9-3581-musap0 (s-trc 110v 20a) a - gympart.com 220-0278 line cord, 110v, nema 5-20 plug 1 3 620-8138...

7 5

4

1

6

8

9

23

REVISION HISTORYREV DATE DESCRIPTION ECO BY

A 11/14/2011 PRODUCTION RELEASE 13610 DMM

ITEM NO. PART NUMBER DESCRIPTION Default/QTY.1 020-7233 SEAL, HAND RAIL, ETR 22 220-0278 LINE CORD, 110V, NEMA 5-20 PLUG 13 620-8138 MANUAL, OWNERS, S-TR 14 740-8064 ASSY, BASE FRAME, S-TRc,110v 15 740-8095 WELDMENT, HANDRAIL, S-TR 26 740-8215 ASSY, NECK W/ CABLES 27 740-8218 ASSY, DISPLAY W/ WELDMENT, S-TRc 18 740-8221 GROMMMET, FRONT RAIL, S-TR 19 740-8222 KIT, HARDWARE, S-TR 1

NOTES: 1. SEE SHEET 2 FOR WIRING DIAGRAM.

A

7 6 5 4 3 2 189

C

D

E

G

H

I

J

4 25 1789 36

B

ASSY, TREADMILL, S-TRc 110V

REVSTAR TRAC PART NO

FINISH

14410 Myford RoadIrvine CA 92606

CHECKED TITLE

SCALE: 1:12

N/A

SEE BOM

INITIAL

CORE INDUSTRIES INC., DBAMATERIAL

A

SHEET SIZE: BAPPROVED

U.O.M.

11/04/2011DMMDRAWN

SHEET 1 OF 2

9-3581-MUSAP0DATE

F

E

G

H

B

I

C

J

D

A

F

DOCUMENT STATUS:

N/AN/A P/N:VENDOR: MM

THIRD ANGLE PROJECTION

> 1000 to 2000 > 2000

> 400 to 1000

> 120 to 400

> 30 to 120

> 6 to 30

> 3 to 6

0.5 to 30.05 0.05 0.1 0.15 0.2 0.3 0.5 -----

0.2 0.30.1 0.5 1.20.1 0.8 2

0.5 0.80.2 1.2 30.3 2 4

1 1.5----- 2.5 60.5 4 8

CLASS OF

WORK

MEDIUM

VERY COARSE

FINE

COARSE

X

UNLESS OTHERWISE SPECIFIED DIMS ARE IN mm. TOLERANCES FOR MEASURE OF LENGTH ARE:

NOTICE OF PROPRIETARY INFORMATION

THIS DOCUMENT SHALL NOT BE REPRODUCED NORSHALL THE INFORMATION CONTAINED HEREIN BE USED BY OR DISCLOSED TO OTHER EXCEPT AS EXPRESSLY

AUTHORIZED BY CORE INDUSTRIES INC, D.B.A. STAR TRAC.

ANGLES = 2

2.255.00

7.87

6.01.0"

2.752.75

45ALL AROUND

REVISIONSREV DATE DESCRIPTION ECO BY

A 06-04-04 PRODUCTION RELEASE 11137 FJM

B 07-21-04 ADDED SHEET TWO, INSTALLATION & NOTE FIVE. CHANGED KEY FROM 1.38 TO 1.50". 11146 FJM

C 09-23-04 NOTE 1F IS 1.0, WAS 1.15. 11173 DSND 05-03-06 CHANGED DIM .04 TO .15. 11442 FJM

E 07-18-07 UPDATE HOLE IS: 2X .136 (DRILL BIT #29), WAS: 2X TAP 8-32 UNF-2B. 11643 RKL

F 05-07-08

1. SHT 2: UPDATE NOTE 5. TOTAL DYNAMICS VALUE, WAS: 4 gr-in PER PLANE; IS: 1 gr-in. ADD: BALANCING SHOULD BE WITH HALF KEY. 2. SHT 2: REMOVE ID/SERIAL TAG.

11904 ME

G 08-19-09 ADD NOTES 7 AND 8. 12251 SJK

1.50 LONG KEY3/16 SQ. X

6.01.0" APARTTWO CABLE TIES

ALL EXTERNALWIRES TO BE BLACK

13.96.055

18.0 1.0

.034

.06

2.40

.15 11.50

.48.034

DOCUMENT STATUS:RELEASE

D

J

C

U.O.M.1.

X.XX = .030

A

I

GNOTES:

USED BY OR DISCLOSED TO OTHER EXCEPT AS

7 6 5 4 3 2 189

C

D

E

G

H

I

J

4 25 1789 36

B

MOTOR, AC INDUCTION, 230V

REVPART NO

EXPRESSLY AUTHORIZED BY UNISEN


Irvine CA 92606

CHECKED TITLE

SCALE: 1:3SEE NOTES

SEE NOTES

INITIAL

UNISEN, INC. DBAMATERIAL

FINISH

SEE SHEET TWOA THIS DOCUMENT SHALL NOT BE REPRODUCED NOR

X. = .125


14410 Myford Road

SHALL THE INFORMATION CONTAINED HEREIN BE

X.X = .050 FRACTIONS = 1/32

01-14-04FJMDRAWN

SHEET 1 OF 2

260-0934DATE

TOLERANCES UNLESS OTHERWISE SPECIFIED

INCH

F

E

G

H

B

X.XXX = .010 ANGLES = 2

F

TERMINALENCLOSURE

6.75

6.50

6.50

3.5003.469

.13

#10-32 UNF-2ATHRU BOLTS ON

(5.812 DIA) B.C.

B B

SECTION A-A.6245.6250

.440

.435

TAP 1/4-20 UNC-2B.50

(DRILL BIT #29).136

.50

2X

.500

.8745

.8750

1.50 USABLEKEYWAY

A

A7

SECTION B-B

G

4X .34

5.50

6.50

5.00

CONN PIN LEADS WIRE COLOR WIRE GA LINE

1 9 & 3 BLACK (T3) #14 3

2 7 & 1 BLACK (T2) #14 2

3 8 & 2 BLACK (T1) #14 1

4 -- -- -- N/A

5 THERMOSTAT BLACK (P1) #14 N/A

6 THERMOSTAT BLACK (P2) #14 N/A

WIRES CONFIGURATION (LOW VOLTAGE)

G

G

INSULATION MUST EXTEND BEYONDPER ASTM D350

1/2-14 N.P.S.M.HUB TAP

MOLEX CONNECTOR 44441-2006-PWITH TERMINALS 43375-1001.INSTALL THE INSULATION BEFORETHE CONNECTOR

2. STARTRAC PART NUMBER.

(TIE CONNECTOR OVER THE INSULATION)

WIRES FROM SHARP EDGES. THE ENDBELL, BOTH SIDES, TO PROTECT

BX CONNECTOR

1. STARTRAC NAME (LOGO).

8

SUPPLIER LABEL.IN ADDITION TO MANUFACTURER INFORMATION,THE LOGO MUST CONTAIN THE FOLLOWING INFORMATION:

ACRYLIC GLASS SLEEVING3.0" INSULATION, FLEXIBLE TREATED

G

BASE TO BE WELDEDTO THE MOTOR HOUSING.

A

7 6 5 4 3 2 189

C

D

E

G

H

I

J

4 25 1789 36

B

MOTOR, AC INDUCTION, 230V

REVPART NONOTICE OF PROPRIETARY INFORMATION

Irvine CA 92606

TITLE

SCALE: 1:3

UNISEN, INC. DBA

G

SHEET SIZE: BSHEET 2 OF 2

260-0934

F

E

G

H

B

I

C

J

D

A

F

14410 Myford Road

SHALL THE INFORMATION CONTAINED HEREIN BETHIS DOCUMENT SHALL NOT BE REPRODUCED NOR

EXPRESSLY AUTHORIZED BY UNISENUSED BY OR DISCLOSED TO OTHER EXCEPT AS

NOTES:1. ELECTRICAL SPECIFICATIONS: a) RATING: 5HP SPL b) VOLTS: 230 AC c) HZ: 60 d) AMPS: 6.0 e) RPM: 1,745 (5,400 MAX) f) SF: 1.0 g) INSULATION CLASS: F2. MECHANICAL SPECIFICATIONS: a) BEARINGS TO BE PRELUBRICATED. b) MOTOR TYPE: SCM c) MOTOR FRAME: P145T d) MOTOR FORM: K e) APPROX. NET WGT: 39 LBS.3. MOTOR MANUFACTURER: A.O. SMITH, P/N 114501 (DWG NO. 18745401).4. MOTOR PERFORMANCE AND WINDING PARAMETERS SHALL BE WITHIN THE MFG. TOLERANCES OF A.O. SMITH SAMPLE #0345747A.5. BALANCE MOTOR TO A.O. SMITH PC1449 BALANCE STANDARD. (Balance motor 1 gram-inch per plane or less @ 2,000 rpm Balancing should be with 1/2 key).6. CALIBRATE BALANCING MACHINE AT LEAST ONCE A WEEK.7. MASK AREA FOR ELECTRICAL GROUNDING PURPOSES.8. TAPE MOTOR PULLEY KEY TO SUPPLIER LABEL BEFORE PACKAGING OF MOTOR.

22

11


A 3/11/2013 PRODUCTION RELEASE 14127 SV

ITEM NO. PART NUMBER DESCRIPTION QTY.

1 740-8433 WARM BAR, BOTTOM, PLASTIC, S-TR/E-TR 1

2 740-8434 WARM BAR, BOTTOM, HEART RATE SENSOR, S-TR/E-TR 2

A

7 6 5 4 3 2 189

C

D

E

G

H

I

J

4 25 1789 36

B

ASSY, HOTBAR, LOWER SECTION

REVSTARTRAC PART NO

FINISH


CHECKED TITLE

SCALE: 1:2

SEE BOM

SEE BOM

INITIAL

CORE INDUSTRIES, INC. DBAMATERIAL

A


U.O.M.

SVDRAWN

SHEET 1 OF 1

740-6097DATE

F

E

G

H

B

I

C

J

D

A

F

DOCUMENT STATUS:

740-6097P/N:VENDOR:




AUTHORIZED BY CORE INDUSTRIES, INC., D.B.A. STAR TRAC.

02/11/2013

1

3

2

4

5

1

SJ11884PRODUCTION RELEASE05-21-08A

AK--DOCUMENT RELEASE 12/14/2007X01

BYECODESCRIPTIONDATEREV

REVISION HISTORY

ITEM NO. PART NUMBER Description Default/QTY.

1 110-3444 SCREW,M4XP.7X16L,PHM,PH,CS,ZP 22 740-6096 ASSY, HOTBAR, UPPER SECTION 13 740-6097 ASSY, HOTBAR, LOWER SECTION 14 740-6208 ASSY, RESET SWITCH 15 740-6209 ASSY, STOP BUTTON 16 GB845ST2.9*6.5 SCREW, GB845ST2.9*6.5 27 STDP4005 BRACKET, LIMIT SWITCH, HOT BAR 1B



INSTALLATION TORQUE OF THE SCREWS: 15 IN-LB.

A

7 6 5 4 3 2 189

C

D

E

G

H

I

J

4 25 1789 36

HOT BAR, MECH. ASSY, S-TRX

REVSTARTRAC PART NO

FINISH

1 Irvine CA 92606

CHECKED TITLE

SCALE: 1:5

N/A

SEE BOM

INITIAL

UNISEN, INC. DBAMATERIAL

A


U.O.M.

04-15-08SJDRAWN

SHEET 1 OF 1

740-6186DATE

F

E

G

H

B

I

C

J

D

A

F



14410 Myford Roadto 2000 > 2000 > 1000

to 1000> 400

to 400> 120

to 120> 30

to 30> 6

to 6> 3 0.5

to 3

0.05 0.05 0.1 0.15 0.2 0.3 0.5 -----

0.2 0.30.1 0.5 1.20.1 0.8 2

0.5 0.80.2 1.2 30.3 2 4

1 1.5----- 2.5 60.5 4 8

NOTES:

WORK

MEDIUM

OF

COARSE

FINE

COARSE

X

VERY

TOLERANCES FOR MEASURE OF LENGTH ARE:

AUTHORIZED BY UNISEN INC, D.B.A. STAR TRAC.

UNLESS OTHERWISE SPECIFIED DIMS ARE IN mm. CLASS


ANGLES = 2

7

BACK VIEW (W/O UPPER SECTION & RESET SWITCH)

6

1

91

62

72

52

41

16

31

81

101

21

C

C

C

C

C

BACK VIEW (W/O UPPER SECTION & RESET SWITCH)

NOTES:INSTALLATION TORQUE OF THE SCREWS: 15 IN-LB.1.

CCCC

C


A 5/21/08 PRODUCTION RELEASE 11884 SJ

B 6/13/12 ADDED P/N 740-8205 13793 FJM

C 3/8/13 REMOVED 110-3444, GB845ST2.9*6.5, STDP4005; ADDED 110-3402, 740-6186_001, 740-6186_002, 740-6186_003, 740-6186_004 14127 SV

ITEM NO. PART NUMBER DESCRIPTION QTY1 110-3402 SCREW, M4x0.7x19L,PHT,PH,CS,BZ 62 740-6096 ASSY, WARM BAR, UPPER SECTION 13 740-6097 ASSY, HOTBAR, LOWER SECTION 14 740-6186_001 BRACKET, LIMIT SWITCH, WARM BAR 15 740-6186_002 SCREW, M3, 8.3mm, FHM, PH, SS 26 740-6186_003 SCREW,M4XP.7X16L,PHM,PH,CS,ZP 27 740-6186_004 M4 EXT TOOTH LOCK WASHER 28 740-6208 ASSY, RESET SWITCH 19 740-8205 CABLE, STOP SWITCH, S-TRc 1

10 740-8435 ASSY, STOP BUTTON 1

A

7 6 5 4 3 2 189

C

D

E

G

H

I

J

4 25 1789 36

B

WARM BAR, MECH. ASSY, S-TR/E-TR

REVSTARTRAC PART NO

FINISH


CHECKED TITLE

SCALE: 1:5

SEE BOM

SEE BOM

INITIAL


C


U.O.M.

SVDRAWN

SHEET 1 OF 1

740-6186DATE

F

E

G

H

B

I

C

J

D

A

F

DOCUMENT STATUS:

N/AP/N:VENDOR:





2/22/2013

DOCUMENT STATUS:RELEASE V

ERY

TOLE

RANC

ES F

OR

MEA

SURE

OF

LENG

TH A

RE:

A

1

REV

APPROVED

BN/A

STARTRAC PART NODATEINITIAL

DRAWN

CHECKED

CLAS

SAN

GLE

S Irvine CA 92606

UNISEN, INC. DBASEE BOM

FINISH SJ 04/18/08

B

C

D

E

F

G

HH

G

F

E

D

C

B

A

2345678910

1234567810

SHEET SIZE: A

9

SCALE: 1:2

TITLE

ASSY, STOP BUTTON

740-6209

SHEET 1 OF 1VENDOR: N/AP/N:N/A MMU.O.M.

MATERIAL14410 Myford Road

to 2000


> 1000

> 2000

> 400 to 1000

> 120 to 400

> 30 to 120

> 6 to 30

to 6> 3

0.5 to 3 0.05

0.05

0.1

0.15

0.2

0.3

0.5

-----

0.2

0.3

0.1

0.5

1.2

0.1

0.8

2

0.5

0.8

0.2

1.2

3

0.3

2

4

1

1.5

-----

2.5

6

0.5

4

UNLE

SS O

THER

WIS

E SP

ECIF

IED

DIM

S AR

E IN

mm

.

WO

RK O

F

CO

ARSE

FINE

MED

IUM

8

COAR

SE

2

XNOTICE OF PROPRIETARY INFORMATION



REVREVISION HISTORY

QTY.1 1235101-06-10

DATE DESCRIPTION ECO BYA 05-21-08 PRODUCTION RELEASE 11884

B

SJ

SJKREPLACE STDP4004F QTY.1 WITH 140-3458


1 140-3458 SPRING, COMPRESSION, E-STOP, HOT BAR, STR 12 98317A217 E-STYLE CLIP, 6M, CS, ZP 13 STDP4003 BUTTON, EMERGENCY STOP, HOT BAR 14 STDP4003C RETAINING SPRING, EMERGENCY STOP 1

13

41

11

B

21

B

3. Clean area with isopropyl alcohol before applying rubber strips or stickers.4. Torque to 35~40 ft-lbs (420~480 in-lbs.).5. Torque to: 25~30 in-lbs.6. Torque to: 65~70 in-lbs.7. Torque to: 70~75 in-lbs.8. Tie up the motor sensor cable.9. Running belt installation and tensioning:

a. Belt rotation is determined by pointing the logo arrows towards the tail roller.b. Align the short mark of the belt (1/2") with the front edge of the deck.c. Tighten the roller screws until the other set of belt marks align with the back edge of the deck.d. If necessary turn roller screws in 1/4 turn increments to center the belt.

NOTES:1. Installation load for rivet nuts: 140-3408: 1860~3030 lbs.2. Torque to: 50~56 in-lbs.

REVISION HISTORY

REV DATE DESCRIPTION ECO BY

A 11/10/2011 PRODUCTION RELEASE 13610 JJJ


A

7 6 5 4 3 2 189

C

D

E

G

H

I

J

4 25 1789 36

B

ASSY, BASE FRAME, S-TRc,110v

REVSTARTRAC PART NO

FINISH

THIS DOCUMENT SHALL NOT BE REPRODUCED NOR

Irvine CA 92606

CHECKED TITLE

SCALE: 1:10

N/A

SEE BOM

INITIAL


A

SHEET SIZE: B

APPROVED

U.O.M.

JJJDRAWN

SHEET 1 OF 4

740-8064DATE

F

E

G

H

B

I

C

J

D

A

F



14410 Myford Roadto 2000

> 2000 > 1000

to 1000> 400

to 400> 120

to 120> 30

to 30> 6

to 6> 3 0.5

to 3

0.05 0.05 0.1 0.15 0.2 0.3 0.5 -----

0.2 0.30.1 0.5 1.20.1 0.8 2

0.5 0.80.2 1.2 30.3 2 4

1 1.5----- 2.5 60.5 4 8

BY OR DISCLOSED TO OTHER EXCEPT AS EXPRESSLY

WORK

MEDIUM

OF

COARSE

FINE

COARSE

X

VERY



UNLESS OTHERWISE SPECIFIED DIMS ARE IN mm. CLASS

SHALL THE INFORMATION CONTAINED HEREIN BE USED


ANGLES = 2

11/10/11

BELT, 280J10, POLY VEE 1

28 130-1708 BELT, RUN, 20" W X 128.5 LONG 1

29 130-1756 BUSHING, FLANGED, BRONZE, 0.375 ID X 0.625 OD X 0.5 L 1

30 140-0200 TIE STRAP, 5" 1

31 140-3232 CLAMP, WIRE, SADDLE, 1.0" 4

32 140-3323 U-NUT, #8, PANEL .025-.125 2

33 140-3392 SPACER BLOCK, MOTOR, TREAD 1

34 140-3408 RIVET NUT, 5/16-18, PANEL THK., .027~.150 IN. 12

35 140-3415 CLIP, CLEVIS PIN, 3/8 1

36 140-3416 FOAM, PAD, BLK, 1.5X.65, ADHESIVE BACKED 6

37 140-3419 SPRING, EXT,1.2 OD X 2.5 L 1

38 140-3451 PLUG, BRACKET, SWITCH/BREAKER, E-TR/E-TRX 1

39 140-3485 W/ 1/2-13 STUD, FOOT, PIVOT, 15, 77mm OD 2

40 140-3487 FOAM, TAPE,STR 12

41 140-3488 FOAM,SEAL,MOTOR,PAN,STR 1

42 260-0950 MOTOR GEAR, 110VAC, ELEVATION, S-TR 1

43 440-0257 FILTER, EMI, 250V, 16A 1

44 470-0417 BREAKER, THERMAL, 18A 1

45 715-3412 ASSY, CABLE, AC TO MCB 1

46 715-3457 ASSY CABLE, GROUND WIRE, MCB/CONSOLE 3

47 715-3611 ASSY., BLEEDER, AC MOTOR, PRO TR 1

48 715-3681 ASSY, MOTOR, AC INDUCTION, 115V, OX TR 1

49 715-3689 ASSY, DECK, 25.75 X 53.75, E-TRx 1

130-012127

4.39 ID X .75 OD X .067 THICK, FLAT, NYLON120-331026

11WASHER, 5/16 ID, .688 OD120-302325

3WASHER, LOCK 5/16 MIN OD120-049624

3WASHER, 5/16 FLAT, 1/2" OD, .06 THICK120-049023

2WASHER, 3/8, SAE FLAT120-046022

2SCREW, 5/16-18x1.00, BHC,HK,SS,NP110-346621

240x0.5x0.5-N

CR-FHM1 0.112-20

624x2.5x1.125-NHX-SHCS 0.19-

19

2SCREW, M4x0.7x10L,PHT,PH,CS,BO110-340418

2SCREW, 5/16-18x3.0, FULL THD, SHC, HE, CS, ZI, G2110-312617

1SCREW, 5/16-18 X 2.0 SHCS BLK110-305616

52SCREW, 10-24X.50" PPHTCS110-302615

3NUT, NYLON INSERT110-187114

ITEM NO. PART NUMBER DESCRIPTION Default/QTY.

1 010-3156 EXT, RUBBER, CUSHION 2

2 020-7228 ROD, W/ OVERMOLD, DECK RETENTION 4

3 020-7374 PIN, CLEVIS, 3/8 X 2.5, ZNC PL 1

4 050-1888 LABEL, PATENT NUMBERS, PRO TR 1

5 050-2153 LABEL, STAR TRAC, 9.763 X 2.314 2

6 050-2159 LABEL, CAUTION, PINCH POINTS, TR 2

7 050-2198 LABEL, PRIMARY S/N, CARDIO 1

8 050-2199 LABEL, SECONDARY S/N, CARDIO 1

9 050-2239 LABLE,HANDLE,BOLT DOWN,STR 2

10 110-0709 BOLT, SHOULDER, 3/8 X 1-1/4" 1

11 110-1720 NUT, 4-40 KEP 2

12 110-1823 NUT, JAM,1/2-13 x 5/16 THICK 2

13 110-1870 NUT, 5/16-18 KEPS 8

ITEM NO. PART NUMBER DESCRIPTION Default/QTY.

50 715-3695 ASSY, ROLLER, TAIL, FLAT, 88 MM X 508 M 1

51 715-3801 ASSY, CABLE, NEUTRAL WIRE, E-TR/x 2

52 715-3802 ASSY, CABLE, LINE WIRE, E-TR/x 3

53 715-3881 ASSY, MCB, 110V AC, ACK1U 1

54 715-3897 ASSY, ROLLER, HEAD, FLAT, S-TR 1

55 715-3904 ASSY,BELT TENSIONER,TR 2

56DIN EN ISO 7040

- M12 - N2

57 731-0357 WASHER,PLAIN,M12 4

58 731-0358 SCREW, M12 X 1.75, 75mm, BHC, HK 2

59 731-0373 WASHER,PLAIN,M6 2

60 731-1363 NUT, M6X1.0, NYLOC 1

61 731-2523 SCREW,M6,50MM,SHCS,HK,CS,BZ 1

62 740-6083 CONNECTOR, IEC, 60320 C20, 20A, 110V 1

63 740-6116 SWITCH, ON/OFF, TR 1

64 740-8063 ASSY,WELDMENT,FRAME,MAIN,S-TR 1

65 740-8065 ASSY, FRAME, ELEVATION, S-TR 1

66 740-8070 SHIELD, DUST, S-TR 1

67 740-8094 TUBE, BEARING, ELEVATION, S-TR 2

68 740-8119 CAP, MOUNT, ACTUATOR, S-TR 1

69 740-8121 SIDE,COVER,S-TR 2

70 740-8122 COVER, MOTOR, S-TR 1

71 740-8123 ASSY,NOSE, FRONT, S-TR 1

72 740-8126 CAP, END, PLASTIC, REAR, LEFT, S-TR 1

73 740-8127 CAP, END, PLASTIC, REAR, RIGHT, S-TR 1

74 740-8128 CAP, PLASTIC, CROSSMEMBER, REAR, S-TR 1

75 740-8139 BRACKET, COMPONENTS, 110V ELEC., S-TR 1

76 740-8155 LEFT, COVER, SIDERAIL, S-TR 1

77 740-8156 RIGHT, COVER, SIDERAIL, S-TR 1

78 740-8157 LEFT, GUARD, TAILROLLER. S-TR 1

79 740-8158 DECK,STOP,RIGHT,REAR,STR 1

80 740-8159 PLASTIC, TRIM, FRONT, SHROUD, MOTOR, S-TR 1

81 740-8199 FOAM,SIDE,RAIL,COVER 2

82 740-8212 CUSION,ELEVATION,FRAME,STR 2

83 740-8213 PLUG,13MM,STR 4

84 740-8214 BUSHING,UPPER,ELEVATION,STR 1

D

AA

7 6 5 4 3 2 189

C

D

E

G

H

I

J

4 25 1789 36

B


REV

J

STARTRAC PART NO

Irvine CA 92606

TITLE

SCALE: 1:25

CORE INDUSTRIES, INC. DBA

A


740-8064

F

E

G

H

B

I

C

14410 Myford Road

F

A

7 6 5 4 3 2 189

C

D

E

G

H

I

J

4 25 1789 36

B


REVSTARTRAC PART NO


TITLE

SCALE: 1:20


A


740-8064

F

E

G

H

B

I

C

J

D

A

F

3

4

D

221

282

165

239

212

258

457

267

256

17

18

14

23 18

3

A

B

170

177

176 1

49

150

128

127

154

4015

269

25

171

4015

1234

164

179

42

178

619

172

323

324

217

174

26

166

29

1240

21

281

137

110

314

255

426

129

801

1

483

232

73

636

1

1

3

3

3

51

41

6

323

SCALE 1 : 5DETAIL B

116

324

2

2

SCALE 1 : 10DETAIL A

161

1

59

84

601

SCALE 1 : 5DETAIL D

1

222

26

3

4

351

6

7

8

A

7 6 5 4 3 2 189

C

D

E

G

H

I

J

4 25 1789 36

B


REVSTARTRAC PART NO


TITLE

SCALE: 1:8


A


740-8064

F

E

G

H

B

I

C

J

D

A

F

142

220

162

751 11

63

144

153

148

130

145

346

133

431

1115

925

813

147

813

925

1115

168

251

352

211

38

431

FOR REFERANCE ONLY

WIRES TO BE SOLDERED PARALLEL

DIRECTION AND ORIENTATIONAS SHOWN.

TO TAB FACE IN DIRECTION AND

PERPENDICULAR TO TAB FACE IN

ORIENTATION AS SHOWN.

8

WIRES TO BE SOLDERED

SCALE 2 : 1DETAIL B

8

8DETAIL A

SCALE 2 : 1

8

J3

SECTION C-C

1

Omron

(2X)

NC NCCOM

SS-01GLP

UL1007 ALPHA 3050 OR EQUIVALENT

S2S1

COM

HOOK UP WIRE, 24 AWG,

1

MOLEX 70107-0003PIN 16-02-0107

0+1050

110+ 100

205

C

C

B

DOCUMENT STATUS: THIS DOCUMENT SHALL NOT BE REPRODUCED NOR

N/AA

7 6 5 4 3 2 189

C

D

E

G

H

I

J

4 25 1789 3SHEET 1 OF 1

CABLE, STOP SWITCH, S-TRc

REV

ANGLES =


2

Irvine CA 92606

CHECKED

6

TITLE

SCALE: 1:1

N/A

INITIAL



U.O.M.

06/07/08SM ADRAWN 740-8205DATE

F

E

G

H

B

I

C

J

D

AN/A

F

N/A P/N:VENDOR:

STARTRAC PART NO

FINISH

14410 Myford Road

MM


to 2000 > 2000 > 1000

to 1000> 400

to 400> 120

to 120> 30 > 6

to 30to 6> 3 0.5

to 3

0.05 0.05 0.1 0.15 0.2 0.3 0.5 -----

0.2 0.30.1 0.5 1.20.1 0.8 2

0.5 0.80.2 1.2 30.3 2 4

1 1.5----- 2.5 60.5

CLASS


OF

COARSE

FINE

COARSE

WORK

MEDIUM

VERY

X

4



8


UNLESS OTHERWISE SPECIFIED DIMS ARE IN mm.

NOTES:LABEL ASSEMBLY WITH STAR TRAC P/N, REV, AND DATE OF MANUFACTURE, APPROX. AS SHOWN.1.LABEL PACKAGE WITH STAR TRAC P/N, REV, AND DATE OF MANUFACTURE.2.ALL COMPONENTS USED SHALL BE ROHS COMPLIANT.3.UNLESS OTHERWISE INDICATED, NO SUBSTITUTIONS ALLOWED WITHOUT WRITTEN STAR TRAC APPROVAL.4.WIRE COLORS SHOWN ARE FOR REFERENCE ONLY.5.APPLY CABLE TIES TO WIRE BUNDLES AS SHOWN.6.SOLDER WIRES AS IN DETAIL VIEWS A AND B WITH NO SOLDER PROTRUSION BEYOND TAB FACE.7.APPLY HOT GLUE TO WIRES AT 4 SWITCH SOLDER TABS ON S1 AND S2 AS NOTED8.

A B

BYDATE DESCRIPTION ECO

3/19/08 PRODUCTION RELEASE 13793

REV

7

7

A

FJM

REVISION HISTORY

FROM TO SIGNAL COLOR

J3-1 S2-COM PAUSE RTN - ROW 1 BLACK

J3-2 S2-NC PAUSE - COL 7 RED

J3-3 S1-NC E.STOP WHITE

J3-4 S1-COM E.STOP RTN GREEN

2

2

10

7

2

8

1

9

10

5

34

6

140

NOTES: 1. DEBURR ALL SHARP EDGES AFTER WELD.

2. ITEM 2 TO BE MASKED PRIOR TO POWDERCOAT AND CLEARCOAT.

3. FINISH: A. PRETREATMENT: REFER TO SOP 620-8026. PARTS TO BE ZINC PLATED PER ASTM B-633 TYPE 1, CLASS SC1 (MILD, 5m) B. POWDERCOAT PER SOP 620-8026 C. PARTS TO BE CLEARCOATED AFTER POWDERCOAT



ITEM NO. PART NUMBER DESCRIPTION Default/QTY.1 050-2082 BADGE, PRODUCT, S-TRC 12 140-0200 TIE STRAP, 5" 13 140-3470 TUBE, CONVOLUTED, WIRE MGMT, .75ID 14 240-6905 COUPLER,"F-TYPE", F/F,W/ NUT & WASHER 15 240-6914 ADAPTOR, F TYPE RT ANGLE, M/F 16 715-3678 HARNESS, DC SUPPLY, PRO TR 17 715-3781 CABLE, TRANSLATOR 18 718-5126 CABLE, COAX, M-M, ST/TBT 19 740-8092 WELDMENT, NECK, DISPLAY, S-TR 1

10 S-TRc-01-10E CONDUCTIVE TAPE, 3M-1345 3

A

7 6 5 4 3 2 189

C

D

E

G

H

I

J

4 25 1789 36

B

ASSY, NECK W/ CABLES


FINISH


CHECKED TITLE

SCALE: 1:8

SEE BOM

INITIAL


A


U.O.M.

11/17/2011DMMDRAWN

SHEET 1 OF 1

740-8215DATE

F

E

G

H

B

I

C

J

D

A

F

DOCUMENT STATUS:



> 1000 to 2000 > 2000

> 400 to 1000

> 120 to 400

> 30 to 120

> 6 to 30

> 3 to 6

0.5 to 30.05 0.05 0.1 0.15 0.2 0.3 0.5 -----

0.2 0.30.1 0.5 1.20.1 0.8 2

0.5 0.80.2 1.2 30.3 2 4

1 1.5----- 2.5 60.5 4 8

CLASS OF

WORK

MEDIUM

VERY COARSE

FINE

COARSE

X





ANGLES = 2

14

13

3

12 2 6 9

6

1

5

4

6

64

108

78

7

11



ITEM NO. PART NUMBER DESCRIPTION Default/QTY.1 020-7073 CUP HOLDER LINING - TREAD 12 020-7124 HEADPHONE JACK COVER-TREAD 13 020-7371 HOUSING, DISPLAY, FRONT, S-TR 14 020-7372 MOUNTING BRACKET, BLOWER, S-TR 25 110-3165 SCREW, M4x0.7x14L,PHT,PH,CS,ZI 66 110-3402 SCREW, M4x0.7x19L,PHT,PH,CS,BZ 177 110-3404 SCREW, M4x0.7x10L,PHT,PH,CS,BO 58 110-3471 SCREW, M4x0.7x35L, PHT, PH, CS, BZ 69 715-3864 ASSY, WIRELESS HR, POLAR, 92cm L.R. 1

10 740-8135 ASSY, BLOWER, COMPLETE, L, S-TR 111 740-8136 ASSY, BLOWER, COMPLETE, R, S-TR 112 740-8208 ASSY, CC, BASIC, S-TRc, G2 KEYPADS 113 740-8209 ASSY, AIR VENT, S-TR 114 740-8219 ASSY, LED BOARD W/ BEZEL, S-TRc 1

NOTES:

A

7 6 5 4 3 2 189

C

D

E

G

H

I

J

4 25 1789 36

B

ASSY, DISP & HOUSING, S-TRc


FINISH


CHECKED TITLE

SCALE: 1:5

PER SOP 620-7910-008

SEE BOM

INITIAL


A


U.O.M.

11/03/2011DMMDRAWN

SHEET 1 OF 1

740-8217DATE

F

E

G

H

B

I

C

J

D

A

F

DOCUMENT STATUS:



> 1000 to 2000 > 2000

> 400 to 1000

> 120 to 400

> 30 to 120

> 6 to 30

> 3 to 6

0.5 to 30.05 0.05 0.1 0.15 0.2 0.3 0.5 -----

0.2 0.30.1 0.5 1.20.1 0.8 2

0.5 0.80.2 1.2 30.3 2 4

1 1.5----- 2.5 60.5 4 8

CLASS OF

WORK

MEDIUM

VERY COARSE

FINE

COARSE

X





ANGLES = 2

11 8 5

710

93 4

6 5 2 1 5



ITEM NO. PART NUMBER DESCRIPTION Default/QTY.1 020-7069 REAR TOP - TREAD 12 020-7070 REAR BOTTOM - TREAD 13 020-7074 CAP,TV BLANK,TR 14 050-2066 LABEL,STAR TRAC, 7.42" X 1.78" 15 110-3402 SCREW, M4x0.7x19L,PHT,PH,CS,BZ 206 140-3487 FOAM, TAPE,STR 27 740-6012 Assy, Cable, Stop Switch Extension 18 740-6186 HOT BAR, MECH. ASSY, S-TRX 19 740-8093 WELDMENT, DISPLAY, S-TR 1

10 740-8205 CABLE, STOP SWITCH, S-TRc 111 740-8217 ASSY, DISP & HOUSING, S-TRc 1

NOTES:

A

7 6 5 4 3 2 189

C

D

E

G

H

I

J

4 25 1789 36

B

ASSY, DISPLAY W/ WELDMENT, S-TRc


FINISH


CHECKED TITLE

SCALE: 1:8

N/A

SEE BOM

INITIAL


A


U.O.M.

11/08/2011DMMDRAWN

SHEET 1 OF 1

740-8218DATE

F

E

G

H

B

I

C

J

D

A

F

DOCUMENT STATUS:



> 1000 to 2000 > 2000

> 400 to 1000

> 120 to 400

> 30 to 120

> 6 to 30

> 3 to 6

0.5 to 30.05 0.05 0.1 0.15 0.2 0.3 0.5 -----

0.2 0.30.1 0.5 1.20.1 0.8 2

0.5 0.80.2 1.2 30.3 2 4

1 1.5----- 2.5 60.5 4 8

CLASS OF

WORK

MEDIUM

VERY COARSE

FINE

COARSE

X





ANGLES = 2

BYECODESCRIPTIONDATEREVREVISION HISTORY

PRODUCTION RELEASE 13610

FJM

A 11/3/2011

13784REPLACED 740-8137 WITH 740-83861/7/2013B

DMM


1 020-7373 DISPLAY BOARD, MAIN, S-TRc 1

2 050-2216 KEYPAD, MAIN DISPLAY, S-TRc 1

3 110-3407 SCREW,M4x0.7x6L,PHM,PH,BO 8

4 120-3258 WASHER, M4, TEETH, 0.45THK 8

5 740-8386 DISPLAY W/CHR & CSAFE, S-TRc 1B

DOCUMENT STATUS:

XVERY


AUTHORIZED BY CORE INDUSTRIES INC, D.B.A. STAR TRAC.BY OR DISCLOSED TO OTHER EXCEPT AS EXPRESSLY

A

7 6 5 4 3 2 189

C

D

E

G

H

I

J

4 25 1789 36

ASSY, LED BOARD W/ BEZEL, S-TRc

UNLESS OTHERWISE SPECIFIED DIMS ARE IN mm.

THIS DOCUMENT SHALL NOT BE REPRODUCED NOR

NOTES:

Irvine CA 92606

CHECKED TITLE

SCALE: 1:3

N/A

SEE BOM

INITIAL


B


U.O.M.

11/03/2011DMMDRAWN

SHEET 1 OF 1

740-8219DATE

F

E

G

H

B

I

C

J

D

A

F

N/A P/N:


FINISH

VENDOR: MM



> 1000 > 2000 > 400 to 1000> 120 to 400to 120

> 30 > 6 to 30to 6

> 3 0.5 to 3

0.05 0.05 0.1 0.15 0.2 0.3 0.5 -----

0.2 0.30.1 0.5 1.20.1 0.8 2

0.5 0.80.2 1.2 30.3 2 4

1 1.5----- 2.5 64 8

CLASS OF

COARSE

FINE

COARSE


WORK

MEDIUM

0.5


ANGLES = 2

5

4

3

2

1

B

212

116

44

54

34


A 01/31/2012 PRODUCTION RELEASE 13660 SV

ITEM NO. PART NUMBER DESCRIPTION QTY.1 120-0490 WASHER, 5/16 FLAT, 1/2" OD, .06 THICK 162 110-3416 SCREW, 5/16-18 X 1, SHC, HE, AS 123 110-3056 SCREW, 5/16-18 X 2.0 SHCS BLK 44 110-3026 SCREW, 10-24X.50" PPHTCS 45 110-0506 SCREW,1/4-28x3/8,BHC,HK,SS,BO 4

A

7 6 5 4 3 2 189

C

D

E

G

H

I

J

4 25 1789 36

B

KIT, HARDWARE, S-TR

REVSTARTRAC PART NO

FINISH


CHECKED TITLE

SCALE: 1:1.5

N/A

N/A

INITIAL


A


U.O.M.

SVDRAWN

SHEET 1 OF 1

740-8222DATE

F

E

G

H

B

I

C

J

D

A

F

DOCUMENT STATUS:

N/A P/N:VENDOR: MM


> 1000 to 2000 > 2000

> 400 to 1000

> 120 to 400

> 30 to 120

> 6 to 30

> 3 to 6

0.5 to 30.05 0.05 0.1 0.15 0.2 0.3 0.5 -----

0.2 0.30.1 0.5 1.20.1 0.8 2

0.5 0.80.2 1.2 30.3 2 4

1 1.5----- 2.5 60.5 4 8

CLASS OF

WORK

MEDIUM

VERY COARSE

FINE

COARSE

X





ANGLES = 2

02/13/2012

NOTES:BREAK ALL SHARP EDGES1.

4

5

2

1

6

398.3

164

B

DOCUMENT STATUS: THIS DOCUMENT SHALL NOT BE REPRODUCED NOR

UNLESS OTHERWISE SPECIFIED DIMS ARE IN mm. NOTES: CLASS


RELEASE OF SOFTWARE 621-0056-PRG.

A

7 6 5 4 3 2 189

C

D

E

G

H

I

J

4 25 1789 36

DISPLAY W/CHR & CSAFE, S-TRc

REVSTARTRAC PART NO


1.Irvine CA 92606

CHECKED TITLE

SCALE: 1:2

N/A

SEE BOM

INITIAL


A


U.O.M.

FJMDRAWN

SHEET 1 OF 1

740-8386DATE

F

E

G

H

B

I

C

J

D

A

F

DGNLUDCI P/N:VENDOR: MM

FINISH



> 1000 > 2000 > 400 to 1000> 120 to 400

> 30 to 120

> 6 to 30to 6

> 3 0.5 to 3

0.05 0.05 0.1 0.15 0.2 0.3 0.5 -----

0.2 0.30.1 0.5 1.20.1 0.8 2

0.5 0.80.2 1.2 30.3 2 4

1 1.5----- 2.5 60.5 4


BAORD TO BE PROGRAMMED WITH THE LATEST WORK

OF

COARSE

FINE

COARSE

XMEDIUM

VERY


8


ANGLES = 2

01-07-13

FJM13784PRODUCTION RELEASE01-07-13A

BYECODESCRIPTIONDATEREVREVISION HISTORY

F PART NUMBER DESCRIPTION QTY.

1 120-3244 STANDOFF, 1/8" DIA X 3/16" NYLON 3

2 140-3330 SUPPORT, PLATE, HR CONTACT BOARD 1

3 621-0035-PRG SOFTWARE, DISPLAY S-TRc 0

4 740-6001 ASSY, DISPLAY BOARD, S-TRc 1

5 740-8133 BOARD, CHR, SALUTRON 4010 1

6 740-8147 ASSY, CABLE, CHRB-DISPLAY, S-SERIES 1

7 621-0056-PRG SOFTWARE, S-TRc W/CSAFE 1

9-3581-MUSAP0A.pdfSheet1Drawing View1Drawing View2

Sheet2

020-7371A.pdf260-0934G.pdf740-6097A.pdfSheet1Drawing View1

740-6186A.pdf740-6186C.pdfSheet1Drawing View1Drawing View2

740-6186-KTA.pdf740-6209B.pdf740-8064A.pdf740-8205A.pdf740-8215A.pdfSheet1Drawing View17Drawing View18

740-8217A.pdfSheet1Drawing View1

740-8218A.pdfSheet1Drawing View1Drawing View2

740-8219B.pdf740-8222A.pdfSheet1Drawing View1

740-8386A.pdf

9-3581-musap0 (s-trc 110v 20a) a - gympart.com 220-0278 line cord, 110v, nema 5-20 plug 1 3 620-8138...

Documents