg/lTotal Hardness

Chloride 17 mg/l

4,274 m3/dAverage Daily Production :

7,331 m3/dMaximum Daily Production :

NILTotal Suspended Solids

69 mg/lTotal Dissolved Solids

NILTurbidity

7.3pH

1,560,010 m3

(One Million Five Hundred Sixty Thousand and Ten m3)

Total Water Produced in a Year(From Nov 2006 till November 2007) :

Page 48: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

Our Water is Reused by:Our Water is Reused by:--

Various Factories like :Various Factories like :Middle East Paper Company (MEPCO)Middle East Paper Company (MEPCO)

Carpet FactoriesCarpet Factories

Glass Manufacturing FactoriesGlass Manufacturing Factories

An Average of 80 An Average of 80 –– 100 100 tankers (Capacity 20 mtankers (Capacity 20 m33) ) take away the high quality take away the high quality water to various locations water to various locations in the Industrial City for in the Industrial City for Miscellaneous usagesMiscellaneous usages

Tankers take awayTankers take away

Page 49: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

JIC JIC –– WWTP has a well equipped Laboratory that is WWTP has a well equipped Laboratory that is capable of doing all the required analysiscapable of doing all the required analysis

- pH

- Alkalinity

- Chloride

- Settleable Solids

- Chemical Oxygen Demand (COD)

- Biochemical Oxygen Demand (BOD)

- Total Suspended Solids (TSS)

- Oil & Grease

- Total Kjeldahl Nitrogen

- Ammonia Nitrogen

- Nitrite, Nitrate - Nitrogen

….. & so on

For Process Monitoring & Control

Page 50: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

Atomic Absorption Unit for the Analysis of Heavy MetalsAtomic Absorption Unit for the Analysis of Heavy Metals

- Arsenic

- Lead

- Cadmium

- Nickel

- Copper

- Selenium

- Zinc

- Ag

etc .. etc

To confirm the Final Effluent Standards as per the Requirement To confirm the Final Effluent Standards as per the Requirement of MEPAof MEPA

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Microbiological Conditions are Monitored Microbiological Conditions are Monitored with the help of Microscopewith the help of Microscope

Page 52: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

Every Plant has some exceptional Every Plant has some exceptional cases of Ups & Downs cases of Ups & Downs ……

So, is our PlantSo, is our Plant

But, WE always try hard to take But, WE always try hard to take Maximum Care to Control the Maximum Care to Control the Upsets by our Experts.Upsets by our Experts.

Page 53: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

We do have Strict Regulations & Monitoring Program, We do have Strict Regulations & Monitoring Program, But from But from time to time, some the factories dump unusual substance without time to time, some the factories dump unusual substance without our knowledgeour knowledge ………… These substance include Excessive Oil & These substance include Excessive Oil & Grease, Paint, Color, Some Toxic material etc Grease, Paint, Color, Some Toxic material etc ……

Examples of Violations & Upsets:Examples of Violations & Upsets:

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Which leads to some Serious Problems to our Plant Which leads to some Serious Problems to our Plant

Abnormal Scum Generation in A/TanksAbnormal Scum Generation in A/Tanks

Poor Quality of Secondary Clarifier EffluentPoor Quality of Secondary Clarifier Effluent

Page 55: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

Problems to our PlantProblems to our Plant

Excessive Sludge Accumulation in Inlet WorksExcessive Sludge Accumulation in Inlet Works

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Sludge Handling FacilitiesSludge Handling Facilities

•• Our Secondary Sludge is well digested as we keep the Our Secondary Sludge is well digested as we keep the Sludge Retention Time in Carrousel System in the Sludge Retention Time in Carrousel System in the range of 12 to 20 days.range of 12 to 20 days.

•• Primary Sludge is Thickened and digested in Aerobic Primary Sludge is Thickened and digested in Aerobic digesters for more than 15 daysdigesters for more than 15 days

Sludge ThickenerSludge Thickener Aerobic Sludge DigesterAerobic Sludge Digester

Page 57: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

All the Sludge is Dewatered by CentrifugeAll the Sludge is Dewatered by Centrifuge

To Reduce the Volume for To Reduce the Volume for Easy DisposalEasy Disposal

Page 58: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

CONCLUSION:CONCLUSION:

JICJIC--WWTP is a True Model of what WWTP is a True Model of what ICDOC can deliver for Effective ICDOC can deliver for Effective Treatment and ReTreatment and Re--use of the Industrial use of the Industrial Wastewater in industrial cities in the Wastewater in industrial cities in the Kingdom, and for Reshaping the Kingdom, and for Reshaping the Management of the Wastewater Management of the Wastewater Treatment and reuse by integrated and Treatment and reuse by integrated and advanced approaches. advanced approaches.

Page 59: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

Thus, We Meet Our Aims & Objectives

1. Contribute in Serving the Jeddah Industrial City for treating its Wastewater.

2. Provide High Quality Water to some Industries to cut down the Water demand.

3. Satisfy the Client (JIC-Management) & Meteorology & Environmental Protection Agency (MEPA) by maximizing wastewater collection & Treatment in order to Contribute in Protection of the Environmental Pollution.

Page 60: A Presentation by - SAWEA Ibrahim Al Suqair... · A Presentation by : SAWEA 2007 WORKSHOP, AL-KHOBER ... In order to start its Operation to the best of its abilities. Extensive Planning

Thank You forYour Kind Attention.