A Kirloskar Group Company - :: GBC :: This is a proprietary document of Kirloskar Brothers Limited 1 KIRLOSKAR BROTHERS LIMITED A Kirloskar Group Company ‘Smart Pumping Solutions’

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  • 15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 1

    KIRLOSKAR BROTHERS LIMITEDA Kirloskar Group Company

    Smart Pumping Solutions

    15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 2

    Smart Pumping Solutions

  • 15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 3

    Smart Pumping Solutions

    15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 411/30/2015 4

    Water IntakeWater Intake

  • 15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 5

    Water Intake Pumping System

    Typical 200 MLD systemWorking pumps = 275 kW x 4 nos.

    Water Intake

    275 kW x 4 Pump x 10 yearsINR 80.5 Cr is only energy cost

    +

    41,300 tons of CO2 emission

    15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 6030-Nov-15 6

    LIFE CYCLE COST OF PUMP

    Contribution of various elements

    (operating cost incurred for keeping the pump running for its complete designed life)

    **Source In a publication by Hydraulic Institute and Euro pump Pump Life cycle costs: A guide to LCC analysis for Pumping systems a systematic approach for computing LCC

    lowering LCC and optimizing pumping system is given.

    Water Intake

  • 15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 7

    70%

    80%

    90%

    60%

    Standard PumpStandard Pump

    85% New Pump Eff.

    74% Eff. after 10 years

    Chemical Chemical degradation due degradation due

    to Corrosionto Corrosion

    Mechanical degradation Mechanical degradation due to Mechanical Wear & due to Mechanical Wear &

    TearTear

    Degradation in PumpsWater Intake

    Drop in efficiency of new pump by 1.5% every year

    15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 8

    Sustainable efficiency (Lowest Lifecycle Cost)Water Intake

    Glass flake coating

    To Counter Chemical Degradation

    Stiff shaft construction Hard metallic serrated wear rings Diffuser type bowl design Heavy duty thrust bearings Large heavily engineered

    headpiece Hard SS shaft sleeves

    To Counter Mechanical Degradation

    Tortuous path for corrosive ion

    Layers of glassflake coating

    Substarte

    12 design changes made

  • 15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 9

    70%

    80%

    90%

    60%

    LLC PumpLLC Pump

    85% New Pump Eff.

    74% Eff. after 10 years

    89% New Pump Eff.

    85.2% Eff. after 10 years

    Increase in efficiency of new LLC pump by 4%

    After 10 yrs. efficiency of LLC

    pump better than a new standard pump

    Standard Pump V/S LLC Pump

    Standard PumpStandard Pump

    Water Intake

    15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 10

    Water Intake

    Salient Features of LLC Range of VT Pumps

  • 15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 11

    Pay Back period

    upto 18 Months

    Raw Water Intake Pumping System

    System Details:

    200 MLD systemOne pump of 2200 m/hr, 35m head Working pumps = 275 kW 4 nos.

    275 kW x 4 Pump x 10 yearsINR 80.5 Cr. is only energy costMaintenance, Service and Spares extra

    +

    41,300 tons of CO2 emission

    Use of LLC Pumps in Raw Water Intake

    System results in

    saving of INR 10 Cr. and 3,250 tons reduction in CO2 emission

    Water Intake

    15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 12

    Pump as a Money GeneratorWater Intake

  • 15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 13

    Smart Pumping Solutions

    15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 14

    New Tirupur Water Supply Tamil Nadu

    3 Nos. Horizontal Splitcase

    1800 KW/11KV/6P Motors

    Water DistributionWater

    Distribution

  • 15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 15

    VFD OPERATED INTEGRATED WATER DISTRIBUTION SYSTEMS

    Water Distribution

    15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 16

    VFD OPERATED INTEGRATED WATER DISTRIBUTION SYSTEMS

    Water Distribution

  • 15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 17

    VFD OPERATED INTEGRATED WATER DISTRIBUTION SYSTEMS

    Water Distribution

    15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 18

    VFD OPERATED INTEGRATED WATER DISTRIBUTION SYSTEMS

    Water Distribution

  • 15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 19

    VFD OPERATED WATER DISTRIBUTION SYSTEM -MAGARPATTA CITY, PUNE

    150 Acre township - Residential buildings, IT parks, schools &

    commercial complexes

    Old Setup 6 Nos. Submersible Pumps

    Replaced by 3 Nos. 160 KW LLC

    Pumps

    Complete VFD operated panel

    Rs. 24 Lacs pa - Saving in power

    16 months Payback period

    Water Distribution

    15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 20

    Smart Pumping Solutions

  • 15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 21

    Smart Solar ControllerUtility

    Applications

    15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 22

    Vs

    Battery Bank

    Inverters

    Control Panels

    Jalverter J3

    Simplified SolutionUtility

    Applications

  • 15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 23

    Solar Pumping

    KBL can design and offer solar operated pumps up to 75 hp with suitable controller. More than 3,000 pumps are running with solar power .

    Utility Applications

    15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 24

    Space Saving Solutions

    Space saving Profit

    High Rise and Super High Rise High Rise and Super High Rise BuildingsBuildings

    Up to 150 Storeys 150 Storeys buildings

    Saves space up to 2 car Saves space up to 2 car parksparks

    Utility Applications

  • 15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 25

    Smart Pumping Solutions

    15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 26

    Strom Water Control Bangkok Case Study

    Concrete Volute Pumps - For Strom Water Control an d protect cities

    Disaster Management

  • 15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 27

    Storm Water Pumping Scheme At Bangkok Metropolitan Authority

    End Client : Bangkok Metropolitan Authority, Departmen t of Drainage and Sewerage

    Location : Bangkok, Thailand.

    Project : Construction of drainage under Khlong Bangs ue from Khlong Ladprao to Chao Phraya River.

    Purpose : Flood control of Bangkok city due to storm.

    Storm water : Mixture of rain + drainage water

    Project Scheme :

    Collection of storm cum drainage water from 3 diffe rent locations by gravity, at pump house sump.

    Total pumping of 60 m 3/sec storm water by 6 nos. KBL make concrete volute pumps to Khlong Bang Sue canal.

    Further by gravity to Chao Praya River.

    Disaster Management

    15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 28

    Storm Water Pumping Scheme At Bangkok Metropolitan Authority

  • 15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 29

    Autoprime Systems

    Dewatering pump-setsGround water control

    Flood reliefCivil constructions

    Emergency service

    Disaster Management

    15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 30

    Mobile Dewatering Van - AMC

    Mobile Dewatering unit - Auto prime pumps for Dewa tering / Sewage pumping

    Features1)Auto prime pump set No priming / Foot valve needed 2)Powered by Engine.3)Multiple suction header and Discharge header. 4)Flexible hose for immediate coupling at suction and discharge within no time.5)Mobile unit Flexibility of operation.

    Application1)Ideal for emergency Strom water pumping, Can be made uses within no time2)Sewage Dewatering / Pit water dewatering. 3)Can be made use up to 15 -20 feet depth.

    4 Nos. Mobile Autoprime Systems operational at AMC

    Disaster Management

  • 15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 31

    Mobile Dewatering Van at AMC sites Disaster

    Management

    15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 3211/30/2015 32

  • 15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 33

    UK - The Shard, London

    More than 1,000 MSMO

    pumps installed

    world wide

    15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 34

    ITC Grand Bharat, New Delhi

  • 15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 35

    Magarpatta City, Pune

    15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 36

    T2 Terminal International Airport, Mumbai

  • 15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 37

    GIFT City, Gujarat

    15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 38

    Burj Al Arab, Dubai, UAE

  • 15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 39

    Delhi International Airport

    8 Nos. 8 Nos. Autoprime Autoprime SystemsSystems

    15-Jan-14 This is a proprietary document of Kirloskar Brothers Limited 40

    Kolkata I

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