9-9021-musap0 - sheet1 - gympart.com

6

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.03 X.XXX =

UNLESS OTHERWISE SPECIFIED DIMENSIONS

X.XX =

ARE IN INCHES. TOLERANCES ARE:

.010AS NEEDED:

TREADMILL NET WEIGHT: 420 LBS.

MODELA.

3.

SKU

ANGLES

APPLY BOX LABELS (4) WITH THE FOLLOWING INFORMATION 4. 2

B.C. SERIAL NUMBERD.A

7 6 5 4 3 2 189

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4 25 1789 36

E-TR9021, 110V 18A, M, USA, NEMA 5-20

REVSTARTRAC PART NO

FINISH

BAR CODE

Irvine CA 92606

CHECKED TITLE

SCALE: 1:32

N/A

SEE BOM

INITIAL

UNISEN, INC. DBAMATERIAL

A

SHEET SIZE: BAPPROVED

U.O.M.

5/15/08MHKDRAWN

SHEET 1 OF 1

9-9021-MUSAP0DATE

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A

F

P/N:VENDOR: INCH

THIRD ANGLE PROJECTION

14410 Myford Road

NOTES:

BOX SIZE:1.WIDTH: 37.50 INCHA.LENGTH: 90.75 INCH.B.HEIGHT: 20.63 INCH.C.

BOXED UNIT GROSS WEIGHT: 450 LBS.2.DECIMALS X. = .13 X.X = .05

NOTICE OF PROPRIETARY INFORMATION

THIS DOCUMENT SHALL NOT BE REPRODUCED NORSHALL THE INFORMATION CONTAINED HEREIN BE USED BY OR DISCLOSED TO OTHER EXCEPT AS EXPRESSLY

AUTHORIZED BY UNISEN INC, D.B.A. STAR TRAC.

BDOCUMENT STATUS:

RELEASE

05-21-08 MHK11916PRODUCTION RELEASE

A

BYECODESCRIPTIONDATEREVREVISION HISTORY

ITEM NO. PART NUMBER DESCRIPTION QTY

1 715-3736 ASSY, BASE FRAME, ETR 1

2 715-3739 ASSY, ELEC, 110V, 18A, ETR 1

3 715-3707 ASSY, HANDRAIL, FIG 8, ETR 1

4 715-3734 ASSY, DISPLAY, TOP RAIL, ETR 1

5 050-2070 LABEL, SERIAL, PVS KIT 1

6 220-0278 LINE CORD, 110V, NEMA 5-20 PLUG 1

7 715-3815 ASSY, KIT, PACKAGING, E-TR 1

https://www.gympart.com/itemdesc.aspx?ic=STX1010&utm_source=pdf-links&utm_medium=pdfs&utm_campaign=exploded-diagrams

https://www.gympart.com/itemdesc.aspx?ic=STP220-0278&utm_source=pdf-links&utm_medium=pdfs&utm_campaign=exploded-diagrams

https://www.gympart.com/itemdesc.aspx?ic=ST11628&utm_source=pdf-links&utm_medium=pdfs&utm_campaign=exploded-diagrams

4.00

.38CENTERED VERTICALLY

ON FACE.

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2

44

1 2

35

1

56

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1

24

4

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20

50

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6 27

2

SEE CROPPED VIEW J

46

2

FOR INSTALLATION

42

2

48

1

FOR PLACEMENT.

29

6

SCALE 1 : 4DETAIL E

6

51

4

1

0.02

34

14

2

SEE CROPPED VIEW N

12

1

14

41

SCALE 1 : 3DETAIL H

37

9

26

9

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3

13

11

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F

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52

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C

EREAR TAIL CAP INSTALL ORDER:

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4, 55, 56, 9, 10.

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45

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56

A

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6

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4

GAP IS EVEN.

35

TURN

SCREW UNTIL ADJUSTMENT

CROPPED VIEW K

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1.83"2X 3.75

1

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1

43 9

264

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9

37

DETAIL A SCALE 1 : 3

44

2

11

9

10

22

INSTRUCTIONS.

2

INSTRUCTIONS.

SEE CROPPED VIEW

1

2

SCALE 1 : 4

(EACH PIECE = 2.5")

M FOR AFFIXINGSERIAL LABEL

6

30

2

SEE CROPPED VIEW K

36

7

.832ft

36

FOR BADGE AFFIXING

DETAIL C

28

29

2

2

331.87ft

17

1

.832ft G

(EACH PIECE = 2.5")

1

5

SCALE 1 : 3

16

2

(Label Orientation)

DETAIL D

40

62x 1.10

2x .50

BE VISIBLE. REFERENCEONLY.

IN THIS LOCATION. MUST050-2070 CUT AND PLACE

15

2

CROPPED VIEW N

8 DETAIL F SCALE 1 : 3

29

6

2x 1.40

SCALE 1 : 4

49

DETAIL B

.5ft

12

1POSITION AS SHOWN.

2.5

38

2

DETAIL O SCALE 1 : 4

18

4CROPPED VIEW J

PEEL AND STICK HERENOTE THE .1 IN. CLEARANCEALL AROUND. 2X.

13

1

CROPPED VIEW M

1.40

4

6

292

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DETAIL G SCALE 3 : 8

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1

SHEET SIZE: D

SEE BOM

DATE

APPROVED

SJ

14410 Myford Road

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1234567789101112

11 6 212 7 359 18 410 7

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.010INITIAL

.03

FINISH


ANGLES

X.XX =

DECIMALS

J

G

DRAWN

E

THIS DOCUMENT SHALL NOT BE REPRODUCED NOR.05 X.X =

A

ASSY, BASE FRAME, ETR

U.O.M.

SHALL THE INFORMATION CONTAINED HEREIN BE USED

.13

X.XXX =

2

ABY OR DISCLOSED TO OTHER EXCEPT AS EXPRESSLY

X. =

UNLESS OTHERWISE SPECIFIED DIMENSIONS RELEASEARE IN INCHES. TOLERANCES ARE:


INCHVENDOR: P/N:

DOCUMENT STATUS:

Irvine CA 92606

STARTRAC PART NO

N/A

715-373605/02/08 GTITLE

REV

SHEET 1 OF 1SCALE: 1:20

CHECKED

MATERIAL UNISEN, INC. DBA

NOTES:

Installation load for rivet nuts: 140-3340: 890~1500 lbs; 140-3408: 1860~3030 lbs; 140-3409: 1860~3030 lbs.1.

Set belt tension to 90 10 lbs.2.

Snap inside rail to frame, snap down outside, then slide back to lock with tail cap (715-3848-01/02).3.

Install the tail cap and adjust the screw to make sure the gap even (See Cropped view K).4.

Install the label as shown orientation on Detail D.5.

Torque to 45~50 ft-lbs (540~600 in-lbs.).6.

Remove washer (2X) and screw (2X) after elevation assy. is mounted and bolts torqued.7.

Optional: If roller block is recessed then add shimming washer.8.

Position .019 from deck bumper with deck pushed towards the rear of the treadmill.9.

Clean with isopropyl alcohol then apply rubber strip.10.

Torque to: 50~56 in-lbs.11.

Butt up ends of 010-3106 together.12.

Running belt installation and tensioning:13.

a) Belt rotation is determined by pointing the logo arrows towards the tail roller.

b) Align the short mark of the belt (1/2") with the front edge of the deck.

c) Tighten the roller screws until the other set of belt marks align with the back edge of the deck.

d) If necessary turn roller screws in 1/4 of turn to center the belt.

01-06-10

BY

05-21-08

12321

GM12345CHANGE QTY ON 140-3324; WAS 4 IS .832FT

G

G

SJK

ECODESCRIPTIONDATEREV

REVISION HISTORY

A

7349 QTY.1; ADD DETAIL OREMOVE P/N: 020-6288 QTY.1; ADD P/N: 020-7347 QTY.1, 020-

11-11-09F

SJK12288& 715-3879 QTY. 1REMOVE P/N: 120-0460 & 715-3738; ADD P/N: 110-1831 QTY: 4

09-09-09E

SM12076140-3324 QTY. IS:4; WAS:2; GRID I11 AND I1212-17-08D

MHK11999CORRECTED NOTE 3; ADDED NOTE 134; WAS: 2; ADDED NOTE 12; NOTE 9 IS .019; WAS: .190; REMOVE 140-3457; ADD 140-3456, QTY: .5 FT; 010-3106 QTY. IS:

09-03-08C

MHK11940

IS: 9; WAS: 13; 140-3340 QTY IS: 9; WAS: 13WAS: 715-3703-02; 110-3026 QTY IS: 6; WAS: 2; 110-3450 QTY 7208-02; IS: 715-3848-01; WAS: 715-3703-01, IS: 715-3848-02; IS: 020-7300-01; WAS 020-7208-01; IS 020-7300-02; WAS: 020-

07-02-08B

SJ11884RELEASE FOR PRODUCTION

ITEM NO.

PartNo DescriptionRollers and Belts/QTY.

1 010-3106 EXT, RUBBER, CUSHION, PRO TR 4

2 020-6388 BRACKET, DECK STOP 1

3 020-7224 COVER, PLASTIC, TAIL, CENTER, ETR 1

4 020-7234 FRONT CAP ,ETR 1

5 020-7243 SHROUD, MOTOR, ETR 1

6 020-7253 CAP MOTOR SHROUD ,TR 1

7 020-7271 SHIELD, DUST, TR 1

8 020-7300-01 COVER, SIDE RAIL, LEFT 1

9 020-7300-02 COVER, SIDE RAIL, RIGHT 1

10 020-7347 SPACER, SHAFT, ACTUATOR, TREAD 1

11 020-7349 PIN, CLEVIS, 3/8 X 3.25, ZNC PL 1

12 050-1815 LABEL, WARNING, FIRE HAZARD 1

13 050-2070 LABEL, SERIAL 1

14 050-2153 LABEL, STAR TRAC, 9.763 X 2.314 2

15 050-2159 LABEL, CAUTION, PINCH POINTS, TR 2

16 050-2166 LABEL, DECK DIS-ASSEMBLY NOTE 2

17 110-0675 SCREW, 5/16-18X2.5,SHC,AS,BO 2

18 110-1770 NUT, 10-32, KEP 4

19 110-1823 NUT, JAM,1/2-13 x 5/16 THICK 2

20 110-1831 NUT, 3/8-16, KEP 4

21 110-3026 SCREW, 10-24X.50" PPHTCS 6

22 110-3109 SCREW, 10-24X.5, SHCS, W/NY 2

23 110-3415 SCREW, 5/16-18 X 3.5, SHC, HE, AS, FT, ASTM A574 2

24 110-3428 BOLT, 3/8-16, 2.25 X 1, HEX, FLANGED, CS, GR8 4

25 110-3443 SCREW, 10-32, 1.00, PHM, PH, CS, ZINC 2

26 110-3450 SCREW, 10-24X3/4", TRUSS HEAD 9

27 120-0340 WASHER, #10 FLAT, SAE 2

28 120-0341 WASHER, FINISHED#10 3/32 THICK 2

29 120-0490 WASHER, 5/16 FLAT, 1/2" OD, .06 THICK 6

30 120-0496 WASHER, LOCK 5/16 MIN OD 2

31 130-0120 BELT, 260J10 POLY VEE 1

32 130-1708 BELT, RUN, E8/2 O/U3, AS, TXGD1, 20" WIDTH 1

33 140-0715 FOAM, RUBBER, 1/8 X 3/4 X 2-1/2" 1.87ft

34 140-3115 ADHESIVE, CUSHION DECK 0.02

35 140-3200 FEET, 1/2-13 SCREW, 3.0" BASE 2

36 140-3324 FOAM RUBBER, 1/4x3/4x2-1/2" .832ft

37 140-3340 RIVET NUT, #10-24, .130"-.225" SHEET RANGE 9

38 140-3397 BUMP STOP, W/ THREADED STUD 2

39 140-3405 WASHER, HAT, TAIL CAP 2

40 140-3408 RIVET NUT, 5/16-18, PANEL THK., .027~.150 IN. 6

41 140-3409 RIVET NUT, 5/16-18, PANEL THK., .150~.312 IN. 4

42 140-3410 NUT, GROMMET, #10, .03-.197 PANEL THK. 2

43 140-3411 PIN, CLEVIS, 3/8 X 1-5/8 1

44 140-3415 CLIP, CLEVIS PIN, 3/8 2

45 140-3428 GROMMET NECK 6"X2" , OX 1

46 140-3439 SPACER, RUBBER, .19 X .315 X .429 2

47 140-3447-01 SPACER, FOAM, TAIL CAP, LT, ETR 1

48 140-3447-02 SPACER, FOAM, TAIL CAP, RT, ETR 1

49 140-3456 SPACER, 1/2 X 7/16 RUBBER .5ft

50 710-3139 FRAME, PAINTED, ETR SERIES 1

51 715-3196 STOP, DELRIN ROD, TR4000 6

52 715-3583 ASSY, DECK, WAXLESS, PRO TR 1

53 715-3694 ASSY, ROLLER, HEAD, FLAT, 88 MM X 508 MM 1

54 715-3695 ASSY, ROLLER, TAIL, FLAT, 88 MM X 508 M 1

55 715-3848-01 ASSY, TAIL CAP, LT, ETR 1

56 715-3848-02 ASSY, PLASTICS, TAIL CAP, RT, ETR 1

56 715-3879 ASSY, FRAME, ELEVATION, TREAD 1

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DOCUMENT STATUS:RELEASE

A

1

REV

APPROVED

BSTARTRAC PART NODATEINITIAL

DRAWN

CHECKED

X.XX =

SHALL THE INFORMATION CONTAINED HEREIN BE USED Irvine CA 92606

MATERIAL

X.XXX = .03AUTHORIZED BY UNISEN INC, D.B.A. STAR TRAC.

NOTES:

3. MATERIAL: CARBON STEEL 2. HEAD STYLE: ROUND HEAD SQUARE NECK


4. GRADE: GRADE 2


9. THREAD LENGTH: FULLY THREADED

FINISH FJM 11/20/2000

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2345678910

1234567810

SHEET SIZE: A

9

SCALE: 1:1

TITLE

FEET, 1/2-13 SCREW, 3.0" BASE

140-3200

B) BOLT SPECIFICATIONS:

8. LENGTH: 2-1/2"

SHEET 1 OF 1

THIS DOCUMENT SHALL NOT BE REPRODUCED NOR

7. THEAD FIT: CLASS 2A 6. THREAD SIZE: 1/2"-13

14410 Myford Road

A) BASE MATERIAL: BLACK 70 SDH NEOPRENE

5. FINISH: ZINC PLATE CLEAR PER ROhS COMPLIANT

UNISEN, INC. DBA

INCHU.O.M.P/N:

BY OR DISCLOSED TO OTHER EXCEPT AS EXPRESSLY

1. SCREW TYPE: CARRIAGE BOLT

.010

VENDOR:

DECIMALS X. = .13 X.X = .05


ANGLES 2


2.5" LONG1/2-13 CARRIAGE BOLT

NEOPRENE BASE3.02

1.00

R1.75

2.02

1.50.25

3.00

R

10° 115°

.25

B

REVISIONS

REV. DATE DESCRIPTION ECO # BY

A 3/21/2001 PRODUCTION RELEASE 10591 RKL

B 09-10-08 UPDATE NOTES FOR BOLT SPECIFICATION 12008 SCN



B



.03

X.XXX =


X.XX =

COUNTERBORE OF PILLOW BLOCK (P/N: 715-3882).A

7 6 5 4 3 2 189

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ASSY, FRAME, ELEVATION, TREAD

REVSTARTRAC PART NO

FINISHPLASTIC WASHER (P/N: 120-3313) MUST NEST WITHIN

Irvine CA 92606

CHECKED TITLE

SCALE: 1:5

N/A

SEE BOM

INITIAL


C

SHEET SIZE: B

APPROVED

U.O.M.

09/01/09SJKDRAWN

SHEET 1 OF 1

715-3879DATE

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N/AN/A P/N:VENDOR: INCH


14410 Myford Road

INSTAILLING THE PILLOW BLOCK.

2

MAKE SURE THE RETAINING RING FACES OUT WHEN 2

NOTES:

.010

ANGLES

1

DECIMALS

X. = .13

X.X = .05




C

C

DESCRIPTION

C 05-26-10 VW

ECO BY

A 09-09-09 PRODUCTION RELEASE 12288 SJK

B

13284REMOVED P/N: 020-7348 AND P/N: 715-3743 THEN REPLACED P/N: 715-3882; REMOVED NOTE #3; CORRECTED NOTE #2 FOR P/N: 715-3882 WAS 715-3743;

DATEREV

REVISION HISTORY

11-11-09 ADD P/N: 020-7348 QTY.2; ADD NOTE 3 12321 SJK

ITEM NO. PART NUMBER DESCRIPTION QTY.

1 020-7156 AXLE, ELEVATION, MACH, OX TR 2

2 050-1888 LABEL, PATENT NUMBERS, PRO TR 1

3 110-1415 CAP, 1/2 PUSH ON 4

4 120-3313 WASHER, PLASTIC, 1.25 X 1.75 X .125 2

5 130-1694 WHEEL, 4.0" OD X 0.5" BORE 2

6 715-3872 WELDMENT, FRAME, ELEVATION, TREAD 1

7 715-3882 ASSY, PILLOW BLOCK, ELEVATION, TREAD 2

SHOULD BE FREE TO ROTATED BY HAND.

34

REMOVE AFTER ASSEMBLY TO FRAME.

12

2

21

25

TYPE B, WIDE2X WASHER 7/16,

16

24 7

SHOULD BE FREE TO ROTATED BY HAND.SCREW (6~9 IN-LBS). PILLOW BLOCK PLAY PRIOR TO ASSEMBLY. TIGHTEN SCREW & WASHER USED TO REMOVE FREE

2

SCREW (6~9 IN-LBS). PILLOW BLOCK 1

REMOVE AFTER ASSEMBLY TO FRAME.

SCREW & WASHER USED TO REMOVE FREE PLAY PRIOR TO ASSEMBLY. TIGHTEN

C

2X SCREW,5/16-18X0.75, BHCS

DETAIL B SCALE 1 : 2

21

.63

B9.50







7

15

SCALE 1 : 4DETAIL A

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6

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11

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12

BASE FRAME AND NOT SHOWN ON (MOTOR PAN IS THE PART OF THE

THIS ASSY BOM)

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ON BASE FRAME, & NOT SHOWN ON THIS ASSY

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1010

7

DUST SHELD IS PRE-INSTALLED

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715-3739INITIAL

DRAWN

ASSY, ELEC, 110V, 18A, ETRU.O.M.

DATE

UNISEN, INC. DBA

REV

FINISHTITLE

MATERIAL

SEE BOM

SHEET 1 OF 2

CHECKED

APPROVED

.03

Irvine CA 92606

STARTRAC PART NO

15

SHEET SIZE: C

11/27/07 BN/A

P/N:VENDOR: INCH

MHKTHIRD ANGLE PROJECTION

14410 Myford RoadARE IN INCHES. TOLERANCES ARE:UNLESS OTHERWISE SPECIFIED DIMENSIONS

X.XXX = X.XX =

2ANGLES

.010





B

B

B

B

SCN1326210 WAS: 14715-3588 (1), 715-3674 (1), & 715-3784 (1); CHG QTY OF P/N: 110-3026 IS: REPLACE P/N: 715-3617 (1) FOR 715-3881 (1); REMOVE P/N: 170-0688 (2),

06-04-10B

SJ11884RELEASE FOR PRODUCTION5/21/2008A

BY

5. TIE UP THE MOTOR SENSOR CABLE

4. TORQUE THE FOUR NUTS ON THE MOTOR MOUNT TO 76LB-IN (.55N-M).

3. TORQUE THE FOUR NUTS MOUNTED ON THE BASE FRAME TO 66LB-IN (.5N-M).

MOTOR.

SHALL BE 15~25 MΩ, WHEN CHEKED W/A HANDHELD METER (e.g. FLUKE) AFTER TENSIONING THE

2. INSULATION RESISTANCE BETWEEN INSIDE MOTOR SENSOR MOUNTING SCREW AND MAIN FRAME

1. SEE SHEET #2 FOR WIRING ROUTING DIAGRAM.

NOTES:

ECODESCRIPTIONDATEREV

REVISION HISTORY

ITEM NO. PART NUMBER Desc QTY.

1 020-7198 BRACKET, MOTOR BASE, FIXED, AC, ETR 1

2 020-7286 BRACKET, SWITCH/BREAKER, E-TR/E-TRx 1

3 050-0411 LABEL, GROUND UL/CSA 4

4 110-1516 BOLT, CARRIAGE, 5/16-18 X 1.0 4

5 110-1720 NUT, 4-40 KEP 2

6 110-1870 NUT, 5/16-18 KEPS 9

7 110-3026 SCREW, 10-24X.50" PPHTCS 10

8 110-3076 BOLT, 5/16-18 X 1.75" HHTB 1

9 110-3437 SCREW, #4-40, .5, FHM, PH, AS 2

10 120-0220 WASHER, #10, EXT TOOTH LOCK 4

11 120-3023 WASHER, 5/16 ID, .688 OD 8

12 120-3264 WASHER, SHOULDER, 5/16IDX.15L 4

13 140-0200 TIE STRAP, 5" 1

14 140-3232 CLAMP, WIRE, SADDLE, 1.0" 7

15 140-3234 RIVET, SNAP, .161" HOLE 7

16 140-3268 GASKET, MOTOR PAD, 1.2x.25x7.0 2

17 140-3270 INSULATOR, MOTOR PAD, MYLAR 4

18 140-3451 PLUG, BRACKET, SWITCH/BREAKER, E-TR/E-TRX 1

19 260-0941 MOTOR GEAR, 110VAC, ELEVATION w/ NUT 1

20 440-0257 FILTER, EMI, 250V, 16A 1

21 470-0417 BREAKER, THERMAL, 18A 1

22 715-3412 ASSY, CABLE, AC TO MCB 1

23 715-3457 ASSY CABLE, GROUND WIRE, MCB/CONSOLE 3

24 715-3611 ASSY., BLEEDER, AC MOTOR, PRO TR 1

25 715-3681 ASSY, MOTOR, AC INDUCTION, 115V, OX TR 1

26 715-3801 ASSY, CABLE, NEUTRAL WIRE, E-TR/x 2

27 715-3802 ASSY, CABLE, LINE WIRE, E-TR/x 3

28 715-3881 ASSY, MCB, 110V AC, ACK1U 1

29 740-6083 CONNECTOR, IEC, 60320 C20, 20A, 110V 1

30 740-6116 SWITCH, ON/OFF, TR 1

















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715-3739

ASSY, ELEC, 110V, 18A, ETR

UNISEN, INC. DBA

REV

TITLE

SHEET 2 OF 2

5

Irvine CA 92606

STARTRAC PART NO

1

14410 Myford Road

B

EMI FILTER

CABLE TO DISPLAY

POWER FOR PVS OR EMBEDDED

AUX A/C POWER

440-0257

715-3611

MOTOR CABLE

RPM SPEED SENSOR

ACTUATOR CABLE ACTUATOR GROUND WIRE

BLEEDER GROUND WIRE

715-3412MCB POWER CABLE

715-3412GROUND WIRE

715-3457GROUND WIRE

715-3457GROUND WIRE

715-3802LINE WIRE

715-3801NEUTRAL WIRE

715-3801NEUTRAL WIRE

715-3802LINE WIRE

715-3802LINE WIRE

GROUND WIRE715-3457

MOTOR ASSY715-3681

ACTUATOR ASSY260-0941

L1

L1

L2

L2

N L

IEC CONNECTOR740-6083

MCB715-3881

6 5 4

SWITCH740-6116

3 2 1

BREAKER470-04174


























REVISIONS

REV DATE DESCRIPTION ECO BY

A 10-17-01 PRODUCTION RELEASE 10698 RKL

B 01-31-02IS: MOLEX 19075-0022, WAS: MOLEX 19075-0020; IS: ASSY, CABLE GRD WIRE, MCB/CONSOLE, WAS: ASSY, CABLE GRD WIRE, MCB.

10759 CT

C 07-02-03 IS: MOLEX 19075-0024; WAS: MOLEX 19075-0022. 11013 RKL

D 01-02-08

ADD NOTE 3: LABEL PACKAGE WITH STAR TRAC PN, REV, AND DATE OF MANUFACTURE, ADD NOTE 4: ALL COMPONENTS USED SHALL BE ROHS COMPLIANT, ADD NOTE 5: UNLESS OTHERWISE INDICATED NO SUBSTITUTIONS ALLOWED WITHOUT WRITTEN STAR TRAC APPROVAL.

11783 ME

E 03-17-10 CHANGED WIRE TYPE DESCRIPTION, UDATE NOTES 13200 SJK

E


A

1

REV

APPROVED

ENONE

STARTRAC PART NODATEINITIAL

DRAWN

CHECKED

MATERIAL

Irvine CA 92606

UNISEN, INC. DBA14410 Myford Road

SHALL THE INFORMATION CONTAINED HEREIN BE USED THIS DOCUMENT SHALL NOT BE REPRODUCED NOR


U.O.M.

AUTHORIZED BY UNISEN INC, D.B.A. STAR TRAC. .03 X.XXX = X.XX =

SEE NOTES

FINISH FJM 09/04/01

B

C

D

E

F

G

HH

G

F

E

D

C

B

A

2345678910

1234567810

SHEET SIZE: A

9

SCALE: 1:1

TITLE

ASSY CABLE, GROUND WIRE, MCB/CONSOLE

715-3457

SHEET 1 OF 1

STAR TRAC APPROVAL.

ARE IN INCHES. TOLERANCES ARE:UNLESS OTHERWISE SPECIFIED DIMENSIONS

1.

4. UNLESS OTHERWISE INDICATED, NO SUBSTITUTIONS ALLOWED WITHOUT WRITTEN

LABEL ASSEMBLY WITH STAR TRAC P/N, REV, AND DATE OF MANUFACTURE

3. ALL COMPONENTS USED SHALL BE ROHS COMPLIANT.

NOTES:

2. LABEL PACKAGE WITH STAR TRAC P/N, REV, AND DATE OF MANUFACTURE.

INCH

APPROXIMATELY AS SHOWN.

.010

VENDOR: N/AP/N:N/A



ANGLES 2


2

WIRE TYPE: UL 1569, 14 AWG, GRN/YEL, 300V, 105°, .015" PVC INSULATION

MOLEX 19075-0024 AMP 3-520140-2

E

14.0±1


AK11869PRODUCTION RELEASE 04-16-08A



1 020-6563 BRACKET, RPM SENSOR, SUPPORT 1

2 020-7128 PULLEY, FLYWHEEL, 180J10 x .875ID 1

3 050-1903 LABEL, WARNING, HIGH VOLTAGE 1

4 110-0180 SCREW, 6-32 X 3/8" HHMS,W/WASH 1

5 110-0580 SCREW, 1/4-20x 1/2" HHCS 1

6 110-3429 SCREW, 8-32 X 1/2", HHW, TAPTITE THD. FORMING, AS, ZP 2

7 120-0420 WASHER, 1/4, SPLIT LOCK 1

8 120-0425 WASHER, FLAT, 1/4 X 7/8 OD X .047 1

9 120-3266 WASHER, #8, SHOULDER, NYLON 2

10 120-3267 WASHER, #8, RETAINER, NYLON 2

11 260-0934 MOTOR, AC INDUCTION, 230V 1

12 560-0069 ASSY, GEAR TOOTH SENSOR, 6 PIN CONN. 1

13 715-3574 ASSY, RPM DISK, 31 SLOT, .625ID 1

113

1

2

31

111

62

92

41

11

12

121

51

71

8

10

2

3

1

.06

.03GAP BETWEEN DISK ANDHALL EFFECT SENSOR.

2.

2. TIGHTEN THE 1/4-20 SCREW (110-0580)..010TIGHTEN THE SET SCREW ON THE RPM ASSY HUB (715-3574)

P/N 715-3574 INSTALLATION:

OF THE MOTOR SHAFT.INSTALL THE RPM ASSY. (715-3574) ALL THE WAY TO THE END


X.XX =

1.



WIRES TO THE MOTOR.A

7 6 5 4 3 2 189

C

D

E

G

H

I

J

4 25 1789 36

ASSY, MOTOR, AC INDUCTION, 115V, OX TR

REVSTARTRAC PART NO.03

3.

Irvine CA 92606

CHECKED TITLE

SCALE: 1:8

NONE

SEE BOM

INITIAL


A


U.O.M.

10/10/07MHKDRAWN

SHEET 1 OF 1

715-3681DATE

F

E

G

H

B

I

C

J

D

A

F

P/N:VENDOR: INCH

FINISH X.XXX =

2

3.

USE P/N 140-0200 TO TIGHTEN HALL EFFECT CABLE AND MOTOR

ANGLES

TO 60-66 IN-LBS.

14410 Myford Road

NOTES:

TIGHTEN SET SCREWS JUST TO KEEP PULLEY-FLYWHEEL IN PLACE.1.





DOCUMENT STATUS:RELEASEB


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5.5

114

51

CL

131

115

1

3

1

1

1

24

2

SEE DETAIL B

19

112

110

F

F

18

F

111

16

F

F

F

F

F

F

F

FFF

F

DETAIL B SCALE 1 : 47

5F

BDOCUMENT STATUS:

RELEASE

X.XXX =

2

A

7 6 5 4 3 2 189

C

D

E

G

H

I

J

4 25 1789 36

ASSY, HANDRAIL-NECK, ETR

REV


ANGLES

.03

Irvine CA 92606

CHECKED TITLE

SCALE: 1:24

PER SOP 620-7910-009

SEE BOM

INITIAL


F


U.O.M.

11/26/07AKDRAWN

SHEET 1 OF 1

715-3707DATE

F

E

G

H

B

I

C

J

D

A

F

N/AN/A P/N:VENDOR:

STARTRAC PART NO

UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES. TOLERANCES ARE:

X.XX = .010

FINISH

14410 Myford Road

INCH





11900 AK

B

E 05-06-09 BOM: ITEM 6 QTY. IS 4 WAS 3; REMOVED NOTES 2, 3, 4, AND 5; MODIFIED NOTE 1 12164 SJK

F 10-21-09

06-04-08

PRODUCTION RELEASE; REMOVE P/N 050-1888,050-181605-07-08A


11930 MHK

C 08-13-08 REMOVE 240-6846; REMOVE 715-3682

P/N: 140-0210 QTY. IS 5 WAS 4; ADD P/N: 140-0430 QTY.1, 110-3026 QTY.1, 240-6846 QTY.1, 240-6905 QTY.1, 240-6914 QTY.1; UPDATE FINISH NOTE; REMOVE NOTES

12308 SJK

SM12097ADD P/N 140-0210 AND 140-3470; ADD NOTES 3, 4, AND 502-18-09D

MHK11986

ADDED 020-7233; ADDED 050-2083; ADDED 715-3678


1 020-7035 WELDMENT, FRONT RAIL, E-TR 1

2 020-7179 RAIL, SIDE, LT 1

3 020-7181 RAIL, SIDE, RIGHT 1

4 020-7233 SEAL, HAND RAIL, ETR 2

5 050-2083 BADGE, PRODUCT, E-TR 1

6 110-3026 SCREW, 10-24X.50" PPHTCS 1

7 140-0210 TIE STRAP, 3.5" 5

8 140-0430 CABLE CLAMP, .5"CURLY CLAMP 1

9 140-3470 TUBE, CONVOLUTED, WIRE MGMT, .75ID 1

10 240-6846 CONNECTOR, 8 PIN, INLINE 1

11 240-6905 COUPLER,"F-TYPE", F/F,W/ NUT & WASHER 1

12 240-6914 ADAPTOR, F TYPE RT ANGLE, M/F 1

13 715-3678 HARNESS, DC SUPPLY, PRO TR 1

14 715-3781 ASSY, CABLE, MAIN INTERFACE, AC 1

15 718-5126 CABLE, COAX, M-M, ST/TBT 1











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AK11913PRODUCTION RELEASE05-21-08A

BYECODESCRIPTIONDATE

AK11974020-7069, 120-3307, 715-3637, AND ADD NOTES 3 & 4

ADD 715-3748, 020-7074, 050-2066, 020-7070, 715-3816, 715-3817, and 740-6186

BOM: REMOVE 715-3678, 020-7180, 715-3425,

08-13-08B

REV

REVISION HISTORY

ITEM PART NO. DESCRIPTION Default/QTY.

1 020-7069 REAR TOP - TREAD 1

2 020-7070 REAR BOTTOM - TREAD 1

3 020-7074 CAP,TV BLANK,TR 1

4 050-2066 LABEL,STAR TRAC, 7.42" X 1.78" 1

5 110-3402 SCREW, M4x0.7x19L,PHT,PH,CS,BZ 20

6 120-3307 WASHER, M4, 4.3mm I.D. X 12mm O.D., ISO 7089 6

7 715-3676 HARNESS, DISPLAY GND STRAP, PRO 1

8 715-3748 ASSY, FRONT HANDRAIL, ETR 1

9 715-3788 ASSY, DISP & HOUSING, E-TR 1

B

B

B

B

B

B

B

B

B

1


A

B

D

E

F

G

H

I

J

234678910

D

B

F

G

H

E

C

J

I

A

4 35710 19 8 26

SCALE: 1:4

715-3734INITIAL

DRAWN

ASSY, DISPLAY, TOP RAIL, ETRU.O.M.

DATE

UNISEN, INC. DBA

REV

FINISHTITLE

MATERIALSEE BOM

SHEET 1 OF 1

CHECKED

D) 715-3678 WIRE (4-PRONG CONNECTOR) TO J20 ON 715-3845.03

Irvine CA 92606ARE IN INCHES. TOLERANCES ARE:

APPROVED

C) 715-3817 WIRE TO J25 AND J5 ON 715-3845

NOTES:

2

B) 715-3816 WIRE TO 715-3817

.010 STARTRAC PART NO X.XX =

APPLY 13-17 lb-in/ 1.5-1.9 N-m TORQUE TO SCREWS (110-3402)

5

SHEET SIZE: C

04/02/08 BN/A

N/AP/N:N/AVENDOR: INCH

DMM

2

4


A) 715-3425 WIRE TO 715-3675 PCB 1. CONNECTIVITY:

ANGLES

TIE WRAP UNUSED CONNECTOR OF 715-3678 TO CROSSBAR OF WELDMENT 020-7180

REF: P/N 715-3678 DC SUPPLY HARNESS IS LOCATED IN P/N 715-3707

X.XXX =

3

UNLESS OTHERWISE SPECIFIED DIMENSIONS 14410 Myford Road





SCALE 1 : 2DETAIL B

LEAVE UNATTACHEDTO J20 ON 715-3845

LED DISPLAY BOARD 2

P/N: 715-3845

J25

J5

J20

P/N: 715-3675

J18

B

520

3

41

31

11

21

81

91

B

66

B

B

B

B

71

B

B

4 B

B

B







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A 06-25-08

08-12-09

BY

REVISION HISTORYECODESCRIPTIONDATEREV

P/N: 140-0210 QTY IS 5 WAS 3; ADD P/N: 140-3233 QTY IS 2 12249 SJK

DMM12000REMOVED 140-345708-27-08B

PRODUCTION RELEASE 11950 DMM

C

ITEM PART NO. DESCRIPTION Default/QTY.

1 020-7180 WELDMENT, TOP RAIL, E-TR 1


3 140-0210 TIE STRAP, 3.5" 5

4 140-3233 CLAMP, SELF CLOSING, .25" 2

5 715-3425 ASSY, CABLE, SPLITTER HR GRIP 1

6 715-3816 CABLE, STOP SWITCH, E-TR, HOTBAR 1

7 715-3817 CABLE, STOP SWITCH, E-TR TO DISP 1

8 740-6186 HOT BAR, MECH. ASSY, S-TRX 1DOCUMENT STATUS:

RELEASE

DMMTHIRD ANGLE PROJECTION


.010 X.XX = X.XXX =

2

A

B

D

E

F

G

H

I

J

234678910

D

B

F

G

H

E

C

J

I

A

4 35710 19 8 26

SCALE: 1:4

715-3748INITIAL

DRAWN

ASSY, FRONT HANDRAIL, ETR

REV

FINISHTITLE

MATERIALSEE BOM

SHEET 1 OF 1

CHECKEDAPPROVED

14410 Myford RoadARE IN INCHES. TOLERANCES ARE:ANGLES

.03

Irvine CA 92606STARTRAC PART NO

15

U.O.M.

DATE

SHEET SIZE: CP/N:VENDOR:

PER SOP 620-7911-007

N/A INCH

UNISEN, INC. DBA

N/A

04/02/08 C





3

1 4

6

1

4

4

2.

53

1

53

715-3816 TO BE CONNECTED TO 715-3817.

8

2

5

CABLES 715-3425 AND 715-3817 TO BE ROUTED THROUGH 020-7180 AS SPECIFIED BY DASHED LINES.

C

71

2

1

C

8

1

C

1

TIE WRAPS TO BE USED FOR 715-3816 CABLE MANAGEMENT IN LOCATIONS SHOWN (SOP REQUIRED).

2

2

1

4.

3.

AND CONNECTED TO APPROPRIATE TABS ON 740-6186 AS SHOWN.

C

NOTES:

CABLE 715-3425 TO BE ROUTED THROUGH FRONT AND BACK SIDE OF MIRRORED HOLES ON 020-7180 1.

C

61



















1

3

2

4

5

1

SJ11884PRODUCTION RELEASE05-21-08A

AK--DOCUMENT RELEASE 12/14/2007X01

BYECODESCRIPTIONDATEREV

REVISION HISTORY

ITEM NO. PART NUMBER Description Default/QTY.

1 110-3444 SCREW,M4XP.7X16L,PHM,PH,CS,ZP 22 740-6096 ASSY, HOTBAR, UPPER SECTION 13 740-6097 ASSY, HOTBAR, LOWER SECTION 14 740-6208 ASSY, RESET SWITCH 15 740-6209 ASSY, STOP BUTTON 16 GB845ST2.9*6.5¦ ¦ SCREW, GB845ST2.9*6.5 27 STDP4005 BRACKET, LIMIT SWITCH, HOT BAR 1B



INSTALLATION TORQUE OF THE SCREWS: 15 IN-LB.

A

7 6 5 4 3 2 189

C

D

E

G

H

I

J

4 25 1789 36

HOT BAR, MECH. ASSY, S-TRX

REVSTARTRAC PART NO

FINISH

1 Irvine CA 92606

CHECKED TITLE

SCALE: 1:5

N/A

SEE BOM

INITIAL


A


U.O.M.

04-15-08SJDRAWN

SHEET 1 OF 1

740-6186DATE

F

E

G

H

B

I

C

J

D

A

F

N/AN/A P/N:VENDOR: MM


14410 Myford Roadto 2000 > 2000 > 1000

to 1000> 400

to 400> 120

to 120> 30

to 30> 6

to 6> 3 0.5

to 3

0.05 0.05 0.1 0.15 0.2 0.3 0.5 -----

0.2 0.30.1 0.5 1.20.1 0.8 2

0.5 0.80.2 1.2 30.3 2 4

1 1.5----- 2.5 60.5 4 8

NOTES:

WORK

MEDIUM

OF

COARSE

FINE

COARSE

X

VERY

TOLERANCES FOR MEASURE OF LENGTH ARE:


UNLESS OTHERWISE SPECIFIED DIMS ARE IN mm. CLASS


ANGLES = 2

7

BACK VIEW (W/O UPPER SECTION & RESET SWITCH)

6







b. 715-3642 WIRE TO J17 ON 715-3845A

B

C

D

E

F

G

H

I

J

12345677898910

9 6 210 7 359 18 48 7

I

B

F

H

C

G

D

J

E

A

U.O.M.

ASSY, DISP & HOUSING, E-TR

DRAWNFINISHINITIAL


CHECKED

SCALE: 1:3 SHEET 1 OF 1

REV

TITLE

EXX/XX/XXe.d.

.03

Irvine CA 92606

XXX

APPROVED

715-3788f.


c.

721-0033 WIRE TO J12 ON 715-3845

DOCUMENT STATUS:

X.XXX = X.XX =


715-3643 WIRE TO J13 ON 715-3845

3.


INCH

a.

715-3650 RIBBON TO J14 ON 715-3845715-3657 RIBBON TO J7 ON 715-3845

DATE

PER SOP 620-7910-008

STARTRAC PART NO

14410 Myford Road

APPLY PRESSURE FOR AT LEAST 5 SEC. FOR ADHESIVE TO ADHERE TO PLASTIC SHROUD WHEN HR BOARD (715-3864) IS MOUNTED.

RELEASE

N/AP/N:N/A

SEE BOM

SHEET SIZE: DVENDOR:

ANGLES2

.010

NOTES:ALL SCREWS TO BE TORQUED TO: 8-12 LB-IN (0.9-1.4Nm)1.CONNECTIVITY:2.

715-3864 WIRE TO J18 ON 715-3845DECIMALS X. = .13 X.X = .05




DMM

121632 (SECTION A); ADDED NOTES: 3 AND 4QTY. IS 25 WAS 26; ADDED DETAIL VIEW C; UPDATED NOTE 1 AND REMOVED 715-3518; ADDED 140-0665 AND 715-3864; 110-3402

05-06-09D

E

SJK

REV

E

11-11-09REMOVE P/N: 140-0665 QTY. 0.083 FT., 715-3676 QTY.1; ADD P/N: 718-5196 QTY.1; MODIFIED NOTE 3 AND FINISH NOTE; REMOVE NOTE 4

12313 SJKE

120273407 WITH 110-3402REMOVED 120-3295, AND 120-3307; REPLACED THREE (3) 110-09-24-08C

AK11951DETAIL BREMOVE P/N 020-7069, 020-7070, 020-7074 ,050-2066; ADD 07/02/08B

AK11900PRODUCTION RELEASE05/07/08A

BYECODESCRIPTIONDATE

E

REVISION HISTORY

ITEM PART NO. DESCRIPTION QTY

1 020-7073 LINING, CUP HOLDER, PRO TR 1

2 020-7096 BRACKET, BLOWER SUPPORT, TR 2

3 020-7124 HEADPHONE JACK COVER-TREAD 1

4 020-7129 SUPPORT,LED,VLAD,TREAD 1

5 110-3170 SCREW, M4x35, PHM,PH, CS,ZI 4


7 110-3403 SCREW, M4x0.7x45L,PHT,PH,CS,BO 2

8 110-3404 SCREW, M4x0.7x8L,PHT,PH,CS,BO 5

9 110-3407 SCREW,M4x0.7x6L,PHM,PH,BO 5

10 120-3258 WASHER, M4, TEETH, 0.45THK 5

11 140-3424 TAPE, VELCRO LOOP, DISPLAY, E-TR 2

12 240-6901 TAB, QUICK DISCONNECT, .250 TIN, PAIR 2

13 715-3642 ASSY, FAN W/VENT, LEFT 1

14 715-3643 ASSY, FAN W/VENT, RIGHT 1

15 715-3650 ASY, AIR VENT, TREAD, TV/R 1

16 715-3657 ASSY, CENTER CONSOLE, TR 1

17 715-3731 ASSY, DISP. ELEC, OX LED 1

18 715-3789 ASSY, FRONT SHROUD, E-TR LED 1

19 715-3864 ASSY, WIRELESS HR, POLAR, 92cm L.R. 1

20 718-5196 ASSY, CABLE, WIRELESS HR 1

21 721-0033 ASSY., CONN., FITLINNX/CARDIO 1

9

161

4

2

17 8

7

5

151

2

1181 6

2541

625

105

13

5122 1

13 85 1

14 85

52

22

625

95

105

625

122

211 1

1

625

625

E

C2

211 SCALE 1 : 2

DETAIL B

11

E

6.00

2.17

DETAIL C

20

SCALE 2 : 1

1

1913

J14

J20

J25

J11

J5

J8 J6 J1 J9 J7 J15 J16 J12 J10

P/N 715-3845

J17J13

CONNECTOR DESIGNATIONS ON PCB

J18













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44

22

11

31

1

B

B

DETAIL A

REVISIONSREV. DATE DESCRIPTION ECO BY

A 03-07-07 PRODUCTION RELEASE 11558 VC

B 01-04-11 REPLACE P/N: 050-2026 WITH P/N: 050-2202 13469 SJK

ITEM NO. PART NUMBER DESCRIPTION QTY.1 020-7075 FAN VENT BEZEL, TREAD 12 020-7076 FAN VENT LOUVER - TREAD 23 050-2202 KEYPAD, FAN CONTROL, G2 14 140-3394 CLIP, RETAINER, AIR VENT 4

A

1

REV

APPROVEDU.O.M.

BN/A


DRAWN

CHECKED

MATERIAL14410 Myford Road

Irvine CA 92606

UNISEN, INC. DBA

NOTES:CLEAN SURAFCE WITH ISOPROPYL ALCOHOL & LET 1.DRY BEFORE APPLICATION OF KEYPAD.

SEE BOM

FINISH SJK 12/2/06

B

C

D

E

F

G

HH

G

F

E

D

C

B

A

2345678910

1234567810

SHEET SIZE: A

9

SCALE: 1:2

TITLE

ASSY, AIR VENT, TREAD, TV/R

715-3650

SHEET 1 OF 1


THIS DOCUMENT SHALL NOT BE REPRODUCED NORSHALL THE INFORMATION CONTAINED HEREIN BEUSED BY OR DISCLOSED TO OTHER EXCEPT AS

EXPRESSLY AUTHORIZED BY UNISEN

TOLERANCES UNLESS OTHERWISE SPECIFIED

ANGLES = ± 2FRACTIONS = ± 1/32

X.XXX = ± .010" (0.25MM)X.XX = ± .030" (0.76MM)X.X = ± .050" (1.27MM)X. = ± .125" (3.20MM)

DOCUMENT STATUS:

VENDOR: N/AP/N:N/A INCH







1

32

1

1

1

1

141

N/AP/N:N/A

A

1

REV

APPROVEDU.O.M.

AN/A


DRAWN

VENDOR:


ANGLES = ± 2

CHECKED

SHALL THE INFORMATION CONTAINED HEREIN BE

DRY BEFORE APPLICATION OF KEYPAD AND LABEL.

SEE BOM

FINISH FJM 12-12-06

B

C

D

E

F

G

HH

G

F

E

D

C

B

A

2345678910

1234567810

SHEET SIZE: A

9

SCALE: 1:2

TITLE

ASSY, CENTER CONSOLE, TR

MATERIAL

USED BY OR DISCLOSED TO OTHER EXCEPT AS

Irvine CA 92606

715-3657

SHEET 1 OF 1

FRACTIONS = ± 1/32

UNISEN, INC. DBA

NOTES:

1

EXPRESSLY AUTHORIZED BY UNISEN

14410 Myford Road

CLEAN SURAFCE WITH ISOPROPYL ALCOHOL & LET


X. = ± .125" (3.20MM)


X.XXX = ± .010" (0.25MM)X.XX = ± .030" (0.76MM)X.X = ± .050" (1.27MM)

MM


11558 VCPRODUCTION RELEASE3/7/2007A

BYECODESCRIPTIONDATEREV.

REVISIONS

ITEM NO. PART NUMBER DESCRIPTION QTY.1 020-7072 CENTER CONSOLE BASIC - TREAD 1

2 050-2030 KEYPAD, CC, TREADMILL, SIMPLE 13 050-2053 LABEL, CC, TREADMILL, NO-ENTR 14 050-2078 LABEL, CAUTION, DISPLAY, VLAD 1




J15 J16

J14

J10

J18

J12

J20

J5

J1 J9 J7

J17

31

18

19

54

32 1

6

.083 ft5

17

11

B


A

D

J


X. = ± .125" (3.20)

B

REV

F

C

I


U.O.M.

a) 715-3731 RIBBON TO J9 ON 715-715-3845.

AEXPRESSLY AUTHORIZED BY UNISEN

7 6 5 4 3 2 189

C

D

E

G

H

I

J

4 25 1789 3

SEE BOM

INITIAL


BUSED BY OR DISCLOSED TO OTHER EXCEPT AS

Irvine CA 92606

CHECKED TITLE

SCALE: 1:2

SEE NOTES

6N/A

PART NO

FINISH

14410 Myford RoadX.XX = ± .030" (0.76MM)

1. CONNECTIVITY:

ASSY, DISP. ELEC, OX LEDP/N:VENDOR: IN

NOTES:

SHALL THE INFORMATION CONTAINED HEREIN BE

X.X = ± .050" (1.27MM)FRACTIONS = ± 1/32

10/25/07DMMDRAWN

SHEET 1 OF 1

715-3731DATE


F

E

G

H


X.XXX = ± .010" (0.25MM) ANGLES = ± 2

N/A

HSK

J8 J6

J13

12283REMOVED P/N 715-3482 (QTY 1)09-02-09B

AK11869PRODUCTION RELEASE 04-16-08A

BYECODESCRIPTIONDATEREV.REVISIONS

ITEM PART NUMBER DESCRIPTION QTY

1 110-3407 SCREW,M4x0.7x6L,PHM,PH,BO 1

2 120-3244 STANDOFF, 1/8" DIA X 3/16" NYLON 3

3 120-3258 WASHER, M4, TEETH, 0.45THK 1

4 120-3315 STANDOFF,M/F,M4X.07,20.0mm L 5

5 140-0665 TAPE, 3/4 DBL STICK .083 ft

6 140-3330 SUPPORT, PLATE, HR CONTACT BOARD 1

7 715-3675 PCBA, SALUTRON 4000, VLAD 1

8 715-3733 ASSY, KEYPAD PLASTIC, OX LED 1

9 715-3845 ASSY, DISP BOARD LED,USB, E-TR 1
















1

21

13

2

11

REVISION HISTORYREV DATE DESCRIPTION ECO BY

X01 11-28-07 PROTOTYPE RELEASE --- JRT

A 04-16-08 PRODUCTION RELEASE 11869 AK

ITEM PART NUMBER DESCRIPTION QTY.

1 020-7068 FRONT MAIN - TREAD 1

2 020-7270-500 COVER, DISPLAY, E-TR STD 1

3 050-2114 LOGO, ST BADGE, 2.447” X .580” 1

A

7 6 5 4 3 2 189

C

D

E

G

H

I

J

4 25 1789 36

ASSY, FRONT SHROUD, E-TR LED

REVSTARTRAC PART NO

FINISH

.05Irvine CA 92606

CHECKED TITLE

SCALE: 1:3

SEE NOTES

SEE BOM

INITIAL


A


U.O.M.

11-28-07DNDRAWN

SHEET 1 OF 1

715-3789DATE

F

E

G

H

B

I

C

J

D

A

F

P/N:VENDOR: INCH


14410 Myford RoadSHALL THE INFORMATION CONTAINED HEREIN BE USED



2

X.XXX =


ANGLESNOTICE OF PROPRIETARY INFORMATION

X.XX = AUTHORIZED BY UNISEN INC, D.B.A. STAR TRAC.


.03.010

DECIMALS X. = .13 X.X =

NOTES:

1 SUPPLIER TO ATTACH 020-7270-500 TO 020-7068 VIA HEAT STAKING PROCESS (24 PINS). INSPECT PINS TO ENSURE QUALITY OF HEAT STAKING JOI

2 CLEAN SURFACE W/ ISOPROPYL ALCOHOL AND LET DRY BEFORE APPLICATION OF 050-2114.

DOCUMENT STATUS:RELEASEB



D

D

DNUORG

LARTUEN

ENIL

D

D

G

N L

EPIRTS WOLLEY /W NEERG - DNUORG

NWORB - ENIL

EULB - LARTUEN

5±52

021 02±91C 02306 CEI

02-5 AMEN

EB DLUOHS SGNIKRAMDROC NO DEPMATS RO DEDLOM

KCALB ,TEKCAJ CVP :EPYT ELBAC

A LIATED EES

B LIATED EES

ASC/LU

0004 52±

VERON TRAP CARTRATS

ELTIT

LAITINI ETAD

RON DECUDORPER EB TON LLAHS TNEMUCOD SIHT DESU EB NIEREH DENIATNOC NOITAMROFNI EHT LLAHS

YLSSERPXE SA TPECXE REHTO OT DESOLCSID RO YB.CART RATS .A.B.D ,.CNI ,SEIRTSUDNI EROC YB DEZIROHTUA

D

1:1 :ELACS B :EZIS TEEHS1 FO 1 TEEHS

DEKCEHC

DEVORPPA

NWARD 8720-022

YY.DD.MM :ETAD D :VER 8720-022

HSINIF

LAIRETAM

8720-022A/N

X

07

2104

021

A LIATEDerutcafunaM fo etaD & ,noisiveR ,rebmuN traP

B LIATED

dloB tp-61 worraN lairA

D

A

7 6 5 4 3 2 189

C

D

E

G

H

I

J

4 25 1789 36

B

daoR drofyM 0144160629 AC enivrI

.M.O.U

F

E

G

H

B

I

C

J

D

A

F

MM

SETON EES

SETON EES

70/92/10NOITAMROFNI YRATEIRPORP FO ECITON

VER ETAD NOITPIRCSED OCE YB

A 70-80-80 ESAELER NOITCUDORP 50711 MJF

B 80-12-50 GWA41X3 ,SERIW 3 :SI ;QS MM5.1X3 ,SERIW 3 :SAW ;2# ETON ETADPU 91911 MG

C 90-01-60 SDNE HTOB TA SROLOC DNA SERIW YFITNEDI 88121 TC

D 0102/6/21 A LIATED NO VER ETADPU ;EDOC ROLOC & GIFNOC LARTUEN/ENIL ETADPU 16331 NCS

:N/P:RODNEV

0001 >0002 ot 0002 >

004 >0001 ot

021 >004 ot

03 >021 ot

6 >03 ot

3 >6 ot

5.03 ot

50.0 50.0 1.0 51.0 2.0 3.0 5.0 -----

2.0 3.01.0 5.0 2.11.0 8.0 2

5.0 8.02.0 2.1 33.0 2 4

1 5.1----- 5.2 65.0 4 8

SSALC FO KROW

MUIDEM

YREVESRAOC

ENIF

ESRAOC

:SETON

:EB TSUM GULP.1

02-5 AMEN.a

V052 A61.b

:EB TSUM DROC.2

A02 ,CA V052.a

GWA41 X 3 ,SERIW 3.b

.HTGNEL m0.4.c

KRAM ASC/LU.d

DERIUQER KRAM ASC/LU : YCNEGA.3

:SLEBAL.4

.RENIL ELBAVOMER & EVISEHDA 864 M3 HTIW LYNIV ETIHW 400. :LAIRETAM.a

ETIHW :ROLOC DNUORGKCAB.b

.KCLAB LEBAL N/P ,DER LEBAL NOITUAC :ROLOC GNIRETTEL.c

dloB tp-21 worraN lairA ,deton esiwrehto sselnu :EPYT TNOF.d

NOITCEJORP ELGNA DRIHT .mm NI ERA SMID DEIFICEPS ESIWREHTO SSELNU:ERA HTGNEL FO ERUSAEM ROF SECNARELOT

= SELGNA 2

YROTSIH NOISIVER

ABD .CNI ,SEIRTSUDNI EROC

GULP 02-5 AMEN ,V011 ,DROC ENIL

BMN

:SUTATS TNEMUCODESAELER

! NOITUAC! ! NOITUAC!

STLOV 011 NO ESU.YLNO TELTUOTSUM DROC ENIL

HTAENREDNU NUR TONLLIMDAERT

NE OSU ARAP011 ED SENOIXENOC .ETNEMALOS SOITLOV

RERROC EBED ON ELBAC LEANIUQAM AL ED OJABED


X.XX =

A

1

REV

APPROVED

BN/A


DRAWN

INCH

X.XXX =

SHALL THE INFORMATION CONTAINED HEREIN BE USED

CHECKED

PLACE P/N'S 620-7135, 620-7299, 620-7848, 635-4034, 635-4075, AND


.03BY OR DISCLOSED TO OTHER EXCEPT AS EXPRESSLY

715-3808 IN P/N 050-2091.

SEE BOM

FINISH SAM 05/16/08

B

C

D

E

F

G

HH

G

F

E

D

C

B

A

2345678910

1234567810

SHEET SIZE: A

9

SCALE: 1:24

TITLE

ASSY, KIT, PACKAGING, E-TR


715-3815

14410 Myford RoadMATERIAL

Irvine CA 92606

1.

U.O.M.N/A


SHEET 1 OF 1P/N:


UNISEN, INC. DBA

NOTES:

.010

VENDOR: N/A



ANGLES 2


1

12

81

B

15

1

13

B

REV

PRODUCTION RELEASE

B

SJK12230ADD P/N 050-2091: QTY.1; ADD NOTE 107-08-09B

SAM11912

DATE DESCRIPTION ECO BY

A 05-21-08

REVISION HISTORY

ITEM NO. PART NUMBER DESCRIPTION QTY.

1 050-2091 BAG, PLASTIC, ZIP-LOCK, 9X12, 4 MIL 1

2 050-2168 ASSY, PACKAGING, E-TR 1

3 620-7135 D0C.,WARRANTY,COMMERCIAL 1

4 620-7299 INST, LEVELING/BELT TRACK, PROT (NOT SHOWN) 1

5 620-7848 MANUAL, OWNERS, E-TR REFRESH 1

6 635-4034 DOC, BOOKLET, WAXLESS, RUNING (NOT SHOWN) 1

7 635-4075 PSB, PREVENTIVE MAINT, TREADS (NOT SHOWN) 1

8 715-3808 KIT, TOOLS, INSTALLATION, E-TRe/x 1

P/N 110-3450 QTY WAS:4 IS:7, P/N 120-0490 QTY WAS:14 IS:16, AND P/N 120-0496 QTY P/N 110-0506 QTY WAS:4 IS:5 , P/N 110-3402 QTY WAS:14 IS:16, P/N 110-3416 WAS:12 IS:14,

03-18-09B

SAM11912PRODUCTION RELEASE05-21-08A

APPROVEDECODESCRIPTIONDATE

SJK12211BOM: REMOVED P/N: 140-022006-24-09C

AK12078WAS:14 IS:16; 290-0060 DESCRIPTION WAS "LOG" IS "LONG"

REV.REVISIONS

ITEM PART NUMBER DESCRIPTION QTY

1 050-1874 BAG, PLASTIC, ZIP-LOCK, 6X9, 4 MIL 12 110-0506 SCREW, 1/4-28X3/8 BHSS SS BLKOX 5

3 110-3126 SCREW, 5/16-18x3.0, FULL THD, SHC, HE, CS, ZI, G2 2

4 110-3402 SCREW, M4x0.7x19L,PHT,PH,CS,BZ 165 110-3416 SCREW, 5/16-18 X 1, SHC, HE, AS 146 110-3450 SCREW, 10-24X3/4", TRUSS HEAD 77 120-0490 WASHER, 5/16 FLAT, 1/2" OD, .06 THICK 168 120-0496 WASHER, LOCK 5/16 MIN OD 169 290-0010 SCREWDRIVER,PHILLIPS #2 X 5.0 110 290-0040 HEX L-KEY, 5/32 " 111 290-0060 HEX L-KEY, 1/4" X 5.25" LOG 112 290-0080 SCREWDRIVER,SMALL 113 620-7847 INSTALL, QUICK, E-TR 1


A

1

REV

APPROVED

U.O.M.

C

INCH

N/A

PART NODATEINITIAL

DRAWN

CHECKED

ANGLES = ± 2 Irvine CA 92606MATERIAL

X. = ± .125

1.

REFER TO BOM

FINISH SAM 5-15-08

B

C

D

E

F

G

HH

G

F

E

D

C

B

A

2345678910

1234567810

SHEET SIZE: A

9

SCALE: N/A

TITLE

KIT, TOOLS, INSTALLATION, E-TRe/x

715-3808

TOLERANCES UNLESS OTHERWISE SPECIFIED14410 Myford RoadUNISEN, INC. DBA


PUT ALL ITEMS INSIDE THE PLASTIC BAG (050-1874).

SHEET 1 OF 1EXPRESSLY AUTHORIZED BY UNISEN

NOTES:

FRACTIONS = ± 1/32

USED BY OR DISCLOSED TO OTHER EXCEPT ASSHALL THE INFORMATION CONTAINED HEREIN BE


X.XXX = ± .010X.XX = ± .030X.X = ± .050

168

2

14512

1 1

11

101

111

113

23 7

16

67

5

9

416
















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