a leading oil & gas services provider - saipem general_03_15 .pdf · strategy and major projects...

A Leading Oil & Gas Services Provider

September 2015

Saipem: A Leading Oil & Gas Services Provider 2

Contents

Highlights HSE and Q

Business Model

Ownership

Financial Performance

Organization

Sustainability and Local Content

Strategy and Major Projects Under Way

Key Achievements and Activities


Saipem Today: A Major Multicultural E&C & Drilling Contractor

Pipelayer

LNG Carrier

FSRU

Drill Ship

Regasification LNG

Plant Petrochemicals

Refinery

Power Drilling Rig

Plant Gas Liquefaction

Station Compressor

Production Oil & Gas

Gas-to-Solids

Pipelaying

Yard

Repair System Sircos - Pipeline

Trenching Machine Beluga - Deepwater

Remotely Operated Vehicle ROV

Pipelay Vessel Semisubmersible

FPSO

Field

Development Ship

Drilling Rig Semisubmersible

Vessel Subsea Construction

Heavylift

Operating in more than 60 countries ~ 46,000 employees from >130 nationalities 29 engineering and project execution centers worldwide 11 fabrication yards in 5 continents

REVENUES

2014 12.9 B

2015 guidance ~12 B

BACKLOG

June 30, 2015 19.0 B


A Leading Global EP(I)C General Contractor

High quality player onshore and in niches offshore

Drilling

Distinctive frontier focus in Oil & Gas industries

Full service EP(I)C provider

Most modern, technologically advanced offshore construction fleet

Engineering & Construction

BUs Offshore, Onshore, Floaters


An impressive track record over more than 60 years

Designed and built:

More than 100 grass roots complexes, 2,000 process units

Over 130,000 km of land pipelines, sealines and trunklines

In the last decade, more than 100 offshore EPIC projects,

Engineering & Construction

Drilled over 7,300 wells, of which 1,800 offshore

Drilling

including groundbreaking deepwater achievements


Global Presence with a Multilocal Emphasis (1/2)

Milan

Engineering Centres

Yards & Main Logistic Bases

Other Main Areas and Rep. Offices

Fano

Chennai

Paris

Rome

EP(I)C Hubs


Global Presence with a Multilocal Emphasis (2/2)

() 31st August, 2015

Human Resources

46,277 employees of 130 nationalities()


1,09

0

50

100

150

200

250

300

350

,000

1,000

2,000

3,000

4,000

5,000

6,000

million h

ours

work

ed

LTI

and T

RI

Fre

quency R

ate

s

Company performance 1999 2014

Worked Manhours LTI Frequency Rate TRI Frequency Rate

- Lost Time Frequency Rate is the ratio between number of incidents with loss of working days and total worked manhours (x 1.000.000) - Total Recordable Incidents Frequency Rate is the ratio between number of total recordable incident and total worked manhours (x 1.000.000)

HSEQ Top Saipem Priority LTI & TRI Frequency Rate 1999 2014

0.28


Moving to the next safety plateau

Saipems non-profit organization,

to sponsor HSE studies, training

programs, educational campaigns, etc.

Results and methodologies available to

the industry


Lifestyle Transmitable deseases

Malaria 478 events

7 953 partecipants(*)

Choose Life campaign

A campaign design to provoke Healthy Choices, specifically targeting 3 of the critical health challenges facing a globally operating company today

(*) June 30, 2015


Saipem Businesses and BUs

BU Offshore BU Drilling BU Floaters BU Onshore

Engin

eeri

ng &

Constr

uction

Off

shore

O

nshore



Business Model

Ownership


Organization




Contents


Saipem E&C: Complete Range of EPC/EPIC Services

FEASIBILITY STUDIES TECHNOLOGY LICENSES

PROJECT DEFINITION BASIC DESIGN FRONT END

ENGINEERING, PROCUREMENT, INSTALLATION, CONSTRUCTION

START-UP AND COMMISSIONING

LEASE

AND OPERATE

MAINTAIN

AND OPERATE

REVAMPS, UPGRADES, MODERNIZATION

DECOMMISSIONING

ENV. REMEDIATION

SAFETY, QUALITY MANAGEMENT

PROJECT MANAGEMENT


Saipem E&C: Complete Range of EPC/EPIC Services

Targeting even

the most challenging

and technologically

advanced projects,

offshore and onshore

Emphasis

on maximizing

local presence

and content

Superior capabilities

for harsh, remote

and difficult

environments

Customized project

and contracting solutions

EPC, LSTK, EPIC, T&I,

Cost-plus, Convertible,

Lease & Operate


Saipem Business Model Supply of complex solutions for even the largest and most challenging projects

Maximum emphasis on Healthcare, Safety, Environmental and Quality

values and culture

High-tech fleet,

unique in global

markets

Broad, well-rooted,

sustainable presence

in strategic markets

worldwide

State-of-the-art

know-how

and top quality

engineering

STRONG

PROJECT

MANAGEMENT


Saipem in Drilling

International drilling contractor operating both offshore and onshore

13th largest contractor in offshore drilling, 2nd largest contractor in onshore drilling international markets

Specialization in deep water, harsh environments and remote areas

Offshore positioning (total world*: 751 units, Apr. 15)

Onshore positioning (total international markets*: 938 units, workover

excluded, Mar. 15)

*excluding North America, China and Russia *drillships, semisubs and jackups

member of

() 30th June, 2015


Saipems Assets: Major Engineering Centres

Saipem (Milan Italy)

Saipem (Paris France)

Saipem (Rome Italy)

Saipem (Fano Italy)

Saipem India Projects (Chennai India)

EP(I)C HUBS

ENGINEERING CENTRES

Saipem Canada (Calgary - Canada)

Saimexicana (Mexico City - Mexico)

Xodus Subsea (London UK and > 10 other locations)

Saipem do Brasil (Rio de Janeiro - Brazil)

Sofresid (Regional Offices - France)

Moss Maritime (Oslo - Norway)

Snamprogetti Romania (Bucharest - Romania)

Saipem India Projects (New Delhi - India)

Saipem (Rijeka - Croatia)

Saipem Indonesia (Jakarta - Indonesia)

Saipem (Sharjah - UAE)

Saipem Contracting Algrie (Algiers - Algeria)

SA.LI.CO. (Tripoli - Libya)

Saipem (Vibo - Italy)

Saipem Contracting (Nigeria) (Lagos - Nigeria)

Deepwater Engineering and Technology (Luanda - Angola)

Snamprogetti Engineering & Contracting (Al-Khobar - Saudi Arabia)


PROJECT

Complexity

Guidance

Regional Engineering Centres

E&C Typical Project Execution Strategy

Major Centre leadership on large complex projects

Local leadership on small/medium projects

Saipem (Milan Italy)

Saipem (Paris France)

Saipem (Rome Italy)

Saipem (Fano Italy)

Saipem India Projects (Chennai India)

EP(I)C HUBS

ENGINEERING CENTERS

Subcontracting

Major EP(I)C Hubs Size


Arbatax Yard - Italy

Rumuolumeni Yard - Nigeria

Pointe-Noire Yard - Republic of the Congo

Soyo Yard - Angola

Ambriz Yard - Angola

Dammam Yard - Saudi Arabia

Karimun Yard - Indonesia

Kuryk Yard - Kazakhstan

Kurik Yard, Kazakhstan

Soyo Yard, Angola

Saipems Assets: Fabrication Yards (*)

(*) Construction support facilities worldwide not included

Edmonton Yards - Canada

Ambriz Yard, Angola

Rumuolumeni Yard Port Harcourt, Nigeria

Guaruj Yard - Brazil

Karimun Yard, Indonesia

Guaruj Yard Brazil

Edmonton Yards - Canada

Rumaila Yard - Iraq

Saipem: A Leading Oil & Gas Services Provider

Field Development / SURF Lifting and DLB

Ultra-Heavy Lifting & Deepwater Pipelaying

Saipem 7000

Pipelaying

Castoro Otto Saipem 3000

Castorone

Saipems Assets: Offshore Construction Vessels Our offshore fleet exceeds 40 units

20

Normand Maximus

Under construction

Saipem FDS Saipem FDS 2

Castoro Sei Castoro 10 Castoro XI


Saipem 12000 Angola

Saipem 10000 Mozambique

Scarabeo 5 Norway North Sea

Deep Water

Perro Negro 8 Italy

Perro Negro 7 Saudi Arabia

Jack-Up

Scarabeo 9 Angola

Scarabeo 8 Norway North Sea

Saipems Assets: Drilling Units 17 offshore units and more than 100 onshore rigs

Heliportable Rig Ecuador/Per

Desert Environment Algeria/Saudi Arabia

Kashagan Field - Kazakhstan

Onshore

21


Contents


Business Model

Ownership


Organization





Saipem Ownership

23

Market Cap. 3.9 Billion

@ December 31, 2014

Listed on Milan Stock Exchange


Contents


Business Model

Ownership


Organization





(B) Financials

3.9

5.3

10.1

3.2

3.5

7.3

0.4

0.5

10.3

4.8

4.3

0.6

0.6

11.2

0.7

0.8

5.2

4.5

3.5

9.3

5.1

0.47

0.3 0.4

6.0

5.1

12.6

0.7

0.8

13.4

6.2

5.4

0.8 1.1

12.3

5,1

5.3

0.8 1.2

7.2

3.8

12.9

0.3

0,4

0.7 1.2

3.4

1.0

0.4

0,5

5.4

2006 2014 2007 1HF15 2008 2009 2010 2011 2012 2013

REVENUES

4.5

0.6

6.1

4.4

3.5 3.7

3.7

0.3

5.1

7.7

4.6

0.3 0.3

7.5

0.6

0.6

1.2

0.8

1.6

2.2

12.5

0.6

0.8

5.0

6.1

4.0

7.5

0.9 1.0

2.6

5.8

0.9

1.4

10.0

6.4

2006 2014 2007 1HF15 2008 2009 2010 2011 2012 2013

0.9 0.7

0.1 0.2

2.7

0.4

13.9

10.7

9.9

12.9

11.9

13.4

10.7

18.0

3.5

NEW CONTRACT

ACQUISITIONS

9.2

4.7

3.8

7.1

4.2

15.4

2.3

5.4

18.7

8.0

3.4

3.8

5.5

10.5

20.5

12.9

6.1

4.2

3.4 1.5

1.5

1.1

0.7

0.4

6.6

9.6

20.4

3.3

0.9

8.7

6.7

19.7

3.2

1.1

17.1

4.1

8.3

3.4

1.2

11.2

6.7

1.4

22.1

2.9

2006 2014 2007 1HF15 2008 2009 2010 2011 2012 2013

19.0

6.1

9.3

2.5

1.1

19.1

BACKLOG


Major Global E&C Companies in Oil & Gas Markets Revenues in 2014 (B )


Balanced Exposure to Oil & Gas Industry: Backlog Analysis

44%

48%

5% 3%

Majors/Supermajors

National

Independents

Others

North Africa

Europe

America

West Africa

CIS

Asia Pacific

Middle East

25%

13% 8%

6%

30%

1% 18% 24% 6%

9%

19%

1%

4% 36%

Saudi Arabia

Kazakhstan

Nigeria

Angola

Other

Canada

Brazil

TOTAL BACKLOG AS OF December 31, 2014 = 22.1 B

BY GEOGRAPHIC

AREA

BY

CLIENT

BY COUNTRY WITH MAJOR

LOCAL-CONTENT FOCUS


Contents


Business Model

Ownership


Organization





Company Organization

29

A. CHIARINI

Chief Financial and Compliance Officer (CFCO)

L. SIRI

Internal Audit

D. GALLINARI

A. CAREDDU

Quality

D. BRKIC

Business and Technology Development

A. FORZAN

Health, Safety, Environment

and Sustainability

Chairman

P. A. COLOMBO

Chief Executive Officer (CEO)

S. CAO

C. PALLADINO

Public Affairs and Communication

G. CASELLI

Chief Operating Officer (COO)

A. RIVA

Integrated Risk Management

P. FORMICA

Procurement, Contract and

Industrial Risk Management

Human Resources, Organisation and Services for Personnel

BOARD OF DIRECTORS


Saipem Operations

30

Project and Post Order

Management

COO

G. CASELLI

BU Offshore

S. PORCARI

BU Onshore

E. MAGNANI

BU Drilling

E. PALLIOTTO

COO Office

BU Floaters

F. PALLAVICINI

P. BARCLAY

Engineering, Technologies & Commissioning

A. CIPELLI

A. GEBBIA

Europe & North Africa

J. L. CHASSAGNE

C.I.S. & Caspian Sea

a.i. G. CASELLI

Central Africa

G. DALOISIO

Southern Africa

L. FURINI

Middle East

G. SECCHI

South East Asia & Oceania

G. MARTELLI

North America

V. TESTAGUZZA

South America

L. CATTEDRI

E&C Tendering

M. PANTALEONE


Contents


Business Model

Ownership


Organization





Local Content Maximization

A cornerstone of Saipems business philosophy

Develop/invest in local project execution centres

Project Management

Engineering

Procurement and Subcontracts with Local Suppliers

Prefabrication Yards

Local hiring

Training, know-how transfer

Local partnerships

HSE, medical training and assistance

Creation of long-term social and economic value

Development of local skills Effective engagement of all stakeholders

Objective: deeply rooted local sustainable presence


Local Presence: Saipem in Nigeria - Since the 1960s

Rumuolumeni Base, Saipem prefabrication and construction support yard at Port Harcourt

Okwori Field Development Scarabeo 3 - Addax

16.4 Km

15.4 Km

17.4 Km

Tunu: site camp

Southern Swamp AG Solution SPDC

Egina Field Development- Total Upstream Nigeria Ltd.

33

EP(I)C contracts with as many local resources as possible

In construction

Personnel employed by Saipem in Nigeria

Em

plo

ye

es

In construction


Local Presence: Saipem in Canada

Full service project execution centre, with international reach

Upstream

Pipelines

Refining

Oil sands processing

Shale gas

34

Mastered exacting local project execution requirements

Climate impact

Modularization

Pioneered new entry mechanisms for foreign labor

Completed own prefabrication yards

The only real local EPC contractor in Alberta, with full control of the entire work sequence and risk assumption

Business model based on EPC

Innovative contractual and risk management schemes, new for the Canadian market


Local Presence: Saipem in Iraq

Sajer, a JV with local partners, registered in Iraq since 2009

Rumailah Camp Facilities

Sajer Assets: Baghdad Head Office (Int. Zone)

Rumailah: Camp, Logistics Base, Prefab Yard, Training Centre, Laydown Yard, Batching Plant

Sharing people and assets with Saipem ME facilities

Drilling Operations

Technical service agreement to support Iraqi drilling company

4 EPC contracts for water treatment, processing plants and pipelines for ExxonMobil Iraq Ltd.

Numerous projects under way Iraq Crude Oil Export Expansion Project Phase 2, Basra Oil

Terminal, South Oil Company

Umm Qasr Marine Terminal rehabilitation, Inlet Booster Compression Station, FCP Majnoon and other projects for Shell/Basra Gas Company

Central Metering and Manifold Platform Loadout Iraq Crude Oil Export Expansion Project, South Oil Company

In execution

In execution


From occasional contractor to permanent player

8 major deepwater EPIC projects underway

One Leased FPSO in operation offshore Vitoria

3 rigs deployed for onshore drilling

Guaruj Yard FPSO Cidade de Vitoria

Guara & Lula NE Pipelines Lula NE Cernambi

New flagship Saipem FDS 2 vessel, ideally suited for Pre-Salt ultra-deepwater project execution

(Picture of Saipem FDS 2 vessel that will perform the offshore activities)

Local Presence: Saipem in Brazil

Rio Polimeros Chemical Complex (completed in 2005)

Application of highly specialized ultra-deep water fleet

36

Rio Engineering Centre

Developing new Guaruj Yard and Engineering Centre in Rio

Within the industrial hub of Santos, the largest port and industrial area in Brazil

Strategically located to support development of new ultra-deep water Pre-Salt fields

Fabrication of subsea and floating structures and supply of support services to the specialized fleet and project execution

EPIC contracts for the Lula Norte, Sul and Extremo Sul Projects

Lula Extremo Sul Project


Contents


Business Model

Ownership


Organization





Excel in all steps of the oil & gas value chain, onshore and offshore, upstream and downstream, as well as in selected diversified businesses

Saipem Strategy

38

DRILLING UPSTREAM OFFSHORE FIXED FACILITIES SUBSEA FIELD DEVELOPMENT FLOATERS

OIL & GAS

PRODUCTION

AND PROCESSING

OIL

GAS

PIPELINES

ONSHORE OFFSHORE

DOWNSTREAM

OIL REFINING IGCC

INDUSTRIAL MARITIME WORKS

INFRASTRUCTURES ENVIRONMENT & RENEWABLES

MAINTENANCE & OPERATIONS

GAS

LIQUEFACTION GAS-TO-LIQUIDS GAS-TO-SOLIDS

LNG

REGASIFICATION POWER PETROCHEMICALS


Advanced Subsea, Offshore and Onshore Technology Development

SURF

Riser concepts : SIR, BIRD,

Forged ends PIP

Plastic liners : FBJ

Active heating for pipe in pipe

Welding

Subsea Processing

Gas/liquid separation : Multipipe

Liquid/Liquid separation : SpoolSep

Seawater treatment: SPRINGS

Floaters

Offshore LNG offloading

FLNG technologies

Dry tree Unit (WHB)

Subsea Field Architectures

SIR Riser

SPRINGS Multipipe

FLNG tandem

offloading system

SpoolSep

SpoolSep Multipipe

Flowlines with PiP, heating,

liners,

Process Technologies

"Zero emissions" urea synthesis

Environment and remediation control

Advanced Welding & Pipelaying

Techniques

Ultra-shallow, ultra-deep, Arctic pipelaying

Productivity acceleration

Exotic and clad materials

39

FLNG facility


CNRL Horizon Secondary Upgrader, Phases II and III - Canada(Picture of CNRL Phase I)

Chevron, LNG Loading Jetty Gorgon - Australia

Southern Swamp Associated Gas Solution SPDC Nigeria

Mega-projects Under Way, Onshore

Shedgum-Yanbu Pipeline, Saudi Aramco, Saudi Arabia South Caucasus Pipeline, Azerbaijan Georgia Pipeline El Encino, Mexico Water Pipeline System - Chile

Benisede

Tunu Okupushi

Ogbotobo

Socar & Turcas Aegean Rafineri Turkey (Vision 2023)

Jazan Refinery Pckgs 1&2, Saudi Aramco, Saudi Arabia

Fertilizer Complex Dangote Fertilizer Ltd.,

Nigeria

EPDM Rubber Plant Versalis, Italy

(Pictured: Khurais Field Development Project)

Khurais, Mazajili and Abu Jifan production centers expansion Saudi Aramco, Saudi Arabia

Al-Zour New Refinery Project (NRP) Pckgs 4 & 5, KNPC, Kuwait

Phase III


Shah Gas Development Project Abu Dhabi Gas Devel. Co. Ltd. United Arab Emirates

LNG GL3Z Arzew Sonatrach Algeria

South Caucasus Pipeline Expansion Shah Deniz Consortium Azerbaijan-Georgia

EPDM rubber plant expansion VERSALIS Italy

Major EPC Projects Under Way, Onshore

High Speed Railway RFI Italy

Horizon Oil Sands Canadian National Resources Ltd. Canada

Khurais Mazalij and Abu Jafan fields New facilities Saudi Aramco Saudi Arabia

SSAGS Facilities SPDC Nigeria

Topolobampo Gas Pipeline Transcanada Mexico

Rabigh II Complex Saudi Aramco/Sumitomo Saudi Arabia

Ammonia and Urea production complex Dangote Fertilizer Ltd Nigeria

Zubair Gathering System ExxonMobil Iraq

STAR Rafineri A.S. Grassroots Refinery Turkey

West Qurna ExxonMobil Iraq

Shedgum Yanbu Pipeline Loop 4&5 Saudi Aramco Saudi Arabia

Jazan Refinery, Packg.s 1 and 2 Saudi Aramco Saudi Arabia

Litchendjili Gas Treatment Plant Eni Congo Congo

41

0615

Regasification Terminal Polskie LNG Company Poland

Shell Petroleum Development Otumara-Saghara-Escravos Gas Pipeline Nigeria

Pipeline El Encino, Transcanada Mexico

Al-Zour New Refinery Project (NRP) Packages 4 and 5 KNPC Kuwait

Water Pipeline System CODELCO Chile


Sapinhoa Norte and Cernambi Sul Guara & Lula NE Export Pipelines-

Brazil (Pictured)

Mega-projects Under Way, Offshore and Floaters

Ichthys Gas Export Pipeline

Australia

Liwan 3-1 Field - China (Picture of the Saipem FDS 2 vessel that will perform the offshore activities)

First Deepwater Field Developed in the South China Sea

Lula Norte, Lula Sul, and Lula Extremo Sul Pipelines and Riser Systems P55 Brazil (Pictured)

Petrobras, Brazil Pre-salt Projects

Egina Field Development, Total, Nigeria

Al Wasit Gas Program Saudi Arabia

Castoro Otto

Shah Deniz Stage 2, BP Exploration, Azerbaijan

Recently awarded

FPU for Jangkrik Complex Project Dev.

Eni M.B., Indonesia

Just awarded

Two FPSOs for Kaombo - Field Dev. Project, Block 32 Total, Angola

42

New offshore structures (Part of Long Term Agreement)

Saudi Arabia


Major EPIC and T&I Projects Under Way, Offshore and Floaters Various platform and pipeline installations North Sea

Al Wasit Gas Program Arabiyah and Hasbah fields development Saudi Aramco Saudi Arabia

Ichthys Gas Export Pipeline INPEX Australia

Long Term Agreement Offshore Maintain Potential Program Saudi Aramco Saudi Arabia FPSO Cidade de Vitoria

Petrobras Brazil (Leased - in operation)

Sapinhoa Norte and Cernambi Sul SLWR and FSHR Petrobras Brazil

Sapinhoa Norte and Iracema Sul Project Petrobras Brazil

Lakach field development Pemex Mexico

Shah Deniz Stage 2 BP Azerbaijan

Lula Norte, Lula Sul and Lula Extremo Sul project Petrobras Brazil

Kizomba Satellites Phase 2 Tiebacks Esso Angola

FPU for Jangkrik Complex Project Eni Muarau Bakau Indonesia

Egina Field Development Total Nigeria

FPSO Units for Kaombo Field Dev. Total Angola

FPSO Gimboa Sonangol Angola (Leased - in operation)

43

0615

Kashagan field Pipeline Installation North Caspian Operating Company Kazakhstan

Filanovsky Field Export pipelines and T&I activities Lukoil Russia

New Offshore Structures Saudi Aramco Saudi Arabia


Saipem Drilling Business Unit: Key Utilization Data

60%

70%

80%

90%

100%

'09 '10 '11 '12 '13 '14

deep water floaters

mid water floaters

high specs jackups

standard jackups

tender assisted

heavy rigs

medium rigs

light rigs

all fleet

60%

70%

80%

90%

100%

'09 '10 '11 '12 '13 '14

Utilization rate significantly higher than the average of competitors

% of utilization offshore drilling

% of utilization onshore drilling


Deep Water Floaters

Mid Water Floaters

High Specs Jackups

Standard Jackups

Tender Assisted

Logistic Bases

S12000

(drillship)

Scarabeo 9

(6th gen semi)

TAD

Scarabeo 3

(2nd gen semi)

Perro Negro 4

Scarabeo 4

(2nd gen semi)

Scarabeo 6

(3nd gen semi)

Perro Negro 2 - 3 - 5

Perro Negro 7 - 8

Scarabeo 5

(4nd gen semi)

Scarabeo 8

(6nd gen semi)

Saipem Offshore Drilling Fleet Deployment (July 2015)

S10000

(drillship)

Scarabeo 7

(5th gen semi)


Saipem Onshore Drilling Rigs Deployment (June 2015)

Chile

2 RIGS

Bolivia

4 RIGS

Peru

24 RIGS

Ecuador

3 RIGS

Colombia 7 RIGS

Venezuela

28 RIGS

Mauritania

1 RIG Tunisia

1 RIG

Italy

2 RIG

Turkmenistan

1 RIG

Kazakhstan

8 RIGS

Saudi Arabia

28 RIGS

Congo

2 RIGS


Contents


Business Model

Ownership


Organization





Saudi Aramco, K.S.A.

Mega Oil Projects Upstream

Individual project values: > 2 bn $ each Last years total awards: > 12 bn $

FEED

(Cost-plus)

EPC

(Lump Sum)

With pre-agreed formulae

Flagship projects to bring huge new gas and oil production capacity on stream quickly

New Convertible contract structures:

Khurais Oil Field: Saipem awarded 60% of total investment

Source: Saudi Aramco (2007)

Qurayyah Sea Water Treatment

Khurais WIPS Khurais Utilities Package

Qatif Central Producing Facilities

Khursaniyah Processing Facilities

Manifa Central Processing Facilities


Other Recent Large Oil & Gas Production Project Awards

16.4 Km

15.4 Km

17.4 Km

Tunu: site camp

SPDC, Delta State, Nigeria Southern Swamp Associated Gas Solution

Recently awarded

Khurais, Mazajili and Abu Jifan production centers expansion Saudi Aramco, Saudi Arabia

(Pictured: Khurais Field Development Project) In

progress


Floating Oil and Gas Production

ExxonMobil, Erha FPSO, Nigeria

Total, Dalia FPSO, Angola

Designed and completed:

6 converted FPSOs under Lease & Operate contracts (3 in operation)

Continuously developing new concepts and top quality engineering services, including the design of more than 20 semisubmersible units.

9 new built floating production systems, including 3 large scale projects with storage capacity exceeding 2 million barrels of oil

FPU for Jangkrik Complex Project Eni Muara Bakau Indonesia

Latest Award

Two FPSOs for Kaombo Field Development Project, Total, Angola

Latest Award


Complex Integrated Offshore Fixed Facilities

Saudi Aramco, Saudi Arabia, Al Wasit Gas Program

EPIC flagship projects:

Agip Gas B.V., Libya Bahr Essalam Full Field Development

Completed more than 100 offshore EPIC projects over the last ten years, including several challenging large-scale integrated complexes

Bahr Essalam Full Field Development: Gathering sealines, export trunklines, subsea production system, production platform

Al Wasit Field Development: Complete system, including 12 wellheads, 2 tie-in and 1 injection platforms, 200 km export trunkline offshore, 120 km onshore pipeline, service pipelines and sealines, marine works

South Oil Company, Iraq Crude Oil Export Expansion Project, Phase 2 (Picture of Castoro otto installing similar platform)

Under Execution

Close to completion

Shah Deniz Stage 2 T&I of jackets, topsides and subsea production systems and subsea structures; laying of over 360 km of pipelines; diving support services; upgrading of main installation vessels

BP, Shah Deniz Field (general layout), Azerbaijan

Latest Award


Platforms Installation

Saipem 7000 installing platform accommodation module

Installed 2.5 million tons of offshore structures

Heaviest lift record: 12,100 t integrated deck

Floatover and heavy lift techniques

Sakhalin Island, Russia, integrated deck floatover installation

Jacket launch


Subsea Deepwater Field Development

Elf Petroleum Nigeria, Usan, Nigeria EPCI of subsea system connecting 42 wellheads to FPSO, with export sealines

Designed and executed more than 20 major deepwater systems in the last ten years

Numerous high technology proprietary solutions available for risers and flowlines

Gazprom, Sakhalin 3, Russia (*) Not deepwater

Burullus Gas Company, West Delta Deep Marine Project, Egypt (Picture of Saipem FDS operations in Egyptian waters)

Currently Under Execution

Under way:

Egina Field Development, for Total Upstream Nigeria Ltd. EPIC Contract for Umbilicals,

Flowlines and Riser System

Sapinhoa Norte and Cernambi Sul Project for Petrobas EPIC contract for Steel Lazy Wave Riser and Free Standing Hybrid Riser for the gas export systems

Egina Field Development - Nigeria

Under Execution


Sonsub Remote Subsea Technologies

Repsol, Spain, Prestige Deepwater oil recovery

Construction Services Diverless Tie-in and Pipeline Repair Systems Diving Operations Specialist Tooling & Engineering Survey & Positioning Services Dedicated fleet of 11 Construction Support Vessels

and Several ROVs

Bar Protector Dive support and construction vessel

Innovator 250 Heavy duty ROV

Deepwater sealine repair system

More than 200 subsea inspection, maintenance, repair and support services completed world-wide in the last 20 years

Deepest recovery operation of oil from tanker at 3,850 m water depth (Repsol, Prestige)

Full service deepwater intervention capabilities:

54


Refining and Heavy Oils Conversion

CNRL - Canada

37 grass-roots refineries

World-wide track record

30 hydrocrackers, H-Oil and LC Finers

In the last decade, emphasis on Bottoms-of-the-Barrel upgrading

Recent focus:

Staatsolie, Suriname, refinery expansion (modular)

EST First Commercial Unit for Eni R&M

2 desulfurization and amine units for Pemex - Refinacion, Mexico

Canadian projects

Eni - EST Sannazzaro Refinery

Staatsolie Maatschappij Suriname N.V.

Reformer and Aromatics Complex for Saudi Aramco/Sumitomo - Rabigh II, Saudi Arabia Aegean Refinery Project

CNRL Horizon Upgrader Phases II and III - FEED and EPC

212,000 BPSD Grassroots Refinery Aliaga, Turkey

Jazan IGCC Complex Saudi Aramco Saudi Arabia

15 gasifiers, plus H2, ACR, Soot Ash Removal, Sulfur Recovery and other units

Al-Zour New Refinery Project (NRP) for KNPC Packages 4 and 5, Kuwait

In Execution

In Execution

In Execution

In Execution

In Execution


IGCC-Integrated Gasification with Combined Cycle

Significant interrelationships EPC/Project Financing requirements

Designed and built the two world largest IGCC plants 0n stream

GE (then Texaco) and Shell technologies

Integration of many technologies and proprietary equipment

Designing and building the world largest gasification project Saudi Aramco Jazan IGCC

ISAB, Priolo - Italy

512 MWe

Sarlux, Sarroch - Italy

550 MWe

Contributed to technology optimization and development (E.g. Reactor redesign)

Eni R&M Sannazzaro - Italy

250 MWe

Feed

Quenchwater

Syngas

Soot water

VaporOxygen

Feed

Quenchwater

Syngas

Soot water

VaporOxygen

15 gasifiers, plus H2, ACR, Soot Ash Removal, Sulfur Recovery and other units for new grassroots refinery in Jazan, KSA

Latest Award

View of a tipical Sulphur Recovery Unit


Processing

Gas to Market

20 Integrated Natural Gas Complexes

Individual project values > 1 bn $

Designed and built > 200 process units

Abu Dhabi Gas Development Co. Shah Gas Development Program EPC Packages 2, 3, 5

57


Onshore Transportation Systems - Pipelines

Gas to Market

Hawiyah Gas Pipeline System Saudi Arabia

Kashagan - Caspian Sea NAOC GTS4 - Nigeria

Leading global E&C contractor for oil and gas pipelines

30,000 km of oil & product pipelines 40 pumping stations (~2,100 MW)

Over 60,000 km of gas pipelines > 90 compressor stations (~3,000 MW)

1,400 km of water pipelines 11 Pumping Stations (~130 MW)

Alinta - Australia

BS 160 - Kuwait

BS 171 - Kuwait

Topolobampo Gas Pipeline Transcanada Mexico

South Caucasus Pipeline Azerbaijan Georgia, Shas Deniz Consortium

Water Pipeline System 160 km, reaching heights of 3,000 metres CODELCO, Chile

In Construction

Latest Award

Latest Award


Gas to Market Offshore Pipeline Systems

Nord Stream Gas Pipeline Baltic Sea 1224 Km, 48

Leader in deepwater and shallow water pipelaying: laid over 35,000 km of sealines

Designed and laid the most challenging offshore pipelines since the 70s

Numerous complex mega-projects under way in Brazil, Australia etc.

New state-of-the-art, high productivity Castorone pipelaying vessel for very large diameter pipes in sub-arctic conditions and in deep waters Inpex - Ichthys LNG Project - Australia

(Picture of Castorone vessel that will perform the offshore activities)

Completed ahead of schedule in April 2012

Castoro 6 On duty for Nord Stream

Saipem 7000

Installation underway


Flagship Integrated Mega-project: Kashagan Experimental Program

Major offshore and onshore integrated project for the production of crude oil and associated gas:

Kashagan Field

EPCI of trunklines and production flowlines

Transportation & installation of piles, flares and modular units

Fabrication of structures

Hook-up and commissioning

Drilling of multiple wells from artificial islands

Developed locally purpose-built construction fleet and unique taylor-made pipelaying techniques and equipment

Two 95 kilometer pipelines, connecting D island in the Caspian Sea to the Karabatan onshore plant in Kazakhstan

Offshore artificial islands for drilling, process and utility facilities

Oil and gas export system

New onshore processing facility

Saipems scope:

Latest Award


Flagship Pipeline Integrated Mega-project: Sakhalin II

Saipem main contractor - multibillion EPC contracts

Client: Sakhalin Energy Investment Co. (SEIC)

Very challenging logistics: Remote and inhospitable terrain T < -45C, frost Snow storms Mountains, slopes >15

Built over 5,000 km of temporary access roads

Start-up Dec. 2008 Shell CEO 2008 Safety Award

Oil & gas twin 780 km land pipeline system

Oil: 24 Gas: 48 > 80 MM construction man-hours Driven > 150 MMkm

Several segments of sealines and subsea power and communication cables

Offshore transportation and installation of two massive integrated platform decks


LNG NG Liquefaction

Gas to Market

1st multi-billion $ contract as Main

Contractor to design and execute a

world class

4.7 MTPA LNG project

Arzew - LNG GL3Z - Algeria

NLNG, Bonny Island - Nigeria, Trains 16 EPC / Train 7 Plus RasGas, Ras Laffan - Qatar EPC Trains 35

To date, designed and built 9 other

LNG trains, 35 MTPA total capacity

Major synergies with Saipems

long-standing experience and

capabilities in marine works and

LNG tankage

Completing start-up

Several FEED and pre-EPC projects

under way for major new projects in

Canada, Mozambique etc.


LNG Import / Storage / Regasification

LNG Import Terminal Chengtoujiao, Guangdong - China

Canaport LNG - Canada

Extensive proprietary technology and expertise

Designed and built:

Pioneer in new technologies for treatment, storage, handling of liquefied gas

12 world scale LNG terminals More than 40 LNG tanks

LNG Import Terminal Zeebrugge - Belgium

Gas to Market

Fos Cavaou Marseille - France

Polskie LNG Terminal Swinoujcie - Poland

Close to Completion


Floating LNG Regasification and Liquefaction

First FSRU worldwide positioned offshore

Combining onshore and offshore engineering and construction competencies with the emerging conversion / new built floating LNG market

Several designs and FEED studies developed and under way

Significant R&D effort way

Broadwater FSRU, USA, pre-FEED and ITT preparation

Azure, Deepwater LNG FPSO for mild environments, Joint Industry Project

Petrobras, LNG FPSO, FEED

OLT, FSRU Toscana, Italy

Floating Hose Development with Trelleborg


Gas-to-Liquids

Chevron Nigeria Ltd. - Escravos, Nigeria

Sasol process to produce premium diesel from natural gas

ATR - New Syngas production technology from Haldor Topsoe

Multibillion $ contract, in JV with KBR

One of three world scale GTL projects (34,000 bpsd)

Modules Fabrication in Abu Dhabi

Natural Gas + Steam

Oxygen

Syngas

Natural Gas + Steam

Oxygen

Syngas

Oxygen

SyngasGTL site - Nigeria GTL site - Nigeria Modules shipment Single module Module loading

Gas to Market


Omifco - Oman

Ammonia 2,194 t/d Urea 3,835 t/d

Engro Chemical Pakistan Ltd. Daharki - Pakistan

Ammonia 2 x 2,300 t/d Urea 3,850 t/d

Qafco-5 - Qatar

Snamprogetti Urea Technology: More than 130 licenses world-wide

Designed and built more than 30 large

Ammonia/Urea complexes

World largest single train complexes: 3,850 t/d

3 on stream 2 in design and construction

3 in design preparation

Jumbo single train - ready! >5,000 t/d

Ammonia Urea Complexes

World largest complex in operation >5,000 t/d

(2 trains):

Gas to Market

Urea

Urea

Urea

Dangote Complex, Nigeria

Ammonia 2 x 2,200 t/d Urea 2 x 3,850 t/d

Ammonia 2 x 1,750 t/d Urea 2 x 2,530 t/d


Petrochemicals

Dushanzi China Ethylene

5 Ethylene 13 HD/LLDPE

Univation

Dow

ExxonMobil

Versalis

Lummus Global

Engineered and built most advanced

petrochemical plants

Access to first class technologies

10 LDPE 3 Styrene

RIO POLIMEROS, Rio de Janeiro - Brazil

Ethylene (520,000 t/y) LLDPE (2 x 250,000 t/y)

Petrochina Dushanzi Petrochemical Co. SSBR (100,000 t/y) SBS (80,000 t/y)

PE, Brindisi - Italy UNIPOL

Qatofin - Qatar LLDPE (450,000 t/y)

Expansion of the Ethylene Propylene Diene

Monomer plant Versalis, Ferrara, Italy

Latest Award

67


Power Plants

Designed and built over 10,000 MW (EPC basis)

Italy, France, Algeria, Nigeria

Ansaldo, GE, Alstom, Siemens turbines

Natural gas and syngas, combined and single cycle, combined heat and power, waste to energy

Ferrera Erbognone - Italy

Berrouaghia - Algeria Dombasle - France Ravenna - Italy Okpai - Nigeria Afam - Nigeria


Milan-Bologna Po river crossing

Infrastructure Italian High Speed Railway System

Milan-Verona 112 km

Basic and Front End designs completed EPC started on Milan-Brescia stretch

Milan-Bologna 182 km

Main Contractor for Design and Construction (Single Contract > 6 B )

Inaugurated in 2008

Calatrava road bridge

Ruwais - Shah, Habshan (U.A.E.) 265 km

EPC Railway Track

Shah-Ruwais Railway track

Under Way


Environment & Renewables

Business Line with core team of dedicated specialists integrated into global Saipem organization

Site Remediation Priolo - Italy

Full Environmental Services Provider: Contaminated sites remediation

Water and waste treatment plants and management

Ecology, monitoring and emissions abatement

Developing of new environmental and renewable technologies and systems

CCS programs Electrochemical Remediaton Technology

Groundwater Treatment Plant Porto Torres - Italy

Physical Barriers at Porto Marghera - Italy


Marine Works

Shore-line facilities for onshore projects Innovative structures Optimization of overall facilities

layout In-house specialist expertise:

Ports & Container Terminals

Waterfront Developments

Jetties & Berths Breakwaters

Oil & Gas Marine Structures

Recent awards:

Tangier Harbour Morocco

Costa Azul Mexico

Guangdong LNG - China Callao Container Terminal, Lima Peru

Ammonia/Urea jetty, Arzew, Algeria (Sonatrach)

LNG loading jetty, Barrow Island, Australia (Chevron)

Bulk unloading and loading jetty, Sohar Port, Oman

Tangier II Port Project, Morocco (TMSA)

Pointe Noire Container Quay, Republic of the Congo

Puerto Nuevo Export Terminal, Colombia

Coastal Engineering

Structural Design

Hydraulic Testing

Foundation Engineering

Construction Methods

Melchorita LNG Peru


Offshore Decommissioning

Successfully completed 7 decommissioning projects in the last decade in the North Sea, Mediterranean and Gulf of Mexico

Flagship project example - Frigg Field Decommissioning for Total E&P Norge:

Platforms (topsides and jackets) and related subsea facilities

Project duration: 5 years up to 2010

Scope: engineering, preparation, removal, transportation and disposal

340 days of offshore activities by Saipem 7000

Removed 85,000 tons of structures

Over 2 million man-hours without LTIs

Developed innovative seafastening techniques and substructure removal methods


Maintenance, Modifications & Operations

Leverage on continuing in-country local presence

Global O&M Services around 3 main products:

1. Maintenance & Inspection Engineering CMMS, Assets register, RCM, RBI Spare parts management Training services Special studies

3. Modifications & Turnaround Projects Project management Engineering & procurement services Fabrication support from local yards Installation capabilities

2. Operations & Maintenance Long-Term Contracts

Technical expertise QHSE continuous improvement plans On-the-job training programs Local content and nationalization

a leading oil & gas services provider - saipem general_03_15 .pdf · strategy and major projects...

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