7800 / 8800 Reversible Top Rail Enclosure

Installation Instructions

27800 Instruction Sheet - 081115

Illustrated Parts Breakdown (IPB) Drawing Model 7800 / 8800

No. Qty Part # Part DescriPtioN

#1 2 B3160 Wall Bracket#2 1 R2000 1” Round Tube Rail#3 2 R1000 Rail Stop#4 2 C1250 Rail / Fix Panel Clamp#5 1 Glass Fixed Panel #6 1 Glass Sliding Door Panel #7 4 W8140 Wheel Assembly#8 1 H9050 Hollow Door Pull#9 1 G1300 Floor Guide #10 2 C1200 Clamp Glass to Wall

No. Qty Part # Part DescriPtioN

#11 1 P4095 Bi-Pass Splash Guard#12 2 G5020 Setting Block#13 1 A7274 U-Channel#14 1 A7110 Dam Strip#15 1 PCLS-98 Wall Polycarbonate

Important Note: The configuration shown in these Instructions may not match the configuration you have ordered. The location of the Panel, and Door may need to be reversed to accommodate your specific requirements. Please install the Panels and Door according to the configuration you have specified in your order.

11

15

14

37800 Instruction Sheet - 081115

In this instruction booklet we will walk you through the installation of your new tub / shower enclosure.

DO NOT REMOVE your existing tub /shower enclosure until you check that your new tub/shower enclosure is the right size for your tub /shower enclosure and that all the proper parts are in the box or hardware bag.

Make sure that you have all the proper tools required to assemble your new tub/shower enclosure. Use this check list.

• PhillipsScrewdriver

• Level(preferably18”orlarger)

• ElectricDrill

• 1/8”DrillBit(forfiberglassstall)

• 3/16”MasonryDrillBit(fortilestall)

• 7/64”DrilllBit

• 1/4”carbidedrillbit

• FineFile

• MiterBoxandHacksawwith32Teeth/InchBlade

• Pliers

• Pencil

• CaulkingGun-TubeofClearTub/TileSilicone

• TapeMeasure

• SafetyGlassesandGloves

• Scissors

CAUTION: Wear safety glasses whenever drilling or cutting. Handle the frameless tempered glass panels carefully. The sharp corners of the panels can damage tile and floor covering. Tempered glass cannot be cut. Do NOT let the corners of the frameless glass panels strike any hard surface, wall or floor. Even tempered glass may be shattered in this manner.

Please read and understand the instructions in their entirety prior to assembly, operation and / or installation.

• Improper handling of the tempered glass can cause thetempered glass to break.

• Donotsettemperedglassdirectlyonhardsurfacessuchasconcrete, tile, porcelain, etc.

• Atleasttwopeoplearerecommendedfortheinstallation.

• Alwayswearglovesandsafetygoggleswheneverhandlingtemperedglass,drillingorcutting.NOTE:Takeextracareinhandling frameless tempered glass panels. Do NOT allow the Panels to strike the tub / tile or each other.

WARNING:

Manufacturer is not responsible for any damage to the unit or personal property or personal injury caused by improper installation. Disregarding these instructions will void your warranty and cause potential water damage in your home.

CAUTION:

• Temperedglasscannotbecut.

• Installtheglassrailtub /showerenclosureonasurfacethatislevel and able to accommodate the weight of the unit.

• Makesureyour tub/showercurbhasat leasta3”minimumflat surface for installing this door.

• Professional installation recommended. Studs orreinforcement behind finished walls required for installation.

• Pleaseconsultlocalbuildingcodesandcompliancestandardsprior to installation and ensure conformity.

PREPARATION:

A. Before beginning assembly of product, make sure all parts are present. Compare parts with package contents list and hardware contents list. If any parts are missing or damaged, do not attempt to assemble the product.

B. Make sure to confirm the quantity of parts listed on page 3 and page 4 that no parts are missing or damaged.

NOTE: Check the following conditions of the tub/shower curb prior to installation(seefigure1).

Prior to returning this product, please contact our Contractors Wardrobe®’s Customer Service Department with any questions or concerns you may have about this product at 661-257-1177.

STEP 1 Checking Contents of Package

Do NOT use a razor blade to cut open the paper wrapping as you may scratch the contents. Use the IPB Drawing to help you locate thefollowingparts:

No. Qty. Description

#1 2 Wall Brackets

#2 1 1” Round Tube Rail (Pre-assembled)

3”

Tub / Shower curb needs to be at least 3” of level / flat area.

Figure 1

47800 Instruction Sheet - 081115

#3 2 Rail Stop

#4 2 Rail / Fix Panel Clamp (Pre-assembled)

#5 1 Fixed Panel

#6 1 Sliding Panel

#7 4 Wheel Assembly

#8 1 Hollow Door Pull

#9 1 Floor Guide

#10 2 Clamp Glass to Wall

#11 1 Bi-Pass Splash Guard

#12 2 Setting Block

#13 1 U-Channel

#14 1 Dam Strip

#15 1 Wall Polycarbonate

#16 1 Allen Wrenches

The rail and hardware parts are nested inside a box with protectivefoampackaging(Parts#1,#2,#3,#4,#7,#8,#9,#10,and#16).Therailstopsandrail/fixedglasspanelclampshavebeenpre-assembled on the 1” round tube rail for your convenience.

NOTE: If you ordered a custom unit, your parts may be different based on what you ordered.

If you find that any parts are damaged or missing, refer to the parts list and IPB Drawing and contact Contractors Wardrobe®’s Customer Service Department at 661-257-1177.

STEP 2 Removing Existing Shower Doors

After determining that your newly purchased tub/shower enclosure is the correct size, remove the existing tub/shower enclosure and all existing parts of that door assembly. Remove all screw anchors from the wall. Clean silicone sealant or tub/shower caulking and any other contaminants from tub/shower and wall surfaces.

STEP 3 Suggested Configuration

IMPORTANT: The clear tempered glass type has areversible door and can be installed to the right or left side. The Mystique or pattern tempered glass is not reversible and the direction of installation is specific to the model number. The textured side of the Mystique™ or pattern tempered glass unit should always be installed on the outside of the unit. NOTE:Viewsanddirectionsgivenintheseinstructions — left, right, front, back, etc. — are from outside the enclosure, facing the tub/shower (seeconfiguration diagraminfigure2).

Remember to ensure that there is sufficient structural support behind the shower wall to hold the weight of the shower door. If there is insufficient support, then reinforce the shower walls with studs prior to tub / shower enclosure installation.

Figure 2

57800 Instruction Sheet - 081115

E. Place U-Channel (13) on tub/shower curb in desiredlocation3”fromtheinsideoftub/shower(seefigure5).

F. InsertassembledFixedPanel(5)intoU-Channel(13)havepencil ready to mark hole positions.

G. Make all necessary adjustments, ensuring the 1” Round TubeRail(2)islevelandtheFixedPanel(5)isplumb.

H. Mark the position of both the left and the right Wall Bracketsdrawingaroundthebrackets(1)thenmarkbothClamp Glass to Wall holes (10) using your pencil (seefigure6andfigure7).

STEP 4 Wheel Assembly Installation

Install two (2) wheels (7) on thedoor panel (6) using the two topholes. Once they are installed carefully place the door panel (6) into the tub/shower settingthe tempered glass on protective material and not directly on a hard surface. Lean the tempered glass panel against the tub/shower wall with the wheels facing outward. (seefigure3).

STEP 5 Fixed Glass Panel Installation

NOTE: The rail stop and the rail sliding tube brackets have already been pre-assembled on the 1” round tube rail, however you will need to adjust them later during the installation process.

A. First assemble the 1” Round Tube Rail (2). Install theotherRailStop(3),thentheRail/FixPanelClamps(4).DonotovertightentheRail / FixPanelClamps(4).Attachthewallbracket(1)toeachendofthe1”RoundTubeRail.

B. Attach the assembled Rail / Fix Panel Clamp (4) to theFixedPanel(5).

C. AttachtheClampGlasstoWall(10)totheFixedPanel(5)(Seefigure4).

D. InsertSettingBlocks(12)intotheU-Channel(13),4”fromeach end.

Figure 3

4

5

10

Figure 4

InsideTub/Shower

3”

Figure 5

Figure 7

Figure 6

67800 Instruction Sheet - 081115

I. Remove Fixed Panel (5) and set it out of the way onprotective material.

J. Takeone(1)oftheWallBrackets(1)withthethreadedroundmounting screw and place it over the round circle you drew when marking the rail height. Mark the holes to drill on both sidesofyourtub/showerwalls(seefigure7).

K. DrillholesforWallBrackets(1)andClampGlasstoWall(10),andtheninsertthewallanchors.

L. FastentheWallBracketmalethread(1)tothewall(seefigure8).

M. Place FixedPanel (5) in theU-Channel (13) back in thedesignated position. You should apply silicone to the full length of the U-Channel to fil up approximately 1/4” of the inside of the U-Channel before placing the fixed glass panel into it. Then slide the wall bracket body on each 1” Round Tube Rail.

N. AttachWallBrackets(1)tomalethreadmountedtothewall.Thentightenwithallenwrench(seefigure9).

O. AttachClampGlasstoWall(10)towall.

P. Tighten Rail/Fix Panel Clamps (4), ensure that the RailStops (3) are in their proper position. You can use thesmallest allen wrench as a tightening tool by inserting it into the hole on the side of the Panel Clamp.

Q. With the fix panel now secured and in place, you can now silicone the vertical wall and the bottom curb areas inside the tub/shower enclosure and out to help prevent water leakage.

STEP 6 Sliding Glass Door Installation

A. TaketheFloorGuide(9)andmakesureitissettotheproperglass thickness, look on the bottom side and correct if

needed by pressing the black plastic out and rotating the notch into the proper spot based upon the glass thickness. For 5/16” thick glass use 8 and for 3/8” glass use 10. Then set it on the tub/shower curb next to the fixed panel so you can reach it to mark the holes with the pencil as you set the doorpanel(seefigure10).

B. Step into the tub/shower enclosure, carefully lift the sliding glass door panel and place the wheels on to the 1” Round Tube Rail.

C. Make sure the sliding glass door panel is level and plumb.

D. Slide the Floor Guide under the door panel and mark position and then remove sliding glass door panel and carefully set it inside the tub /shower enclosure again (seefigure11).

E. Option A: Place the Floor Guide back on themarks youjustmadeandthenmarktheholesanddrilltheholes(seefigure11).ApplysiliconetothebottomoftheFloorGuide,set into place and secure with screws. Wipe excess silicone away.

OptionB:ToInstallthefloorguidewithoutusingscrews.Apply silicone to bottom of the floor guide. Use tape to hold in place until the silicone drys.

F. Installtheslidingglassdoorpanel(6)ontherail,carefullysettingtheglassintotheFloorGuide.Install thetwo(2)WheelAssembly(7)intoplace.Thisshouldbethebottomholes on the glass door panel.

Figure 8

Figure 9

Figure 10

–5/16”

1210

13.58

3/8”–

Figure 11

77800 Instruction Sheet - 081115

G. Install Dam Strip (14), remove the two way tape andposition the dam strip behind the u-channel and butt it up tothewall.(seefigure12)

H. Install thehollowdoorpull (8)on theslidingglassdoorpanel.

I. Adjust two (2) railstops toprevent thesldingglassdoorpanel from striking the walls. Use set screws in rail stops to fix them on the 1” Round Rail Tube.

J Remove the two-way tape fromwall polycarbonate (15)and attach to wall where sliding glass door panel makes contact.

K. Installthebi-passsplashguard(11)tobackedgeofsldingglass door panel.

STEP 7 Use and Repair

A. The silicone should dry for 24 hours before using the tub/shower.

B. Don’t open or close the door with force as the door can easily be damaged.

C. Don’t use acidic or alkaline cleaner or knife, otherwise it will damage the tub/shower.

D. Clean and maintain frequently for any abnormal wear and tear or loose parts.

Thank you for purchasing a Cw® Shower Enclosure. If you like this product, we invite you to visit our website at www.CwDoor.com for more information about our extensive line of other Wardrobe Doors, Room Partitions and Loft Dividers,CabinetDoors,andShowerEnclosures.TheyfeatureDuratuf ® Tempered Safety Glass, Painted Glass, CwShield™ Protective Coating and Duraflect ® Copper-Free Mirror.

Figure 12