a heritage of innovation…
DESCRIPTION
A Heritage of Innovation…. STOBER Drives, Inc. – Maysville, KY 1991: SDI opens with the ComTrac product line 1993: MGS series introduced to US market 1998: SPG planetary gearheads arrive 2001: SMS product developed for US market 2005: P/PH 2nd Generation - PowerPoint PPT PresentationTRANSCRIPT
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Geared to a higher standard™
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• 1781 Downing Drive
• 1780 Downing Drive
A Heritage of Innovation…STOBER Drives, Inc. – Maysville, KY• 1991: SDI opens with the ComTrac product line• 1993: MGS series introduced to US market• 1998: SPG planetary gearheads arrive• 2001: SMS product developed for US market• 2005: P/PH 2nd Generation• 2007: Integral Servo Gearing• 2008: MT50 & P9• 2008: KS• 2009: MB & more Integral Servo Sizes• 2010: EZ Motors• 2011: EZF / PY Hollow Bore Motors
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STOBER Servo History• ES : (Electronic Servo) – Released in 1998
1st Generation, Discontinued. Limited Spares, last production order placed in 2011
• ED: (Electronic Dynamic) – Released in 20052nd Generation, still actively sellingEZ will most likely replace by 2015
• EK: (Electronic Kompact) – Released in 20052nd Generation, still actively sellingEZ will most likely replace by 2015
• EZ: (Electronic Zahn (tooth) Wound) – Released in 20103rd Generation EZ: Stand alone motor and with GearingEZF: Hollow bore VersionPY_EZH: Hollow Bore Geared MotorEZS: Ball Screw driving version (2011)EZM: Ball Screw nut driving version (2011)
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EZ Motor Series• Patented technology• Tooth Winding• Short Length• High Torque
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Comparison:
EK501 to EZ501 Example:
• P5 Integral• Even Shorter than EK
Series Compact Motors
EZ Servomotors – Even Shorter
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EZ Motor Data
SizeNominal
Torque (Mn)Peak Torque
(Mmax)Nom. Speed
KE (V/1000 rpm)
Nom. Current
EZ401 2.8 Nm 8.5 Nm 3000 103 2.7 A
EZ402 4.7 Nm 16 Nm 3000 101 4.4 A
EZ404 6.9 Nm 29 Nm 3000 124 5.8 A
EZ501 4.3 Nm 16 Nm 3000 108 3.7 A
EZ502 7.4 Nm 31 Nm 3000 134 5.5 A
EZ503 9.7 Nm 43 Nm 3000 127 6.9 A
EZ505 13.5 Nm 67 Nm 3000 153 8.8 A
EZ701 7.4 Nm 20 Nm 3000 104 7.2 A
EZ702 12 Nm 41 Nm 3000 146 8.2 A
EZ703 16.5 Nm 65 Nm 3000 133 11.4 A
EZ705 21.3 Nm 104 Nm 3000 150 14.2 A
Without ventilation (Ventilation = +35%)
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EZ Motor Speed & Torque Chart• Flat Torque Curve• Higher Torque available
even with higher speeds• Increase Torque by 35% with Cooling Options
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Z: Zhan = Teeth
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EZ / EZF Motors Higher efficiency
• Optimized electrical steel sheet - lowest lamination losses
• Energy-saving – better than IE4 Precise smooth running behavior
• Punched and directly bonded laminated cores – low detent torques
• High stability, low-vibration, low-noise
Enlarged image of an orthocyclically linear-wound motor coil
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Motor series EZ4, EZ5, and EZ7 with tooth winding – each with 12 teeth and 14 pole
Example:EZ7 – motor with 4 magnets per pole
EZ Motor with Tooth Winding
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EZ Motor with Tooth Winding
Optional Water Cooling
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EZ Motor with Tooth Winding
With inductive absolute multi-turn encoder (Heidenhain EnDat)
Hiperface encoder (Sick-Stegmann)
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EZ Motor with Tooth Winding
EZ 503 High Dynamic (with low mass of inertia)Rotor Sheet Hollow
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EZ Motor with Tooth WindingEZ 503 Low Dynamic (with high mass of inertia)
Rotor Sheet Filled with Material
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EZ Motor with Tooth WindingOptional Permanent Magnet Brake
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Forced Ventilation Option•Increases Torques up to 35%
•Suitable Voltages For Drive Mains− Single Phase− 230V AC +6%-10%− 50/60 Hz
•Fan can be added in the field
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Forced Ventilation Option
Fan HousingMounting
Bracket
Keeper Plate
Power Connector
Compete Servo Fan
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EZ Available Motor Feedbacks• Tamagawa Resolver• Heidenhain EnDat Optical Single and Multi-turn
Encoder - ECN 1113 & EQN 1125• Sick-Stegmann Hiperface-Encoder Single and
Multi-turn – SKS 36 and SKM 36• Sick-Stegmann Programmable Incremental
Encoder – CKS 36
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Feedback Codes
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Commissioning Instructions
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Feedback and Power Cables
• Certified noise resistance
• Torsionally resistant – (fit for cable carriers)
• Flame retardant
• Double shielding
• Colors conform with DESINA
• InterContec Connectors
Pin-out to Match your Drive
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EZF Hollow Bore Motors
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EZF Hollow Bore Motors
With absolute single-turn encoder
Heidenhain ECI 119
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PY Hollow with Planetary Gearing
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PY Hollow with Planetary Gearing
PY5 1-stage PY5 3-stage
Water Cooling Option
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PY Hollow with Planetary Gearing
Option: Shrink ring
New design – Lubrication with grease
Ratio: 1-stage=3 2-stage=9 3-stage=27
Radial sealing replaced by labyrinth seal
Bearing
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EZF / PY Absolute Encoder
Heidenhain Absolute Encoder - ECI 119
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EZ / PY Water Cooling Option
• Water Cooling Jackets available as an option
• Increases torque by approximately 35%
• Water jackets can be used for forced air.
• To prevent condensation the water temperature must be limited to a delta of 10° Kelvin under ambient
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Pipe Drive Snap Shot
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Catalogs and Brochures• On Web Site
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Ball Screw Drives
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• EZS – driven ballscrew• EZM – driven ball nut
EZS and EZM
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EZS – Driven Ballscrew• Nominal torque 3.85 Nm to 23.7 Nm• Blind hole shaft• Axial double angular ball bearing• Grease lubricated• Ballscrew shaft extension must match shrink ring bore
size (pilot hole diameter) of 20h6 / 25h6
EZS501 EZS502 EZS503 EZS701 EZS702 EZS703attachable diameter /pitch 25 / 32 25 / 32 25 / 32 32 / 40 32 / 40 32 / 40pilot / hole circle 20 20 20 25 25 25type of bearingadvance Force Fv [N]nominal speed nN [rpm] max. speed of bearing [rpm]axial stiffness [N/µm]
3800 3000500 770
INA ZKLF 3590-2Z INA ZKLF50115-2Zsee chart and diagramm in chapter dimensioning aid
3000
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EZS – Options• Cooling
– Forced Air– Water
• Optional Permanent Magnet holding brake– Optional with additional inertia
(not EZS 501 and EZS 701)• Encoder
– EnDat 2.2, single and multiturn– EnDat 2.1, single and multiturn, optional with Sin-Cos signals– Resolver– Hiperface (in preparation)
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EZS – Water Cooling
Optional water cooling in ‟A” side flange
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EZM – Driven Ball Nut• Nominal torque 3.6 Nm to 22.0 Nm• Continous hollow shaft • Axial double angular ball bearing• Grease lubricated • Ball nut mounting dimensions per DIN 69015-5,
Type 0
EZM501 EZM502 EZM503 EZM701 EZM702 EZM703attachable diameter /pitch 25 x 10-25 25 x 10-25 25 x 10-25 32 x 10-32 32 x 10-32 32 x 10-32
pilot / hole circle 40 / 51 40 / 51 40 / 51 50 / 6556 / 71
50 / 6556 / 71
50 / 6556 / 71
type of bearingadvance Force Fv [N]nominal speed nN [rpm] max. speed of bearing [rpm]axial stiffness [N/µm] 500 770
INA ZKLF 3590-2Z INA ZKLF 50115-2Zsee chart and diagramm in chapter dimensioning aid
30003800 3000
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EZM – Options• Cooling
– Convection cooled – Water cooling
• Option with permanent magnet holding brake• Hollow shaft encoder
– EnDat 2.1– Single-turn resolution 19 Bit– Inductive absolute position encoder – 32 sine-cosine cycles/revolution– Power supply: 5V (+/- 5%)
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Ball nut perDIN 69051-5 Version 0
Fit of Flange
EZM
Optional Water Cooling in A-side Flange
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Hollow Servo Motor Encoder• For EZF, EZM, and PY• Currently only the SINGLE-TURN EnDat absolute position
encoder ECI119 is available.– EnDat 2.1– Single-turn resolution 19 Bit– 32 sine and cosine cycles per revolution– Power supply: 5V (+/- 5%)
• Heidenhain announced the MULTI-TURN EnDat absolute position encoder EBI119 to be available in 2014– Battery buffered
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Model for Trade Shows
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EZS & EZM Motor with Ball Screw• Ideal for Small and Medium Machine Tools• Availability – Due to ball nut varieties, each size must be
evaluated for fit • Up to 30KN (6700 lbs) Force
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Linear Speed
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Ball Screw Study
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Support• Catalog provided per
application • 30 piece minimum
yearly potential• Brochure on Web Site
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3rd Party Drives
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Examples of Modification
• Water Cooling• Tolerance Bore• 42mm Shrink Ring • Roll Drive
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Selling Brief – EZ MotorOptimized for Gearmotors
– P, PH, KS, K, KL, F, C– Bearings, RPM
Ortho-cyclic Machine Tooth Wound – Wound by STOBER in Europe– 20 years experience
14 poles provides high densityFor use with 3rd party drives:
– Many feedback optionsWater / Forced Air cooling optionVideo and Catalog on Web SiteStatic and Running Sales Demos
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AdvantagesHighest Torque Density
14 poles provide power and RPM for gearing
Shorter – eliminates right angle
Lower Inertia, more dynamic
Water Cooling
System Sell – harder to break into components
Lower Price (many times)
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Thank You for Your Attention!