888 parts manual - the manitowoc company

TRADITIONAL CRANE PARTS MANUAL

This manual has been prepared for and is considered part of

Model

Serial Number

GROUP A = Rotating Structure (Includes rotating bed, operator’s cab, cases, fuel tanks,

transfer pump, counterweights, guards, platforms, catwalks, machinery enclosure, horn)

GROUP B = Upperworks Machinery (Includes front, rear, and auxiliary drums, boom hoist,

swing and drive shafts, hand levers, foot pedals, control linkage, rotation indicators, upperworks hydraulic components, hydraulic piping, hydraulic oil reservoir, lubrication pump and piping, blowers)

GROUP C = Air Components & Electrical (Includes control console, air piping, electric wiring,

auxiliary light plant and lighting, TV monitoring, compressor and air tank) GROUP D = Power Components - Upperworks (Includes engine or motor, radiator, auxiliary

power plant, take off converters and piping, controls, VICON power lowering, torque limiter, hydraulic pumps and piping, fuel piping, battery box)

GROUP E = Lower Structure & Control (Includes carbody, crawlers, travel shafts and control,

steering travel locks, hydraulic travel, travel power outriggers, carrier, pedestal, lowerworks hydraulic piping, RINGER components, barge mounting and machinery, spud drums)

GROUP F = Attachments (Includes booms, jibs, masts, tower, wire rope guides, equalizer,

gantry, fairlead, timber guards, boom angle indicator, block-up limit, tag line, hook block, weight ball, upper and lower boom point, wind speed indicator, crowd and retract dipper sticks, dippers, )

O-NUMBER SECTION = (Includes lacing drawings and purchased component parts drawings

referenced in sections A through F)

This manual is arranged in sections as listed above. Sections A through F are arranged by group numerical order with an index after each section tab. An alphabetical index for groups A Through F combined is located after the O-number Section. The O-number section is arranged in numerical order by O-number. Following this cover page are the Basic Specifications, Warranty Information, Tool List (if applicable) Outline Dimensions, Weights, and Dealer Listing.

MANITOWOC CRANES, INC.

2401 South 30th Street • PO Box 70 Manitowoc, WI 54221-0070

Phone: 920-684-6621 • Fax: 920-683-6278

MANITOWOC CRANES, INC.MANITOWOC, WISCONSIN

NEW PARTSWARRANTY

Manitowoc Cranes, Inc. (“Manitowoc”) warrants parts manufactured by Manitowoc, to befree from defects in materials and workmanship under normal use and service for theapplicable warranty period. The applicable general warranty period for each new part issix (6) months from date of installation or 1,200 hours of operation, whichever occursfirst. The applicable extended warranty period for weldments identified by Manitowoc onits drawings as “boom and jib sections, strut, mast, backhitch, gantry, rotating bed, car-body and crawler side frames” is three (3) years from date of shipment by Manitowoc;provided, however, that the machine is used solely for liftcrane applications. No claimsunder this warranty shall be valid unless Customer notifies Manitowoc or its authorizeddealer in writing of the defect within sixty (60) days following its discovery, but in noevent later than the expiration of the applicable warranty period and Customer processesits claim using proper warranty claim procedures.

Manitowoc’s sole obligation to Customer under this warranty is to repair or replace withre-manufactured or new part or parts, at Manitowoc’s option, F.O.B. original point of ship-ment, any part or parts which Manitowoc, in its sole discretion, determines to be defectivein materials or workmanship. Manitowoc may require the return of parts, freight chargesprepaid, to Manitowoc’s designated facility for inspection and analysis. Reasonablefreight charges and reasonable labor expenses incurred for approved warranty repairs dur-ing the applicable general warranty period for each new machine will be reimbursed byManitowoc.

This warranty shall not apply to ordinary wear and tear; vandalism; abuse; misuse;neglect; accident; overloading; altered, modified or changed equipment; equipment orparts which have not been properly installed, operated or maintained or which have beenimproperly adjusted; or damages caused by failure to follow the maintenance proceduresoutlined in the applicable owner’s manual or in technical bulletins issued by Manitowoc’stechnical publications department.

THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHERWARRANTIES WHETHER WRITTEN, ORAL OR IMPLIED, INCLUDING ANYWARRANTY OF MERCHANTABILITY OR FITNESS FOR PURPOSE. The liability ofManitowoc arising out of the sale, use or operation of Manitowoc machines or parts,whether in warranty, contract or tort, including claims for special, indirect or consequen-tial damages shall not in any event exceed the cost of furnishing a replacement for a defec-tive part or equipment as hereinabove provided. Upon the expiration of the warrantyperiod, as hereinabove provided, any such liability shall terminate. The foregoing war-ranty shall constitute the sole and exclusive liability of Manitowoc.

Rev. 08-18-97 Form No. 1-8506

© 2003 Manitowoc Cranes, Inc.

Rev. 09-10-2003 DistList

MANITOWOC DISTRIBUTORS

To locate the Manitowoc Approved Distributor nearest you:

1. Go to www.manitowoccranes.com.

2. Click on Manitowoc logo.

3. Click on Dealers.

4. Follow on-screen instructions to locate distributor.

When calling a distributor with parts or service questions, you need to know themodel and serial number of your crane. This information is located on the CraneIdentification Decal on the crane cab.

© 2005 Manitowoc

Rev. 11-01-2005 Folio 823-1

ORDERING BOOM AND JIB LACINGSAll Models

Table of Contents

PURPOSEThis folio is divided into two sections:

a. Ordering boom or jib lacings from LACING DRAWINGS contained in Section F of the parts manual furnished with the crane.

b. Ordering boom or jib lacings when LACING DRAWINGS ARE NOT AVAILABLE.

BOOM OR JIB IDENTIFICATIONAll parts orders for lacings must contain the boom or jib identification number and the component part number:

• Past Production (View A):

Boom or jib number, component part number, and manufacturing code stamped into two connectors (diagonally opposite) on both ends of each insert and on end of top and butt.

• Current Production (View B):

Boom or jib number, component part number, and manufacturing code stamped into a plate mounted on all four chords of each section.

Purpose ............................................................................ 1Boom or Jib Identification.................................................. 1

A. Ordering Lacings from Lacing Drawings................ 2

B. Ordering Lacings without Lacing Drawings............3Assistance ........................................................................ 3Welding Instructions.......................................................... 3

Manufacturing Code

Boom or JibNumber Component

Part Number

FIGURE 1

X-X-XX

ZZZZZZ-Z#YY

A524

View APAST PRODUCTION

Chord

View BCURRENT PRODUCTION

Component Part Number

Manufacturing Code

Boom or Jib Number #YY Z-ZZ-ZZ

XXXXXX

A524

ORDERING BOOM AND JIB LACINGS

Folio 823-2

A. Ordering Lacings from Lacing DrawingsThe parts order must contain the following information to ensure that Manitowoc provides you with the correct lacings:

1. Crane serial number (can be found on builders plate in operator's cab.)

2. Boom or jib identification number.

3. Quantity of lacings.

4. Component part number and lacing identification number (from lacing drawing in Section F of Parts Manual).

5. Component name

.

EXAMPLE: Assume you have a number 22 boom and the lacings with circled letters in Figure 2 are damaged. Your parts order should be similar to the following example:

Crane Serial Number: 00000 (from builders plate).

Boom Identification Number: #22 Boom

Required:

1 each 48153-9 (N) for 30 ft Butt

1 each 33426-3 (B) for 20 ft Insert

1 each 33426-3 (D) for 20 ft Insert

1 each 50453-2 (C) for 40 ft Top

Quantity Component Name

Component Part Number

Lacing Identification

Number

FIGURE 2

D(Diagonal)

(Diagonal)

BE

D

BB

BA

EEBE

EE

A

B

E EA

B

CAC

A

Y (DIAGONAL)

40 ft Top

R (DIAGONAL)

Q

V(Diagonal)

P

NN(Diagonal)

30 ft Butt

QP

XM

LK

WV

SR

ON

UT

FDC

BA

JIHG

AA

FF

JJHH

BBDD

KKIIGG

EECC

MM

U

TS

XWY Z

J

ON

ML

IHG

FD

CBA

B

E

LL

K

E

SAMPLE ONLYDO NOT USE LETTERS ON THIS SAMPLE WHEN ORDERING LACINGS. USE

LETTERS ON LACING DRAWINGS IN PARTS MANUAL FOR YOUR CRANE.

A924

20 ft Insert

Folio 823-3

ORDERING BOOM AND JIB LACINGS

B. Ordering Lacings without Lacing DrawingsThe parts order must contain the following information to ensure that Manitowoc provides you with the correct lacings:

1. Crane serial number (can be found on builders plate in operator's cab.)

2. Boom or jib identification number.

3. Quantity, lacing location, and lacing number.

4. Boom or jib component name (butt, insert, or top) and part number.

NOTE To obtain the lacing location and number, view the boom or the jib from the butt end looking forward. Identify the side on which the damaged lacing is located: left side, top side, right side, or bottom side. Count each lacing up to and including the damaged lacing, starting with first lacing nearest butt end of the component as shown in Figure 3.

Do not count a diagonal lacing as the first lacing. Identify diagonal lacing separately; lower end diagonal lacing or upper end diagonal lacing.

ASSISTANCEIf you are in doubt as to which lacings to order, DO NOT GUESS. Contact your nearest Manitowoc distributor for assistance; doing so may prevent the wrong parts from being shipped.

WELDING INSTRUCTIONSRefer to folio 1316 for welding instructions.

EXAMPLE: Assume you have a number 22 boom and the lacings with circled numbers in Figure 3 are damaged. Your parts order should be similar to the following example:

Crane Serial Number: 00000 (from builders plate).

Boom Identification Number: #22 Boom

Required:

1 each Top Side Lacing (1) for 30 ft Butt 48153-9

1 each Right Side Lacing (5) for 30 ft Butt 48153-9

1 each Bottom Side Lacing (3) for 20 ft Insert 33426-3

1 each Bottom Side Lacing (6) for 20 ft Insert 33426-3

1 each Top Side Lacing (2) for 40 ft Top 50453-2

Quantity Component Name and Part

Number

Lacing Location

Lacing Identification

Number

Diagonal LacingDiagonal

Lacing Lower End Diagonal Lacing

Upper End Diagonal Lacing

Bottom Side

Left SideTop Side

Right Side

Bottom SideBottom Side

Left Side

Left Side Right Side

Top Side

Right Side

Top Side

FIGURE 3

A924

5

3

3 4

2

2

1

1

21

1 2

54

3

6

40 ft Top

20 ft Insert

30 ft Butt

M A N I T O W O C E N G I N E E R I N G C O .

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|11

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Bose Bolt Pattern 3 Drum Hoist -- 3~d Drum Underwind

I -

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18 '~ °° - 5.~32m 23'1 I-! AS" - 7.292m

Drwg. Dole 1-18-671

Z o_

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GROUP A - Rotating Structure

PARTS MANUAL ALPHABETICAL INDEX GROUP A - Rotating Structure

DESCRIPTION PUBLICATION REV START DATE END DATE GROUP Chain & Gear Case 180198 F1 01/03/68 01/14/83 A0401 Chain & Gear Case 48242 A3 12/28/67 10/19/84 A0401 Chain & Gear Case 48242 C2 12/28/67 10/19/84 A0401 Chain & Gear Case 48242 E1 12/28/67 10/19/84 A0401 Operator's Station/Pilothouse 48467 A1 08/28/68 01/30/74 A0202 Platform 48459 C4 08/12/68 02/21/80 A0701 Platform 48459 D1 08/12/68 02/21/80 A0701 Platform 48459 D3 08/12/68 02/21/80 A0701 Platform 48459 E2 08/12/68 02/21/80 A0701

04/20/06


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MATERIAL LIST ON BACK

4 8 2 4 2 - 3

REF. PART NO. NUMBER

i 48161

2 92019

3 571711

4 78056

5 78252

6 78250

7 79431

8 77486

9 78564

i0 79435

]R~'A I M°OEL 390-390E

-A4. i-

GEAR CASE (THIRD DRUM- UNDERWIND)

QUANTI~ REQUIRED DESCRIPTION OF PART

i

I

1

I

1

1

1

2

2

2 Sets

CASE, Gear W/capscrews, hex nuts and lockwashers

GASKET

PLUG, Pipe

DIPSTICK, Vented

COVER W/capscrews ,and lockwashers (See Notes i and 2)

GASKET (See Notes i and 2

GASKET

CLIP

PAD, Mounting

SHIM (1/8" Set).

NOTE i:

NOTE, 2 :

Omit Ref. Nos. 5 and 6 if swinger or winchhead used from this position, i

Mach. with split drum replaces Ref. Nos. 5 and 6 with oil seal #24759 and retaining ring #73353.

.,=A e= GIVE MACHINE SIN W/ . . . . . . . A 4 8 2 4 2 - 3

VENDORS PART NO.

I OO

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M A N I T O W O C E N G I N E E R I N G C O ,

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0

0

0

0

0

11 ~ °

12 0

0

13

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. 17

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MATERIAL LIST O N 8A(

i

48242 - 2

REF. NO.

6

7

8

9

10

11

12

13

14

15

15

15

16

17

18

19

2O

R EV. } MODEL C

-A4. i-

390-390E

PART QUANTITY, NUMBER REQUIRED

48160

92017

571711

78056

78252

78250

79448

79449

79431

79450

77486

78564

i

i

1

1

i

I

i

1

i

1

1

i

79435 2 sets

7.9432 i

79 ]86 As Req.

142388 As Req.

142389 As Req.

180189 i

79671 i

92018 i

146198 i

146197 i

GEAR CASE (THIRD DRUM - OVERWIND)

i VENDORS DESCRIPTION OF PART PART NO.

CASE, Gear W/capscrews, hex nuts, lockwashers and stove bolts

GASKET

PLUG, Pipe

DIPSTICK, Vented

COVER W/capscrews and iockwashers (see note 2)

GASKET (see note 2)

COVER W/capscrews and lockwashers

GASKET

GASKET

GASKET

CLIP

PAD, Mounting

SHIM (1/8" Set)

GASKET (see note i)

GASKET (1/8" vellumoid)



COVER W/capscrews, hex nuts and lockwashers (see note i)

GASKET (see note i)

GASKET

GASKET

COVER W/capscrews, hex nuts and lockwashers

NOTE i: Omit Ref. Nos. 14, 16 and 17 W/addltlonal Third Drum and Case.

NOTE 2: Omit Ref. Nos. 5 and 6 W/swlnger or winchhead used in this postion.

l

C 48242 - 2

Q~ LU I--- L/3

M A N I T O W O C E N G I N E E R I N G

A D~vls~on o/ The Man~, . .m Company. inc.

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I 48242- i

-A4. i- I REV. I MODEL

E 390-390E

GEAR CASE (REAR AND SECOND DRUMS)

REF. NO.

1 2 3 4 5 6 7 8 9 I0 ii 12 12 12 13 14 18 19

6a

6b 6c

15 16 17

PART QUANTITY NUMBER REQUIRED DESCRIPTION OF PART

48159 92016 78056 275451 288772 78252 78250 77486 78564 79435 79432 79186 142388 142389 180189 79671 146198 146197

93338 138710 138709

79280 79436 140061

CASE, Gear W/capscrews, hex nuts and lockwashers GASKET DIPSTICK, Vented CAP, Breather BUSHING, Reducing COVER W/capscrews and lockwashers (see notes 1 and 3) GASKET (see notes 1 and 3) CLIP PAD, Mounting SHIM (1/8" set) GASKET (see note 2) GASKET (i/8" vellumold) GASKET (I/32" vellumoid) GASKET (i/16" vellumoid) COVER W/capscrews, hex nuts and lockwashers (see note 2) GASKET (see note 2) GASKET COVER W/capscrews, hex nuts and lockwashers MACH. W/SWIVEL UNION ON LEFT END OF SECOND DRUM SHAFT

(Delete Ref. #6) FLANGE W/capscrews, lockwashers and pipe plug GASKET COVER W/capscrews and lockwashers NOTE i: Omit Ref. Nos. 6 and 7 if swinger or wlnchhead used

from this position.

NOTE 2:

NOTE 3 :

I I I i I I I 2 2

2 sets I

As Req. As Req. As Req.

i i i i

NOTE 4:

NOTE 5:

i

Omit Ref. Nos. II, 13 and 14 if Third Drum and Case used ahead ofthls case.

VENDORS PART NO.

Mach. W/out chain case and W/out swivel union on Rear Drum use additional cover #78252 and gasket #78250 to cover opening in case #48159 at rear drum.

Mach. W/out chain case and W/swivel union on Rear Drum, use Ref. Nos. 6a, 6b, 6c, 7 to cover opening in case #48159 at rear drum.

Mach. W/out second drum, add the following:

PLATE, Cover W/capscrews, hex nuts and lockwashers

PLEASE GIVE MACHINE S/N W/ORDER

RFV.

E 48242 - i

I GASKET 1 COVER

&-. O0 bo

bJ

r~ ~=~

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bo

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MATERIAL UST ON BACK

48467 - i IRe/ A

-A2,2- II MOOEL 290--390--460

OPERATOR' S CAB

I

REF. NO.

1

6

7

8

9

I0

3

3

5

4

ii

12

13

PART QUANTITY NUMBER REQUIRED

50667-2 i

50667-9

24321 2

71954 2

605302 2

338347 21

71952 2

605161 2

71953 2

712900 2

475062 2

678133 2

180534 i

181094

70705 i

605301 i

605301 i

136343 i

510165 i

475000 i

475001 1

137001 1

D E S C R I P T I O N O F P A R T VENDORS PART NO.

CAB W/eyebolts, capscrews, hex nuts and lockwashers (W/Left Hanc Opening Door) (Shown)

CAB W/eyebolts, capscrews, hex nuts and lockwashers (W/Right Hand Opening Door)

WINDOW ASSEMBLY, Sliding

LOCK W/rivet

CHANNEL, Rubber (Specify ,12'0" - 3.658 m)

CHANNEL, Felt (Specify 12'0" '- 3.658 m) ~

GLASS, Sliding

SPACER, Rubber (Specify 6'3" - 1.905 m)

GLASS, Stationary

STRIP, Weather (Specify 2'11" - .889 m)

HANDLE, Lifter

TAPE, Glass (2½" x 8" - .203 m)

DOOR W/capscrews and shakeproof washers (Left Hand Opening)

DOOR W/capscrew s and shakeproof washers (Right Hand Opening)

GLASS, Window

CHANNEL, Rubber (Specify 9'5" - 2.870 m)

CHANNEL, Rubber (Specify 12'9" - 3.88# m)

GLASS, Window

LOCK

HANDLE, Outside

HANDLE, Inside

AWNING, Window W/stove bolts, hex nuts and lockwashers (Optiona~

4> O0 .4>

"-4

>

REV.

A 48467 - i PLEASE.GIVE.MACHINE.S/N~.W./.ORDE~ . ., , ,~ ,~ , , , . , .~ ........ ~ ................ ~..,,,~ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


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MATERIAL LIST ON BACK (,J

I 180198 - i F I REV. [ MODEL'

-A4. i -

390-390E

ENGINE DRIVE CHAIN CASE

REF. ~ PART QUANTITY NO. NUMBER REQUIRED

1 48010 9 i 48925

9 2 78056 3 288772 4 275451 5 24361 6 24759 7 91554 8 78253 13 i7774 14 17773 15 335197 15 335191 15 335327

8 78253 i0 138689 15 335255

9a 181170 ,11 78196 12 138690

8 138786 I0 138787

i 1 i

i i I I 1 i i i i i i i i

i 1 1

2 1/

DESCRIPTION OF PART VENDORS PART NO.

CASE, Chain W/pipe strap, capscrews, lockwashers and hex nuts PLATE, Back

CASE, Chain W/Pipe strap, capscrews, hex nuts and lockwashers (Interconnected winches only)

PLATE, Back STICK, Vented Dip BUSHING, Reducing BREATHER SEAL, Oil SEAL, Oil GASKET GASKET (i/8") GASKET COVER, Plate W/capscrews and lockwashers CHAIN, Drive (i" P. - 248 P.) (19-145 Sprocket ratio) CHAIN, Drive (i" P. - 256 P.) (36-146 Sprocket ratio) CHAIN, Drive (i" P. - 252 P.) (28-145 Sprocket ratio)

MACH; W/G~M~ 8V-71 ENGINE AND FORWARD - REVERSE GEAR BOX - ADD THE FOLLOWING: (Delete Ref. No. 15)

GASKET (1/8") SPACER (.836" thick) CHAIN, Drive (i" P. - 250 P.) (See Note i)

MACH. W/SWIVEL UNION ON LEF T END OF REAR DRUM SHAFT - ('Delete Ref ....... #9)

COVER, Back W/capscrews, hex nuts and lockwashers GASKET COVER W/capscrews and lockwashers

MACH. W/36-91 SPROCKET RATIO • (Delete Ref #8)

(SPECIAL)

GASKET (1/16") SPACER (,197" thick)

NOTE i: Required for 19-145 and 24-145 sProcket ratio.

°'~^SE GIVE MACHINE SIN W/ORDER F

REV. 180198 - i

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GROUP B - Upperworks Machinery

PARTS MANUAL ALPHABETICAL INDEX Group B - Upperworks Machinery

DESCRIPTION PUBLICATION REV START DATE END DATE GROUP Drum Brake - Front 31360 - 10/14/52 12/08/87 B0603 Drum Brake - Front 48252 G1 01/26/68 04/01/77 B0603 Drum Brake - Front 48253 G1 01/26/68 04/01/77 B0603 Drum Brake - Front 48255 E1 01/26/68 04/01/77 B0603 Drum Pawl - Front 91893 F1 05/25/76 07/10/78 B0606 Drum Pawl - Front 91896 E1 06/30/75 07/10/78 B0606 Drum Shaft - Front 22596 A 09/03/52 10/08/81 B0601 Drum Shaft - Front 31359 - 09/23/52 05/06/86 B0601 Drum Shaft - Front 43975 B1 12/23/66 10/29/80 B0601 Drum Shaft - Front 43990 B2 01/11/67 05/15/86 B0601 Drum Shaft - Front 43990 H1 01/11/67 05/15/86 B0601 Foot Pedals 182297 F1 05/21/74 02/08/82 B1202 Front Auxiliary Drum and/or Power Lowering Control 181195 K1 04/16/70 B0902 Main Drive Shaft 33819 E1 B1301

04/20/06

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=~ S3XVUI~ ~IV V i ~ 1N0~ 1HOI~ 13~7 ~0g6£ 'I 006£ "13G0~

r- ~ $ 3 ~ 7V~VH ~ 1 N 0 ~ ,~, IHOI~ "i 1~37 /m09,6£ 7~]OH LJ

~'~ve 3>~vae <) Z B-FiNIS Hili~ NI"~O 1N0~.~ ]"IgNIS

"IvI%4V~I r~£1 35 .1 /~006£ 73OOH

< I ~ V W HII~ ATNO ])~¥~ H;1~ U I N 0 ~ 1HSI~ NO3IA 006£ 7~30~ . j ~NI~3/~07 ~ 0 d HIlM NO31A*NON

'I a006£ ' 1006£ "006£ 7300~ 1SISSY ~IV HII/~

"lVr~VH ~0 7V~INYH ~'IN0 3MV~g IN0~.~ 1.~37 1006£ 7:100W

1$IS5¥ ~IV HII~ r~ IYnNV~ ~ ) "lVANVH ~1~0 3)tVb~g

~,n~0 1N0~ 1HOI~ 1006£ 3300~ ISISSV ~IV HII~ "NVH ~0 "NVH

M000;' 'M006£ '006£ 13~3~

o o

L~ ~ °~ < . ~ I .

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~ ! ~ - ~ = - ~ = - ~

~ ' 6 6 ' ; ' 6 ' ; ' 6 ' 6 ' 6 ' 6

t I..1_

0 9 £ 1 £

M A N I T O W O C E N G I N E E R I N G C O

A D f Th Ma t woc Compa y Inc M t woc W co

O

/ 7

' ~ t " ~'~1 ~

I

O

MATERIAL LIST O N BACK

I

390

DRUM SHAFT ASSEMBLY (REAR AND S~COND DRUMS)

REF I PART NO NUMBER

I

1 ; 70881 2 21839 3 32623 4 22871 5 75439 6 90450

90448 27 70642 8 225295 9 90451 l0 75438 Ii 75380 12 622488 12 622373 13 225306 14 31351 15 33703 16 33433 17 70418 17 77698 17 19616 A/ 19799 17a 78116 17ai78117 17a 78118 18 17964 19 19080 20 32106 21 71308 22 19532 23 70862 24 70861 25 19219 26 23682 27 70642 28 225260 29 19173 30 70863 31 16667 32 700703 33 77572 34 33435 35 33434 36 74987

QUANT I TY DESCR I PT I ON OF PART "REQU I RED

I

BOLT ~ Coupling W/lockwasher RING~ Outer (Halves) GEAR~ Drum W/gzo fitting RING~ Inner (Halves) SPACER Pk~TE, Left Cover W/washerscrews SUPPORT, Left W/gro fitting and ~lastlc stop nuts

BOLT, Coupling BEARING, Roller PLATE~ Inner Cover W/washerscrews SPACER NUT~ Split W/capscrews~ hex nuts and lockwashers SEAL~ Oil (Sol~d) SEAL~ Oil (Split) BEARING, Roller FLANGE ~ Brake SHAFT, Drum DRUM (20 °~) WEDGE (3/4" rope) WEDGE (7/8" rope) WEDGE (I" rope) WEDGE (I 1/8" rope) CLAMP ~ Cable (3/4 ~") W/capscxews and lockwashers (See note) CLAMP~ Cable (l') W/capscrews and lockwashers CLAMP~ Cable (I 1/8") W/capscrews and lockwashers BOLT~ Coupling W/hex nut and lockwasher BRACKET~ Lub Line SPIDER ~ Clutch GUIDE, Band PLATE~ Lock W/capscrews NUT, Split W/capscrews~ hex nuts and lockwashers PLATE ~ Cover SHIM SUPPORT~ Right W/gro fitting and elastic stop nuts

BOLT ~ Coupling BEARING, Roller PLATE ~ Cover CAPSCREWS W/lockwashers NUT~ Adjustlng UNION o Swivel SPACER RATCHET FLANGE ~ Drum Brake BOLT~ Coupllng W/hex nut and lock%asher

NOTE Clamps used on W/N 1007 and 1008 onlyo

6 1 1 1 1 1 1 2 1 1 1 2 2

2 1 1 1 1

1 1 1 18 2 1 5 5 1 1 2 1 2 1 1 4 1 1 1 1 1 18

43975 = 1 WHEN ORDERING ALWAYS GIVE MACHINE SERIAL NUMBER~..----L~.--.---JL I

M A N I T O W O C E N G I N E E R I N G C O

A D o l ~h ~ t ~ C m~t y I ~ M f o - ~ w

I .JJ I - -

f% O-

u,i

I

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i


I 43990 - 2

-B6 I-

I REV B I MODEL 390

DRUM CLUTCH

REF NO

1

i5

2

3

4

5

8

6

7

9

10

11

12

13

14

16

17

18

19

PART Q U A N T I ~ NUMBER REQUIRED

31358 1

22657 i0

17923 1

17959 I

17960 1

19303 1

23924 i

289608 2

70864 1

%7955 I

17956 i

17957 1

17666 i

714688 i

22596 i

140337 i

17967 2

17958 i

18045 4

DESCRIPTION OF PART

BAND, Clutch (Complete)

LINING, Block W/rivets

LINK, Dead End

PIN W/capscrew, lockwasher and gr fitting

PIN W/gr fitting

PIN

LEVER, Clutch

BUSHING

PIN W/cotter pin

BOLT, Eye W/hex nuts

SPACER

PIN

HOSE, Flex

VALVE, Qulck Release

CYLINDER, Air

PIN W/cotter pin

GUIDE, Roller W/capscrews and lockwasher

PLATE, Keeper W/capscrews and lockwasher

BAR, Tie W/capscrews and lockwashers

0-71, 22596


REV B

VENDORS PART NO

43990 - 2

L~ %0 %0 O

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Lo kO -.J Ln

> PO

~j

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AD o n o l ~ /~4an ~woc C o m ~ y

I I I

CO

~4o tow~< W ~:o

u +I

J

M A T E R I A L LIST O N B A C K

L,I--

~E

O

m

t - - .

43990-i

I REV H IMODEL - B 6 . 1 -

390

THIRD DRUM SHAgT (UNDERWIND)

REF PART NO NUMBER | I 70881 2 21839 3 32623 4 22871 5 75439 6 79280 7 90448 27 70642 8 225295 9 79197 I0 79279 ii 75380 12 622488 12 622373 13 225306 14 31351 15 33703 16 33433 16 180533 16 182802 16 183331 17 70418 17 77698 17 19616 17 19799 17 17926 18 17964 19 19080 20 32107 21 71308 22 19532 24 70861 25 19219 26 92031 27 70642 28 225260 29 19173 30 70863 31 16667 32 700703 33 77572 34 33801 35 33434 36 74987 37 79436 38 622472 38 622368 39 48839

QUANTITY REQUIRED

l 1 I L 2 1 i I 3 2

2 I 1 1

I I i i I 18 2 i 5 5 I 2

I I i 4 i I I I I. 1.8 I i

DESCRIPTION OF PART

BOLT, Coupling W/lockwasher RING, Outer (Halves) GEAR, Drum W/gr fitting RING, Inner (Halves) SPACER PLATE, Cover W/capscrews, hex nuts and lockwashers SUPPORT, Left W/gr. fitting and elastic stop nuts

BOLT, Coupling BEARING, Roller PLATE, Cover W/capscrews and lockwashers SPACER NUT, Split W/capscrews, hex nuts and lockwashers SEAL, 011 (Solid) SEAL, Oil (Split) BEARING, Roller FLANGE, Brake SHAFT, Drum DRUM (20") DRUM (19" - Optional) DRUM W/Lebus Lagging (1-1/8" rope) (Optional) DRUM W/Lebus Lagging (1¼" rope) (Optional) WEDGE (3/4" rope) WEDGE (1' rope) WEDGE (I" rope) WEDGE (1-1/8" rope) WEDGE (1¼" rope) BOLT, Coupling W/hex nut and lockwasher BRACKET, Lub Line SPIDER, Clutch GUIDE, Band PLATE, Lock W/capscrews PLATE, Cover SHIM SUPPORT, Right W/gr fitting

BOLT, Coupling W/elastic stop nut BEARING, Roller PLATE, Cover CAPSCREWS W/lockwashers NUT, Adjustlng UNION, Swivel SPACER RATCHET FLANGE, Drum Brake BOLT, Coupllng GASKET SEAL, 011 (Solid) SEAL, 011 (Spllt) LAGGING (not shown) W/studs (27" dla. - 1¼" gr (W/19" drum only)

I REV O-157 H


VENDORS PART NO

- optional)

43990-1

L~ %0 %0 o I t~

o rt

m


• Dlvi~icm ot The A4o~ilowoc Compony, ~ .

C O .

MonJk~mo(. W/~co,r,~/~,

~....~ ~'~5

3" ~ <.-~" . \ '\"X, 7

:/ } ,," 35. ~ f

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13 19 12~...48

I ~,~" 13

t l n l 4 ~


LLI

,< Q£ QQ

:::)

,< LLI

J 48252 - 1 IREV. G IMOOEL -B6.3-

390

QUANTITY REQUIRED

i i 4 6 6 4 2 i i 2 16 6 8 2 2 2 2 2 4 2 2 2 2 2 2 3 1 i i 3 i 1 2 i 2 i i i 1 5 5 5 i 2 2 2 2

4

REAR DRUM BRAKE (DOUBLES BRAKES)

(AIR APPLY - SPRING APPLY W/AIR RELEASE)

DESCRIPTION OF PART

\ . . . . . . . . . . i ':' ! iii! i

I i

l VENDORS PART NO.

GUARD, Left Brake W/capscrews, hex nuts and lockwashers GUARD, Left Brake W/capscrews, hex nuts and lockwashers CUP, Spring SPRING WASHER CUP, Pipe SUPPORT, Spring Guide W/capscrews, hex nuts and lockwashers SUPPORT, Left W/capscrews, hex nuts and lockwashers SUPPORT, Right W/capscrews, hex nuts and lockwashers BAND, Brake (See Note i)

BLOCK, Lining W/rivets ANCHOR, Pin PIN W/cotter pin BOLT, Eye W/hex nuts SUPPORT, Spring BOLT

NUT, Elastic Stop WASHER, Conical SPRING PLATE, Lock W/capscrew PIN, Dead End PIN, Live End W/cotter pins LINK, Live End PIN W/cotter pins LEVER W/capscrew, hex nut and lockwasher BUSHING SHAFT W/woodruff keys COLLAR, Set LEVER W/capscrew, hex nut and lockwasher PIN W/cotter pin END, Rod CYLINDER, Air SUPPORT, Cylinder (weld to frame) END, Rod PAD, Mounting CYLINDER, Air PIN W/cotter pin PANEL, Grease Fitting(8-31-72 to 2-5-73 Design) NAMEPLATE (After 4-25-74 Design change) FITTING, Grease (Quantity of 3 when used with Ref. No. 38) FITTING, Bulkhead (None used with Ref. No. 38) TUBE, Copper (specify length) (Qty. of 3 W/Ref. No. 38) CONNECTOR (Quantity of 4 when used with Ref. No. 38) ELBOW (Quantity of 2 when used with Ref. No. 38) FITTING, Connector (None used with Ref. No. 38) SUPPORT, Grease Line (After 4-25-74 Design change) HOSE, Flex (After 4-25-74 Design change)

BOLT, Eye ~/hex nuts

NOTE i: Us& washer #144434 as required to center band on

brake band. I R~" I 0-147, 18i195~ " G 48252 - i

O0

Oo

t,.zl

I - ' ~.j

0

m


A [Mvi~lon ol Ike Mmlllwl~c CompcmF, k~, M, onllm,,oc, Wi~:o~ln,

oo

42

LUBE.

I~AJUr Col,rr ~oc s l ~ r t | u s . t ~ c

, ~ u , ~ CO~'tpOL

|JCKT * .bo*~

S ~ I T Ius~]~;c L z r t

I ] c ; ~

l 4s~ lo

17

4

2 ~'~"13 17

46

10

18

13

SYSTEM

37 f

42

24 26

28

18

30

11

~ --36

35

32

"~" ~-'-29


48253 - i

REF. NO.

1 2 3 4 5 6 7 8 9 10

~11 12 13 14 17 15 16 18 19 20 21 22 23 24 25 26 27 28 29 3O 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

I REV. G I MODEL -B6.3-

390

SECOND DRUM BRAKE (AIR APPLIED W/SPRING APPLIED, AIR RELEASED PARKING BRAKE)

PART QUANTITY NUMBER REQUIRED I 48503 1 48504 1 18998 4. 1720 6 3891 6 304231 4 17993 2 31581 2 22662 16 140193 8 14856 6 14863 2 14862 2 71729 2 538372 4 17979 2 70410 2 70655 2 70654 2 140196 2 70658 2 140198 2 78119 2 289576 3 358128 1 79541 1 10270 i 79624 i 140197 3 138684 1 385002 i 79382 2 17138 i 385001 1 140739 i 140646 1 95073 i 429010 5 429867 5 696210 5 429364 i 429374 2 429363 2 70656 2 3412 2 18023 4

. VENDORS DESCRIPTION OF PART PART NO.

GUARD, Left Brake W/capscrews, hex nuts and lockwashers (See Notl GUARD, Bight Brake W/caps crews, hex nuts and lockwashers CUP, Spring SPRING WASHER CAP, Pipe SUPPORT, Spring Guide W/capscrews, hex nuts and lockwashers BAND, Brake (See Note i)

BLOCK, Lining PIN W/cotter pin ANCHOR, Pin W/capscrews and lockwashers BOLT, Eye W/hex nuts (See note) GUIDE, Spring BOLT, Adjusting

NUT, Elastic Stop (1¼") WASHER, Conical SPRING PLATE, Lock W/capscrew PIN, Dead End PIN, Live End W/cotter pins LINK, Live End PIN W/cotter pins LEVER W/capscrew, hex nut and lock~asher BUSHING COLLAR, Set SHAFT W/woodruff keys SPACER LEVER W/capscrew, hex nut and lockwasher PIN W/cotter pin END, Rod CYLINDER, Air SUPPORT, Cylinder (weld to frame) END, Rod CYLINDER, Air PIN W/cotter pin PANEL, Lub. (8-31-72 to 2-5-73 Design) NAMEPLATE (After Design change 4-25-74) FITTING, Grease (Quantity of 3 when used with Ref. No. 36) FITTING, Bulkhead (None used W/Ref. No. 36) TUBE, Copper (Specify Length) (Qty. of 3 W/Ref. No, 36) CONNECTOR (Quantity of 4 when used with Ref. No. 36) ELBOW (Quantity of 2 when used with Ref. No. 36) FITTING, Connector (None used with Ref. No. 36) SUPPORT, Grease Line (After Design change 4-25-74) HOSE, Flex (After Design change 4-25-74) BOLT, Eye w/hex nuts

NOTE I: Use washer #144434 to center band on brake flange.

' PLEASE GIVE MACHINE S/N W/ORDER Is~v. G . I 48253-1. Cont,

2)

O0

tn

o~ kn

ra

M 0

-B6.3-

I 48253-1 Cont. 390

SECOND DRUM BRAKE AIR APPLIED W/SPRING APPLIED, AIR RELEASED PARKING BRAKE)

REF. NO.

1

12

PART QUANTI~ NUMBER REQUIRED

I

49644 140763 14915

VENDORS DESCRIPTION OF PART PART NO.

NOTE 2: MACHINES W/OVERWIND THIRD DRUM AHEAD OF THIS DRUM (Delete Ref. #i and lower of Ref. #12)

GUARD, Left Brake w/capscrews, hex nuts and lockwashers BRACKET, Mounting (not shown - to guard) BOLT, Eye w/hex nuts

0-71, 0-147, 181195 PLEASE GIVE MACHINE ~NW/ORDER

REV. G 48253 - 1


A D/vlsion of The/~4~nitowac Company, I n Manifow~, Wisconsin

18

6 ,5

,4

I SlU,.n SUSl,:~c Itxc~ ovz eo,u,.~ i lu, r,~ c~:,~ eoL t, aA rr ~us,~l~c I I ~ T ~ f~O^KO l~xK~ co.~t ~OL

~4 ~ r r mUS~l~

IIC~T

44

LUBE. SYSTEM

P

39

L.'.

15

J

44

9\

23 18

37

142

13

3 19

26

15

32

28

6 F

9 ~,..~ 44

1 0 3 4 5 ~

28

28


u.j

¢Q

c~

I---

'!

t' I ~'

r 48255 - i REV. •

E

i ~ i ̧ :ii ~

-B'6.3-,

IMODEL 390

THIRD DRUM BRAKE (UNDERWIND) (AIR APPLIED, SPRING APPLIED, AIR RELEASED)

,JJ!

i ~

i ~i

REF. NO.

ii i2 3 4 5 6 7 8

i0 ii

,i 12 13 16 14 15 17 18 19 20 21 22 23 24 25 26 27' 28 29 3O 31 32 33 34 35 36 37 38 39 40 41 42 43 44

PART Q U A N T I ~ NUMBER REQUIRED

i

180557 180556 1 18998 6 1720 6 3891 6 304231 6 14863 2 140193 6 14856 6 78247 2 31581 2:~6'6!~2 16' 71729 2 548372 2 17979 4 70410 2 70654 2 70655 2 140196 2 70658 2 140198 2 78119 2 289576 B 358128 i 79542 1 10270 I 79623 i 140197 3 17138 1 385002 1 79382 2 138684 1 385001 1 140739 1 429010 5 429867 5 696210 5 429364 I 429374 2 429363 2 70656 2 3412 2 95073 1 18023 4

DESCRtPTION OF PART VENDORS PART NO.

GUARD, Left Band W/capscrews, hex nuts and lockwashers GUARD, Right Band W/capscrews, hex nuts and lockwashers CUP, Spring SPRING WASHER CAP, Pipe BOLT, Eye W/hex nuts PIN W/cotter pin , ANCHOR, Pin W/capscrews SUPPORT W/capscrews, hex nuts and lockwashers BAND, Brake (See Note i)

BLOCK,~in~g BOLT, Adjusting

NUT, Elastic Stop (i~") WASHER, Conical SPRING PIN, Dead End PLATE, Lock W/capscrew PIN, Live end W/cotter pins LINK, Live End PIN W/cotter pins LEVER W/capscrew, hex nut and lockwasher BUSHING COLLAR, Set (2") SHAFTW/woodruff keys SPACER LEVER W/capscrew, hex nut and lockwasher PIN W/cotter pin END, Rod CYLINDER, Air SUPPORT, Cylinder END, Rod CYLINDER, Air PIN W/cotter.pin FITTING, Grease FITTING, Bulkhead TUBE, Copper (Specify Length) FITTING, Con=ector FITTING, Elbow " FITTING, Connector SUPPORT, Grease Line HOSE, Flex NAMEPLATE

BOLT, Eye w/hex nuts

NOTE i: Use washers #144434 as required to center band on brake flange.

#0-71, 0-147, 18119'5

PLEASE GIVE MACHINE SIN W/ORDER '

RFV.

E 48255 - i

DO ~O L~

Ln

ra

I

~i ̧

..... ~i~ ~


• Oi~)ion ol lhe ~ n ; t o . 0 ( Compony, J~. Monltowo(, Wi~on),"

e~

n~


z

~c

REF. NO.

181195-1

PART NUMBER

72168 145976 12477 12480 24280 97517 5"39579

QTY. RED.

B4.7 - B8.1 - B8.4 - B13.3 - B18.2-

2900-4600 INCL - 290, 390, 390E

AIR CYL INDER (4" x 4") (See Notes)


Common Parts COVER, Cylinder w/capscrews, hex nuts and Iockwashers COVER (use w/cylinders below marked *) PISTON CUP, Packing BODY, Cylinder BODY, Cylinder (use w/cylinders below marked *) NAMEPLATE ("Caution - Spring Loaded")

Cy!!nder No. 385000 i 385001 385002 385003 385004 385005 385006 385007 385008 385009 385010 385011 385012 385013 385014 385015 385016 385017 385018 385019 385020 385023 385042 385052 385053 385058 385059 385060 385061 385062 385063 385080 385081 385082 385084 385088~ 385309*, 385440 385441 ~

Rod No: ~137099 79155 136603 137100 138030 79822 79822 79689 79156 72167 72052 72238 74142 72167 72292 72515 72052 7251,6 72238 74142 136603 137100 137099 136603 136603 72052 74142 79155 136378 136603 140669 74142 143423 137100 144657 72238 137099 72516 140669

Spring No. 3451 3451 3451 3451 3451-137503 3451-137503 3451 3451 17732 17732 17732 17732 17732 18010 18010 18010 18010 18010 18010 18010 3451:-137503 345i-137503 3451-137503 3451-137503 3451-137503 3451 3451 3451 3451 3451 3451 345 1 - 137053 3451 ! 3451-137503' 3451-137503 3451 3451 3451 3451

!

Spacer NO.

139515 139515 140468 1 40903 1 40903 1 40903 140903 1 40903 1 40903

140903 144123 139515

140903 174903

Note 1: See pertinent assembly for proper cylinder indentification.

Note 2: Apply Loctite #242 (MEC 622293) to threads of Rod, Jam Nut, and Piston 12477.

Note 3: Apply light coat of grease to cylinder bore and springs.

PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER IRE I 181195_ 1

c t ~

$

"1"1

C~ LU !--,


I A D,~ ;s,o. of 1he/v~;mPo~oc Company, I~. h~anilowoc, Wisconsin


i

I - -

I 182297 - 1


i 95170

2 70780

3 1.1698

4 142366

5 289518

6 809

8 142337

9 141423

I0 142602

II 70784

12 141623

13 182598

14 141607

15 652098

16 709703

17 715546

18 23745

20 612476

548342

21 709152

IR~V F

OUANTITY :REQUIRED

I

I

i

1

2

i

i

I

I

I

as req

1

I

2

2

I

i

2

2

4

-B12.2- I MODEL

ALL MODELS

FOOT TREADLE (LEFT AND RIGHT HAND)

, . • ..... ' . . 1


PEDAL W/capscrews, hex nuts and cotter pin

LATCH, Pedal

SPRING

PIN

BUSHING

SPRING

LINK, Adjusting W/set screw and hex nut

ROLLER, Valve

PIN W/cotter pins

BUMPER W/capscrews, hex nuts and lockwashers

SHIM (20 ga.)

SUPPORT, Valve W/capscrews, hex nuts and flatwashers

RETAINER, Spring

SPRING

WASHER, Flat (3/8")

VALVE, Air (Less Valve Manifold)

BASE W/capscrews and lockwashers

CAPSCREW (3/8" - 16 x 3-3/4")

NUT, Stop elastic (3/8" - 16)

WASHER, Copper

PLEASE GIVE MACHINE SIN W/"''OER

REV.

F 182297 - 1

I'.

~z

I-

--4

?

GROUP C - Air Components & Electrical

PARTS MANUAL ALPHABETICAL INDEX Group C - Air Components & Electrical

DESCRIPTION PUBLICATION REV START DATE END DATE GROUP Control Console 180093 C1 09/19/67 08/31/72 C0201 Control Console 182873 - 10/25/76 04/30/93 C0201 Control Console 182873 E1 06/10/76 04/30/79 C0201 Control Console 65739 B1 11/22/77 11/10/83 C0201 Control Console 65739 B2 11/22/77 11/10/83 C0201 Control Console 65739 B3 11/22/77 11/10/83 C0201 Control Console 65739 B4 11/22/77 11/10/83 C0201

04/20/06


A Dh, ls/on o4//se M, o n l ~ Co~p~my, b~. Nk~ll~wor~ W/scowler,

LZJ I"-,,,,

!

28

27

36 5 ~

35'~

74 26

L

51

77 78'~

79,

65 10

11


m

L L I

- - . J

65739-i IREV. B I MODEL -C2.1-

290-390-390E-460

REF. NO. 1 l a 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 21 21 22 23 24 25 26 27 28 29 73 74 75 76 81

30 31 32 33 34 35 36 37 38

VALVE BOARD (TWO OR THREE FULL DRUMS OR ONE FULL AND ONE SPLIT DRUM)

PART QUA NUMBER 92586 ' I 92587 1 180202 1 48272 1 78328 1 77984 1 77984 1 79493 1 79493 I 77984 i 79714 1 78320 i 73279 2 74349 1 543172 3 406873 .2 542985 1 679331 485756 17410 543172 511111 543185 542998 427130 406977 16738 73368 73366 539292 460252 96729 136504 571701 472025 70817 355006

714490 539128 539231 539127 539215 539325 77985 714493 539214

~UANTITY REQUIRED

I 1 i . I I i i 1

, I I i i. I 1 I 1 I I 1 I

VENDORS DESCRIPTION OF PART j PART NO.

GUARD (W/sprlng or air applied brakes) GUARD (W/Manual brakes) GUARD PANEL, Valve PLATE, Cover ~ach. W/out swing shaft) PLATE, Cover (Math. W/out swing shaft) PLATE, Cover PLATE, Cover (Math. W/out engine throttle) PLATE, Cover (Mach. W/out winch) PLATE, Cover (Two Drum mach. only) PLATE, Cover (Mach. W/out air applied brakes) PLATE, Cover (Two Drum mach. only) CLAMP (Item #2 only) . MANIFOLD, Supply NIPPLE, Galv. Close (3/4") ELBOW, 90 ° Reducing (3/4" x ½") NIPPLE, Galv. (½" x 4")(was ½" x 6" galv. before 11-10-83 rev.) TEE (½" x ¼" x ½") HOSE, Flex (½" x 6'2" - 1.880 m) (M290) HOSE, Flex (½" x 7'8" - 2.338 m) (M390-390E) NIPPLE, Close (3/4") W/alcohol injector only) INJECTOR, Alcohol (Optional) NIPPLE, Galv. Pipe (3/4" x 2" - W/alcohol injector) NIPPLE, Galv. Pipe (3/4" x 5½" - W/out alcohol injector) FILTER, Air I ELBOW, Galv. 90 ° (3/4") HOSE, Flex (3/4" x Ii" - .279 m) CLAMP BRACKET • ,

NAMEPLATE ('~anifold Pressure") GAUGE, Air Pressure BRACKET, Valve W/capscrews and lockwashers BRACKET, Header W/capscrews and lockwashers PLUG, Pipe (%") (W/Manual Brakes) GROMMET, Rubber GROMMET, Rubber STEAMCOCK (3/4")

SWING CLUTCH CONTROL (OPTIONAL) (Delete Covers Ref. #4 and 5)

VALVE, Swing Control NAMEPLATE ("Swing Right") NAMEPLATE ("Swing Clutch") NAMEPLATE ("Swing Left") NAMEPLATE ("Engaged") NAMEPLATE ("Swing Parking Brake") PLATE, Adapter VALVE, Swing Parking Brake NAMEPLATE ("Disengaged")

REV.

B 65739-I Cont. PLEASE GIVE MACHINE S/N W/ORDER

ox Ln ",,.,4 L~ ko

>

0 r't

(.o --4 rn

REV. 65739-I Cont. B

REF. NO.


39 182873 40 539340 41 539302 42 539137 43 539305 44 715547 45 539148 46 539149

42 539353 43 539357

49 182873 50 539340 51 539302 52 539303 53 539306 54 715547 55 539149 56 539148

52 539355 53 539359

52 539354 53 539358

57 182873 58 539340 59 539302 60 539304 61 539307 62 715547

60 539303 61 539306

60 '539356 61 539360

63 714493 64 539214

1 1 1 1 1 1. 1 1

,

1 1 1 1 1

J MODEL -C2,~-

290-390-390E-460



REAR DRUM AND PAWL CONTROL VALVE, Rear Drum Clutch Control NAMEPLATE ("Power") NAMEPLATE ("Clutch") NAMEPLATE ("Rear Drum") NAMEPLATE ("Rear Drum Pawl") VALVE, Rear Drum Pawl NAMEPLATE ("Pawl In") NAMEPLATE ("Pawl Out")

LEFT REAR DRUM AND PAWL CONTROL (Identical to Rear Drum except as follows)

NAMEPLATE ("Left Rear Drum") NAMEPLATE ("Left Rear Drum Pawl")

SECOND DRUM AND PAWL CONTROL VALVE, Second Drum Clutch Control NAMEPLATE ("Power") NAMEPLATE ("Clutch") NAMEPLATE ("Second Drum") NAMEPLATE ("Second Drum Pawl") VALVE, Drum Pawl Control NAMEPLATE ("Pawl Out") NAMEPLATE ("Pawl In")

SECOND LEFT DRUM AND PAWL CONTROL (Identical to Second Drum except as follows)

NAMEPLATE ("Second Left Drum") NAMEPLATE ("Second Left Drum Pawl")

RIGHT REAR DRUM AND PAWL CONTROL (Identical to Second Drum except as follows)

NAMEPLATE ("Right Rear Drum,') NAMEPLATE ("Right Rear Drum Pawl")

THIRD DRUM AND PAWL CONTROL (Delete Cover Ref. #Ii and 9)

VALVE, Third Clutch Control NAMEPLATE ("Power") NAMEPLATE ("Clutch") NAMEPLATE ("Third Drum") NAMEPLATE ("Third Drum Pawl") VALVE, Drum Pawl Control

SECOND DRUM AND PAWL CONTROL (Identical to Third Drum except as follows)

NAMEPLATE ("Second Drum") NAMEPLATE ("Second Drum Pawl")

SECOND RIGHT DRUM AND PAWL CONTROL (Identical to Third Drum except as follows)

NAMEPLATE ("Second Right Drum") NAMEPLATE ("Second Right Drum Pawl")

DRUM PARKING BRAKE CONTROL (Delete Cover Ref. "#i0)

VALVE, Drum Parking Brake Control NAMEPLATE ("Disengaged")

PLEASE GIVE MACHINE SIN W/ORDER [ REV B 65739-1 Cont.

65739-1 Cont. IREVB

REF. PART QUAN~W NO. NUMBER REQUIRED

65 539215 1 66 539339 1

67 702595 1 68 539310 1

69 702595 i 70 539141 1

71 702539 I 72 539247 i

77 702755 1 78 702477 I 79 136321 I

-C2, I-

I MOOEL 290-39.0-390E-460


VENDORS PART NO. DESCRIPTION OF PART

NAMEPLATE ("Engaged") NAMEPLATE ("Drum Parking Brake")

WINCHCONTROL (Delete Cover Ref. #8)

VALVE, Winch Control NAMEPLATE ("Winch Control")

ENGINETHROTTLE CONTROL (Delete Cover Ref. #7)

VALVE, Engine Throttle Control NAMEPLATE ("Engine Throttle")

HYD;LOWERING ASSIST VALVE, Hyd. Lowering Assist Control NAMEPLATE ("Power Lowering")

DEAD MANCONTROL (QUANTITY FOR ONE DRUM- delete drum valve handle and knob)

VALVE, Relay VALVE, Control HANDLE, Valve W/Jam nut

0-69, 0-117B, 0-147, 0-290, 0-294B, 0-300, 0-302, 0-310, 0-441 As Req. p~. (Ref. #182873) I B

PLEASE GIVE MACHINE ~NW/ORDER

65739-I

I

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F-J

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r~

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LJ.J I ' - -

M A N I T O W O C E N G I N E E R I N G CO.

A Oivi$io~ of Me AA~'~Jto~o~ C~Lo, any, ~ . Manltowqx, Wle, co~tin

L

32

a6 ~ s~ i

85

52

~'- se 5'7 67

62


u_a

-C2. I-

I 65739-2 I MODEL 290-390-390E-460


1 92586 2 180202 3 48244 4 78328 5 77984 6 77984 7 79493 8 79493 9 79?14 i0 73279 ii 74349 12 543172 13 406873 14 542985 15 679331 16 485766 16 17410 17 543172 18 511111 19 543185 19 542998 20 427130 21 406977 22 16738 23 73368 24 73366 25 539292 26 460252 27 96896 80 571707 81 70817 82 472025 83 136504

;88 355006

28 714490 29 539128 30 539231 31 539127 32 539124 33 539125 34 539325 35 77985 36 714493 37 539214

38 182873 39 539340

VALVE BOARD (FOUR FULL DRUMS, TWO FULL AND ONE SPLIT DRUM OR TWO SPLIT DRUMS

QUANTITY REQUIRED

1 i 1 I 2 I 3 2 i I i I 1 I 1 i I I i I i i I I I I i i I


GUARD, Hose GUARD, Valve PANEL, Valve PLATE, Cover (Mach. W/out swing shaft) PLATE, Cover (Mech. W/out swing shaft) PLATE, Cover PLATE, Cover (Math. W/out engine throttle) PLATE, Cover (Mech. W/out winch) PLATE, Cover (Math. W/out air applied brakes) CLAMP (Item 2 only) MANIFOLD, Supply NIPPLE, Galv. Close (3/4") ELBOW, 90 ° Reducing (3/4" x ½") NIPPLE, Galv. (½" x 4")(was ½" x 6" galv. before 11-10-83 rev.) TEE (½" x ¼" x ½") (Air and spring applied brakes) HOSE, Flex (6½" long) (M290) HOSE, Flex (7'8" long) (M390-390E) NIPPLE, Close (3/4") (W/alcohol injector only) INJECTOR, Alcohol (Optional) NIPPLE, Galv. Pipe (3/4" x 2" - W/alcohol injector) NIPPLE, Galv. Pipe (3/4" x 5½" - W/out alcohol injector) FILTER, Air ELBOW, Galv. 90 ° (3/4") HOSE, Flex (3/4" x ii") CLAMP BRACKET NAMEPLATE ('~anifold Pressure") GAUGE, Air Pressure BRACKET, Valve W/capscrews and lockwashers PLUG, Pipe (W/Manual Brakes) GROMET, Rubber GROMET, Rubber BRACKET, Header W/capscrews and lockwashers STEAMCOCK (3/4")

SWING CLUTCH CONTROL (OPTIONAL) (Delete Covers Ref. #4 and 5)

VALVE, Swing Control NAMEPLATE ("Swing Right") NAMEPLATE ("Swing Clutch") NAMEPLATE ("Swing Left") NAMEPLATE ("Swing Brake") NAMEPLATE ("Engaged") NAMEPLATE ("Swing Parking Brake") PLATE, Adapter VALVE, Swing Parking Brake Control NAMEPLATE ("Disengaged")

REAR DRUM AND PAWL CONTROL VALVE, Rear Drum Clutch Control NAMEPLATE ("Power")

R~. B 65739-2 Cont.


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165739_2 cont. IR v B i Moo L -C2.1-

290-390-390E-460 .I

VALVE BOARD (FOUR FULL DRUMS, TWO FULL AND ONE SPLIT DRUM OR TWO SPLIT DRUMS)

IL l I - - .

4.1

0

I

c'q

¢:h

REF. NO.

PART NUMBER

539302 539137 539305 715547 539148 539149

539353 539357

182873 539340 539302 539303 539306 715547 539149 539148

539354 539358

182873 539340 539302 539304 539307 539148 539149 715547

539355 539359

539379 539381

182873 539340 539302 539330 539331 715547

539356 539360

Q UA NTI TY REQUIRED

1 1 1 1 1 1

1

DESCRIPTION OF PART

NAMEPLATE ("Clutch") NAMEPLATE ("Rear Drum") NAMEPLATE ("Rear Drum Pawl") VALVE, Rear Drum Pawl Control NAMEPLATE ("Pawl In") NAMEPLATE ("Pawl Out")

REAR LEFT DRUM AND PAWL CONTROL (Identical to rear drum except as follows)

NAMEPLATE ("Rear Left Drum") NAMEPLATE ("Rear Left Drum Pawl")

SECOND DRUM AND PAWL CONTROL VALVE, Second Drum Clutch Control NAMEPLATE ("Power") NAMEPLATE ("Clutch") NAMEPLATE ("Second Drum") NAMEPLATE ("Second Drum Pawl") VALVE, Second Drum Pawl Control NAMEPLATE ("Pawl Out") NAMEPLATE ("Pawl In")

REAR RIGHT DRUM AND PAWL CONTROL (Identical to second drum except as follows)

NAMEPLATE ("Rear Right Drum") NAMEPLATE ("Rear Right Drum Pawl")

THIRD DRUM AND PAWL CONTROL VALVE, Third Drum Clutch Control NAMEPLATE ("Power") NAMEPLATE ("Clutch") NAMEPLATE ("Third Drum") NAMEPLATE ("Third Drum Pawl") NAMEPLATE ("Pawl In") NAMEPLATE ("Pawl Out") VALVE, Third Drum Pawl Control

SECOND LEFT DRUM AND PAWL CONTROL (Identical to third drum except as follows)


THIRD LEFT DRUM AND PAWL CONTROL (Identical to' t'hird "drum' ex'c'ept as follows)

NAMEPLATE ("Third Left Drum") NAMEPLATE ("Third Left Drum Pawl")

FOURTH DRUM AND PAWL CONTROL VALVE, -F-ourth Drum Clu'tch Control NAMEPLATE ("Power") NAMEPLATE ("Clutch") NAMEPLATE ("Fourth Drum") NAMEPLATE ("Fourth Drum Pawl") VALVE, Fourth Drum Pawl Control

SECOND RIGHT DRUM AND PAWL CONTROL (Identical to fourth drum except as follows)

NAMEPLATE ("Second Right Drum") NAMEPLATE ("Second Right Drum Pawl") IREV. B

l PLEASE GIVE MACHINE S/N W/ORDER

VENDORS PART NO.

65739-2 Cont.

- C 2 . 1 -

65739-2 ' 290-390-390E-460

REF. NO.

VALVE BOARD (FOUR FULL DRUMS, TWO FULL AND ONE SPLIT DRUM OR TWO SPLIT DRUMS)


67 539304 68 539307

67 539380 68 539382

70 714493 71 539214 72 539215 73 539339

74 702595 75 539310

76 702595 77 539141

78 702539 79 539247

84 702477 85 136321 86 702755

THIRD DRUM AND PAWL CONTROL (Identical to Fourth Drum except as follows)

NAMEPLATE ("Third Drum") NAMEPLATE ("Third Drum Pawl")

THIRD RIGHT DRUM AND PAWL CONTROL (Identical to Fourth Drum except as follows)

NAMEPLATE ("Third Right Drum") NAMEPLATE ("Third Right Drum Pawl")

DRUMPARKING BRAKE CONTROL ~Delete Cover Ref. #9) ,

VALVE, Drum Parking Brake Control NAMEPLATE ("Disengaged") NAMEPLATE ("Engaged") NAMEPLATE ("Drum Parking Brake")

WINCH CONTROL (Delete Cover Ref. #8)

VALVE, Winch Control NAMEPLATE ("Winch Control")

ENGllCE THROTTLE CONTROL (Delete Cover Ref. #7)


HYDRAULIC LOWERING ASSIST VALVE, Hyd. Lowering Assist Control NAMEPLATE ("Power Lowering")

DEAD MAN CONTROL (Quantity for one drum)

VALVE, Control HANDLE, Valve W/Jam nut VALVE, Relay

#0-69, 0-117B, 0-147, 0-290, 0-294B, 0-300, 0-302, 0-310, 0-441 IREv (Ref. 182873) I B

PLEASE GIVE MACHINE SIN W/ORDER

VENDORS PART NO.

I 65739-2

C

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A Division o| The A4onitowcx Company, In(. A4onitowo(, Wisconsin

J

28 29 ~ 15

44

45


i,J.i . , .J

I 65739-3 IREV. B I MODEL

-~2 .1 -

290-390-390E-460

REF. NO. 1 la 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 20 21 23 24 25 25 26 27 28 29 30 31 32 33

35 36 37 37a 38 43 44 45 46 47

PART NUMBER 92586 92587 180202 48272 78328 77984 79493 79493 77984 79714 78320 74349 73279 543172 406873 542985 679331 571701 472025 485756 17410 70817 355006 406977 511111 543185 542998 427130 16738 73366 73368 136504 539292 460252 76729

714490 539128 539231 539124 539127 77985 714493 539214 539215 539325

VALVE BOARD (NON-CONTROLLED CONVERTER)

(THREE FULL DRUMS OR ONE FULL AND ONE SPLIT DRUM)

QUANTITY REQUIRED

1 1 1 1 1 1 1 1 1 1 1 1 2 4 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION OF PART

GUARD (W/sprlng or air applied brakes) GUARD (W/manual brakes) GUARD PANEL, Valve PLATE, Cover (Mach. W/out swing shaft) PLATE, Cover ~ach. W/out swing shaft) PLATE, Cover PLATE, Cover ~ach. W/out engine throttle) PLATE, Cover (Mach. With two drums only) PLATE, Cover (Mach. W/out air applied brakes) PLATE, Cover (Mach. W/two drums only) MANIFOLD, Supply CLAMP (Item #2 only) NIPPLE, Galv. Close (3/4") ELBOW, 90 ° Reducing (3/4" x ½") NIPPLE, Galv. (½" x 4")(was ½" x 6" galv. before 11-10-83 rev.) TEE, Reducing (½" x ¼" x ½") PLUG, Pipe (¼") (W/Manual Brakes) GROMET, Rubber HOSE, Flex (½" I.D. x 6'2" long) (M290) HOSE, Flex (½" I.D. x 7'8" long) (M390-390E) GROMET, Rubber STEAMCOCK (3/4") ELBOW, Galv. 90 ° (3/4") INJECTOR, Alcohol (Optional) NIPPLE, Galv. Pipe (3/4" x 2" - W/alcohol injector) NIPPLE, Galv. Pipe (3/4" x 5½', W/out alcohol injector) FILTER, Air HOSE, Flex (3/4" x Ii") BRACKET CLAMP BRACKET, Header W/capscrews and lockwashers NAMEPLATE ('~anifold Pressure") W/self tap screws GAUGE, Air Pressure BRACKET, Valve W/capscrews and lockwashers SWITCH CLUTCH CONTROL (OPTIONAL) (Delete Covers Ref. #4 and #5) VALVE, Swing Control NAMEPLATE ("Swing Right") NAMEPLATE ("Swing Clutch") NAMEPLATE ("Swing Brake") NAMEPLATE ("Swing Left") PLATE, Adapter VALVE, Swing Parking Brake NAMEPLATE ('~Is engaged") NAMEPLATE ("Engaged") NAMEPLATE ("Swing Parking Brake")


REV. B

VENDORS PART NO.

65739-3 Cont. I

Ln --4 b~

> LO

0

65739-3 Cont.[REV B MODEL

-C2.1-

290-390-390E-460 VALVE BOARD

(NON-CONTROLLED CONVERTER) (THREE FULL DRUMS OR ONE FULL AND ONE SPLIT DRUM)

REF. NO.


39 539140 40 539215 41 539214 42 1714495

48 714491 49 !539137 52 715547 53 539149 54 539148 55:539305

49 !539353 55 !539357

58 714491 59 539303 62 715547 63 539148 64 539149 65 539306

59 539354 65 539358

59 539355 65 539359

66 702595 67 539141

68 714491 69 539304 72 715547 73 539307

69 539356 73 539360

69 539303 73 539306

ENGINE CLUTCH CONTROL :NAMEPLATE ("Englne Clutch") NAMEPLATE ("Engaged") NAMEPLATE ("Disengaged") VALVE, Engine Clutch

REAR DRUM AND PAWL CONTROL VALVE, Rear Drum Control NAMEPLATE ("Rear Drum") VALVE, Rear Drum Pawl Control NAMEPLATE ("Pawl Out") NAMEPLATE ("Pawl In") NAMEPLATE ("Rear Drum Pawl")

REAR LEFT DRUM AND PAWL CONTROL (same as rear drum except' as follows)


SECONDDRUM AND PAWL CONTROL IVALVE, Second Drum Control NAMEPLATE ("Second Drum") VALVE, Drum Pawl Control I NAMEPLATE ("Pawl In") NAMEPLATE ("Pawl Out") NAMEPLATE ("Second Drum Pawl")

REAR RIGHT DRUM AND PAWL CONTROL (Same as second drum except as follows)


SECOND LEFT DRUM AND PAWL CONTROL (Same as second drum control except as follows)


ENGINE THROTTLE CONTROL (Delete Cover Ref'. #7)


THIRD DRUM AND PAWL CONTROL (Delete Covers Ref. #8 and I0)

VALVE, Third Drum Control NAMEPLATE ("Third Drum") VALVE, Third Drum Pawl Control NAMEPLATE ("Third Drum Pawl")

SECOND RIGHT DRUM AND PAWL CONTROL (Same as third drum except as follows)


SECOND DRUM AND PAWL CONTROL (Same as third drum except as follows)


VENDORS PART NO.

PLEASE GIVE MACHINE SIN W/ORDER R~ 165739--3 Cont.

,C2. I-

l I Ev 65739-3 Cont. B 290-390-390E-460

I MODEL


(THREE FULL DRUMS OR ONE FULL AND ONE SPLIT DRUM)

REF. NO.


74 539214 75 714493 76 539215 77 539339

DRUM PARKING BRAKE CONTROL (Optional) (Delete Cover Ref. #9) NAMEPLATE ("Disengaged") VALVE, Drum Parking Brake Control NAMEPLATE ("Engaged") NAMEPLATE ("Drum Parking Brake")

0-96, 0-117B, 0-147, 0-290, 0-300, 0-441 AS Reqd::


REV. B

VENDORS PART NO.

65739-3

CO

U.~ I-.-


A Divlsion of The/veQnlfowoc Company, In¢~. /v~nitowoc, Wis¢onJin

\

/

25 24 11 ~ , ,16

23 :

13

4~

3 . ,

42

38

37

46

52

58 59 66

79


-C2. i--

65739-4

REF. NO.

4 5 6 7 8 9 i0 II 12 13 14 15 16 17 17 18 19 20 21 22 22 23 24 25 26 27 28 29 31 32

33 34 35 36 37 38 39 40 41 42

43 44 46

IR~ B

PART OUANTI~ NUMBER REOUfRED i 92586 1 180202 I 48244 78328 as req, 77984 as req 79493 i 79493 I 79714 I 74349 I 73279 2 543172 4 406873 2 542985 i 679331 i 571701 i 472025 I 485756 i 17410 I 70817 2 355006 i 543174 I 511111 i 543185 i 542998 I 427130 ! 406977 I 16738 i 73366 i 73368 i 136504 i 96896 I 539292 I 460252 1

714490 1 539128 1 539231 i 539127 I 539325 1 77985 I 714493 i 539215 1 539214 I 539124 I

714491 1 539137 I 715547 I

I MODEL 290-390-390E-460


(FOUR FULL, TICO FULL AND ONESPLIT OR TWO SPLIT DRUMS)


GUARD (W/spring or air applied brakes) GUARD PANEL, Valve PLATE, Cover (Math. W/out swing shaft) PLATE, Cover (Mach. W/out swing shaft) PLATE, Cover PLATE, Cover (Mach. W/out engine throttle) PLATE, Cover (W/out air applied brakes) MANIFOLD, Supply CLAMP (Item #2 only) NIPPLE, Galv. Close (3/4") ELBOW, 90 ° Reducing (3/4" x ½") NIPPLE, Galv. (½" x 4")(was ½" x 6" galv. before 11.-10-83 rev.) TEE (½" x ¼" x ½") PLUG, Pipe (k") (W/Manual Brakes) GROMET, Rubber HOSE, Flex (½" I.D. x 6'2" long) (M290) HOSE, Flex (½" I.D. x 7'8" long) (M390-390E) GROMET, Rubber STEAMCOCK (3/4") NIPPLE, Close Galv. (½") INJECTOR, Alcohol (Optional) NIPPLE, Galv. (3/4"Lx 2") (W/alcohol injector) NIPPLE, Galv. (3/4" x 5½") (W/out alcohol injector) FILTER, Air ELBOW, 90 ° Galv. (3/4") HOSE, Flex (3/4" I.D. x ii" long) BRACKET CLAMP BRACKET, Header W/capscrews and lockwashers BRACKET, Valve W/eapscrews and lockwashers NAMEPLATE ('~anifold Pressure") GAUGE, Air Pressure

SWING CLUTCH CONTROL (OPTIONAL) (Delete Covers Ref. (14 and 5)

VALVE, Swing Control • NAMEPLATE ("Swing Right") NAMEPLATE ("Swing Clutch") NAMEPLATE ("Swing Left") NAMEPLATE ("Swing Parking Brake") PLATE, Adapter VALVE, Swing Brake Control NAMEPLATE ("Engaged") NAMEPLATE ("Disengaged") NAMEPLATE ("Swing Brake")

REAR DRUM AND PAWL CONTROL VALVE, Rear Drum Control NAMEPLATE ("Rear Drum") VALVE, Pawl Control

REV. B 65739-4 Cont.


Oo --4 rm

-C2. i- I REV. J MODEL

65739-4 Cont. B 290-390-390E-460 VALVE BOARD

(NON-CONTROLLED CONVERTER) (FOUR FULL, TWO FULL AND ONE SPLIT OR TWO SPLIT DRUMS)

REF. NO.

47 48 49

44 49

50 51 52 53

54 55 58 59 60 61

55 61

62 63 66 67 68 69

63 69

63 69

63 69

70 71

72 73 76 77


539148 539149 539305

539353 539357

714495 539140 539215 539214

714491 539303 715547 539148 539149 539306

539354 539358

714491 539304 715547 539149 539148 539307

539303 539306

539356 539360

539379 539381

702595 539141

714491 539330 715547 539331

NAMEPLATE ("Pawl In") NAMEPLATE ("Pawl Out") NAMEPLATE ("Rear Drum Pawl")

LEFT REAR DRUM AND PAWL CONTROL (Same as rear drum except" as follows)


ENGINE CLUTCH CONTROL VALVE, Engine Clutch Control NAMEPLATE ("Engine Clutch") NAMEPLATE ("Engaged") NAMEPLATE ("Disengaged")

SECOND DRUM CLUTCH AND PAWL CONTROL VALVE, Second Drum Control NAMEPLATE ("Second Drum") VALVE, Pawl Control NAMEPLATE ("Pawl In") NAMEPLATE ("Pawl Out") NAMEPLATE ("Second Drum Pawl")

REAR RIGHT DRUM AND PAWL CONTROL (Same as second drum except as follows)


THIRD DRUM AND PAWL CONTROL VALVE, Third Drum Control NAMEPLATE ("Third Drum") VALVE, Third Drum Pawl Control NAMEPLATE ("Pawl Out") NAMEPLATE ("Pawl In") NAMEPLATE ("Third Drum Pawl")

SECOND DRUM AND PAWL CONTROL (Identical to third drum except as follows)


RIGHT SECOND DRUM AND PAWL CONTROL (Same as third drum except as follows)


THIRD LEFT DRUM AND PAWL CONTROL (Same as third drum except as follows)

NAMEPLATE ("Third Left Drum") NAMEPLATE ("Third Left Drum Pawl")

ENGINE THROTTLE CONTROL (OPTIONAL) (Delete Cover #7)

VALVE, Throttle Control NAMEPLATE ("Engine Throttle")

FOURTH DRUM AND PAWL CONTROL VALVE, Fourth Drum Control NAMEPLATE ("Fourth Drum") VALVE, Fourth Drum Pawl Control NAMEPLATE ("Fourth Drum Pawl") ]~Ev.

PLEASE GIVE MACHINE S/N W/ORDER B

VENDORS PART NO.

65739-4 Cont.

-C2. I -

165739_4 Cont. IREVB I MODEL 290-390-390E-460

REF. NO.


(FOUR FULL, TWO FULL AND ONE SPLIT OR TWO SPLIT DRUMS)

PART QUANTITY NUMBER !REQUIRED DESCRIPTION OF PART

73 539304 77 539307

73 539356 77 539360

73 539380 77 539382

78 714493 79 539339 80 539215 81 539214

I I

THIRD DRUMCONTROL (Same as Fourth Drum except as follows)

NAMEPLATE ("Third Drum") NAMEPLATE ("Third Drum Pawl")

SECOND'RIGHT DRUM'AND'PAWL'CONTROL (Same as Fourth Drum except as follows)


THIRD RIGHT DRUM AND PAWL CONTROL (Same as Fourth Drum except as follows)

NAMEPLATE (Third Right Drum) NAMEPLATE (Third Right Drum Pawl)

DRUM PARKING BRAKE CONTROL(OPTIONAL) (Delete Cover Ref. #8)

VALVE, Drum Parking Brake Control NAMEPLATE ("Drum Parking Brake") NAMEPLATE ("Engaged") NAMEPLATE ("Disengaged")

#0-69, 0-117B, 0-147, 0-290, 0-302, 0-310, 0-441.

PLEASE GIVE MACHINE~NW/OROER

0-300, IR~" B

VENDORS PART NO.

65739-4

Oo --4 rn

~/ 4"

"~. . .~


, A Division o~ fhe A,~JnIPowoc Compgny, Inc.

7

C O .

Monltowo~, Wil¢onsln

2

17

12

~-~ 2a

15

J

J

17

24

<)

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18 / 19

22


-C2.1- ~,~

m


1 7 1 4 4 4 O

2 78545 2a 78330 2b 79157 3 91382 4 77800 5 77799 6 620247 7 546764 lO 652117 ii 218001 12 77794 13 652061 14 709i54 15 77795 16 91680 6 620247 7 546764 lO 652117 ii 218001 17 224165 18 11564 19 140909 20 78546 21 91478 22 78233 23 78548 24 77711 25 225397 26 78547 27 702582 28 77906

I '~ev~ C MODEL

3000-4000W Incl. 390-390E

CONTROL VALVE (DRUM CLUTCH AND CONVERTER)

QUANTITY REQUIRED

1 1

i 1 1 I 1 i 1 1 i i 1 i i 2 2 2 i i i i 4 2 i 2 1


KNOB HANDLE (Straight) W/jam nut HANDLE (Bent to rear) W/jam nut HANDLE (Offset to side) W/jam nut LEVER PIN W/cotter pin BRACKET, Mounting

SCREW, Set NUT, Jam SPRING BALL, Steel

NUT, Hand SPRING WASHER, Flat BRACKET W/capscrews and lockwashers BRACKET W/gr. fitting, dowel pin, capscrews and Jam nuts

SCREW, Set NUT, Jam SPRING BALL, Steel

BEARING, Needle END, Rod PIN W/cotter pin ROD, Reach W/hex nuts SUPPORT W/capscrew LEVER BRACKET W/capscrews and lockwashers PIN W/cotter pins BEARING LEVER VALVE, Control BRACKET W/capscrews and lockwashers

I REV C [ 180093 - I Use Sheet #0-247

PLEASE GIVE MACHINE S/N W/ORDER T'

O0 0 0 kO

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O


A Division of The Manitowo~ Company, Inc. Idonito~wo~, Wisconsin

IJJ I..-..

18

26

4 25

0

n I I

V

0 rO

0 1

12

I1

25

O O


182873 - i IRL:v. E I MODEL

: i l i :1:1

4100W - 4600 S4

DRUM CLUTCH CONTROL VALVE


i 95211 2 137590 3 137591 4 137594 5 137595 6 13~596 7 139142 8 142406 9 142407 I0 564102

12 396306 13 224145 14 225397 15 289792 16 $58118 18 396341 19 429622 20 429623 21 486056 22 564084 23 564085 24 564086 25 573209 26 652098 27 702582

OUANTITY! REQUIRED

i I 2 6 1 1

i i i

5 3 2

2 2 2 3 i i 2 2 i 4 i 2

DESCRIPTION OF PART

SUPPORT, Valve HOLDER, Valve ACTUATOR SHIM (26 Gauge) CAM w/set screw CAMw/set screw SPACER PLUNGER RETAINER, Spring PIN

PIN, Dowel (3/32" x 3'/4") BEARING BEARING BUSHING COLLAR, Set PIN, Dowel (5/32" x i")

VENDORS PART NO.

FITTING, Male Elbow (¼" NPT 3/8" O.D. Plastic Tube) FITTING, Tee (3/8" Plastic Tube x 3/8" Plastic Tube x ~" NPT) TUBING, Plastic (3/8" O.D. - Specify Length) PIN, Dowel (¼" x 3/4") PIN, Dowel (¼" x 2½") PIN, Dowel (3/8" x 2½") PLUNGER, Ball SPRING VALVE, Air (Ref. 0-247 for individual parts)

0-147, 0-247

PLEASE C~VE MACHINE S/NW/ORDER

REV.

E 182873 - i

'~ ~11

tJ ~ t .o ii

~J

CO ~O DO

kO

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0

GROUP D - Power Components

PARTS MANUAL ALPHABETICAL INDEX Group D - Power Components

DESCRIPTION PUBLICATION REV START DATE END DATE GROUP Converter Control 180504 D1 07/29/68 10/08/79 D0601 Engine & Clutch Control 93830 C1 07/30/71 08/31/72 D0501 Exhaust Stack 92369 A1 07/08/68 11/18/68 D0102 Instrument Panel/Engine 180632 - 11/21/68 09/01/82 D0301 Instrument Panel/Engine 94582 - 01/29/73 10/31/80 D0301 Power Plant 48845 M1 02/14/77 11/03/82 D0101 Power Take Off - Transmission Case 48642 F1 02/08/69 04/02/84 D0401

04/20/06

M A N I T O W O C E N G I N E E R I N G CO.

A Division ol The Monl tow~ Company, Mc.

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MATERIAL UST O N BACK

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i48642 -I I REV. F

-D4. I-

I MOOEL 390-390E

POWER TAKE-OFF (CONTROLLED CONVERTER - i0,000 SERIES)

REF. NO.

2 3 3 3 4 4 4' 4 5 6 7 8

8

9 I0 II 12 13 14 15 16 17

18 19 20


I

33667 1 180174 1 182541 I 183317 i 352841 I 90995 1 91956 i 143010 1 95515 1 33449 1 92033 1 180123 1 92899 1 429071 1 352696 1 352695 1 352693 1 352694 1 546272 1 225265 1 75372 I 78196 1 78192 1 352055 1 352052 I 352989 1 352849 2 613935 4 72564 3 72557 1 72544 2 596803 4 596524 2


HOUSING, Output HOUSING, Output (M390E W/wedges) HOUSING, Output (M390 Single Drum W/75 HP Motor) HOUSING, Output (W/Cummlns NT855-C310 W/slngle drum) GASKET, Ring (Between Output Housing and Converter) SPROCKET (36T - 3 strand) SPROCKET (19T - 3 strand) SPROCKET (24T - 3 strand) SPROCKET (28T - 3 strand) SHAFT, Output (W/sprocket #90995 - see note I) SHAFT, Output (W/sprocket #90995 - see note i) SHAFT, Output (W/sprocket #91956 - 95515 or 143010 - see note I) SHAFT, Output (W/sprocket #91956 - see note I) ELBOW HOSE TD-M-2OIS02-E FITTING, Hose TD-201580 WASHER TD-M-299 GASKET TD-201350 NUT BEARING, Roller Torr. 80-SD-23 RETAINER, Bearing (See Note I) GASKET (See Note I) CAP, Bearing W/capscrews and lockwashers (See Note I) SLEEVE, Wear T.D. M-2686-N SEAL, Oil T.D. M-2676 RING, "0" T.D. M-201542 FLANGE, Straight T.D. 203085 CAPSCREWS, Grade 5 (3/8" - 16UNC - 24 x I-¼") GASKET COVER RETAINER, Oil Seal W/capscrews

RING, "O" (i" x 1¼" x 1/8") RING, "O" (1¼" x 1½" x 1/8")

NOTE i: When used W/full range Vicon Power Load Lowering delete #33449 or 180123, 78196, 75372 and 78192 and replace W/92033 or 92899 output shaft.

NOTE 2: For replacement of complete controlled converter unit, consult factory or dealer.

PLEASE GIVE MACHINE S/N W/ORDER I R~ F 48642-I

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MATERIAL LIST ON BACK 0

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- . I TMIR "M ' 48845 i

REF. NO.

PART QUANTITY • NUMBER REOUIRED

i 411919 2 585871 3 370419 4 583280 5 631272 6 227280 7 677214 8 223109 9 296716 i0 296716 ii 296716 12 208212 13 485781 14 345331 15 485668 16 345339 17 485680 18 345340 19 288537 20 565912 21 288535 22 695646 23 288534 24 543409 25 406960 26 406911 27 486045 28 288796 29 543408 30 406959 31 486120 32 288772 33 19804-2 34 406958 35 543407 36 543406 37 406956

i 1 i 1 1 1 2 1 i i i i 1 2 4 8 2 4 i i 1 2 2 3 i i i 2 3 4 i i i i 1 2 2

38 485801 39 679706 40 485846 41. 406216 4:2 386OO1 43 531008

44 427102 45 73341 46 429618 47 355008 48 543402 49 406952

i i I 1 i i

i i i i 2 i

-DI. i- I MODEL

390

POWER PLAN T (GENERAL MOTORS #8V-71)


ENGINE (G.M. 8V- 71N~ RADIATOR (Ref. 0-451 CI for ind. parts) EXCHANGER, Heat (Young F-603-EY-IP) PUMP, Water (Ref. 0-286 for individual parts) SHEAVE, Pump (3.8" O,D.) BELT, "V" (Gates 2460) TANK, Air BATTERY (12V 220 Amp 8D) CABLE, Battery (terminal and eye) (specify length) CABLE, Battery (terminal and eye) (specify length) CABLE, Battery (terminal both ends) (specify iength) ANGLE (3" x 3½" x ½", x' 17~ ~. Ig.) HOSE, Rad. (5½" x 5") CLAMP, Hose HOSE, Rad. (2½" x 4") CLAMP, Hose (2½" to 3") HOSE, Rad. (2-3/4" x 4") CLAMP, Hose (3" to 3-5/8") BUSHING, Red. (3" x 2½") PIPE, Std. (2½" x 4" ig.) (thd. one end) BUSHING, Red. (2½" x 2") CONNECTOR, Tube BUSHING, Red. (2½" x 1½") NIPPLE, Close (2") ELBOW (2" x 90 ° ) ELBOW (2" x 1½" x 90 ° ) HOSE, Flex (1½" x 3'0" or .914 m) BUSHING, Red. (3" x 1½") NIPPLE, Close (1½") ELBOW (1½" x 90 °) HOSE, Flex (1½" x 5'3" or 1.600 m) BUSHING, Red. (2" x I") HOSE, Flex (i" x 2'9" or .839 m) ELBOW (1¼" x 90 ° ) NIPPLE, Close (1¼") NIPPLE, Close (i") ELBOW (i" x 90 ° ) HOSE, Flex (i" x 1'6" or .457 m) TEE (1¼" x i" x i") HOSE, Flex (1½" x 4'2" or 1.270 m) ELBOW (2" x 1¼" x 90 ° ) DAMPENER, Vibration (MI 509) HOURMETER (24 volts) (M1253)

TANK TO CHARGING PUMP TO CONVERTER (See Note 2) SCREEN ADAPTER ADAPTER (¼") STEAMCOCK (¼") NIPPLE, Close (¼") El,BOW (¼" x 90 °) i REv' I .

PLEASE GIVE MACHINE S/N W/ORDER I M 48845-1 Cont.

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J 48845-1 Cont. IREv. M JMOD L 390

POWER PLANT (GENERAL MOTORS #8V-71)

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REF. NO.

5O 51 52

52 53 54 55 56 57 58 59 48 60 61 62 73

48 49 63 64 46 47 48

65 66 67 68 46 49 48 47 46 58 69 70 71 72

74 75 76 80 80 81 82 83

PART QUANTITY VENDORS NUMBER REQUIRED DESCRIPT ION O F PART PART NO.

19947 406645 543403

543403 679348 288794 17845 299751 427107 543405 406645 543402 702740 288758 15099 17842

543402 406952 3603 352709

355008 543402

543430 406895 17847 679301 429618 406952 543402 355008 429618 543405 355006 566128 486007 543425

377202 15361 485756 181061 182442 181062 77331 92983

HOSE, Flex (5/16" x 4'0" or 1.219 m) ELBOW, Red. (i/4" x 3/8") NIPPLE, Close (3/8")

CHARGING PUMP (Supplied on engine) NIPPLE, Close (3/8") TEE (3/8" x 3/8" x 1/2") BUSHING, Red. (3/8" x 1/4") HOSE, Flex (2'3" or 6.86 m) BUSHING, Red. (3/4" x 1/4") FILTER NIPPLE, Close (3/4") ELBOW, Red. (3/4" x 1/4" x 90 ° ) NIPPLE, Close (1/4") VALVE, Check (165 P.S.I.) (See Note 3) BUSHING, Red. (1/2" x 1/4") HOSE, Flex (2'0" or .610 m) HOSE, Flex (Pump By-Pass) (1'6" or .457 m)

CONVERTER TO TANK - RETURN (See Note 2) NIPPLE, Close (1/4") ELBOW (1/4" x 90 ° ) HOSE, Flex (3'6" or 1.066 m) ORIFICE ADAPTER (1/4") STEAMCOCK (1/4") NIPPLE, Close (1/4")

BEARING DRAIN TO TANK (See Note 2) NIPPLE (1/2" x 8") ELBOW, Red. (1/2" x 1/4" x 90 ° ) HOSE, Flex (1'9" or .534 m) TEE (i/4") ADAPTER (1/4") ELBOW (1/4" x 90 ° ) NIPPLE, Close (1/4") STEAMCOCK (1/4") ADAPTER (1/4") NIPPLE, Close (3/4") STEAMCOCK (3/4") PIPE, Std. (3/4" x 3" - thd. one end) HOSE, Flex (4'9" or .1448 m) NIPPLE (i-i/2" x 13-1/8")

FUEL SUPPLY AND RETURN (See Note 3) COUPLING, Pipe (1/4") HOSE, Flex (Return) (3'8" or 1.117 m) HOSE, Flex (Supply) (6'2" or 1.880 m) SHROUD SHROUD (Mach. w/power lowering) GUARD, Fan BRACKET, Water Pump BRACKET, Water Pump

PLEASE GIVE MACHINE S/N W/ . . . . .

REV.

M 48845-1 Cont.

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48845

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- iCont I M ! ,~ObEL

390 I DO DO kll 2 .

REF. NO.

84 85 86 86 87 88 89 90 91 92 92 93 93 94 94 95 96 99 i00 i01 102 103 104 105 105 106 106 108 109 in 112 113 114 115 117 118 i18 119 i20 121! 122 i231 124 i 125 126 127 128 129

PART NUMBER

91935 78522 181048 182507 48642 92868 92870 79100 79101 91666 95382 91665 95381 91664 95383 92869 78259 93117 24451 91654 92369 136118 136120 181046 182508 181047

182506 78284 91499 71930 75220 78322 7 8 2 5 5

71450 93171 79933 142798 344603 141055 460316 92867 i38187 78593 78597 78592 78599 75205 18709

POWER PLANT (GENERAL MOTORS #8V-71)

QUANTITY REQUIRED

i 3 i i i i i i ,1 i I i i i i i i i i i 2 2 2 i i i i i I 2 2 2 2 2 i 2 2 i 1 i 2 i 2 4 2 2 2 2

DESCRIPTION OF PART

GUARD PAD, Mounting HOOD, Front HOOD, Front (Mach. w/Power Lowering) CONVERTER, Tprque CLEANER, Air SUPPORT, Air Cleaner TUBE, Air Inlet GASKET TUBE, Water Outlet TUBE, Water Outlet (Mach. w/Power Lowering) TUBE, Water Outlet TUBE, Water Outlet (Mach. w/Power Lowering) TUBE, Water Inlet TUBE, Water Inlet (Mach. w/Power Lowering) SUPPORT, Air Cleaner SUPPORT, Converter SUPPORT, Hood TANK, Oil GUARD MUFFLER SUPPORT, Muffler PAD, Welding TOP, Hood TOP, Hood (Mach. w/Power Lowering) REAR, Hood REAR, Hood (Mach. w/Power Lowering) LUG COVER, Battery SUPPORT, Engine Rear SUPPORT, Engine Rear STRAP, Air Tank BLOCK, Support BLOCK, Weld SUPPORT, Engine Front SPACER SUPPORT (Mach. w/Power Lowering) BREAKER, Circuit (w/Remote Inst. Panel Only) BRACKET (w/Remote Inst~ Panel Only) AMMETER (w/Remote Inst. Panel Only) PIPE, Flex Exhaust BRACKET, Fuel Filter: FLANGE, Exhaust Pipe GASKET FLANGE, Exhaust Pipe FLANGE, Tube SPACER SPACER

PLEASE ~GIVE MACHINE SIN W/~'n''="

REV.

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VENDORS 'PART NO.

48845-1 Cont.

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I 48845-i Cont. I MODEL 39Q

POWER PLANT (GENERAL MOTORS 8V- 7 i)

REF. NO.

130

131

132

133 134

PART QUANTITY NUMBER I REQUIRED DESCRIPTION OF PART

543405 406955 566127 345327 485506

288790 429573 345476 485740 288793 702831 406991 355452 429373 543171 679401

701018 701017

183963 146154 146155 78056

LINE, Shunt NIPPLE, Close (3/4") (Located at water inlet tube) ELBOW, (3/4") PIPE (3/4" x 2" - Thread one end) CLAMP, Hose (#20 13/16" - 1-3/4") HOSE, Radiator (i" I.D. - Specify Length) LINE, Vent BUSHING (¼" x 1/8") (Located at Engine) INSERT (1/8" NPT 3/8" I.D. Hose) CLAMP, Hose (#8 ½" - 29/32") HOSE, (3/8" I.D. - Specify Length) BUSHING (3/8" x 1/8") (Located at Radiator) EJECTOR, Moisture ELBOW, 90 ° Street (1/4") PETCOCK ( 1 / 4 " ) ELBOW, 90 ° Reducing (3/8" x 1/8") NIPPLE (1/4" x 7/8") TEE (1/4")

SENDING UNIT, Water Temperature SENDING UNIT, Oil Pressure

Aee4 .... h I ~ T l ~ 1 : "D,o,-.,- ~'1-.,~ . . . . 4: "L~.X~',.-, 1 0 l n ' / o 1 JZ,",t ! ~'1

replaced by the following:

TANK (7.8 Gal.) COVER w/capscrews and lockwashers GASKET

DIPSTICK, Vented

NOTE 2:

NOTE 3:

Charging piping and drain deleted from this drwg. per design change of Oct. 31, 1980. See Page D7.1 for charging piping.

Fuel supply and return hoses and compressor check valve deleted from this drwg. per design change of Nov. 3, 1982. See Page CI.I and DI.I for Compressor Piping and Eng. Fuel Piping.

0-286, 0-451C, 0-469, 0-156B Ref. #92369, 160559, 160560


RE" I M 48845- 1

VENDORS PART NO.


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ii1923o9-1 I REV. A

REF NO

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304474

406692

536933

406967

78594

70593

1

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-DI. 2- I MODEL

3000-4000W Incl.

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MUFFLER


CAP, Rain

PIPE (3½" x 6" long, Thd. one end)

ELBOW, 45 ° (3%")

MUFFLER

ELBOW, 90 ° (3%")

FITTING, Flange W/capscrews, hex nuts and lockwashers

COVER, Shipping (For shipping only)


I Rev A 92369 - i

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! MATERIAL LIST ON BACK

I 93830 - 1


I

i 140050

2 140319

3 385231

4 497328

139838

6 13859 7

7 1792

8 139837

-D5.1-

I REV. C I MODEL 3000W-4000W Inc. 390-460

ENGINE THROTTLE CONTROL (G.M. 8V 71)

Q U A N T I T Y

REQUIRED DESCRIPTION OF PART

BRACKET

PIN W/cotter pins

CYLINDER, Air

JOINT, Ball

LINK

SPRING

EYEBOLT W/hex nuts

CLIP

Use Sheet #0-414

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180504-1

-D6.~- ] Mo? L 390-460-4600 Sl

(30 o L n

REF. i PART N O . NUMBER

I 714531

2 17138

3 73242

5 619949

4 140197

6 ,72997. I

7 '96579

8 1289827

7 96594

289827

709769

7 90365

7 95904

CONVERTER CONTROL

IQUANTITY REQUIRED

I

I

2

1

1

I

2

I


POSITIONER (30 P.S.I. Preload) (See Note .i) L,

END, Rod

BRACKET

SCREW, Set

PIN W/cotter pin *e

LEVER W/capscrews and lockwashers "

SUPPORT, Positioner W/eapscrews, hex nuts and lockwashers

BUSHING, Duralon

SUPPORT, Positioner W/capscrews, hex nuts and lockwashers (M390 ~/Full Range Vicon Power Load Lowering)

BUSHING, Duralon

~ASHER, Flat (I")

Previous Supports W/out bushings

~UPPORT (Replaced by #96579)

~UPPORT (Replaced by #96594)

NOTE i: Prior to design change of Oct. 8, 1979, Models .390, 460 used 20 PSI preloaded Positioner #714532.

R~" D I 180504-1 0-71, 0-304C PLEASE GIVE MACHINE S/N W/ORDER

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GROUP E - Lower Structure & Control

GROUP F - Attachments

O-Number

O-NUMBER NUMERICAL INDEX

PUBLICATION REV 0-147 D2 0-157 A1 0-247 B 0-247 B1 0-286 A 0-290 E1 0-300 A 0-302 A 0-310 A 0-318 - 0-318 A1 0-414 A 0-414 A1 0-441 A4 0-441 B2 0-469 E1 0-69 C 0-71 - 0-96 C1

04/20/06

M A N I T O W O C E N G I N E E R I N G C O . Division ot The Monitowoc Compony, I n c . Monifowoc, Wisconsin 54220

(5

TUBING (soft copper) Code Tube No. O.D.

696205 3/16 696210 1/4 696214 5/16 696216 3/6 696218 1/2 696219 5/6 696220 3/4

UNION TEE Code Tube No. O.D. 429315 1/4 429316 3/8 429317.5/16

UNION Code Tube No. O.D, 429349 3/8 429361 1/4 429362 1/2 429397 5/16

UNION ELBOW Code Tube No. O.D. 429372 3/8 429378 1/2 429381 1/4

® NUT

Code Tube No. O.D. 424603 3/8

' 424604 1/2 424605 3/4 424633 5/16 424634 1/4 424635 3/16

FEMALE CONNECTOR Code Tube Pipe No. O.D. Thread 429312 3/16 1/8 429407 1/4 1/8 429830 1/4 1/4

FEMALE ELBOW Code Tube Pipe NO. O.D. Thread 429066 1/4 1/8 429825 1/4 1/4

O FERRULE

Code Tube No. O,D. 424600 1/4 424601 3/4 424602 3/8 424616 5/16 424617 1/2 424618 1/8 424619 3/16

MALE CONNECTOR Code T'ube Pipe No. O.D. Thread 429324 3/4 3/4 429328 3/8 1/2 429351 5/16 1/8 429358 1/2 3/4 429359 1/2 3/8 429363 1/4 1/8 . 429364 1/4 1/4 429365 3/16 1/8 429366 3/8 1/8 429367 3/8 1/4 429368 3/8 3/8

MALE ELBOW Code Tube Pipe No. O.D. Thread 429371 112 112 429373 318 118 429374 114 114 429375 318 114 429376 1/2 3/8 429380 1/4 1/8 429384 3/8 1/2 429385 5/16 1/8 429386 3/16 1/8 429401 1/2 3/4 429422 3/8 3/8 429453 3/4 3/4

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MANITOWOC ENGINEERING CO. Division of The Manitowo¢ Company, Inc.

1 RACK

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Code No.

585739 2 HOLDER 76688 3 RACK 585738

MALE BRANCH TEE

Code Tube Thread No. O.D. Size

429660 3/8 i/8 429623 3/8 1/4

SPECIAL BULKHEAD UNION

Part Tube Thread No. O.D. Size

77959 3/8 1/8

MALE ELBOW Code Tube Pipe No. O.D. Thread

429659 I/4 1/8 429689 I/4 i/4 429633 3/8 I/8 429622 3/8 I/4 429630 3/8 3/8 429940 1/2 3/8

Mani~woc, W~sconsm54220

TUBING

Code Tube No. O.D.

486148 I/4 Impolene Polyallomer 696155 I/4 Flexible nylon 696156 I/4 Seml-rigid nylon 486056 3/8 Flexible nylon 486061 i/2 Flexible nylon

MALE CONNECTOR Code Tube Pipe No. O.D. Thread

429658 1/4 I/8 429692 I/4 i/4 429624 3/8 I/8 429621 3/8 I/4 429631 3/8 3/8 429939 I/2 3/8

UNION TEE

Code Tube No. Size

429971 i/8 429629 3/8

MALE RUN TEE


429625 3/8 I/4

BULKHEAD UNION

Code Tube No. Size

429634 3/8

FEMALE CONNECTOR


429691 I/4 1/4 429820 3/8 i/4 429888 1/2 3/8

QUICK COUPLER

Code Tube Pipe No. O.D. Thread

429645 3/8 i/4 (W/check valve)

429861 3/8 i/4 (W/out check valve)

NUT Code Tube No. O.D.

429628 3/8

QUICK COUPLER

Code Tube No. O.D.

429644 3/8

FERRULE Code Tube No. O.D.

429657 1/4 429627 3/8 429699 i/2

FEMALE ELBOW


429626 13/8 I/4 429889 1/2 3/8

UNION

Code Tube No. O.D.

429643 3/8


A ~iYiliOn o~ ~e MofliPowO¢ Com~g4ny, ~ Metrti~O¢, WiKOe')|ip.

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352912 FAWICK ~TERIAL LIST ON BACK

I 0-157- i

-B6. I-B8. I-B9 . I-FI9 . 3- F34.1

I REV. A I MODEL ALL I ,

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SWIVEL UNION

D

REF. NO.

i0 ii

3 4 5 6 i0 7 8 9 .ii 12

PART QUANTITY NUMBER REQUIRED DESCRIPT ION OF PART

i |

700703

352912

352919

352917

2 1 2 2 2 1 4 1 1

UNION ASSEMBLY, Swivel (Deublin #15-3) ROTER WASHER, Copper SEAL, Bearing RING, Snap HOUSING BEARING, Oilite WASHER, Backup RING, "O" NAMEPLATE SCREW, Drive BEARING, Thrust RING, Snap

VENDORS PART NO.

15-3 1105-70 15-35 15-9 15-2 15-4 15-17 15-5 15-45 2200-32 15-7 15-10

1

1 1 1 1 1 1 1 1 1

UNION ASSEMBLY, Swivel (Fawick Rotorseal Type B) PLUG, Flush HOUSING KIT, Replacment

SPRING STOP, Spring GROMMET SEAL, Carbon RING, Exterior Snap

RING, Interior Snap BEARING COLLAR, Labyrinth SHAFT GASKET, Copper

8147 P/L5106X 8347 8346 8345 8344 8340 8342 SDI59X8 11680 8338 SD82XI0

PLEASE GIVE MACHINE S/N W/ORDER I R~. A 0-157 - i

> Oo

m


A D~vlslon of The Man i~ow(x Company , J~.

~ 3

14-~ Q.---5

15 0

,6 0

7

,18,19,20)

CO. Man~towoc, Wiscons in ,.

I

8


c~

BI2.1 - C2.1 - D5.1

I 0-247 - i B 3000 thru 4600 I REV. I MODEL

CONTROL VALVE (MANITOWOC #702582 - WILLIAMS WMS-90 DM or WMS BM)

REF. NO.

1 1 2 3 4 5 6 7 8 ~

9 iO ~

11 i 2 12

13 14 15 16 17 18 19

'20 21 22


1 1 i i 1 1 i0 1 1

1 1 1 1 1 i 4 1 1 1 i i i 1 1

ROD, Push (WMS 90-DM) ROD, Push (WMS 90-BM) NUT GUIDE, Rod BODY, Inlet SCREEN SCREW CARTRIDGE, Valve (See Note i)

l

PISTON, Balance SPRING, Balance SHIM PLUG (1/8" NeT) BODY , Outlet (WMS 90-DM) BODY, Outlet (WMS 90-BM) Kit, Seal

BOOT, Dust WASHER, Seal SEAL, "0" Ring (2.234 I.D.) SEAL, "O" Ring (0.734 I.D.) SEAL, "U" Cup (0.250 l.D.)(See Note i) SEAL, "O" Ring (0.487 l.D.)(See Note l) POPPET, Inlet (0.550 O.D.)(See Note l) POPPET, Exhaust (0.609 O.D.) (See Note l) SEAL, "U" Cup (1.600 I.D.) RING, Piston Thrust

i

NOTE i: Ref. N0s. 17., i8, 19, 20 included in Ref. No. 7. ~ m

VENDORS PART NO.

103112 103574 101114 101373 103221 116456 i14721 101355 105190 101367 101371 i15182 •100055 102557 114100

Part numbers at right are the Vendors, Williams Air Controls. Please so specify if ordering from Manitowoc Engineering Co.

REV. B 0"247 - i



• O;~;i;o,~ oJ I'ke ~o~;to.o( CompO~v, I~ ~4onleo.0(, W;K~

.8 l,-'-.,,

-

&

~ 3

4

15

,6- 0

7

,I 8 ,I 9,20 )

I

8


f - .

BI2.1 - C2.1 - DS.I

I 0-247 - I I REV. B I MODEI.

30QO thru 4600

CONTROL VALVE (MANITOWOC #702582 - WILLIAMS WMS-90 DM or WMS BM)

REF. NO.

1 i 2 3 4 5 6 7 8 9 I0 ii 12 12

13 14 15 16 17 18 19 20 21 22


1

I 1 I 1 1 I0 I 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 i 1

VENOORS DESCRIPTION OF PART PART NO.

ROD, Push (WMS 90-DM) ROD, Push (WMS 90-BM) NUT GUIDE, Rod BODY, Inlet SCREEN SCREW CARTRIDGE, Valve (See Note i) PISTON, Balance SPRING, Balance SHIM PLUG (1/8" NPT) BODY, Outlet (WMS 90-DM) BOD?, Outlet (WMS 90-BM) Kit, Seal

BOOT, Dust WASHER, Seal SEAL, "O" Ring (2.234 I.D.) SEAL, "O" Ring (0.734 I.D.) SEAL, "U" Cup (0.250 l.D.)(See Note I) SEAL, "O" Ring (0.487 l.D.)(See Note I) POPPET, Inlet (0.550 O.D.)(See Note i) POPPET, Exhaust (0.609 O.D.)(See Note i) SEAL, "U" Cup (1.600 I.D.) RING, Piston Thrust

103112 103574 i01114 101373 103221 116456 ii4721 101355 105190 i01367 101371 115182 100055 102557 if4100

NOTE 11: Ref. Nos. 17, 18, 19, 20 included in Ref. No. 7.

Part numbers at right are the Vendors, Williams Air Controls. Please so specify if ordering from Manitowoc Engineering Co.


R6V

B 0-247 - 1

M A N I T O W O C E N O I N E E F . I N G C O .

A O ~ I o . . d l l m M ~ l t m , , a x C a m l ~ n y . inc. ~ n k ~ . . o ~ Wlttomk~ I .

JILl

J

"5 4

21

| MATERIAL UST ON BACK

0 - . 286 I REV' A i MODEL -D4.I-D7.1-

290 - VICON 3000-4100W INCL.

REF. NO.

i 2 3 4 5 6 7 8 9 i0 ii 12 13 14 15 16 17 ,18

19 21 20 22 23

PART NUMBER

583365.

583366

709430 546831

QUANTITY REQUIRED

i i i 4 4 i i I i i 1 i ! 1 i i 1

1 set i i 6 3 6 6

WATER PUMP (MANITOWOC #583280 - MARINE PRODUCTS #22624)

(OLD MARINE PRODUCTS #15131-C)

DESCRIPTION OF PART

BODY, Pump PLUG, Breather RETAINER, Bearing SCREW, Round Head (¼'i - 20 x ½") LOCKWASHER LOCKNUT* LOCKWASHER* SEAL ASSEMBLY* SHAFT KEY, Drive KEY, Impeller*" BEARING, Pulley End* SPACER, Bearing BEARING, Impeller End* SLINGER* IMPELLER LOCKNUT, Impeller* GASKET (Set of 4) * HOUSING ASSEMBLY

HOUSING STUD

PLUG, Drain WASHER, Flat (5/161') NUT, Hex (5/16" - 24~

22614 22608 21210

21192 22652 22651 22640 22622 219,37 21163 22620 22617 22618 21198 22635 22621 21149 22950 .

21952 21585

21508

VENDORS PART NO.

NOTE: Part numbers are '~arine Products." Ple@se so state when ordering. Also give model and serial number from nameplate Parts marked * are available in repair kit - Manitowoc #499551, Marine Products#25106. ~

PLEASE GIVE MACHINE SIN W/ORDER A 0- 286

o !

00 c~ >

o

o

_ M A N I T O W O C C R A N E S , INC.

;i 9~ I - ~ /8 L_ ~ ~ ~j~/23

~ ~ 1 ~,,, 26

) ~ 27

4~C ~ s @ ~ - 2 9

" ~ @ ~ f l 6

Q~19 @

"" 20 "~ 22 34

I o ~21 ~ I~ = (~'--"'-~ 13

18 I i l /19

10~

ILLUST, O-2gO D1

ASSEMBLY

0-290 REVISION

E

I of:

I -

,_1 O -!-

O O ,_1 ,¢I:

MODEL ALL

I !ITEM PART #

ALCOHOL INJECTOR MCC 511111-0, 511124-0

QTY. I DESCRIPTION OF PART ,

6

7

8

9 9A

9B

io 11

12

13 14

15

16

17

18

19

20

21

,22

23

24

25

26

27

28

29

30

31

32

33 34

I BODY

TUBE, Siphon (Trim to 7-3/8" long)

FI'ITING, Siphon Tube

BALL, Check

VALVE, Check

SIGHT FEED DOME ASSEMBLY (PYREX) PLUG, Fill

O-RING

. SEAL

O-RING (Past Model LI7)

. O-RING (Past Model LI7)

, RESERVOIR, 1 Quart Metal w/Manual Drain & Sight Glass I i O-RING

PETCOCK, Drain

NUT

INSERT & GASKET ASSEMBLY

GASKET

SCREW

BRACKET

O-RING

SEAL

GLASS, Sight

GUARD, Sight Glass

RESERVOIR, 1 Quart Metal w/Manual Drain (use Ref # 10)

SENSOR, Flow(Obsolete Model LI7)

REPAIR KIT MODELS LI7

REPAIR KIT MODEL 10-003-064

VALVE ASSEMBLY PLATE, Pressure

DISC, Throttling

GASKET, Upper Sight-Feed

GLASS, Sight-Feed

GASKET, Lower Sight-Feed

GASKET, Filler Plug

BALL, Siphon Tube

GASKET, Siphon Tube

VALVE ASSEMBLY

GASKET, Reservoir

I ASSEMBLY REVISION I 0-290 E

2 of 2

PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER

- t


t ~ LLi I . - -

e c~

52

0-.

43.

39

34 33

31~ / 29

11

12

21

25

26

17

. . . I

p . -

l MATERIAL LIST ON BACK

0 - 300 . IREV" A I mODEl

-C2.1-

390-390E-4600 I

REF. NO.

i 2 3 4 5 6 7 8 9 i0 ii 12 13 14 15 16 17 18

19 20 21 22 23 25 26 27 28 34 35 4O 43 44 45 46 24 29 30 32 33 36 37 38 39 41 42 47 48 49

PART IQUANTITY NUMBER REQUIRED

|

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 l 1 1 1 1 l 1 1 1 1 1 1 1 1 1 1 1 1 4 1 4 1 1 1 1 6 l 1 1 4 1 1

CONTROL VALVE (MANITOWOC #702594-WILLIAMS #WM-607H-CIC) (MANITOWOC #702595-WILLIAMS #WM-607H-C3C)

DESCRIPTION OF PART

HANDLE RETAINER, Cam RING, Friction DISC, Rubber DISC, Outer* DISC, Inner* HOUSING, Cam CAM PIN, Cam Roller ROLLER, Cam PLATE, Closure GUIDE, Cam FOLLOWER, Cam RING, Retainer* GAUGE (Valve #702594 only) GROMMET (Valve #702594 only) PLATE, Mounting BODY, Inlet BARRIER PLATE ASSEMBLY (Cartridge)*

RING, "O" SLEEVE CAGE RING, "O" RING, Retainer SUPPORT, Poppet Plate POPPET, Exhaust RING, Disc RING, ~ Retainer SPRING DISC, Support RING, "O" POPPET, Inlet PLATE, Barrier PISTON CUP, "U"

SCREW, Assembly* BODY, Outlet SHIM SPRING, Balance PISTON, Balance RING, Thrust* RING, Balance* SCREW, Assembly* RETAINER, Seal ELBOW, Strut (not shown) NUT, Pem WASHER, Sealing* PLATE, Escutcheon BOLT, Handle

PLEASE GIVE MACHINE S/N W/ORDER - -

1349 1344 1345 3224 1346 1347 3222 1341 1353 1352 3223 1343 3219 51-W-41 3225 61-W-5 3218 3221 1355 52-W-15 1365 1357 52-W-10T 51-W-40 1358 1359 1360 51-W-39 1363 1361 52-W-i06, 1362 1356 3217 52-W-322 3-W-21 2557 1371 1367 1366 1369 52-W-29U 3-W-19 1368 7-W-41 2-W-68 56-W-I0 1351 1350

REV.

A

VENDORS PART NO.

0-300 Cont.

m

, I •a I

O

u~

UU U9 <

O <.)

O I

O

0-300 Cont. IREV. A

PART OUANTITY NUMBER REOUIRED

1 1 3

-C2. i- I MODEL 390-390-4600

CONTROL VALVE (MANITOWOC #702594-WILLIAMS #WM-607H-CIC) (MANITOWOC #702595-WILLIAMS #WM-607H-C3C)

DESCRIPTION OF PART

WASHER 4-W-76 SCREW 1348 SCREW, Adjusting 16-W-22

NOTE: Parts marked * are available in a repair kit Williams #R-607-S.

Repair kit for Barrier Plate Assembly Williams #R-1355.

This valve weighs 3 ibs. 8 oz.

lenA ] 0 - 300

VENDORS PART NO.

~.L.J i i . ° ~

g

¢


A O~vfllon d t'ke ~ l ~ w a c Comfx3~V. k.~, /~on~ow~. w i l ~ l l n

5 1

/

13


U, . /

>_, X . . . 4

C ~

Io3o .... F'-,,, I ' . , i ' , r , " r

; '"H ' S ~ "

AIR .CONTROL VALVE '(MANITOWOC #702539 - WILLIAMS #WM-148W)

REF. NO.

1

2

3

4

5

6

7

8

9

lO

l l

12

13

14

15


1

1

1

1

3

I

1 !, i

1

1

1

1

1

I

1

I

J VENDORS DESCRIPTION OF PART PART NO.

SCREW, Button 3-W-2

STEM 1636

RETAINER, Seal* 5i-W-6

SEAL* 52-W-2

SCREW, Assembly* 3-W-60

SPRING 1467

BODY, Inlet 1470

SCREEWN* 53-W-I

POPPET* 1466

SEAL, Body* 52-W-7

BODY, Valve 1519

SPRING, Stem 1526

RETAINER, Stem 51-W-4

BODY, Mounting 1637

BUTTON, Push 1173

NOTE:' Parts marked * available in repair kit, Williams #R-148.

PLEASE GIVE MACHINE S/N W/ORDER REV. A I 0 - 302

i , i i:i~i~1

i i

O

I

Lo

O tx~

9 !.


A ~ , s , o ~ of [he M IJn , fo~ Compar~y, Inc. Monito~oc, WJsco~,,l

C y l . Por t I/8" 27 N.P.T.

I y P o r t ~1. P.T. 2 7

i o

o MATERIAL LIST ON BACK

: -c2.i -D6.1-

I I 0 - 310 I REV, A I MODEL i HOISTS - 13051


1

1

2

1

1

1

1

1

1

6

1

2

1

1

1

1

i

1

1

1

PUSH BUTTON CONTROL VALVE (MANITOWOC #702477 - WILLIAMS #WM-371A)

I DESCRIPTION OF PART VENDORS PART NO.

SCREW*

BOOT*

RING, Retainer

BUTTON

SPACER

kNOB

BODY, Handle

ROD, Push

STEM*

RING, "0"

SCREW, Assembly*

SPRING*

RING, "0"

SPOOL, Valve Seat

RING, "0"

SCREEN

SPRING*

BODY, Valve

POPPET*

RING, Retainer ~

RETAINER, Ring

NOTE:

3-W-2

3588

51-W-4

2643

2641

3587

2638

2640

1638

52-W-3

3-W-9

1526

52-W-202

2639

52-W-2

53-W-i

1467

2637

2644

51-W-6

51~W-13

Parts marked * available in repair kit, Williams #R-~71, Manitowoc #702481.

I 0 - 310 . . . . .

o I k~

O

>

> O0 --4 r~


9 8 1 11 5 3 1

10

6

m


0-318

, I ,

F I -82,. 4-82.6-82.1!-B17.1-

660

REF. PART QUANTITY NO. NUMBER REQUIRED

'1

2

3

4

S

' 6

7

8 '

9

10

11

1 2

AIR CYLINDER (1½" BORE X 4" STROKE)

(MANITOWOC #385189 - SCNRADER #3171)


CUP, Piston 34SI-4

PACKING, Rod 3131-3

GASKET 9409-6 i

RING, "0" 2709-6

NUT, Lock 3089-4

/

SCREW, Packing 3131-5

NUT, Lock 3089-3

SPACER 3431-6

PISTON 3431-7

ROD, Piston* 3104

BARREL, Cylinder* 2001

ROD, Tle* 2005

Numbers to the right are Schrader. Please so specify when ordering.

* Specify Cylinder Stroke (in inches)when ordering these parts.

J R E V .

A 0-318

> C~ --4 r~


A Division ot The M.anltow~ Company, I,~:. Manltow~, Wisconsln

i I 5 3

7

i , , , ~ "~. ~,~ ~"~. "~ ~. ~ "~ 12

\ \ I / / J 9 8 I 11

z ~

C ao c~ c~


0-318

REF. NO.

1

2

3

4

5

6

7

8

9

i0

ii

12

-B2.4-B6.7-BI7.I-C2.1- REV. A IMODEL

660

AIR CYLINDER (i½" BORE X 4" STROKE)

(MANITOWOC #385189 - SCHRADER #3171)


2

1

2

1

1

1

4

1

1

1

1

2

CUP, Piston

PACKING, Rod

GASKET

RING, "0"

NUT, Lock

SCREW, Packing

NUT, Lock

SPACER

PISTON

ROD, Piston*

BARREL, Cylinder*

ROD, Tie*

to the right are Schrader. Numbers ordering.

VENDORS PART NO.

3431-4

3131-3

9409-6

2709-6

3089-4

313!-5

3089-3

3431-6

3431-7

3104

2001

2005

Please so specify when

* Specify Cylinder Stroke (in inches) when ordering these parts.

PLEASE GIVE MACHINE S/N W/ORDER R~. A I 0-318

O I

OO >

---4 CF~


A Div ;~ i~ OI /'he ~ n i t o w o ( Company. |t~. A 4 o n f ~ , Wi~onst~

6

5 I I 3 11 . i ~" 10 9 12 4 ~ 3 1{ ~__ 15

dlltlll~Pl '~i TmVA

, ~ / ~ . . . . . . . . . . . . . . . . . . ~ , . ~ , ~ 2

q,

i MATERIAL LIST ON BACK

-B2.2-B6.6-BI7.1-

O,- 414 REV. A I M°°EL 3000W-4100W Incl.

REF. NO.

1

2

3

4

5

6

8

9

10

11

12

12

' 13

13

14

14

15

DOUBLE ACTING AIR CYLINDER (MANITOWOC #385231-WILLIAMS #WM-449-E2) (MANITOWOC #385227-WILLIAMS #WM-449-D2)

PART I QUANTITY NUMBER REQUIRED DESCRIPTION OF PART

i

i

2

i

1

i

i

I

2

2

1

1

4

8

PISTON

NUT, Jam

CUP, "U"

WASHER (5/16")

CAP, Front End

CAP, End

RETAINER, Seal

RETAINER, Seal

RING, "O" *

RING, ~'O" *

SHELL (#385231)

SHELL (#385227)

ROD, Piston (#385231)

ROD, Piston (#385227)

ROD, Tie (#385231)

ROD, Tie (#385227)

NUT, Lock

NOTE: Part numbers at right are Williams.

i VENDORS PART NO.

3017

2-W-21

52-W-29U

4-W-122

3182

2993

4-W-74

4-W-I04

52-W-8

52-W-317

3249

3248

3255

3254

14-W-31

14-W-35

2-W-66

Please so specify when ordering. Parts marked * are included in Repair Kit - Williams #R-449.

PLEASE GIVE MACHINE S/N W/ORDER A 0 - 414

o I ¢. p~ j~

Oo

r~

1 3 11

O

M A N I T O w O C E N G I N E E R I N G C O .

• D,. , l ,on ol [ h i .~4On,tow~ Compony, in( M a n i P o ~ . w~lc~sl n

~5

5 !!, 10 9 12 4

- - . _ . _ _ , _

, • x ~ x

6

J |

/ 2


-B2.2-B6.6-B17 . i-

0 - 414

IREV. A ! MODEL 3000W-4100W Incl.

REF. NO,

1

2

3

4

5

6

8

9

10

11

12

12

13

13

14

14

15

DOUBLE ACTING AIR CYLINDER (MANITOWOC #385231-WILLIAMS #WM-449-E2) (MANITOWOC #385227-WILLIAMS #WM-449-D2)


1

4

8


PISTON 3017

NUT, Jam 2-W-21

CUP, "U" 52-W-29U

WASHER (5/16") 4-W-122

CAP, Front End 3182

CAP, End 2993

RETAINER, Seal 4-W-74

RETAINER, Seal 4-W-I04

RING, "0" * 52-W-8

RING, "0" * 52-W-317

SHELL (#385231) 3249

SHELL (#385227) 3248

ROD, Piston (#385231) 3255

ROD, Piston (#385227) 3254

ROD, Tie (#385231) 14-W-31

ROD, Tie (#385227) 14-W-35

NUT, Lock 2-W-66

NOTE: Part numbers at right are Williams. Please so specify when ordering. Parts marked * are included in Repair Kit - Williams #R-449.


REV.

A 0 - 414

o

!


• o,~,1,o~ o4 the Mon,to.a~ Co~c, onv, i~. ~,tQn,~c,~a4:. W,~on~

CavlCy PLugged

to Nousing---~ I FastenRef. #32 4 ~ ' ~

I I

58 .~ I

5 7A

I 6o--.-,c~

I

3 Way Valve

48A -,~

I

I 50A •

i

51A -~ 52 A ~ ~_--_.-x/

53 ~ :p

s s - - - -O

56 ~. 59 ~ 60---'-O

8 - 0 61-" '-

o

Obsolete

O I

I

I

RepLace WLth

O t.

3 Way Valve --~

5 2 A ~

55 • ( ~ i

53 ~ ~,

59

60 - O

B-.-O

5

D ~

REPAIR AND CONVERSION KITS

ObsoLete

Modulating Valve

I

48C I

4 9 - . - ~ I

5 0 B - ~ c "

I 528 - - ~

i

53 - '-"~"

ss--- O

5 7 A ~ ,

s g ~ 60----<~

A -';~ e - O

"~

Modulating Valve

O i

I

I

o \

h

i

6 1 ~

Rep l a c e W i t h

5 2 B ~

ss--.-(~

s3 - ?

56 ,, -~ 5 7 A - - " ~

59 • , ~

6O - - - " 0

)

D ~


0-441 - 4


46 57B 58 60 714441

48A 49 714552 50A 51A 714444 52A 53 714506 54 55 714504 56 714525 59 60 714441 61 61A 61B 61C 61D

47 48C 49 714552 50B 51C 714502 52B 53 714506 54 55 714504 56 714525 57A 714509 59 60 714441 61 61A 6~B 61C 6LD

-C2.1- I REV. A J MOOEL

ALL

CONTROL VALVE (CAVITY 3)

(WESTINGHOUSE,FLEXAIR VALVE)

QUANTI~ REQUIRED

i i i i i i i i i i i i i i i i

SEAL, Rust RING, Retaining PLUG RING, "0"*

DESCRIPTION OF PART

CAVITY 3-PLUGGED

CAVITY 3 - 3 WAY VALVE

EXTENSION ( i. 733" )* RING, Retaining NUT, Retaining SPRING,. Handle Return* GUIDE, Plunger RING, "0"* PLUNGER RING, "0"* SPRING, Exhaust Valve* SEAL, Inlet Valve* RING, "0"* VALVE Assembly, Supply*

SPACER, Valve* INLET, Valve* SPRING, Supply Valve* RING, Internal Retaining*

P5163 P49438 P60028 P49708-0115

P55374 P49882-0037 P53131 P53132 P61353 P49708-O011 P54146-0001 P49708-0116 P54144 P54145 P49708-0115 P55429-0001 P59369 P5205 P539115 P49628-0002

CAVITY 3-MODULATING VALVE

i ! i i i i i i i i i i i i i I i i

SPRING, Handle Return* EXTENSION (1.624")* RING, Retaining NUT, Retaining SPRING, Control* GUIDE, Plunger RING, "0"* PLUNGER RING, "0"* SPRING, Exhaust Valve* RING, Retaining* SEAL, Inlet Valve* RING, "0"* VALVE Assembly, Supply*

SPARES, Valve* VALVE, Inlet* SPRING, Supply Valve* RING, Internal Retaining*

P55719 P55374-0002 P49882-0037 P53131-0001 P52947 P58310 P49708-0011 P54146-0001 P49708-0116 P5hlhh P49882-0038 PShlh5 P49708-011~ P55429-OOO1 P59369 P5205 P539115 P49628-0002

*Recommended to be stocked at all times. Repair kit Manitowoc #715525 (Wabco #P59300) contains Ref. No's. 25, 27, 52A, 52B, 53, 54, 551REv i 56, 57, 59, 6o, 61. A O-4hl-


VENDORS PART NO.

0 I z2-


m-

d t

I I I I I

A D G J N

Handle Guide #nser(s for Ref. No. 14

~ 5

I

I

a • , ~ . - 10a

p

~ lOb

,

I "' I ~13 ] ~r.,.- 12

27 t"] II

~. ! , "" ,,.~.~ 29 m

~ 32a

28

(r~.:~. 29b

Fr ic t ion Brake ~ _ . ~ . ~ / 6

ol ~ 3 0

i

Yoke Spacing

Rel. No. 30

C a v i t y , ' - ~ " - C a v ~ l y 2

65 ~

ft

)


_,>

,.,,..

L,a..

-C2.1-

-- I REV. 1 MOOEL 0-441 2 B ALL

REF, NO."

1 4 5 6 6 7 8 9 lOa lob lOc 11 l l b 12 13 14 14 i 14 I 14 14

23 24 28 31 25 26

PARr QUANHTY NUMBERREQUIRED

714440 i 714547 ! i 714548 i 714425 1 714413

1 i 1 i

714511 i 715529 i 714422 i

1 714538 4

4 714534 i 714533 714510 714535 714439 715523 i

i i

396360 I 714551 i 546284 ~s Req.

!

FLEXAIR OPERATING ~fE.CHANISM (COMMON pARTS)

(VENDOR - WESTINGHOUSE)

DESCRIPTION OF PART

KNOB, Standard RING, Retaining PIN (118" x 518") HANDLE, Short (12" - .305 m) HANDLE, Long (20-7/8" - ,530 m) COVER, Latch Spring SPRING, Detent Latch COVER, Latch SPACER, Cover (See Note l) LATCH, Detent RETAINER (No detent) (not shown) PIN (1/8" x .610") PIN (1/8" x 21/32") (No detent) SCREW WASHER COVER w/handle Guide Insert "A" COVER w/handle Guide Insert "D" COVER w/handle Guide Insert "G" COVER w/handle Guide Insert "J" COVER w/handle Guide Insert "N" REPAIR KIT, Common Parts

PIN, Roll (I/8" x [-3/4") BEARING, Handle Shaft PIN, Roll (3/16" x I") GASKET

NUT, Hex (I W/each Filled Cavity) SEAT, Spring (only W/#3 Valve graduating)

VENDORS PARr NO.

27 620339 ks Req. 29a l 30 714434 1 30 714435 I 32a l 63 3 64 3 65 1

15 16 17 18 19 20 21 22 29b

32c

SCREW, Set (i W/each Filled Ca~vity) SHAFT, Handle LEVER, Handle ("A" dim. I-5/8") LEVER, Handle ("A" dim. I-7/8") HOUSING, Spring SCREW WASHER, Lock BODY, Valve

P60051 P54685 P54686 P60049 P60049-0001 P53134-0001 P55681 P53143 P58584 P53141-0002 P55206 P49877-0018 P49877~0005 P49856-0019 P49898 P53153-0003 P53153 P53153-0005 P53153-0006 P53153-0013 P53460-003 P49803-0025 P53382 P49803-0002 P55388 P49903-0016 P49804-0047

VALVE W/FRICTION BRAKE (SPECIAL) (Delete Ref. Nos. 29a and 32a above)

NUT, Hex SPRING, Brake SCREW, Hex Head SCREW SPACER, Brake BODY, Brake W/gr. fitting

PIN, Roll COLLAR SHAFT, Handle

HOUSING, Spring

~ P49828zO003 P52899 P53336-2 P53336-3 P53126 P49832-008 P49866-0010 P52884-0003

P49605-0024 P54161 P49832-0017 P49604-0006 P57150 P54168 P49803-0031 P54169 P54170 P53126-0002

NOTE I: Later valves, Ref. #10A is incorporated in Re£. #9. IR~v. I

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I B I 0-441 - 2 PtEASE GIVE MACHINE S/N W/OROER

__ M A N I T O W O C C R A N E S , !NC=

4 1 4 1

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Models # 17332 (Discontinued)

4

8 5 8 6 8

Models # 16240 (Discontinued)

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Models # 15120 & 15243.1

J ASSEMBLY

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MODEL ALL

,TE,, I ,',,,T, Io',',.t OESC,,,,'T,O,,,O,,,RT VALVE, MOISTURE EJECTOR (MCC 702808-0 SUPERSEDED BY 702831-0))

1 702808-1 1 LOWER BODY ASSEMBLY (model 17332)

2 702808-2 1 CENTER BODY ASSEMBLY (model 17332)

3 702808-3 1 COVER ASSEMBLY (model 17332)

4 702808-4 1 REPAIR KIT (model 17332) VALVE, MOISTURE EJECTOR (24 VOLT) OVICC 702831-0)

5 702831-1 1 LOWER BODY ASSEMBLY (model 16240)

9 702831-5 1 LOWER BODY ASSEMBLY (model 15243.1)

6 702831-2 1 CENTER BODY ASSEMBLY (model 16240)

10 702831-6 I CENTER BODY ASSEMBLY (model 15243.1)

7 702831-3 1 COVER ASSEMBLY (model 16240) :

11, 702831-7 1 COVER ASSEMBLY (model 15243.1)

8 702831-4 1 REPAIR KIT (model 16240)

12 702831-8 1 REPAIR KIT (model 15243.1) VALVE, MOISTURE EJECTOR (12 VOLT) (MCC 702983-0)

9 702983-1 1 i LOWER BODY ASSEMBLY (model 15120) [

10 702983-2 1 i CENTER BODY ASSEMBLY (model 15120)

"II 702983-3 i I i COVER ASSEMBLY (model I5120) 12 702983-4 1 REPAIR KIT (model 15120)

AS~ EMBLY REVISION I 0-469 E

.2 of 2

PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER

VALVE, MOISTURE EJECTOR MCC 702808-0, 702831-0, 702983-0

_

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P59333

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CONTROL VALVE

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REF. NO.

2300-4600 Incl.

AIR CONTROL VALVE (MANITOWOC #714493 - WESTINGHOUSE #P59331 NEW : P54424-0101 OLD) (2-HA-I) (MANITOWOC #714418 - WESTINGHOUSE #P59333 NEW : P54424-0301 OLD) (2-HA-IR)

i 2 3 4 5 6 7 8 9 lO ,, ii 12 13 14 i5 16 17 18 19 714504 20 21 714506 22 23 714525 24 25 714441 2'6 ! 1:6 a i:

26b 714442 26c 714326 26d 27 28 29

2

3 4 5 6 7 8 9 i0 ii 12 714527


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1 2 1 1 1 1 1 1 1

1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

1 1

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WESTINGHOUSE #P59331 and #P59333 RING, Retaining WASHER SHAFT, Handle HOUSING, Cam HUB, Handle NAMEPLATE WASHER SCREW (#10-24 x 3/8") PLUG HANDLE . . . .

KNOB, H a n d l e

CAM SPACER " !1

FOLLOWER, Cam PiN, Cam Follower SCREW (#6-32 x 3/8") WASHER FLANGE, Valve Retaining RING, "O" (15/16" O.D.) *° GUIDE, Plunger* RING, "0" (7/16") *° PLUNGER, Valve* SPRING, Exhaust Valve *° SEAT, ~nlet Valve *° RING,7 ' " " "~ i0 J (7/8 O..D.) *° VALVE AS~.EMBLY,.Supply *°

SPACER ~, Valve VALVE,, I n l e t

I SPRING, Valve RING, Retaining

BODY WASHER SCREW (#10-24 x 7/8")

l

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P49857-0007 P49804-0039 P59313 P59299-0001 P59311 P49408 P49898-0007 P49526-0003 P49958-0008 P59312 P57662 P59080 P49410-0001 P59370 P49877-0032 P49861-0003 P49898-0005 P54463 P49708-0116 P54147 P49708-0011 P54146-0001 P54144 P54145 P49708-0115 P55429-0001 P59369

P5125 339115, P48628-0002 P59298-0001 P49866-0007 P49835-0022

*Included in Repair Kit - Westinghouse #55474-MEC #715567 °Included in Repair Kit - Westinghouse #55474-0001-MEC #715582

WESTINGHOUSE #P54424-0301 and #P54424-0101

RFv.

P54348 P49856-29 P54182 P54181 P49905-7 i P54304 P54762 P49760 P54464 P49751 P54191 P54196 P54420

C 0--69 - 1

SHAFT ASSEMBLY, Cam SCREW, Hex Socket SHAFT, Cam SHAFT, Handle

SCREW, Set HOUSING, Cam HANDLE ASSEMBLY SCREW, Self Tap NAMEPLATE :SCREW, Set CAM, Detent FOLLOWER, Detent Cam

• SPRING, Detent

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AIR CONTROL VALVE (MANITOWOC #714493 - WESTINGHOUSE #P59331 NEW : P54424-0101 OLD) (2-HA-I) (MANITOWOC #714418 - WESTINGHOUSE #P59333 NEW : P54424-0301 OLD) (2-HA-LR)

REF. NO.

13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

PART NUMBER

714504

714506

714525

714441

714442 714526

QUANTITY REQUIRED

1 1 2 2 1 i 1 1 1 1 1 1 1 i i i 1 i 2 2

DESCRIPTION OF PART

CAM FOLLOWER, Cam SCREW, Truss Head LOCKWASHER FLANGE, Valve Retaining RING, "0" (15/16" O.D.)* GUIDE, Plunger RING, "0" (7/16" O.D.)* PLUNGER, Valve SPRING, Exhaust Valve* SEAT, Inlet Valve* RING, "0" (7/8" O.D.)* WASHER VALVE, Inlet* SPRING, Inlet Valve SPACER, Valve SCREEN BODY WASHER SCREW, Fillet Head

*Recommended to be stocked at all times.

NOTE: Part numbers at right are Westinghouse. specify if ordering.

VENDORS PART NO.

P54192 P54197 P49861-3 506608 P54463

P49708-16 P54147 P49708-II P54146 P54144 P54145 P49708-I15 P53455-3 P5125 539115 P54794 P54194 P54305 506607 P49835

Please so : i ~'

Valve changed approx. July 1969. identification of valve.

Check nameplate for ~.1" t

- /

PLEASE GIVE MACHINE S,/N W/ORDER

rR~v. C 0 - 69-i

M A N I T O W O C E N G I N E E R I N G C O . A D|vLI/¢~ C~ h ManlM~c Cottony,/~c. M c m l K WlscotllL'q

MANITOWOC NO. 714688 - WESTINGHOUSE NO. P52935-3

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EXPLODED V I E W

Manitowoc Number

714693 714694

PARTS LIST

Westinghouse Number Ref. No. Description P52966 1 Body, Valve P5112 2 Diaphragm P5111-6 3 Gasket P52967 4 Cover, Valve P49502 5 Screw, Washer Head

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t -5/16

OUTLINE V I E W

7-. Used Approx. 1962 to _ _ . (See Reverse Side of Sheet)


A D/vbkm d / ~ e Mm/~,,,.m Company,/m. M=nllm,,,o~ Wbcm~.sln

MANITOWOC NO. 714623 - WESTINGHOUSE NO. 205000

5

3 C 4

2 i Manitowoc Westinghouse Number Number

200010 200011

714571 232017 714605 202587 714616 202588

Ref. No. 1 2 3 4 5

Description Body, Valve Cover, Valve Diaphragm Seat, Spring Spring

Used Approx. 1952 to 1963.

Manitowoc Westinghouse Number Number

204847 211028 203328 211379

714605 202587 714616 202588

Ref. No. 1 2 3 4 5 6

Description Body, Valve Cover, Valve Dampener Diaphragm Seat, Spring Spring

Used Prior to 1952 Approx.

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CONTROL VALVE

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P59335

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ALL' O I ~D

REF. NO.

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12 lJ 14 !5 16 17 18 19 20 21 22 23 24 26

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'29~ 29'c 29c 30 31 32

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5 6 7 8 9 i0 ii

PARr NUMBER

I

714430

714506

'1714525

7i4441'

714442 714526

QUANtifY REQUIRED

i 2 i i 1 1 1 I i i

2

AIR CONTROL VALVE (MANITOWOC #714494)

(WESTINGHOUSE~#P59335 - NEW) (WESTINGHOUSE #P54426 - 0312 OLD)

i I 2

1 4 4 2 2 2

2 2 2 2 2 2 ~ 2 2 2 2 i 2 2

DESCRIPTION OF PART

WESTINGHOUSE #P59335 RING, Retaining WASHER SHAFT, Handle HOUSING, Cam HUB, Handle NAMEPLATE WASHER SCREW (#10-24 x 3/8") PLUG HANDLE KNOB, Handle CAM DETENT . . . . . DETENT SPRING, Detent' FOLLOWER, Cam PIN, Cam Follower SCREW (#6-32 x 3/8") WASHER FLANGE, Valve Retaining RING, "O" (15/16" O.D.) *° GUIDE, Plunger* RING, "O" (7/~6" O.D.) *° PLUNGER, Valve* SPRING, Exhuas't Valve *° SEAT, Inlet ValVe *° .~ RING, "0'" (7/8" O~D..) *o " :

VALVE ASSEMBLY, Supply *o SPACER; Valve ! VALVE, Inlet SPRING, Valve f RING, Retaining

BODY WASHER SCREW (#10-24 x 7/8")

h

r

P49857-0007 P49804-0039 P59313-0001 P59296-0001 P59311 P49408 P49898-0007 P49526-0003 P49958-0008 P59312 P57662 ~ P59080 P59303 P59304 P59308 P59370 P49877-0033 P49861-0003 P49898-0005 P54463 P49708-0116 P54147 P49708-001i P54i46-0001 ~:P54144

i P54145 P49708-0115 P55429-0001 P59369 P5125 539115 ' P49628-0002 P59297 P49866-0007 P49628-0002

VENDORS PART NO.

*Included in Repair Kit - Westinghouse #55474 -MEC #715567 °Included in Repair Kit - Westinghouse #55474-0001 -MEC #715582 WESTINGHOUSE #P54426-0312 SCREW SHAFT, Cam SHAFT, Handle SCREW, Set HOUSING, Cam HANDLE NAMEPLATE SCREW, Self Tap SCREW, Set CAM, Detent FOLLOWER, Detent Cam

P49856-30 P54182-I P54181 P49905-7 P54349-I P54762 P54464 P49760 P49751 P54191 P54196

I C 0 - 96 - i Cont PLEASE GIVE MACHINE S/N W/ORDER

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REF. : PART NO. , NUMBER

12 714527 13 14 15 16 17 18 714430 19 20 714506 21 22 714525 23 24 714441 25 26 714442 27 714526 28 29 30 31

QUANTI~ REQUIRED

AIR CONTROL VALVE (MANITOWOC #714494)

I WESTINGXOUSE P59335 - NEW) . WESTINGHOUSE #P54426-0312 OLD}

DESCRIPTION OF PART

SPRING, Detent CAM FOLLOWER, Cam SCREW, Truss Head WASHER, Lock FLANGE, Valve Retaining RING, "0" (15/16" O.D.) GUIDE, Plunger RING, "O" (7/16" O.D.) PLUNGER, Valve SPRING, Exhaust Valve SEAT, Inlet Valve RING, "O" (7/8" O.D.) WASHER VALVE, Inlet SPRING, Inlet Valve SPACER, Valve BODY WASHER, Lock SCREW

NOTE: Part numbers at right are Westinghouse. if ordering.

VENDORS PART NO.

P54420 P54192 P54197 P49861-3 506608 P54463 P49708-16 P54147 P49708-II P54146 P54144 P54145 P49708-I15 P53455-3 P5125 539115 P54794 P54306 506607 P49835

Please so specify

Valves changed approx. July 1969. Check nameplate (Ref~. #7) for accurate identification of valve.

REV.

C 0-96 - 1 PLEASE GIVE MACHINE SIN W/ORDER

PARTS DRAWINGS REFERENCE

22596 92369 160559 160560 181195 182873

04/20/06

PARTS MANUAL ALPHABETICAL INDEX

DESCRIPTION PUBLICATION REV START DATE END DATE GROUP Chain & Gear Case 180198 F1 01/03/68 01/14/83 A0401 Chain & Gear Case 48242 A3 12/28/67 10/19/84 A0401 Chain & Gear Case 48242 C2 12/28/67 10/19/84 A0401 Chain & Gear Case 48242 E1 12/28/67 10/19/84 A0401 Control Console 180093 C1 09/19/67 08/31/72 C0201 Control Console 182873 - 10/25/76 04/30/93 C0201 Control Console 182873 E1 06/10/76 04/30/79 C0201 Control Console 65739 B1 11/22/77 11/10/83 C0201 Control Console 65739 B2 11/22/77 11/10/83 C0201 Control Console 65739 B3 11/22/77 11/10/83 C0201 Control Console 65739 B4 11/22/77 11/10/83 C0201 Converter Control 180504 D1 07/29/68 10/08/79 D0601 Drum Brake - Front 31360 - 10/14/52 12/08/87 B0603 Drum Brake - Front 48252 G1 01/26/68 04/01/77 B0603 Drum Brake - Front 48253 G1 01/26/68 04/01/77 B0603 Drum Brake - Front 48255 E1 01/26/68 04/01/77 B0603 Drum Pawl - Front 91893 F1 05/25/76 07/10/78 B0606 Drum Pawl - Front 91896 E1 06/30/75 07/10/78 B0606 Drum Shaft - Front 22596 A 09/03/52 10/08/81 B0601 Drum Shaft - Front 31359 - 09/23/52 05/06/86 B0601 Drum Shaft - Front 43975 B1 12/23/66 10/29/80 B0601 Drum Shaft - Front 43990 B2 01/11/67 05/15/86 B0601 Drum Shaft - Front 43990 H1 01/11/67 05/15/86 B0601 Engine & Clutch Control 93830 C1 07/30/71 08/31/72 D0501 Exhaust Stack 92369 A1 07/08/68 11/18/68 D0102 Foot Pedals 182297 F1 05/21/74 02/08/82 B1202 Front Auxiliary Drum and/or Power Lowering Control 181195 K1 04/16/70 B0902 Instrument Panel/Engine 180632 - 11/21/68 09/01/82 D0301 Instrument Panel/Engine 94582 - 01/29/73 10/31/80 D0301 Main Drive Shaft 33819 E1 B1301 Operator's Station/Pilothouse 48467 A1 08/28/68 01/30/74 A0202 Platform 48459 C4 08/12/68 02/21/80 A0701 Platform 48459 D1 08/12/68 02/21/80 A0701 Platform 48459 D3 08/12/68 02/21/80 A0701 Platform 48459 E2 08/12/68 02/21/80 A0701 Power Plant 48845 M1 02/14/77 11/03/82 D0101 Power Take Off - Transmission Case 48642 F1 02/08/69 04/02/84 D0401

04/20/06

PARTS MANUAL NUMERICAL INDEX

PUBLICATION REV DESCRIPTION START DATE END DATE GROUP 22596 A Drum Shaft - Front 09/03/52 10/08/81 B0601 31359 - Drum Shaft - Front 09/23/52 05/06/86 B0601 31360 - Drum Brake - Front 10/14/52 12/08/87 B0603 33819 E1 Main Drive Shaft B1301 43975 B1 Drum Shaft - Front 12/23/66 10/29/80 B0601 43990 B2 Drum Shaft - Front 01/11/67 05/15/86 B0601 43990 H1 Drum Shaft - Front 01/11/67 05/15/86 B0601 48242 A3 Chain & Gear Case 12/28/67 10/19/84 A0401 48242 C2 Chain & Gear Case 12/28/67 10/19/84 A0401 48242 E1 Chain & Gear Case 12/28/67 10/19/84 A0401 48252 G1 Drum Brake - Front 01/26/68 04/01/77 B0603 48253 G1 Drum Brake - Front 01/26/68 04/01/77 B0603 48255 E1 Drum Brake - Front 01/26/68 04/01/77 B0603 48459 C4 Platform 08/12/68 02/21/80 A0701 48459 D1 Platform 08/12/68 02/21/80 A0701 48459 D3 Platform 08/12/68 02/21/80 A0701 48459 E2 Platform 08/12/68 02/21/80 A0701 48467 A1 Operator's Station/Pilothouse 08/28/68 01/30/74 A0202 48642 F1 Power Take Off - Transmission Case 02/08/69 04/02/84 D0401 48845 M1 Power Plant 02/14/77 11/03/82 D0101 65739 B1 Control Console 11/22/77 11/10/83 C0201 65739 B2 Control Console 11/22/77 11/10/83 C0201 65739 B3 Control Console 11/22/77 11/10/83 C0201 65739 B4 Control Console 11/22/77 11/10/83 C0201 91893 F1 Drum Pawl - Front 05/25/76 07/10/78 B0606 91896 E1 Drum Pawl - Front 06/30/75 07/10/78 B0606 92369 A1 Exhaust Stack 07/08/68 11/18/68 D0102 93830 C1 Engine & Clutch Control 07/30/71 08/31/72 D0501 94582 - Instrument Panel/Engine 01/29/73 10/31/80 D0301 180093 C1 Control Console 09/19/67 08/31/72 C0201 180198 F1 Chain & Gear Case 01/03/68 01/14/83 A0401 180504 D1 Converter Control 07/29/68 10/08/79 D0601 180632 - Instrument Panel/Engine 11/21/68 09/01/82 D0301 181195 K1 Front Auxiliary Drum and/or Power Lowering Control 04/16/70 B0902 182297 F1 Foot Pedals 05/21/74 02/08/82 B1202 182873 - Control Console 10/25/76 04/30/93 C0201 182873 E1 Control Console 06/10/76 04/30/79 C0201

04/20/06

888 parts manual - the manitowoc company

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