8 quality management 29-01-12

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    8.0

    QUALITY MANAGEMENT

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    8.1 MATERIALS

    The status of material approval is as follows:

    MATERIAL APPROVAL INDEX

    MATERIAL ITEM TYPE SOURCE

    (Manufacturer and

    supplier)

    SUBMISSION

    DATE

    DATE

    APPROVED

    Permanent casing API Grade X 52 and

    X 46

    Saudi Steel Pipe Co.

    (Saudi Arabia) - Dorat

    al Muheet Trading Est.

    (Saudi Arabia)

    17/10/11 20/11/11

    Clamps Sahndong Machinery

    I/E Group Corp.

    (China) -

    Mohmammed N. Al-

    Baddah & Prtner Co.(Kuwait)

    15/11/11 20/11/11

    Tying wire 16 gauge Quality Wire Products

    (Bahrain)

    15/11/11 20/11/12

    Tying wire 18 gauge Quality Wire Products

    (Bahrain)

    15/11/11 20/11/13

    Reinforcing steel Grade 60 United Steel Industries

    Co. (Kuwait)

    15/11/11 20/11/14

    Polymer for drilling Novagel Geo-Tech Services

    (USA) - Trevi Italy)

    15/11/11 20/11/15

    Concrete K-350 1A National Industries

    Company (Kuwait)

    20/11/11

    Spacers K-350 (Just for load

    test piling)

    Index Precast Factory

    (Kuwait)

    23/11/11 30/11/12

    Valves and fittings Gate, butterfly and

    air valves

    Saint Gobain - PAM

    (France, Italy) -

    Platinum United

    (Kuwait)

    30/11/11

    HDPE pipe Gravity Kuwait International

    Advanced Industries

    Company (Kuwait)

    12/1/2012

    Waterstop Sureform PVC Greenstreak (USA)- Al

    Ghanim Specialities

    Co. (Kuwait)

    19/01/12 25/11/12

    Spectite PVC Speciality Engineering

    Chemicals (UAE) - Al

    Bahar & Bardawil

    (Kuwait)

    19/01/12 25/01/12

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    8.2 TESTING

    8.2.1. General

    The status of laboratory forms for testing is as follows:

    CODE: GROUP: DESCRIPTION: REV. SUBMITTALDATE APPROVALDATE

    LAB-01-

    01

    1 Sampling General Sampling Record 0 22/12/11 26/12/11

    LAB-01-

    02

    1 Sampling Concrete Placement Record 0 22/12/11 26/12/11

    LAB-01-

    03

    1 Sampling Material Sample Log 0 22/12/11 26/12/11

    LAB-02-

    01

    2 Testing Concrete Compressive Strength Log 0 22/12/11 26/12/11

    LAB-02-

    02

    2 Testing Sieve Analysis for Soils 1 18/01/12

    22/01/12

    25/01/12

    LAB-02-

    03

    2 Testing Liquid and Plastic Limits 1 18/01/12

    22/01/12

    25/01/12

    LAB-02-

    04

    2 Testing Laboratory CBR 1 18/01/12

    22/01/12

    25/01/12

    LAB-02-

    05

    2 Testing Sand Equivalent Value 1 18/01/12

    22/01/12

    25/01/12

    LAB-02-

    06

    2 Testing Field Density 1 18/01/12

    22/01/12

    25/01/12

    LAB-02-

    07

    2 Testing Determination of Compaction 1 18/01/12

    22/01/12

    25/01/12

    LAB-02-

    08

    2 Testing Report of In Situ Field Densities for

    Week Ending

    1 18/01/12

    22/01/12

    25/01/12

    LAB-02-

    09

    2 Testing Temperature Records for Concrete

    Curing Tanks

    0 22/01/12 26/01/12

    LAB-02-

    10

    2 Testing Weather Record for Week Ending 0 22/01/12 26/01/12

    LAB-02-

    11

    2 Testing Concrete Compressive Strength 7 and

    28 days

    0 22/01/12 26/01/12

    LAB-02-14

    2 Testing Reflux Extraction 0 22/01/12 26/01/12

    LAB-02-

    15

    2 Testing Concrete Compressive Strength Any

    Age

    0 22/01/12 26/01/12

    EXE-03-

    01

    3 Execution Bore Pile Record Sheet 2 27/12/11 3/1/2012

    EXE-03-

    02

    3 Execution Concrete Record Sheet for Piling 1 27/12/11 3/1/2012

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    CAL-04-

    03

    4 Calibration Sand Cone Apparatus 1 18/01/12

    22/01/12

    25/01/12

    MIX-05-

    01

    5 Mix

    designs

    Concrete Mix Design 1 18/01/12

    22/01/12

    25/01/12

    The status of test plans is as shown in the following table:

    TEST PLAN APPROVAL INDEX

    CODE SUBJECT TYPE OF

    WORKS

    SUBMISSION

    DATE

    APPROVAL

    DATE

    TP

    500.1K

    Concrete Concrete

    works

    25/12/11 27/12/11

    TP500.2K

    Cement Concreteworks

    14/01/12 25/01/12

    TP

    500.3K

    Aggregates for concrete Concrete

    works

    25/12/11 27/12/11

    TP

    500.4K

    Water for concrete Concrete

    works

    14/01/12 27/12/11

    TP

    500.5K

    Admixtures for concrete Concrete

    works

    14/01/12 27/12/11

    TP

    500.6K

    Reinforcing steel Concrete

    works

    14/01/12 27/12/11

    TP

    2200.3

    K

    Pipe bedding, haunching and surround

    granular material

    Storm water

    drainage

    Sanitary

    sewer wroks

    14/01/12 25/01/12

    TP

    2200.7

    K

    Backfill material Storm water

    drainage

    Sanitary

    sewer wroks

    14/01/12 25/01/12

    TP

    2200.9

    K

    Concrete pipe protection Storm water

    drainage

    Sanitarysewer works

    14/01/12 25/01/12

    TP

    400.1K

    Aggregates for asphalt mixes Asphalt

    works

    21/01/12

    TP

    400.2K

    Asphalt cement Asphalt

    works

    21/01/12

    TP

    400.3K

    Liquid asphalt Asphalt

    works

    21/01/12

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    TP

    400.4K

    Emulsified asphalt Asphalt

    works

    21/01/12

    TP

    200.1K

    Backfill for earthworks Earthworks 24/01/12 26/01/12

    TP

    200.2K

    Subgrade Earthworks 24/01/12 26/01/12

    TP

    300.1K

    Subbase Sub-base

    and base

    courses

    24/01/12 26/01/12

    TP

    300.2K

    Base Sub-base

    and base

    courses

    24/01/12 26/01/12

    8.2.2. Concrete testing.

    The concrete for Test Indicator Piling has been tested as per specifications and the status is asfollows:

    Sample

    No

    Date Cast Concrete

    Grade

    Location 7 day crushing

    (kg/cm2)

    28 day crushing

    (kg/cm2)

    Date Ave. Date Ave.

    1 12/25/2011 K3501A TIP-1 1/1/2012 395 1/22/2012 507

    2 1/16/2012 K3501A TIP-3 1/23/2012 346 2/13/2012

    3 1/21/2012 K3501A TIP-4 1/28/2012 402 2/18/2012

    8.2.3. Reinforcing steel testing

    The reinforcing steel received has been tested as per specifications and test plan. The status is as

    follows:

    Receipt date Quantity (t) Grade Size (mm) Results

    23/11/11 42 60 10 ok

    23/11/11 158 60 32 ok

    8.3 NON-CONFORMITY REPORTS

    There was not any non-conformity report during the reporting period.