74132089 victoria tech manual

Upload: dorinissimo

Post on 08-Feb-2018

236 views

Category:

Documents


0 download

TRANSCRIPT

  • 7/22/2019 74132089 Victoria Tech Manual

    1/56

    Wall-Hung On-Demand

    VICTORIA20/20FCombination Water Heater

    Radiant Heating Technologies, Inc.PO Box 13217,Burton, WA 98013

    253-238-1706 / 866-682-3078 / fax 253-238-0650

    www.radiantheattech.com

  • 7/22/2019 74132089 Victoria Tech Manual

    2/56

    Victoria wall-hung boilersHeating training centres

    Table of contents

    Table of contentsNomenclature and servicesOverall viewOverall dimensionsPre-plumbing jig and Wall Spacing FrameHydraulic testInstallation recommendationsStart-up recommendations (I)Start-up recommendations (II)Start-up recommendations (III)Start-up recommendations (IV)Automatic air vent KitPressures of gasElectronic PCBElectrical wiringRoom thermostat connectionFuse change

    Connection of Victoria 20 + V3V kitMain components (l)Main components (ll)Control panelOverall view of HydroblockHydroblock componentsHydroblock operationHydroblock and pumpWater loopCentral Heating mode operation

    DHW mode operationOutlines hydraulic Victoria 20 (Heating)3-Way ValveOutlines hydraulic Victoria 20/20 (Heating)Outlines hydraulic Victoria 20/20 (Sanitary)

    Outlines hydraulic Victoria 20/20 F (Heating)Outlines hydraulic Victoria 20/20 F (Sanitary)Outlines hydraulic Victoria 20/20 T (Heating)Outlines hydraulic Victoria 20/20 T (Sanitary)Stored DHW serviceOverheat thermostatFlame safeguard rectification system (l)Flame safeguard rectification system (ll)Chimney pull safety :20/20Chimney pull safety :20/20F and TBurnerCombustion chamberKit valve G20 and G25Cross-section of gas valveGas changeover KitComponents of the boilers F and TFlue duct kit (l)

    Flue duct kit (ll)Flue duct kit (III)Flue duct kit (IV)Flue duct kit (V)Flue duct kit (VI)Flue duct kit (VII)Timer connectionsProgramming instructions (l)Programming instructions (ll)Programming instructions (lll)

    Control DIP switchesMaintenaceFactory settingsFault codes

    1 2 3 4 5 6 7 8 91011121314151617

    18192021222324252627

    2829303132

    3334353637383940414243444546474849

    50515253545556575859

    60616263

    1

  • 7/22/2019 74132089 Victoria Tech Manual

    3/56

    Victoria wall-hung waterheaters

    CE marked. These waterheaterscomply with the requirements of the Electromagnetic Compatibility Directive 89/336/EEC,the Gas Appliance Directive 90/396/EEC, the Low Voltage Directive 73/23/EEC, and the Efficiency Directive 92/42/EEC .

    Victoria 20/20 F

    Overall view

    2Heating training centres

    CSA CERTIFIED FOR USA and CANADA.

  • 7/22/2019 74132089 Victoria Tech Manual

    4/56

    Victoria wall-hung waterheaters

    8.4" / 213mm

    12.6

    "/320mm

    26.8

    "/680mm

    17.7" / 450mm13.2" / 335mm

    3.9" / 100mm

    Victoria 20/20 F

    42" / 1066mm

    3Heating training centres

    Overall dimensions

  • 7/22/2019 74132089 Victoria Tech Manual

    5/56

    Victoria wall-hung waterheaters

    Pre-plumbing jig and wall Spacing Frame

    Wall-mounting bracket, suppliedwith the pre-plumbing jig

    Distance from the wall: 5.5" / 140 mm

    Gap between connections: 2.36" / 60mm

    PMI with no cocks PMI with cocks PMCA with cocks Wall Spacing Frame (1.38"/35 mm)

    4Heating training centres

  • 7/22/2019 74132089 Victoria Tech Manual

    6/56

    Victoria wall-hung waterheaters

    Hydraulic test

    The PMCA is supplied with the 3/4 cap nut.The PMI could do without the pump; in thiscase, the mains pressure and connectionshould be used for filling the system.Monitor the operation through the necessarycontrols: Pressure gauge and safety valve.

    5

    Mains water

    Pump

    3/4 cap nut

    Pump

    Heating training centres

  • 7/22/2019 74132089 Victoria Tech Manual

    7/56

    Victoria wall-hung waterheaters

    Installation recommendations

    Observe current regulations and minimum distance from flammable materials.

    Please refer to the Instructions delivered with the waterheater

    6Heating training centres

    15.7" /

    59" /

  • 7/22/2019 74132089 Victoria Tech Manual

    8/56

    Victoria wall-hung waterheaters

    Start-up recommendations (l)

    Please refer to the instructions which are delivered with the waterheater.Power supply 230V Live/Neutral. (Do not reverse polarity).Room thermostat connection.

    Work on the pump motor shaft to unlock it if it were jammed.Manually vent the boiler.Fill the primary loop (if no DHW cylinder has been installed) slowly until the pressure reaches14.5 - 29 PSI / 1-2 bar. (If a DHW cylinder has been installed, then fill the secondary loop first).Open the DHW circuit for it to fill up and ventWith the gas inlet cock still closed, program the Heating mode. The boiler will perform a lightingcycle and will then lock out under code 60-70-90.Leave it like that for five minutes so that the pump, which is still running, can help vent the circuit.

    Next, check the pressure level and top up if it has dropped to 14.5 PSI / 1 bar.Open the gas inlet cock, reset the system (code 60-70-90) and the boiler will start operating.Allow the waterheaterto operate in the Heating mode for ten minutes, during whichcheck that allradiators warm up. Should one radiator fail to warm up, bleed the air in it. But if it still does notwarm up, then the flow rates in all radiators should be balanced, always optimizing the pumpperformance curve (flow rate/pressure) through its speed selector control.Open the DHW tap with the highest flow rate in the house. The waterheaterwill operate for ten minutescontinuously at full output (79,366 Btu / 20,000 kcal/h). If the flue spillage detection thermostat does

    not trip, that means that the removal of flue gases is correct.If a gas meter is available, check the gas input rate, as indicated in the waterheater Instructions

    7Heating training centres

  • 7/22/2019 74132089 Victoria Tech Manual

    9/56

    Victoria wall-hung waterheaters

    Where a water column is available, connect it to the gas valve pressure test point and check theworking pressure with the waterheateroperating at full output (79,366 Btu / 20,000 kcal/h).Program the Heating mode again.

    Program the DHW mode again. For a higher level of comfort, particular ly where substantialpressure variations in the water supply occur, set the program close to the draw-off temperature.Remove the water column, replace the plug and washer, start the system, and using soapy watercheck the whole circuit for gas tightness.Ensure that the waterheaterroom has a proper ventilation and air renewal system.

    Instruct the user on the following points:Recommend him/her to read the Users Instructions.

    Instruct him/her on how to program the Heating and DHW temperature and the roomthermostat (if any).Instruct him/her on how to fill and/or top up the Heating system.Demonstrate how the fault codes work for insufficient gas (60-70-90 and 40-80-90) and how toreset (R) after opening the gas inlet cock or changing the gas cylinder.Recommend him/her to turn the selector switch to the R position whenever a red fault lamp lights up.If the red light appears two or three consecutive times, tell the user to write down the number of thetemperature LEDs which light up and then to notify the nearest Service Centeror Installer.

    Train him/her on the various safety devices, recommendations and maintenance operations specifiedin the waterheaterInstructions.

    8Heating training centres

    Start-up recommendations (lI)

  • 7/22/2019 74132089 Victoria Tech Manual

    10/56

    Victoria wall-hung waterheaters

    It should be ON

    It should be between 14.5 and 29 PSI / 1 and 2 bar

    Fill and/or top up if pressure is less than 14.5 PSI / 1 bar

    9Heating training centres

    Start-up recommendations (lII)

  • 7/22/2019 74132089 Victoria Tech Manual

    11/56

    Victoria wall-hung waterheaters

    Set the minimum speed possible

    to reduce system rumbling as muchas possible. See the pump performancegraph (flow rate/pressure).

    Bleed air and/or drain

    Turn

    10Heating training centres

    Start-up recommendations (lV)

  • 7/22/2019 74132089 Victoria Tech Manual

    12/56

    Victoria wall-hung waterheaters

    Automatic air vent Kit

    11Heating training centres

  • 7/22/2019 74132089 Victoria Tech Manual

    13/56

    Victoria wall-hung waterheaters

    Pressures of gas

    Gas Inlet Pressure:G20(GN): 20 mbarG30(GB): 28 30 mbarG31(GP): 37 mbar

    12Heating training centres

    Gas input rates and pressures with Natural Gas (G20) are for3

    a L.H.O. = 9,200kcal/m , density = 0.62, 15 C and 1,013mbar.

    (*) measured under standard conditions (15C and 1013mbar)(**) burner setting pressure

    2.39

    1.460.87

    85

    3614

    0.83

    0.570.31

    1.03

    0.710.38

    270

    140 47

    341

    158 52

    Heat Output79,366 Btu/20,000 Kcal/h

    47,620 Btu/12,000 Kcal/h27,778 But/7,000 Kcal/h

    3Gas Input Rate(m /h)(*)

    G20 G30 G31Pressure (mmwg) (**)

    G20 G30 G31

  • 7/22/2019 74132089 Victoria Tech Manual

    14/56

    Victoria wall-hung waterheaters

    Electronic PCB

    RH electrodeLH electrode

    TimerTransformer(230V/12V)

    Azul

    Azul

    Azul

    Azul

    Azul

    Azul

    Marrn

    Marrn

    Gris

    Gris

    Naranja

    Rojo

    220Vca Blanco

    Gris

    Tierraamarillo

    GrisNaranja

    Rojo

    FlowSwitch

    To the mains

    Ignition transformer(18,000V)

    Earthconn.(tochassis)

    Room Stat(option) Low Voltage Wiring

    Conexin relojprogramador, en laplaca electrnica

    5 Vcc

    Clixon Cortatiros: 5 VccClixon intercambiador: 12V

    Sondas: 5Presostato: 5

    12 Vcc220 Vca

    220VcaV Amarillo

    Marrn

    Azul

    220Vca

    Flame rod

    230Vca

    Fuse3.15 A

    Neutral

    LiveEarthconn.(to mains)

    Pump and Fan Wiring

    Timer connection onthe electronic PCB

    5Vcc

    Flue Spillage Limit Thermostat: 5VdcOverheat Thermostat: 12V

    Sensors: 5VdcPressure switch: 5Vdc

    12Vcc230Vca

    230Vca

    230Vca

    13Heating training centres

    Blue

    Yellow

    Brown

    White

    Blue

    Blue

    Brown

    Grey

    Brown

    Grey

    Orange

    Blue

    Red

    BlueGreyOrange

    Red

    Bluel

    Earth-yellow

    Blue

    Grey

    20Thso

    lenoidvalve

    Kitpowersupply

    3-wayvalve

    Neutral-Fan(F/T)

    Neutral-Pump

    Live-Pump

    Live-Fa

    n(F/T)

    Common-SolenoidV

    12Thso

    lenoidvalve

    Safetys

    olenoidvalve

    DHWse

    nsor

    Overhea

    tthermostat

    CHsensor

    Fluespill.detect.th.Or

    PressureswitchinF&T

    Overhea

    tthermostat

    Earth

    co

    nnection

    Po

    wersupply

    Ea

    rth

    Signal

    Green

    7Thsolenoidvalve

  • 7/22/2019 74132089 Victoria Tech Manual

    15/56

    Victoria wall-hung waterheaters

    Electrical wiring

    Low Voltage Wiring

    15.79" / 400 mm

    Earth connection to chassis

    Solenoid valves connector

    Indicator lights, sensors,and pressure switch connector

    21.65" / 550 mm

    4.72"/120 mm

    5.9"/150 mm

    9" / 230 mm

    7 Th Solenoid valve 12 Th 20 Th Safety

    Flue spillage detectionthermostat or pressureswitch (F and T) DHW sensor

    Overheatthermostat

    CH Sensor

    Note:The exhaust fan, the pump and the

    flow switch are fed by other connectors(see Electronic PCB sections)

    3.94" / 100 mm

    7.09"/180 mm

    7.09"/180 mm

    3.15"/80 mm

    14Heating training centres

  • 7/22/2019 74132089 Victoria Tech Manual

    16/56

    Victoria wall-hung waterheaters

    Room thermostat connection

    Thermostat with anticipatory resistor Thermostat without anticipatory resistor

    15

    Fuse Fuse

    Main powersupply

    Neutral (N)Room thermostat withanticipatory resistor

    Remove jumper

    N T1 T2 T1 T2

    Heating training centres

  • 7/22/2019 74132089 Victoria Tech Manual

    17/56

    Victoria wall-hung waterheaters

    Fuse change

    Room thermostatconnection

    Mains powersupply

    Neutral

    Live

    Earth connection

    (to the mains)

    Earth connection(to chassis)

    Thermostat jumper isobligatory when no roomthermostat has been fitted(it is supplied with it)

    Fuse of 3.15 AmpsRoca genuine spare only.

    The only fuse in the boiler.It can be accessed after removing the lower LH coverin the waterheaterand then pulling out the cover holding it.

    16Heating training centres

  • 7/22/2019 74132089 Victoria Tech Manual

    18/56

    3-way valve

    Supplied

    Supplied

    Cables to besupplied by others

    R 33kW

    Magnetic detector

    DHWSensor

    Connection of Victoria 20 + V3V kit

    c

    2

    B1

    A3

    87

    7

    62

    B2

    B3

    B4

    A

    1

    1

    230V

    Victoria 20

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10111213

    1415

    1 2 3 4 5 6

    Victoria wall-hung waterheaters

    V3V

    17Heating training centres

    N F

    Stored

  • 7/22/2019 74132089 Victoria Tech Manual

    19/56

    Victoria wall-hung waterheaters

    Compact casingTop fixing: Locating pinsBottom fixing: ScrewsRemovable decor. lidSpring-effect flanges

    Color of casingWHITE - RAL 9016Stages of Output:27,778 Btu / 7,000 kcal/h47,620 Btu / 12,000 kcal/h79,366 Btu / 20,000 kcal/hAdjustable for Heating

    Net efficiency: 91.7% , as per Efficiency Directive 92/42/CEE

    Main components (I)

    18Heating training centres

    CSA CERTIFIED EFFICIENCY: 87%

  • 7/22/2019 74132089 Victoria Tech Manual

    20/56

    Victoria wall-hung waterheaters

    Expansion VesselFill pressure: 10.88 PSI / 0.75 bar Butyl diaphragm and nitrogen chargeTotal/useful capacity: 2.1 gal/1.2 gal - 8 litres/4.5 litres

    Draught DiverterFlue socket collar 5" / 127 IDFlue duct 4.9" / 125 OD

    BurnerStainless steel. 13 becks Clover-like flame on theends for interlighting

    Ignition electrodes and flame rodBurner CentredControl panelDirect access to the boiler wiring and fuse (3.15A).Fault codes in Heating temperature leds.Ignition transformer on electronic board (18,000V)

    Flue Spillage Limit ThermostatSet at: 149F / 65C

    Heat ExchangerBithermal. 6 steps in DHW and Heating. Made ofcopper and high-temperature aluminium paint

    Combustion ChamberCompact. Side fixing rods

    Main components(II)

    19Heating training centres

  • 7/22/2019 74132089 Victoria Tech Manual

    21/56

    Victoria wall-hung waterheaters

    DHW Temp. SelectorTemperature range: 104F/40C 140F/60C

    CH Temp. SelectorTemperature range: 104F/40 C 194F/90 C

    Service Changeover SelectorHeating and DHW / DHW only / Reset / Off

    TimerPlanned position in thesupplied kit. Digital

    Access cover forexternal connectionSupply Voltage: 230VInput fuse: 3.15 AmpsRoom Thermostat Power

    Supply (optional): 230V

    Casing Fixing ScrewsBottom only.Top - locating pins

    Access Cover to Internal WiringAll boilers internal wiring

    Indicator leds for:Service, Voltage,Faults

    Pump

    3-speed type2.6F, 450VCapacitor

    CentralHeatingTemp. LedsFault codes

    Pump SpeedSelector(I, II and III)

    MechanicalPressure GaugeRecommended

    Fill Pressure: 21.8 PSI/1.5 bar

    Pressure Relief ValveSet at 43.5 PSI/3 bar. Removable

    Control panel

    20Heating training centres

  • 7/22/2019 74132089 Victoria Tech Manual

    22/56

    Victoria wall-hung waterheaters

    Overall view of Hydroblock

    21

    Set in the Hydroblokserviceable if captivepin is removed

    Flow Regulator

    MainsWater Inlet FilterUse Allen 4 keyor Screwdriver to open

    By -pass

    Mains WaterInlet

    MainsWaterInlet (3/4)

    CH Return (3/4)

    Pressure Relief

    Valve Discharge (1/2).Route to a drain

    2 Chassis FixingScrewsAllen 4

    Outlet to the HeatExchanger

    Connection

    to the pump

    Pressure ReliefValveSet at 3 bar

    Serviceable and rotary

    Magnetic Detector

    By - pass, Ventand Drain CockTight: Fixed by - pass

    Loose: Air vent or drain

    Fill Point Valve

    Limitation: 3.7gal/14 l/min.

    4

    Mains water

    By - pass pipe

    Inlet

    60 mm

    Heating training centres

  • 7/22/2019 74132089 Victoria Tech Manual

    23/56

    Victoria wall-hung waterheaters

    Hydroblock components

    22

    Magnetic Detector

    M4 x 12

    8 ID x 1.9

    23 ID x 3.6

    Fill Point Valve Pin 2 x 16 mm long

    Fill Point ValveO-rings

    Mains Water Inlet FilterUse Allen 4 key to open

    Water Filter O-ring13 ID x 2

    7.2 ID x 1.9 and 2.6 ID x 1.9

    Mains Water Inlet

    Magnetic FloatMagnet material: Nd powder

    Maximum Temperature: 302F/150CMin. DHW Collection: 2.9 PSI/0.2 barand 0.79gal/3 litres/min.

    Flow RegulatorLimitation: 3.7gal/14 l/min

    By-pass O-ring. 4.2 ID x 1.9

    Anti-friction Washerfor Pressure Relief Valve25,5 ID x 28,6 OD x 1

    Pressure Relief ValveSet at 3 barServiceable and rotary

    Pressure ReliefSet Pin 3 x 16 mm long

    Detector O-ring

    By - pass, Vent and Drain Cock

    Allen 4 Bolts

    Pump O-ring

    Heating training centres

  • 7/22/2019 74132089 Victoria Tech Manual

    24/56

    Victoria wall-hung waterheaters

    Magnetic Detector CH ReturnTo pump volute andheat exchanger

    CH Circuit Fill Point

    Mains Water Inlet

    By - pass Circuit Inlet

    Discharge to a drain

    Drain and Vent

    To the DHW

    Heat Exchanger

    Hydroblock operation

    23Heating training centres

  • 7/22/2019 74132089 Victoria Tech Manual

    25/56

    Hydroblock and pump

    160014.0012.001100800600

    Victoria wall-hung waterheaters24

    0,40,2

    6

    5

    4

    3

    2

    1

    Pressure Gauge Connectionto Pump Volute

    O-ring for fixing the PressureGauge. 9.52 ID x 1.78

    Mechanical PressureGauge Fixing

    To Heat Exchanger

    Fixing the body to thevolute Allen 5 M6 x 20

    Fixing the Pump to the Hydroblok

    O-ring 23 ID x 3.6

    Return toradiators

    MainsWater Inlet

    MechanicalPressure Gauge

    Unblocks of the

    pump

    PRIMARY HEAD

    0,6 0,8 1,0 1,2 1,4 1,63

    V (m /h)

    H (m.w.g.)

    Heating training centres

  • 7/22/2019 74132089 Victoria Tech Manual

    26/56

    Victoria wall-hung waterheaters

    Water loop

    Expansion VesselFill pressure: 10.88PSI/0.75 barButyl diaphragm and nitrogen charge

    Total/useful Capacity: 2.11gal/1.2 gal - 8 litres/4.5 litres

    Heat Exchanger6 steps in Heating:3 for flow and 3for returnPrimary capacity: 0.08 gal/300 cmSecondary capacity: 0.71 gal/270 cm

    Domestic Cold Water Inlet PipeOD 0.55"/14 mmDHW SensorContact-type.DHW Outlet PipeOD 0.55"/14 mm

    Hydroblok

    Air vent Kit

    CH SensorContact-typeOverheat ThermostatManual reset.Set at 221F/105C

    CH Return PipeOD 0.71"/18 mm

    CH Flow PipeOD 0.71"/18 mm

    Mechanical PressureGauge

    Pump3-speed type.

    25Heating training centres

  • 7/22/2019 74132089 Victoria Tech Manual

    27/56

    Victoria wall-hung waterheaters

    Expansion VesselFill pressure: 10.88PSI/0.75 barButyl diaphragm and nitrogen charge

    Total/useful Capacity: 2.11gal/1.2 gal - 8 litres/4.5 litres

    Heat Exchanger6 steps in Heating:3 for flow and 3for returnPrimary capacity: 0.08 gal/300 cmSecondary capacity: 0.71 gal/270 cm

    Air vent Kit

    CH Sensor

    CH Flow Pipe OD 0.71"/18 mm

    To radiatorsMaximum Operating Pressure: 43.5 PSI/3 bar

    Central Heating mode operation

    26

    Temp. Res. k104F/40C 5.330122F/50C 3.605140F/60C 2.490158F/70C 1.753176F/80C 1.256194F/90C 0.915

    Heating training centres

  • 7/22/2019 74132089 Victoria Tech Manual

    28/56

    DHW mode operation

    Heat Exchanger6 Steps in DHWPrimary capacity: 0.08 gal/300 cmSecondary capacity: 0.71 gal/270 cm

    Expansion VesselFill pressure: 10.88PSI/0.75 barButyl diaphragm and nitrogen chargeTotal/useful Capacity: 2.11gal/1.2 gal - 8 litres/4.5 litres

    Temp. Res. k104F/40C 5.330122F/50C 3.605140F/60C 2.490

    DHW Sensor

    Mains Water Inlet PipeOD 0.55"/14 mm

    Outlet to draw-off pointsOD 0.55"/14 mm

    Mains Water Inlet

    Maximum operating pressure: 7 bar

    Victoria wall-hung waterheaters27Heating training centres

  • 7/22/2019 74132089 Victoria Tech Manual

    29/56

    3-way valve

    Victoria wall-hung waterheaters

    Sanitaryway

    Heating training centres

    HeatingWay

    28

  • 7/22/2019 74132089 Victoria Tech Manual

    30/56

    Outlines hydraulic Victoria 20/20 F

    Victoria wall-hung waterheaters

    Stoppedway

    29Heating training centres

    HeatingWay

  • 7/22/2019 74132089 Victoria Tech Manual

    31/56

    Outlines hydraulic Victoria 20/20 F

    Victoria wall-hung waterheaters

    Sanitaryway

    30Heating training centres

  • 7/22/2019 74132089 Victoria Tech Manual

    32/56

  • 7/22/2019 74132089 Victoria Tech Manual

    33/56

    Overheat Thermostat

    Open during service Open before light-up

    Display of fault code50, 60, 70, 90,

    and red Led

    Display of faultcode 50, 60, 90,

    and red Led

    Gas supply cuts off Gas supply cuts offLockout

    Faultcorrected

    Faultcorrected

    Thermostat Reset Thermostat Reset

    Boiler Reset

    Press red reset button Press red reset button

    Control knob in R position

    Yes Yes

    No No

    Operation of the Overheat Thermostat

    Service restored

    Victoria wall-hung waterheaters32Heating training centres

  • 7/22/2019 74132089 Victoria Tech Manual

    34/56

    Flame safeguard rectification system (I)

    Yes

    Yes

    Yes

    No

    No No

    No

    Light-up

    Boiler Reset

    Lockout

    End of spark ignition Service available

    Control knob inR position

    End of spark ignition Safety solenoid

    valve closes Display of fault code 60, 70, 90, and red Led

    Call for service (Light-up)

    Spark ignitionIgnitionelectrodes

    Sadety solenoidvalve opens(gas inlet)

    1st solenoidvalve opens(7 Th)

    2nd solenoid

    valve opens(12 Th)

    Attempt tolight up

    Light upin less than

    4 secs

    Light upin less than

    1 sec

    Faultcorrected

    Lights up

    in less than2 secs.

    Service now restored

    1st solenoidvalve opens (7 Th)

    Yes

    Victoria wall-hung waterheaters33Heating training centres

    I t ti f i Note: If fault code 40-80-90 lights up for any of the

  • 7/22/2019 74132089 Victoria Tech Manual

    35/56

    Yes

    Yes

    Yes

    No

    No No

    No

    Light-up

    Boiler Reset

    End of spark ignition Service available

    Control knob inR position

    End of spark ignition Safety solenoid

    valve closes Display of fault code 40, 80, 90 and red Led

    Interruption of service

    Spark ignitionIgnition

    electrodes

    Safety solenoidvalve opens(gas inlet)

    1st solenoidvalve opens

    (7 Th)

    2nd solenoidvalve opnes(12 Th)

    Light-upprocess

    Lights upin less than

    4 secs

    Lights upin less than

    1 secFault

    corrected

    Light upin less than

    2 secs.

    Service now restored

    1st solenoidvalve opens (7 Th)

    Yes

    Note: If fault code 40-80-90 lights up for any of thefollowing reasons:

    Sensor lead splits Sensor rubbing against earth connection Bad earth connection contact

    Then the process would be as follows:The flame does not blow out. Sparking begins for

    7 seconds.

    Boiler operation switches from 20 Th to 12Th and 7 Thuntil it goes into complete lockout.

    Victoria wall-hung waterheaters

    Lockout

    34

    Flame safeguard rectification system (II)

    Attempt to relight

    Heating training centres

    Interruption offlue gas removal

    Pressure influe pipe lower

    (1) 12 mbar in VICTORIA 20/20 T

  • 7/22/2019 74132089 Victoria Tech Manual

    36/56

    Chimney pull safety 20/20 F

    Victoria wall-hung waterheaters

    Si

    Yes

    No

    No

    Lockout

    Light-up

    Stop

    Display of fault code40,50,80,90and red Led

    Service now restored

    Waiting for service call

    flue gas removal(insufficient

    chimney pull)

    flue pipe lowerthan (1)

    Automatic pressureswitch resetting

    Pressure in fluepipe is higher than (2)

    Faultcorrected

    in less than3 minutes

    Call service

    Si

    Si

    Yes

    Yes

    Yes

    No

    No

    Pressureswitchclosed

    Pressureswitch open

    Faultcorrected

    Si

    Si

    Locked out againPre-purge

    Exhaust fan starts

    Display of fault code60, 80, 90

    and red Led

    Exhaust fanwill run for30 seconds

    Boiler DIP switchchecking whether the

    pressure switch is closed(pressure in flue pipe > (2)

    No

    Boiler DIP switch checkingwhether the pressure switch

    is open (pressure in flue pipe < (1)

    Exhaust fan stops for1 second

    35Heating training centres

    (1) 12 mbar in VICTORIA 20/20 T 17 mbar in VICTORIA 20/20 F(2) 15 mbar in VICTORIA 20/20 T 19,5 mbar in VICTORIA 20/20F

    Ignition Sequence:2 seconds at 7 Th.

  • 7/22/2019 74132089 Victoria Tech Manual

    37/56

    Burner

    seco ds a4 seconds at 12 Th.1 seconds at 7 Th

    Burner Fixing to theGas Valve. Allen 4 x 15

    Ignition ElectrodesCentered on the middle burner 5mm higher anda 4mm electrode gap

    Gas Valve PressureTest Point Bracket

    Baffle plate

    Flame Sensing RodAverage current: Mn: 3A, Med: 3,6 A, Mx: 4,1A13 becks

    Material: Stainless Steel

    Victoria wall-hung waterheaters36Heating training centres

    Do not start the waterheateruntil the insulation panels have been properly assembled.

  • 7/22/2019 74132089 Victoria Tech Manual

    38/56

    Combustion chamber

    For optimum operation it is essential that these insulation panels be in good condition.

    Victoria wall-hung waterheaters37

    Side Insulation Panels. Material: Ceramic Fibre

    CompactCombustion Chamber

    Threaded Rods for Chassis Fixing8.58"/218 mm long x 0.24"/6mm

    M5 Set NutsFor fixing the burner baffle plate

    Front Insulation Panels.Material: Ceramic Fibre

    Side Tabs. Fold them after fittingSide Insulation Panels

    Heating training centres

    Al i P fil f B

  • 7/22/2019 74132089 Victoria Tech Manual

    39/56

    Kit valve G20 and G25

    Victoria wall-hung waterheaters38

    Chassis FixingBracket.

    27,778 Btu/7,000 kcal/h

    Solenoid Valve.

    47,620 Btu/12,000 kcal/h

    Solenoid Valve.

    27,778 Btu/20,000 kcal/h

    Solenoid Valve.

    Safety SolenoidValve.

    Aluminum Profile for BurnerInjector HolderSolenoid ValveAssembly

    Gas GovernorNatural Gas only

    Control Range: 0.25 0.36 PSI / 17 25 mbar

    Burner SettingPressure Device

    Gas Supply Pressure Test PointG20(GN): 0.29 PSI/20 mbar. G30(GB): 0.41 0.44PSI/28 30 mbar. G31(GP): 0.54PSI/37 mbar

    Heating training centres

  • 7/22/2019 74132089 Victoria Tech Manual

    40/56

    Cross-section of gas valve

    Victoria wall-hung waterheaters39

    Stages of Output Bore Size

    27,778 Btu/7,000 kcal/hSolenoid Valve.

    47,620 Btu/12,000 kcal/h

    Solenoid Valve.

    79,366 Btu/20,000 kcal/h

    Solenoid Valve.

    Aluminum Profile for BurnerInjector Holder

    Burner Fixing.

    To PressureTest Point

    Valve GasketMaterial: Cork + Nitrile

    Gas Valve BodyMaterial: Aluminium

    Solenoid Assembly GasketMaterial: Cork + Nitrile

    Solenoid Valve Assembly

    Heating training centres

    A dj t t d/ tti t b i d t b lifi d t h i i

  • 7/22/2019 74132089 Victoria Tech Manual

    41/56

    Gas changeover kit

    Any adjustments and/or settings must be carried out by a qualified technician

    Victoria wall-hung waterheaters

    Kit G30 / G31Kit G20 / G25

    40

    Natural Gas Kit(To convert a Propane/ButaneGas waterheaterinto Natural Gas)

    Propane/Butane Gas Kit(To convert a Natural Gas waterheater

    into Propane/Butane Gas)

    Heating training centres

  • 7/22/2019 74132089 Victoria Tech Manual

    42/56

    Components of the waterheatersF

    Victoria wall-hung waterheaters41

    Pressure SwitchSetting Range for VICTORIA 20/20F:17 19.5 mm.w.g.

    Socket for connectionto specific flue ductOutlet 2.36"/60mm

    Pressure SwitchConnecting PipesExhaust Fan

    r.p.m.: 2720Average current: 0.41A

    Heating training centres

  • 7/22/2019 74132089 Victoria Tech Manual

    43/56

    42

    Kit 140040030-03 for F waterheaters(supplied as standard)

    Flue duct kit (I)

    Victoria wall-hung waterheatersHeating training centres

    Victoria 20/20 F (C - 12)

  • 7/22/2019 74132089 Victoria Tech Manual

    44/56

    Flue duct kit(II)

    Victoria wall-hung waterheaters43

    Configuration C12:Room-sealed waterheater. Horizontal concentric flue pipe.Flue gases discharged directly into the atmosphere. Exhaust fan locatedabove the combustion chamber.

    Heating training centres

    Victoria 20/20 F (C - 12)

    L

    4.9

    2"/125

    L 19.69ft/6 m

    3.94"/100mm

    10

    0mm

    L

    M

    L + M

    9.84ft/

    3 m

    Victoria 20/20 F (C - 42)

  • 7/22/2019 74132089 Victoria Tech Manual

    45/56

    Flue duct kit(III)

    Victoria wall-hung waterheaters44

    Configuration C42:Room-sealed waterheater. Horizontal concentric flue pipe connected to a twincommon shunt or stack. Exhaust fan located above the combustion chamber.

    140040030-03Configurations C12 / C42: Directional, concentric horizontal flue pipe kit with 60/100damper. Quick connect coupling. 1m horizontal flue length. SUPPLIED AS STANDARD.

    140040061-01Configurations C12 / C42: Directional, concentric horizontal flue pipe kit with 60/100damper. Quick connect coupling. 1m horizontal flue length and 0.2m vertical flue length.

    140040084-00Configurations C12 / C42: Directional, concentric horizontal flue pipe kit with 80/125damper. Quick connect coupling. 1m horizontal flue length.

    Heating training centres

    Victoria 20/20 F (C - 42)

    7.87"/0.2 m < L 9.84ft/3 m

    3.9

    4"/100mm

    L

    Victoria 20/20 F (C - 82)

  • 7/22/2019 74132089 Victoria Tech Manual

    46/56

    Flue duct kit(IV)

    Victoria wall-hung waterheaters45

    Configuration C82: Room-sealed waterheater. Single, horizontal flue pipes. Fresh air intake.Flue gas outlet to a standard common shunt. Exhaust fan located above the combustion chamber.

    140040039-02Configuration C82. Directional, twin-pipe horizontal flue kit with 80 damper.Quick connect coupling. 1m horizontal flue length for both runs.

    Heating training centres

    Victoria 20/20 F (C 82)

    With no diaphragm: 13.12 ft/4 m< L + P 32.8 ft/10 m

    With diaphragm 1.8"/46 mm: L + P 13.12 ft/4 m

    3.1

    5"/80

    L P

    3.1

    5"/80

    Diaphragm 1.8"/46 mm

    Victoria 20/20 F (C - 32)

  • 7/22/2019 74132089 Victoria Tech Manual

    47/56

    Flue duct kit(V)

    Victoria wall-hung waterheaters46

    Configuration C32: Room-sealed waterheater. Vertical concentric flue pipe. Flue gases dischargeddirectly into the atmosphere. Exhaust fan located above the combustion chamber.

    140040034-03Configuration C32. Directional, concentric vertical flue pipe kit with 60/100 damper.Quick connect coupling. 1m vertical flue length.

    140040059-00Optional vertical concentric accessory in the C32 configuration for vertical outlet to the roof.

    Heating training centres

    With no diaphragm: 7.87ft/2.4 m < L 36.1"/11 m

    With diaphragm 1.77"/45 mm: 1.4 m < L 7.87ft/2.4 m

    3.94"/100mm

    4.9" /125mmL

    3.94"/100mm

    4.65" /118mmL

    4.6ft/1.4 m < L 23ft/7 m

    Victoria 20/20 F (C 32)

    Diaphragm 1.77" / 45 mm

  • 7/22/2019 74132089 Victoria Tech Manual

    48/56

    Flue duct kit(VII)

    Victoria wall-hung waterheaters47Heating training centres

    Each 90 concentric elbow 100 reducesallowed length2.3ft/0.7mEach single 90 elbow 80 reduces allowed length 1.64ft/0.5mThe first waterheateroutlet elbow should not be taken into account.No reduction is necessary when using 45 elbows.

    M

    3.94"/100mm / 4.9"/125mm

    3.94"/100mm/ 4.9"/125mm

    M

    L

    L

    PP

    Location of the timer connection on the electronic PCB.

  • 7/22/2019 74132089 Victoria Tech Manual

    49/56

    Timer connections

    Victoria wall-hung waterheaters48

    Timer connection

    (Earth)

    Black (Signal)

    Green

    (Power)

    Red

    Heating training centres

    Start-up

  • 7/22/2019 74132089 Victoria Tech Manual

    50/56

    Programming instructions (I)

    1 2 3 4 5 6 7

    1 2 3 4 5 6 7

    1 2 4 5 6 731 2 3 4 5 6 7

    Day h m

    Prog.

    Programmed

    operatinginformation

    Day & time

    Programmode

    Set day

    RES1hTo switch fromsummer to wintertime

    Weekdays Time and minutes

    Denotes boiler

    operating orstopped

    Set Time

    Set minutes

    Manual mode

    Reset

    Start upFirst of all, delete all stored data.To do that, press the RES keyfor 3 seconds. Release key andthe following display will appear:

    The days of theweek are flashing

    Finally, releasethe key.The colon willbe flashing.

    Setting the time

    1h 1h

    Victoria wall-hung waterheaters49Heating training centres

    Possible Day Combinations are:

    1 2 3 4 5 6 7= Mo, Tu, We, Th, Fr, Sa, Su

  • 7/22/2019 74132089 Victoria Tech Manual

    51/56

    Finally, after entering the last switchingstatus required, close the programming mode by

    pressing the key.The standard screen in theoperating mode will besimilar to the one shown here.Manual OperationPress the key. The screen will be similar tothe one shown in this figure.

    1 2 3 4 5 6 7

    1 2 3 4 5 6 7

    Press thekey and the followingscreen will be displayed.

    Enter the status of the daysfirst command by pressing

    and taking into accountthat this symbol indicatesthat the Waterheateris operating.With no centre black dot, it means

    that the waterheateris OFF.

    Enter the days first switching command.To do that, press the keys.

    1 2 3 4 5 6 7

    1 2 3 4 5 6 7 1 2 3 4 5 6 7

    Enter the required switching day(s)by pressing the key.

    See Possible Day Combinations table.The screen displayed will besimilar to the one in this figure.

    To continue programming, press thekey and repeat steps 2to 4as many times asnecessary to complete the whole week.

    Victoria wall-hung waterheaters

    Or each individual day of the week.

    1 2 3 4 5 6 71 2 3 4 5 61 2 3 4 5 6 7

    Mo, Tu, We, Th, Fr, Sa, Su = Mo, Tu, We, Th, Fr, Sa, = Mo, Tu, We, Th, Fr,= Sa, Su

    50

    Programming instructions(II)

    Heating training centres

  • 7/22/2019 74132089 Victoria Tech Manual

    52/56

    In the manual mode, stored data will not be altered.In addition, there are specific functions to thisoperating mode, which are as follows:

    Switching Times DisplayPress the key repeatedly.The stored switching times willbe displayed in sequence.

    To exit the display mode,press the key.

    Once all programmed status havebeen displayed, the followingscreen will appear again.

    Changing:Press the key several times until reaching theprogram to be changed. Alter the settings by following

    steps 2 to 6 in the Programming section.Deleting:Press the key several times until reaching theprogram to be deleted. Press the keys untilthe -- symbol is displayed on the screen.Keep the key pressed for 3 seconds. This willdelete all stored data. Press the key to exit thedeleting mode.

    1 2 3 4 5 6 7

    1 2 3 4 5 6 7

    Victoria wall-hung waterheaters

    The following switching output status are possible:After the last occupied memory block, the number offree memory blocks are displayed on the screenFr 00 = indicates that all memory blocks are occupied.

    Above two manually altered switching commands will becancelled by the next automatic switching time.

    = Advance OFF (if current switching status is=ON

    =OFF

    =Permanently OFF

    =Permanently ON

    Return automatic mode is only possible by pressingthe key.

    = Advance ON(if current switching status is

    51

    Programming instructions(III)

    Heating training centres

    The factory-set configuration is shown in red.

  • 7/22/2019 74132089 Victoria Tech Manual

    53/56

    Control DIP switches

    Access to DIP SwitchesRemove the control panel fascia

    Location of DIP switches on the electronic board.

    DIP SWITCHES 1 & 2: Central Heating Output Adjustment

    DIP SWITCH 3: CH pump operationDIP SWITCH 4: Time-delay between ON and OFFDIP SWITCHES 5 & 6: Hysteresis Selection

    Output Adjustment SW1 SW2

    47,620 Btu/12.000 kcal/h ON OFF27,778 Btu/7,000 kcal/h OFF OFF

    79,366 Btu/20,000 kcal/h ON ON

    Hysteresis SW5 SW671.6F/22C OFF OFF

    53.6F/12C ON OFF46.4F/8C ON ON

    62.6F/17C OFF ON

    Circulating Pump Operation SW3Continuous operation OFF30 seconds after Room Thermostat stops ONTime-delay SW4Enabled (6 minutes running) OFFDisabled ON

    Victoria wall-hung waterheaters52Heating training centres

  • 7/22/2019 74132089 Victoria Tech Manual

    54/56

    Maintenance

    Carry out the following maintenance operations at least once a year, and preferably at the beginningof the Heating season:DHW

    Clean the cold water filterCheck the DHW temperatureHeatingCheck the system pressureCheck the waterheaterwater temperatureCheck the pump operationBleed the air in the radiators and boilerCheck the room thermostat

    Check the safety valveGasCheck the burner setting pressureCheck the input rateCheck the circuit for gas tightnessClean the burner VenturisCombustion and VentilationCheck the flue duct tightness

    Check the effectiveness of ventilation and air renewal system. Ensure there are no obstructions.Conduct a flue gas analysis.

    Victoria wall-hung waterheaters53Heating training centres

    The following parameters are factory-set as shown:

  • 7/22/2019 74132089 Victoria Tech Manual

    55/56

    Factory settings

    Output to Central Heating

    Victoria 20/20 FFeature

    (*) It is governed by the Room Thermostat. If no Room Thermostat has been installed,it will operate continuously.

    Victoria wall-hung waterheaters54Heating training centres

    79,366 Btu/20,000 kcal/hSW1 (ON) SW2 (ON)

    79,366 Btu/20,000 kcal/h

    2

    30 secs following stoppage of Room StatSW3 (ON)

    De-energizedSW4 (ON)

    62.6F/17C

    SW5 (OFF) SW6 (ON)

    Output toDomestic Hot Water System

    Pump Speed Position

    Pump Operation Time (*)

    6-minute Time Delay

    CH Hysteresis

  • 7/22/2019 74132089 Victoria Tech Manual

    56/56