7 trim and upholstery - automx.co.za & upholstery.pdf7 trim and upholstery 71a body internal...

© Renault s.a.s 2007

"The repair procedures given by the manufacturer in this document are based on thetechnical specifications current when it was prepared.

The procedures may be modified as a result of changes introduced by the manufacturer inthe production of the various component units and accessories from which the vehicles areconstructed".

All rights reserved by Renault.

Copying or translating, in part or in full, of this document or use of the service part referencenumbering system is forbidden without the prior written authority of Renault.

NOVEMBER 2009 EDITION ANGLAISE

X85

7 Trim and upholstery

71A BODY INTERNAL TRIM

72A SIDE OPENING ELEMENT TRIM

73A NON-SIDE OPENING ELEMENTS TRIM

75A FRONT SEAT FRAMES AND MECHANISMS

76A REAR SEAT FRAMES AND MECHANISMS

77A FRONT SEAT TRIM

78A REAR SEAT TRIM

79A SEAT ACCESSORIES

CLIO III - Chapitre 7

Contents

Pages

CLIO III - Chapitre 7ContentsPages


Centre floor front carpet: Removal - Refitting 71A-1

Centre floor rear carpet: Removal - Refitting 71A-3

Floor carpet: Removal - Refitting 71A-5

Headlining: Removal - Refitting 71A-6

Front door sill lining: Removal - Refitting 71A-10

Rear door sill lining: Removal - Refitting 71A-12

Rear wheel arch trim: Removal - Refitting 71A-13

Windscreen pillar trim: Removal - Refitting 71A-15

Side roof rail rear trim: Removal - Refitting 71A-17

B-pillar upper trim: Removal - Refitting 71A-18

B-pillar trim: Removal - Refitting 71A-21

Rear inner sill upper trim: Removal - Refitting 71A-24

C-pillar upper trim: Removal - Refitting 71A-26

Quarter panel trim: Removal - Refitting 71A-27

Rear panel lining: Removal - Refitting 71A-32

Rear parcel shelf side trim: Removal - Refitting 71A-34

Rear end panel lining: Removal - Refitting 71A-37

Rear loading trim: Removal - Refitting 71A-40

72A SIDE OPENING ELEMENT TRIM

Front side door trim: Removal - Refitting 72A-1

Rear side door trim: Removal - Refitting 72A-4

73A NON-SIDE OPENING ELEMENTS TRIM

Tailgate trim: Removal - Refitting 73A-1

75A FRONT SEAT FRAMES AND MECHANISMS

Front seat base frame: Removal - Refitting 75A-1

Front seatback frame: Removal - Refitting 75A-6


Contents

Front seat runner: Removal - Refitting 75A-13

Front seat height adjuster control: Removal - Refitting 75A-19

Front seat lumbar adjustment: Removal - Refitting 75A-20

Front seat height adjustment: Removal - Refitting 75A-24

Rear seat access mechanisms: Removal - Refitting 75A-27

Complete front seat: Removal - Refitting 75A-33

Front seat: Stripping - Rebuilding 75A-44

76A REAR SEAT FRAMES AND MECHANISMS

Single unit rear bench seatback: Removal - Refitting 76A-1

1/3 and 2/3 rear bench seatback: Removal - Refitting 76A-4

Single unit rear bench seat base: Removal - Refitting 76A-6

1/3 and 2/3 rear bench seat base: Removal - Refitting 76A-7

Rear bench seat mechanism: Removal - Refitting 76A-8

77A FRONT SEAT TRIM

Front seat base trim: Removal - Refitting 77A-1

Front seatback trim: Removal - Refitting 77A-13

Front seat lower casing: Removal - Refitting 77A-30

75AFRONT SEAT FRAMES AND MECHANISMS

78A REAR SEAT TRIM

1/3 and 2/3 rear bench seat base trim: Removal - Refitting 78A-1

1/3 and 2/3 rear bench seatback trim: Removal - Refitting 78A-3

Single unit rear bench seatback trim: Removal - Refitting 78A-6

Single unit rear bench seat base trim: Removal - Refitting 78A-8

79A SEAT ACCESSORIES

Heated seat pad: Removal - Refitting 79A-1

Storage compartment under front seat: Removal - Refitting 79A-5

Front seat headrest guide: Removal - Refitting 79A-6

71A-1

BODY INTERNAL TRIMCentre floor front carpet: Removal - Refitting 71A

REMOVAL

I - REMOVAL PREPARATION OPERATION

a Remove:

- the complete rear bench seat (see ) ,

- the front seats (see 75A, Front seat frames andmechanisms, Complete front seat: Removal -Refitting, page 75A-33) ,

- the centre console (see Centre console: Removal- Refitting) ,

- the front door sill trims (see 71A, Body internaltrim, Front door sill lining: Removal - Refitting,page 71A-10) .

a Unclip the rear door sill trims (see 71A, Body inter-nal trim, Rear door sill lining: Removal - Refit-ting, page 71A-12) .

a Remove the rear wing panel lining (see 71A, Bodyinternal trim, Rear panel lining: Removal - Refit-ting, page 71A-32) .

II - OPERATION FOR REMOVAL OF PART CONCERNED

a Pull away the rear carpet.

a Pull away the front carpet.

REFITTING

I - REFITTING OPERATION FOR PART CONCERNED

a Refit the front and rear carpets.

B85

C85

113077

113080

71A-2

BODY INTERNAL TRIMCentre floor front carpet: Removal - Refitting 71A

II - FINAL OPERATION

a Refit the rear wing panel lining (see 71A, Body in-ternal trim, Rear panel lining: Removal - Refit-ting, page 71A-32) .

a Refit the rear door sill trims (see 71A, Body internaltrim, Rear door sill lining: Removal - Refitting,page 71A-12) .

a Refit:




- the front seats (see 75A, Front seat frames andmechanisms, Complete front seat: Removal -Refitting, page 75A-33) .

C85

B85

71A-3

BODY INTERNAL TRIMCentre floor rear carpet: Removal - Refitting 71A

REMOVAL


a Remove:


- the front seats (see 75A, Front seat frames andmechanisms, Complete front seat: Removal -Refitting, page 75A-33) ,



a Unclip the rear door sill trims (see 71A, Body inter-nal trim, Rear door sill lining: Removal - Refit-ting, page 71A-12) .

a Remove the rear wing panel lining (see 71A, Bodyinternal trim, Rear panel lining: Removal - Refit-ting, page 71A-32) .


a Pull away the rear carpet.

REFITTING


a Refit the rear carpets.


a Refit the rear wing panel lining (see 71A, Body in-ternal trim, Rear panel lining: Removal - Refit-ting, page 71A-32) .

a Refit the rear door sill trims (see 71A, Body internaltrim, Rear door sill lining: Removal - Refitting,page 71A-12) .

a Refit:


B85

C85

113077

C85

B85

71A-4

BODY INTERNAL TRIMCentre floor rear carpet: Removal - Refitting 71A



- the front seats (see 75A, Front seat frames andmechanisms, Complete front seat: Removal -Refitting, page 75A-33) .

71A-5

BODY INTERNAL TRIMFloor carpet: Removal - Refitting 71A

REMOVAL

OPERATION FOR REMOVAL OF PART CONCERNED

a Remove:

- the rear centre floor carpet (see 71A, Body inter-nal trim, Centre floor rear carpet: Removal - Re-fitting, page 71A-3) ,

- the front centre floor carpet (see 71A, Body inter-nal trim, Centre floor front carpet: Removal -Refitting, page 71A-1) ,

REFITTING

REFITTING OPERATION FOR PART CONCERNED

a Refit:

- the rear centre floor carpet (see 71A, Body inter-nal trim, Centre floor rear carpet: Removal - Re-fitting, page 71A-3) ,

- the front centre floor carpet (see 71A, Body inter-nal trim, Centre floor front carpet: Removal -Refitting, page 71A-1) ,

71A-6

BODY INTERNAL TRIMHeadlining: Removal - Refitting 71A

REMOVAL


a Lock the airbag computer using the Diagnostic tool(see Fault finding - Replacement of components)(88C, Airbags and pretensioners).

a Disconnect the battery (see Battery: Removal - Re-fitting) (80A, Battery).

a Remove:

- the windscreen pillar trims (see 71A, Body inter-nal trim, Windscreen pillar trim: Removal - Re-fitting, page 71A-15) ,

- the sun visors (see Sun visor: Removal - Refit-ting) (57A, Interior equipment),

- the interior rear-view mirror (see Interior rear-viewmirror: Removal - Refitting) (57A, Interior equip-ment)

- the grab handles (see Grab handle: Removal -Refitting) (57A, Interior equipment).

a Remove the sunroof opening control (see Sunroofopening control: Removal - Refitting) (52A, Non-side opening element mechanisms).

a Remove the B-pillar trim (see 71A, Body internaltrim, B-pillar trim: Removal - Refitting, page 71A-21) .

a Remove:

- the rear wing panel trim (see 71A, Body internaltrim, Rear panel lining: Removal - Refitting,page 71A-32) ,

- the B-pillar upper trim (see 71A, Body internaltrim, B-pillar upper trim: Removal - Refitting,page 71A-18) ,

- the rear roof drip moulding trim (see 71A, Body in-ternal trim, Side roof rail rear trim: Removal -Refitting, page 71A-17) .

a Remove the rear parcel shelf side trim (see 71A,Body internal trim, Rear parcel shelf side trim:Removal - Refitting, page 71A-34) .

a Remove the rear quarter panel trim (see 71A, Bodyinternal trim, Quarter panel trim: Removal - Refit-ting, page 71A-27) .

Equipment required

Diagnostic tool

IMPORTANT

Consult the safety and cleanliness advice and oper-ation recommendations before carrying out anyrepair (see Airbag and pretensioners: Precau-tions for the repair) (88C, Airbags and pretension-ers).

IMPORTANT

To avoid any risk of triggering when working on ornear a pyrotechnic component (airbags or preten-sioners), lock the airbag computer using the diag-nostic tool.

When this function is activated, all the trigger linesare inhibited and the airbag warning light on theinstrument panel lights up continuously (ignitionon).

IMPORTANT

Never handle the pyrotechnic systems (pretension-ers or airbags) near to a source of heat or nakedflame - they may be triggered.

Note:

To remove the headlining, strip one side of thevehicle only.

PANORAMIC SUNROOF

B85 or K85

C85

K85

71A-7


a Remove the C-pillar upper trim (see 71A, Body in-ternal trim, C-pillar upper trim: Removal - Refit-ting, page 71A-26) .

a Unclip:

- the magnetic clip (1) ,

- the clips (2) .

a Remove the rear centre seat belt loop (3) .

a Unclip the clips (4) .

a Carefully remove the sunroof seals.

C85

B85 or C85

112555

K85

126644

PANORAMIC SUNROOF

112561

71A-8



a Disconnect the connectors (5) (depending on equip-ment level).

a Unclip the wiring from the clips.

a

a Remove the headlining through the rear of the vehi-cle (this operation requires two people).

REFITTING


a Refit the headlining (this operation requires two peo-ple).

112590

PANORAMIC SUNROOF

112884

WARNING

The headlining on vehicles with a sunroof is heldin place using Velcro strips (6) . Take care not todamage these when removing the headlining.

Note:

For vehicles equipped with a sunroof, the head-lining must be handled with care. The side edgesare weakened by the design of the sunroof.

Note:

For vehicles equipped with a sunroof, the head-lining must be handled with care. The side edgesare weakened by the design of the sunroof.

71A-9


II - FINAL OPERATION.

a Refit:

- the grab handles (see Grab handle: Removal -Refitting) (57A, Interior equipment).

- the sun visors (see Sun visor: Removal - Refit-ting) (57A, Interior equipment),

- the A-pillar wiring (5) .

a Connect the connectors (depending on equipmentlevel).

a Refit:

- the windscreen pillar trims (see 71A, Body inter-nal trim, Windscreen pillar trim: Removal - Re-fitting, page 71A-15) ,

- the interior rear-view mirror (see Interior rear-viewmirror: Removal - Refitting) (57A, Interior equip-ment)

a Refit:

- the magnetic clip (1) ,

- the clips (2) .

a Refit the rear centre seat belt loop (3) .

a Attach the clips (4) .

a Refit the sunroof seals.

a Refit the C-pillar upper trim (see 71A, Body internaltrim, C-pillar upper trim: Removal - Refitting,page 71A-26) .

a Refit the rear quarter panel trim (see 71A, Body in-ternal trim, Quarter panel trim: Removal - Refit-ting, page 71A-27) .

a Refit the rear parcel shelf side trim (see 71A, Bodyinternal trim, Rear parcel shelf side trim: Remov-al - Refitting, page 71A-34) .

a Refit:

- the rear roof drip moulding trim (see 71A, Body in-ternal trim, Side roof rail rear trim: Removal -Refitting, page 71A-17) ,

- the B-pillar upper trim (see 71A, Body internaltrim, B-pillar upper trim: Removal - Refitting,page 71A-18) ,

- the rear wing panel trim (see 71A, Body internaltrim, Rear panel lining: Removal - Refitting,page 71A-32) .

a Refit the B-pillar trim (see 71A, Body internal trim,B-pillar trim: Removal - Refitting, page 71A-21) .

a Refit the sunroof opening control (see Sunroofopening control: Removal - Refitting) (52A, Non-side opening element mechanisms).

a Connect the battery (see Battery: Removal - Refit-ting) (80A, Battery).

a Unlock the airbag computer using the Diagnostictool (see Fault finding - Replacement of compo-nents) (88C, Airbags and pretensioners).

B85 or C85

K85

PANORAMIC SUNROOF

C85

K85

C85

B85 or K85

PANORAMIC SUNROOF

71A-10

BODY INTERNAL TRIMFront door sill lining: Removal - Refitting

B85 or C85

71AREMOVAL


a Partially remove the seal (1) .

a Using a pair of unclipping pliers, unclip the bonnetrelease catch (2) .


a Unclip the trim at (3) and (4) .

a Remove the trim (5) .

112573

112574

112575

112576

71A-11

BODY INTERNAL TRIMFront door sill lining: Removal - Refitting

B85 or C85

71A

a Unclip the trim at (6) and (7) .

a Remove the front door sill linings.

REFITTING


a Refit the front door sill trim.


a Refit the bonnet release handle.

a Refit the seal (8) .

C85

112228

112573

71A-12

BODY INTERNAL TRIMRear door sill lining: Removal - Refitting

B85

71AREMOVAL


a Remove the complete rear bench seat (see ) .

a Partially unclip the front door sill trim (see 71A,Body internal trim, Front door sill lining: Remov-al - Refitting, page 71A-10) .

a Remove the rear door sill upper trim (see 71A, Bodyinternal trim, Rear inner sill upper trim: Removal- Refitting, page 71A-24) .


a Remove clip (1) using the unclipping pliers.

a Unclip the trim at (2) and at (3) .

REFITTING


a Refit the door sill trim.

a Refit the mounting clip.


a Refit:

- the rear door sill upper trim (see 71A, Body inter-nal trim, Rear inner sill upper trim: Removal -Refitting, page 71A-24) .

- the front door sill trims (see 71A, Body internaltrim, Front door sill lining: Removal - Refitting,page 71A-10) ,

- the complete rear bench seat (see ) .

112551

71A-13

BODY INTERNAL TRIMRear wheel arch trim: Removal - Refitting 71A

a

REMOVAL




a Remove:

- the rear bench seatback (see 76A , Rear seatframes and mechanisms, Single unit rearbench seatback: Removal - Refitting, page 76A-

1) or (see 76A, Rear seat frames and mecha-nisms, 1/3 and 2/3 rear bench seatback: Re-moval - Refitting, page 76A-4) ,

- the rear end panel trim (see 71A, Body internaltrim, Rear end panel lining: Removal - Refitting,page 71A-37) .

a Remove the rear inner sill upper trim (see 71A,Body internal trim, Rear inner sill upper trim: Re-moval - Refitting, page 71A-24) .

a Remove the rear wing panel trim (see 71A, Body in-ternal trim, Rear panel lining: Removal - Refit-ting, page 71A-32) .



Equipment required

Diagnostic tool

B85 or C85

IMPORTANT

Consult the safety and cleanliness advice andoperation recommendations before carrying outany repair (see Airbag and pretensioners: Pre-cautions for the repair) (88C, Airbags and pre-tensioners).

IMPORTANT

To avoid any risk of triggering when working onor near a pyrotechnic component (airbags or pre-tensioners), lock the airbag computer using thediagnostic tool.

When this function is activated, all the triggerlines are inhibited and the airbag warning light onthe instrument panel lights up continuously (igni-tion on).

IMPORTANT

Never handle the pyrotechnic systems (preten-sioners or airbags) near to a source of heat ornaked flame - they may be triggered.

B85 or C85

B85 or K85

C85

B85 or C85

K85

71A-14

BODY INTERNAL TRIMRear wheel arch trim: Removal - Refitting 71A


a Remove the rear wheel arch trim.

a Remove the rear wheel arch trim.

REFITTING


a Refit the rear wheel arch trim.


a Refit the rear parcel shelf side trim (see 71A, Bodyinternal trim, Rear parcel shelf side trim: Remov-al - Refitting, page 71A-34) .


a Refit the rear wing panel trim (see 71A, Body inter-nal trim, Rear panel lining: Removal - Refitting,page 71A-32) .

a Refit the rear inner sill upper trim (see 71A, Body in-ternal trim, Rear inner sill upper trim: Removal -Refitting, page 71A-24) .

a Refit:

- the rear bench seatback (see 76A, Rear seatframes and mechanisms, Single unit rearbench seatback: Removal - Refitting, page 76A-1) or (see 76A, Rear seat frames and mecha-nisms, 1/3 and 2/3 rear bench seatback: Re-moval - Refitting, page 76A-4) ,

- the rear end panel trim (see 71A, Body internaltrim, Rear end panel lining: Removal - Refitting,page 71A-37) .



K85

126645

K85

B85 or C85

C85

B85 or K85

B85 or C85

71A-15

BODY INTERNAL TRIMWindscreen pillar trim: Removal - Refitting 71A

REMOVAL


a Partially remove the seal (1) .


a Unclip the top of the pillar trim at (2) .

a remove the pillar trim by pulling upwards.

REFITTING

I - REFITTING PREPARATIONS OPERATION

a Check the condition of the clips (3) .

II - REFITTING OPERATION FOR PART CONCERNED

a Refit the trim starting from the bottom.

112586

112587

112588

112589

71A-16

BODY INTERNAL TRIMWindscreen pillar trim: Removal - Refitting 71A

III - FINAL OPERATION.


112586

71A-17

BODY INTERNAL TRIMSide roof rail rear trim: Removal - Refitting

C85 or S85

71AREMOVAL


a Unclip the rear roof drip moulding lining.

REFITTING


a Refit the rear roof drip moulding lining.

113053

71A-18

BODY INTERNAL TRIMB-pillar upper trim: Removal - Refitting

C85

71A

REMOVAL

REMOVAL PREPARATION OPERATION

a Remove:


- the rear wing panel lining (see 71A, Body internaltrim, Rear panel lining: Removal - Refitting,page 71A-32) .

a Remove:

- the bolt (1) ,

- the seat belt.

a Unclip the height adjustment device (2) .

a Remove the covers (3) .

Tightening torquesm

seat belt mounting bolt 21 Nm

113067

113066

113065

71A-19


C85

71A

a Unclip the trim at (4) .

a Remove the B-pillar upper trim.

REFITTING


a Refit the B-pillar upper trim.

a Refit the covers (5) .


a Refit the height adjustment device (6) .

113064

113063

113065

113066

71A-20


C85

71A

a Refit the seat belt.

a Tighten to torque the seat belt mounting bolt (21Nm). (7)

a Refit:

- the rear wing panel lining (see 71A, Body internaltrim, Rear panel lining: Removal - Refitting,page 71A-32) ,

- the complete rear bench seat (see ) .

113067

71A-21

BODY INTERNAL TRIMB-pillar trim: Removal - Refitting

B85

71A

REMOVAL


a Move the seats fully forward.

a Partially remove the frame seals (1) .

a Partially unclip the front and rear door sill trims.

II - REMOVAL OF PART CONCERNED

a Unclip the B-pillar lower trim at (2) .

a Remove the B-pillar lower trim.

Tightening torquesm

seat belt bolt 21 Nm

112577

112578

112579

71A-22


B85

71A

a Unclip bolt cover.

a Remove the bolt (3) .

a Use a flat-blade screwdriver to unclip the height ad-justment control (4) .

112580 112582

71A-23


B85

71A

a Unclip (5) the B-pillar upper trim (6) . a Remove the upper trim.

REFITTING


a Reclip:

- the B-pillar upper trim,

- the height adjustment device.

a Torque tighten the seat belt bolt (21 Nm).

a Reattach the B-pillar lower trim.


a Refit the front and rear door sill trims.

a Refit the frame seals.

112583 112584

71A-24

BODY INTERNAL TRIMRear inner sill upper trim: Removal - Refitting

B85

71AREMOVAL



a Partially remove seal (1) .


a Remove the trim at (2) and at (3) .

REFITTING


a Refit the rear door sill upper trim.

112547

112548

112549

71A-25

BODY INTERNAL TRIMRear inner sill upper trim: Removal - Refitting

B85

71AII - FINAL OPERATION


a Refit the rear bench seat (see ) .

112547

71A-26

BODY INTERNAL TRIMC-pillar upper trim: Removal - Refitting

C85

71AREMOVAL


a Remove:


- the rear roof drip moulding lining (see 71A, Bodyinternal trim, Side roof rail rear trim: Removal -Refitting, page 71A-17) ,

- the rear quarter panel lining (see 71A, Body inter-nal trim, Quarter panel trim: Removal - Refit-ting, page 71A-27) .


a Remove clips (1) using a pair of unclipping pliers.

a Remove the C-pillar upper trim.

REFITTING


a Refit:

- the C-pillar upper trim,

- clips (2) .


a Remove:


- the rear quarter panel lining (see 71A, Body inter-nal trim, Quarter panel trim: Removal - Refit-ting, page 71A-27) ,

- the rear roof drip moulding lining (see 71A, Bodyinternal trim, Side roof rail rear trim: Removal -Refitting, page 71A-17) .

113058

113058

71A-27

BODY INTERNAL TRIMQuarter panel trim: Removal - Refitting 71A

REMOVAL




a Remove the rear bench seatback (see 76A, Rearseat frames and mechanisms, Single unit rearbench seatback: Removal - Refitting, page 76A-1) or (see 76A, Rear seat frames and mecha-nisms, 1/3 and 2/3 rear bench seatback: Removal- Refitting, page 76A-4) .

a Unclip the rear wing panel trim (see 71A, Body in-ternal trim, Rear panel lining: Removal - Refit-ting, page 71A-32) .

a Remove the rear inner sill upper trim (see 71A,Body internal trim, Rear inner sill upper trim: Re-moval - Refitting, page 71A-24) .

a Remove the lower bolt (1) from the rear side seatbelt.

Equipment required

Diagnostic tool

Tightening torquesm

rear centre seat beltanchorage bolt

21 Nm

rear side seat belt lowerbolt

21 Nm

rear side seat beltanchorage bolt

21 Nm

IMPORTANT

Consult the safety and cleanliness advice and oper-ation recommendations before carrying out anyrepair (see Airbag and pretensioners: Precau-tions for the repair) (88C, Airbags and pretension-ers).

IMPORTANT



IMPORTANT


C85

B85 or C85

112550

71A-28


a Remove the anchorage bolt (2) from the rear centreseat belt.


a Remove:

- the cover (3) ,

- the anchorage bolt (3) from the rear side seat belt.


a Remove:

- the seal partially (4) ,

- clip (5) ,

- bolt (6) .

112552

K85

126646

B85 or C85 or S85

112553

71A-29


a Unclip the rear quarter panel trim (7) .

a Remove:

- the patch (8) ,

- the anchorage bolt on the rear centre seat belt.

- the rear side and centre seat belts through theopenings in the rear quarter panel trim.

a Remove:

- the luggage compartment light connector,

- the rear quarter panel trim.

a Using a flat-blade screwdriver, unclip the rear parcelshelf side trim at (9) .

112554

B85 or C85

112556

B85 or C85 or S85

112559

71A-30


a Remove:

- the bolt (10) ,

- the rear quarter panel trim.

REFITTING

I - REFITTING PREPARATION OPERATION

a Always replace the lower bolt on the rear side seatbelt.

a Apply HIGH-STRENGTH THREADLOCK (see Ve-hicle: Parts and consumables for the repair)(04B, Consumables - Products) to the new rear cen-tre seat belt anchorage bolt.

a Apply HIGH-STRENGTH THREADLOCK (see Ve-hicle: Parts and consumables for the repair)(04B, Consumables - Products) to the new rear sideseat belt anchorage bolt.


a Clip the rear parcel shelf side trim onto the rear quar-ter panel trim.

a Pass the rear side and centre seat belts through theopenings in the rear quarter panel trim.

a Refit:

- the new anchorage bolt on the rear centre seatbelt.

- the patch (9) ,

- the luggage compartment light connector,

K85

126647

B85 or C85

K85

B85 or C85 or S85

B85 or C85

B85 or C85

112556

71A-31


- the rear quarter panel trim,

- clip (5) ,

- the bolt (6) ,

- the seal (4) .

a Refit:

- the rear quarter panel trim,

- bolt (10) .


a Tighten to torque:

- the rear centre seat belt anchorage bolt (21Nm),

- the rear side seat belt lower bolt (21 Nm).


a Clip on the rear wing panel trim (see 71A, Body in-ternal trim, Rear panel lining: Removal - Refit-ting, page 71A-32) .

a Refit the rear bench seat (see ) .

a Torque tighten the rear side seat belt anchoragebolt (21 Nm).

a Refit:

- the cover (3) ,

- the rear parcel shelf side trim (see 71A, Body in-ternal trim, Rear parcel shelf side trim: Removal- Refitting, page 71A-34) .


a Unlock the computer using the Diagnostic tool (seeFault finding - Replacement of components)(88C, Airbags and pretensioners).

K85

B85 or C85

B85

C85

K85

71A-32

BODY INTERNAL TRIMRear panel lining: Removal - Refitting

C85 or S85

71A

REMOVAL



a Remove:

- the front seat belt support bolt (1) .

- the front seat belt support.

a Unclip:

- the rear section of the front door sill lining (3) ,

- the rear wing panel trim at (4) .


a Unclip the rear wing panel trim at (7) , (8) and (9) .

REFITTING


a Always replace the front seat belt support bolt.

Tightening torquesm

front seat belt supportbolt

21 Nm

113054

113057

113061

113062

71A-33

BODY INTERNAL TRIMRear panel lining: Removal - Refitting

C85 or S85

71AII - REFITTING OPERATION FOR PART CONCERNED

a Clip on the rear wing panel trim.

a Refit:

- the speaker,

- the bolts (10) .

a Clip on the speaker grille.


a Clip on the front door sill lining.

a Refit the front seat belt support.

a Torque tighten the front seat belt support bolt (21Nm).

C85

113060

113059

71A-34

BODY INTERNAL TRIMRear parcel shelf side trim: Removal - Refitting 71A

REMOVAL


a Remove the rear wing panel trim (see 71A, Body in-ternal trim, Rear panel lining: Removal - Refit-ting, page 71A-32) .

a Unclip the rear inner sill upper trim (see 71A, Bodyinternal trim, Rear inner sill upper trim: Removal- Refitting, page 71A-24) .


a Partially remove the seals from the rear side doorand the tailgate.

a Unclip the rear inner sill upper trim at (1) .


a Using a flat-blade screwdriver, unclip (2) the rearparcel shelf side trim.

C85

B85

B85 or C85

K85

126648

B85 or C85

112559

71A-35



a Unclip the rear parcel shelf side trim.

a Disconnect the luggage compartment light connec-tor.

REFITTING


a Clip the rear parcel shelf side trim onto the rear quar-ter panel trim.

a Clip on the rear parcel shelf side trim.

a Refit the bolt (3) .



a Clip on the rear wing panel trim (see 71A, Body in-ternal trim, Rear panel lining: Removal - Refit-ting, page 71A-32) .


K85

126649

126650

B85 or C85

K85

B85 or C85

C85

B85

71A-36


a Connect the luggage compartment light connector.

a Clip on the rear inner sill upper trim.

a Refit the seals on the rear side door and the tailgate.

K85

71A-37

BODY INTERNAL TRIMRear end panel lining: Removal - Refitting 71A

REMOVAL


a Remove the luggage compartment carpet.

a Remove the luggage compartment raised floor (1) .

a Remove the luggage compartment carpet (2) .

a Partially remove the luggage compartment seal.

Tightening torquesm

towing ring bolts 21 Nm

B85 or C85 or S85

113071

K85

126673

126674

71A-38



a Remove the clips (3) using a flat-blade screwdriver.

a Remove the towing ring bolts (4) .

a Unclip the rear end panel trim.

REFITTING


a Refit:

- the rear end panel lining,

- the towing rings.

a Torque tighten the towing ring bolts (21 Nm).

a Refit clips (5) .

B85 or C85 or S85

113353

113352

113351

B85 or C85 or S85

113353

71A-39



a Refit the luggage compartment carpet.

a Remove:

- the luggage compartment carpet (2) ,

- the luggage compartment raised floor (1) .

a Refit the luggage compartment seal.

B85 or C85 or S85

K85

71A-40

BODY INTERNAL TRIMRear loading trim: Removal - Refitting

S85

71AREMOVAL


a Remove:

- the rear parcel shelf,

- the centre rear parcel shelf (1) .



a Remove the rear end panel central trim assembly.


a Remove the emergency spare wheel flap (4) .

a Remove:

- the bolts (5) ,

- the retaining hooks.

120594

120603

120604

120605

71A-41


S85

71A

a Remove the bolts (6) .

a Remove:

- the bolts (7) ,

- the centre rear parcel shelf supports.


a Gently lift the luggage compartment tray (9) .

a Remove the trim (10) .

120606

120595

120607

120596

120597

71A-42


S85

71A

a Detach the rear side sections (11) of the luggagecompartment.

a Remove the luggage compartment tray through thetailgate by bending it slightly (this operation requirestwo people).

a Remove the soundproofing.

a Remove the luggage compartment tray mounting(12) .

a Remove:

- the bolt (13) ,

- the load stop bracket.


120598

120599

120600

120608

120601

71A-43


S85

71A

a Remove the load stop floor by unclipping it towardsthe rear (15) (this operation requires two people).

REFITTING


a Refit:

- the load stop floor (this operation requires two peo-ple),

- the bolts (14) ,

- the load stop bracket,

- the bolt (13) ,

- the luggage compartment tray mounting (12) ,

- the soundproofing,

- the luggage compartment tray (this operation re-quires two people),

- the trim (10) ,

- the bolts (8) .

a Attach the rear side sections (11) of the luggagecompartment tray.

a Refit:

- the centre rear parcel shelf supports,

- the bolts (7) and (6) ,

- the retaining hooks,

- the bolts (5) ,

- the emergency spare wheel flap (4) .


a Refit the rear end panel central trim assembly.



a Refit:

- the centre rear parcel shelf, (1)

- the rear parcel shelf.

120602

72A-1

SIDE OPENING ELEMENT TRIMFront side door trim: Removal - Refitting 72A

REMOVAL


a Remove the front speaker (see Front speakers:Removal - Refitting) (MR 392, 86A, Radio).

a Unclip the door mirror trim piece (1) .


a Use a flat-blade screwdriver to undo the trim piece(2) .


a Remove trim and bolt.

a Take out interior handle (4) (depending on equip-ment level).

a Disconnect the supply connectors.

a

111927

112430

111929

112427

Note:

For vehicles fitted with manual window winders,protect the door trim and remove the winder han-dle using an unclipping tool.

72A-2




a Unclip:

- trim using a pair of unclipping pliers (protect thedoor box section),

- the interior door handle cable using a flat-bladescrewdriver.

a Disconnect the supply connectors.

REFITTING


a Reconnect the supply connectors.

a Reclip:

- the interior door handle cable,

- the door trim.

a Refit the bolts (7) .


111931

111930

111930

111931

72A-3



a Reconnect the supply connector.

a Reclip the trim piece (10) .


a Refit the front speaker (see Front speakers: Re-moval - Refitting) (MR 392, 86A, Radio).

a Reclip:

- the door mirror trim piece (11) ,

- window winder handle (if fitted in vehicle).

a Carry out a function test.

111929

111928

111923

72A-4

SIDE OPENING ELEMENT TRIMRear side door trim: Removal - Refitting

B85 or K85

72AREMOVAL


Special features of vehicles fitted with manual window winders

a Unclip the winder handle (1) using a pair of unclip-ping pliers (protect the door trim).


a Remove the trim piece and bolt (2) .

a Take out interior handle.

a Disconnect the supply connectors (depending onequipment level).

a Remove the trim piece and bolt (3) .

112887

111941

111942

72A-5


B85 or K85

72A


a Remove trim using a pair of unclipping pliers (protectthe door box section).

a Unclip the interior door handle cable using a flat-blade screwdriver.

REFITTING


a Reclip:

- the interior door handle cable,

- the door trim.

a Refit:

- the bolts (5) ,

- the trim piece and bolt (6) .

a Reconnect the supply connectors on the windowswitch (depending on equipment level).

a Refit:

- the interior handle,

- the trim piece and bolt (7) .

111942 111942

111941

72A-6


B85 or K85

72AII - FINAL OPERATION.

Special features of vehicles fitted with manual window winders

a Reclip the winder handle.


73A-1

NON-SIDE OPENING ELEMENTS TRIMTailgate trim: Removal - Refitting 73A

REMOVAL



a Unclip the tailgate side trim panels (2) .


a Unclip the tailgate trim (4) .

REFITTING


a Clip the tailgate trim in place.


a Clip on the tailgate side trim panels.


113069

113072

75A-1

FRONT SEAT FRAMES AND MECHANISMSFront seat base frame: Removal - Refitting

WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2

75A

REMOVAL



a Remove the front seat (see 75A, Front seat framesand mechanisms, Complete front seat: Removal- Refitting, page 75A-33) .

a Remove the front seat height adjustment control(see 75A, Front seat frames and mechanisms,Front seat height adjuster control: Removal - Re-fitting, page 75A-19) .

a Remove:

- the front seat base casing (see 77A, Front seattrim, Front seat lower casing: Removal - Refit-ting, page 77A-30) ,

- the front seat base "cover - foam" assembly (see77A, Front seat trim, Front seat base trim: Re-moval - Refitting, page 77A-1) .

a Remove the front seat belt buckle (see Front lapbelt pretensioner: Removal - Refitting) (88C, Air-bags and pretensioners).

a Remove:

- the anti-submarining airbag (see Anti-submarin-ing airbag: Removal - Refitting) (88C, Airbagsand pretensioners),

- the front seat runners unlocking cable (see 75A,Front seat frames and mechanisms, Rear seataccess mechanisms: Removal - Refitting, page75A-27) .

a Remove the front seat height adjustment mecha-nism (see 75A, Front seat frames and mecha-nisms, Front seat height adjustment: Removal -Refitting, page 75A-24) .

Equipment required

Diagnostic tool

Tightening torquesm

new front "seatback -seat base" frame bolts

40 N.m

IMPORTANT

Before beginning work on any component of thesafety system, it is essential to lock the airbag com-puter using the Diagnostic tool (see Airbag andpretensioners: Precautions for the repair) (88C,Airbag and pretensioners). When this function isactivated, all the trigger lines are inhibited and theairbag warning light on the instrument panel is con-tinuously lit (with the ignition on).

IMPORTANT


IMPORTANT

In order not to weaken a seat frame or bench seatframe, all welding operations on the seat frames orbench seat frames are forbidden.

Note:

Depending on the sales mode defined by the PartsDepartment, conversions can be carried out on theseat frames.

In this case, it is permitted to eliminate certain com-ponents (supports, wires, brackets, inserts, etc)depending on vehicle type.

FRONT SEAT TYPE 02 or FRONT SEAT TYPE 03or FRONT SEAT TYPE 05

B85

C85


75A-2



75Aa Remove the front seat runners (see 75A, Front seat

frames and mechanisms, Front seat runner: Re-moval - Refitting, page 75A-13) .

a Remove:

- the electrical wiring,

- the front seat base pad (1) .


a Remove:

- the front seat frame bolts (2) ,

- the front seat base frame.

REFITTING


a parts always to be replaced: Front seatbackframe mounting on front seat base frame.

141696141702

141703

75A-3




a Refit the front seat base frame.

a Torque tighten the new front "seatback - seatbase" frame bolts (40 N.m).

III - FINAL OPERATION

a Refit:

- the front seat base pad,

- the electrical wiring,

- the front seat runners (see 75A, Front seat framesand mechanisms, Front seat runner: Removal -Refitting, page 75A-13) .

a Refit the front seat height adjustment mechanism(see 75A, Front seat frames and mechanisms,Front seat height adjustment: Removal - Refit-ting, page 75A-24) .

a Refit the front seat belt buckle (see Front lap beltpretensioner: Removal - Refitting) (88C, Airbagsand pretensioners).

a Refit:

- the front seat runners unlocking cable (see 75A,Front seat frames and mechanisms, Rear seataccess mechanisms: Removal - Refitting, page75A-27) ,

- the anti-submarining airbag (see Anti-submarin-ing airbag: Removal - Refitting) (88C, Airbagsand pretensioners).

a Refit:

- the front seat base "cover - foam" assembly (see77A, Front seat trim, Front seat base trim: Re-moval - Refitting, page 77A-1) ,

- the front seat base casing (see 77A, Front seattrim, Front seat lower casing: Removal - Refit-ting, page 77A-30) .

a Refit the front seat height adjustment control (see75A, Front seat frames and mechanisms, Frontseat height adjuster control: Removal - Refitting,page 75A-19) .

a Refit the front seat (see 75A, Front seat framesand mechanisms, Complete front seat: Removal- Refitting, page 75A-33) .


a Unlock the airbag computer using the Diagnostictool (see Airbag and pretensioners: Precautionsfor the repair) (88C, Airbags and pretensioners).



B85

C85


75A-4


SPORT FRONT SEATS

75A

REMOVAL


a Disconnect the battery (see ) (80A, Battery).

a Remove:

- the front seat (see 75A, Front seat frames andmechanisms, Complete front seat: Removal -Refitting, page 75A-33) ,

- the « cover - foam - shell » assembly of the frontseat base (see 77A, Front seat trim, Front seatbase trim: Removal - Refitting, page 77A-1) ,

- the front seat base casings (see 77A, Front seattrim, Front seat lower casing: Removal - Refit-ting, page 77A-30) ,

- the front seat belt buckle stalk (see Front seat beltbuckle: Removal - Refitting) (88C, Airbags andpretensioners).

a Remove the stop of the unlocking cable for the frontseat runners (1) .

a Unclip the unlocking cable for the front seat runners(2) .


a Unclip the sheath stop of the unlocking cable for thefront seat runners.

a Remove the unlocking cable from the front seat run-ners.

Tightening torquesm

new bolts for the front« seatback - seatbase » frame

35 N.m

IMPORTANT


Note:

The Parts Department delivers the front seat baseframe assembled with the front seat runners.

Note:

Depending on the method of sale defined by theParts Department, adaptations can be made to theseat frames.

In this case, it is permitted to eliminate certain com-ponents (supports, wires, brackets, inserts, etc.)depending on the vehicle type.

145707

145713

75A-5


SPORT FRONT SEATS

75AII - REMOVAL OPERATION

a

Remove:

- the bolts from the front « seatback - seat base »frame,

- the front seat base frame.

REFITTING



II - REFITTING OPERATION

a Refit the front seat base frame.

a Torque tighten the new bolts for the front« seatback - seat base » frame (35 N.m).


a Proceed in the reverse order to removal.


145714

Note:

The bolts for the front « seatback - seat base »frame have a 12-sided recess in the head, (use asocket part number: SV.8LB).

75A-6

FRONT SEAT FRAMES AND MECHANISMSFront seatback frame: Removal - Refitting


75A

REMOVAL





a Remove the front seat base casing (see 77A, Frontseat trim, Front seat lower casing: Removal - Re-fitting, page 77A-30) .

a Unclip the retaining clip (1) for the front seat basecover.

Equipment required

Diagnostic tool

Tightening torquesm

new front "seatback -seat base" frame bolts

40 N.m

IMPORTANT


IMPORTANT


IMPORTANT


Note:


In this case, it is permitted to eliminate certain com-ponents (supports, wires, brackets, inserts, etc)depending on vehicle type.


141604

75A-7



75A

a Unclip the retaining clip (2) for the front seat basecover.

a Unclip the retaining section (3) of the front seat basecover.

a Separate the seat base cover from the front seat-back adjustment shaft.

a Remove:

- the front seat headrest guides (see 79A, Seat ac-cessories, Front seat headrest guide: Removal- Refitting, page 79A-6) ,

- the front seatback « cover - foam » assembly (see77A, Front seat trim, Front seatback trim: Re-moval - Refitting, page 77A-13) .

B85

141603

C85

141698

75A-8



75A

a Remove:

- the runners unlocking cable at the front seatbackframe (see 75A, Front seat frames and mecha-nisms, Rear seat access mechanisms: Remov-al - Refitting, page 75A-27) ,

- the front seat runners unlocking cable stop at (4)then at (5) of the front seatback frame.

a Remove the front (chest-level) side airbag (seeFront (chest-level) side airbag: Removal - Refit-ting) (88C, Airbags and pretensioners).

a Remove the "lumbar adjustment mechanism - lum-bar pad" assembly of the front seat (see 75A, Frontseat frames and mechanisms, Front seat lumbaradjustment: Removal - Refitting, page 75A-20) .

a Remove the lumbar pad from the front seat (6) .

C85

141671

FRONT SEAT TYPE 03 or FRONT SEAT TYPE 05


141688

141878

75A-9



75AII - OPERATION FOR REMOVAL OF PART CONCERNED

a Remove:

- the bolts (7) from the front seat "seatback - seatbase" frame,

- the front seatback frame.

REFITTING




a Refit the front seatback frame.

a Torque tighten the new front "seatback - seatbase" frame bolts (40 N.m).


a Refit the front seat lumbar pad.

a Refit the "lumbar adjustment mechanism - lumbarpad" assembly of the front seat (see 75A, Frontseat frames and mechanisms, Front seat lumbaradjustment: Removal - Refitting, page 75A-20) .

a Refit the front (chest-level) side airbag (see Front(chest-level) side airbag: Removal - Refitting)(88C, Airbags and pretensioners).

a Refit:

- the front seat runners unlocking cable stop of thefront seatback frame,

- the front seatback frame runners unlocking cable(see 75A, Front seat frames and mechanisms,Rear seat access mechanisms: Removal - Refit-ting, page 75A-27) .

a Refit:

- the front seatback « cover - foam » assembly (see77A, Front seat trim, Front seatback trim: Re-moval - Refitting, page 77A-13) ,

141691

141692



C85

75A-10



75A- the front seat headrest guides (see 79A, Seat ac-cessories, Front seat headrest guide: Removal- Refitting, page 79A-6) .

a Refit the seat base cover on the front seatback ad-justment shaft.

a Clip on the retaining clip of the front seat base cover.

a Clip on the retaining section of the front seat basecover.

a Clip on the retaining clip of the front seat base cover.

a Refit the front seat base casing (see 77A, Frontseat trim, Front seat lower casing: Removal - Re-fitting, page 77A-30) .






B85

C85


75A-11


SPORT FRONT SEATS

75A

REMOVAL



a Remove:


- the « cover - foam - shell » assembly of the frontseat base (see 77A, Front seat trim, Front seatbase trim: Removal - Refitting, page 77A-1) ,

- the front seat base casings (see 77A, Front seattrim, Front seat lower casing: Removal - Refit-ting, page 77A-30) ,

- the front seatback cover (see 77A, Front seattrim, Front seatback trim: Removal - Refitting,page 77A-13) ,

- the side (chest-level) airbag (see Front (chest-lev-el) side airbag: Removal - Refitting) (88C, Air-bags and pretensioners),

- the front seatback casing (see Front seatbackcasing: Removal - Refitting) .


a Unclip the sheath stop of the unlocking cable for thefront seat runners.

a Remove the unlocking cable from the front seat run-ners.

Tightening torquesm

new bolts for the front« seatback - seatbase » frame

35 N.m

IMPORTANT


Note:

The Parts Department delivers the front seat baseframe assembled with the front seat runners.

Note:


In this case, it is permitted to eliminate certain com-ponents (supports, wires, brackets, inserts, etc.)depending on the vehicle type.

145713

75A-12


SPORT FRONT SEATS


a

Remove:

- the bolts from the front « seatback - seat base »frame,

- the front seatback frame.

REFITTING




a Refit the front seatback frame.

a Torque tighten the new bolts for the front« seatback - seat base » frame (35 N.m).




145712

Note:

The bolts for the front « seatback - seat base »frame have a 12-sided recess in the head, (use asocket part number: SV.8LB).

75A-13

FRONT SEAT FRAMES AND MECHANISMSFront seat runner: Removal - Refitting


75A

REMOVAL






a Unclip the connector for the front seat heated pad.

a Unclip the front seat connector (1) .

a Unclip the connector support by pinching at (2) andpulling at (3) .

Equipment required

Diagnostic tool

Tightening torquesm

new nuts of the frontseat runner - seat baseframe

21 N.m

IMPORTANT


IMPORTANT



FRONT SEAT WITH HEATING

B85

141700

141608

75A-14



75Aa Remove:

- the connector support,

- the seat runner switch (see Seat runner switch:Removal - Refitting) ,

- the front lap belt pretensioner (see Front lap beltpretensioner: Removal - Refitting) (88C, Airbagsand pretensioners).

a Unclip:

- the front seat wiring at (4) and (5) ,

- the clip (6) ,

- the connector support at (7) .

a Remove the connector support.

a Remove the unlocking cable for the runners by piv-oting it at (8) .

C85

141694

141814

75A-15




a Remove:

- the nuts of the front seat « runner - seat base »frame (9) ,

- the front seat runners.

REFITTING


a parts always to be replaced: Front seat runnermounting on front seat frame.


a Refit the front seat runners.

a Position the runners in order to ensure a centre-to-centre distance between the two rear mountings ofX1 = 418 mm.

141607

141609

144899

75A-16



75A

a Torque tighten in order (1) , (2) , (3) , (4) , (5) , (6) ,(7) the new nuts of the front seat runner - seatbase frame (21 N.m).


a Refit the connector support.

a Clip on the heated pad connector.

a Clip on the front seat wiring.

a Refit the unlocking cable for the runners.

a Clip on the front seat connector.

a Refit:

- the seat runner switch (see Seat runner switch:Removal - Refitting) ,

- the front lap belt pretensioner (see Front lap beltpretensioner: Removal - Refitting) (88C, Airbagsand pretensioners).

a Refit the front seat base casing (see 77A, Frontseat trim, Front seat lower casing: Removal - Re-fitting, page 77A-30) .






141609

141607


C85

B85


75A-17


SPORT FRONT SEATS

75A

REMOVAL




a Unclip the front seat runner switch.


a Unclip the unlocking cable for the front seat runners(2) .

Tightening torquesm

new nuts of the frontseat « base - runners »frame

21 N.m

138017

145707

75A-18


SPORT FRONT SEATS

75AII - REMOVAL OF THE PART CONCERNED

a Remove:

- the nuts of the front seat « base - runners » frame,

- the front seat runners.

REFITTING


a parts always to be replaced: Front seat runnermounting on front seat frame.


a Refit the front seat runners.

a Fit all the nuts without tightening them.

a Position the front seat runners to ensure a centre-to-centre distance of X1 = 418 mm between the twofront and rear mountings.

a Torque tighten the new nuts of the front seat« base - runners » frame (21 N.m) starting with theinner rail (tunnel side).




145705

145706

145715

75A-19

FRONT SEAT FRAMES AND MECHANISMSFront seat height adjuster control: Removal - Refitting

FRONT SEAT TYPE 02 or FRONT SEAT TYPE 03 or FRONT SEAT TYPE 05, and WITHOUT SPORT SEATS, andDOCUMENTATION PHASE 1 or DOCUMENTATION PHASE 2

75A

REMOVAL


a Unclip the trim of the front seat height adjustmentcontrol using the tool (Car. 1363).

a Remove:

- the front seat height adjustment control bolts (1) ,

- the front seat height adjustment control.

REFITTING


a Refit the front seat height adjustment control.

a Clip on the trim of the front seat height adjustmentcontrol.



Special tooling required

Car. 1363 Set of tr im removal levers.

141697

144805

75A-20

FRONT SEAT FRAMES AND MECHANISMSFront seat lumbar adjustment: Removal - Refitting

FRONT SEAT TYPE 03 or FRONT SEAT TYPE 05, and WITHOUT SPORT SEATS, and DOCUMENTATIONPHASE 2

75A

REMOVAL



a Remove:



- the front seatback « cover - foam » assembly (see77A, Front seat trim, Front seatback trim: Re-moval - Refitting, page 77A-13) .


a

a Remove the bolt (1) from the front seat lumbar ad-justment mechanism.

a Release the front seat lumbar adjustment mecha-nism.

Equipment required

Diagnostic tool

IMPORTANT


IMPORTANT


141687

Note:

For this operation, the lumbar pad must be loose.

75A-21



75A

1 - First fitting

a Unclip the front seat lumbar pad in the order shown.

141877

75A-22



75A

2 - Second fitting

a Unclip the front seat lumbar pad in the order shown.

144905

75A-23



75A

a Remove the « lumbar adjustment mechanism - lum-bar pad » assembly.

REFITTING


a Refit the « lumbar adjustment mechanism - lumbarpad » assembly.

a Clip the lumbar pad onto the front seat



a Refit:

- the front seatback « cover - foam » assembly (see77A, Front seat trim, Front seatback trim: Re-moval - Refitting, page 77A-13) ,


- the front seat (see 75A, Front seat frames andmechanisms, Complete front seat: Removal -Refitting, page 75A-33) .



138052

Note:

The Parts Department supplies the lumbaradjustment mechanism assembled with the lum-bar pad.

138053

Note:

The lumbar pad springs are positioned on thefront seatback frame with the hook towards therear

75A-24

FRONT SEAT FRAMES AND MECHANISMSFront seat height adjustment: Removal - Refitting

FRONT SEAT TYPE 02 or FRONT SEAT TYPE 03 or FRONT SEAT TYPE 05, and WITHOUT SPORT SEATS, andDOCUMENTATION PHASE 2

75A

REMOVAL


a


a Remove:


- the front seat height adjustment control (see 75A,Front seat frames and mechanisms, Front seatheight adjuster control: Removal - Refitting,page 75A-19) ,


a Unclip the side retaining section (1) of the front seatbase cover.


Car. 1922 Tool for removing and refit-ting torsion bar mechanisms

Equipment required

Diagnostic tool

IMPORTANT


IMPORTANT


Note:

To remove the torsion bar, the seat must alwaysbe in the raised position.

B85

141602

75A-25



75A

a Unclip the side retaining section (2) of the front seatbase cover.


a Position the tool (Car. 1922) on the torsion bar of thefront seat height adjustment mechanism as indicat-ed on the illustration.

a Slacken the torsion bar using the tool (Car. 1922) at(3) .

a Release the torsion bar from the front seat heightadjustment mechanism using the tool (Car. 1922) bypulling it at (4) .

C85

141693

141610

141611

141612

75A-26



75A

a Drill the rivets (5) of the front seat height adjustmentmechanism.

a Remove the front seat height adjustment mecha-nism.

REFITTING


a parts always to be replaced: Front seat heightadjustment mechanism rivet


a Refit the front seat height adjustment mechanism.

a Position and crimp new rivets for the front seatheight adjustment mechanism.

a Position the torsion bar on the front seat height ad-justment mechanism using the tool (Car. 1922) andby tapping slightly with a mallet at (6) .


a Clip on the side retaining section of the front seatbase cover.

a Refit:


- the front seat height adjustment control (see 75A,Front seat frames and mechanisms, Front seatheight adjuster control: Removal - Refitting,page 75A-19) .





141614

WARNING

To prevent any risk of damaging the covers andmechanisms, recover any metal residues whencutting the seat trim clips and/or drilling out therivet.

141613

75A-27

FRONT SEAT FRAMES AND MECHANISMSRear seat access mechanisms: Removal - Refitting

C85, and WITHOUT SPORT SEATS, and DOCUMENTATION PHASE 2

75A

REMOVAL




a Remove:


- the front seatback cover (see 77A, Front seattrim, Front seatback trim: Removal - Refitting,page 77A-13) .


1 - Rear seat access mechanism

a Carefully unclip the stop clips (1) on the front seat-back frame unlocking cables.

a Separate the front seatback foam on each side ofthe front seatback frame.

a Unclip the clips (2) from the cable adjustment sys-tems of the front seatback frame unlocking mecha-nism.

Equipment required

Diagnostic tool

IMPORTANT


IMPORTANT


141666

141665

75A-28



75A

a Mark the position of the adjustment system of thefront seatback frame unlocking cables.

a Remove:

- the locks (4) of the adjustment system (3) of thefront seatback frame unlocking cables,

- the adjustment systems of the front seatback frameunlocking cables by (5) and (6) .

a Move the front seatback foam away from the rearseat access control.

a Unclip the mounting of the rear seat access control(7) using a flat-blade screwdriver.

a Remove the « rear seat access control mounting -front seatback frame unlocking cables » assembly.

141667

141668

141664

141669

75A-29



75A2 - Front seat runners unlocking cable

a Remove the front seat runners unlocking cable stopfrom the front seat base frame by turning it a quarterof a turn (8) .

a Unclip at (9) the front seat runners unlocking cablefrom the front seat base frame.

a Release at (10) the front seat runners unlocking ca-ble.

a Remove:

- the front seat runners unlocking cable stop from thefront seatback frame by (11) then (12) ,

- the front seat runners unlocking cable clip (13) fromthe front seat base frame,

- the front seat runners unlocking cable.

REFITTING


1 - Front seat runners unlocking cable

a Position the front seat runners unlocking cable.

a Clip the front seat runners unlocking cable onto thefront seat base frame.

2 - Rear seat access mechanism

a Position the « rear seat access control mounting -front seatback frame unlocking cables » assembly.

a Properly position the front seatback unlocking ca-bles in the cable adjustment systems.

141670

141671

141672

Note:

The cable adjustment system is used to compen-sate for play.

75A-30



75Aa Clip on:

- the « rear seat access control mounting - frontseatback frame unlocking cables » assembly onthe front seatback frame,

- the adjustment systems of the front seatback frameunlocking cables onto the front seatback frame,

- the stop clips of the front seatback frame unlockingcables onto the front seatback frame.

a Refit:

- the locks of the adjustment systems of the frontseatback frame unlocking cables,

- the rear seat access control.

a Perform an operational test of the rear seat accessmechanism and adjust if necessary.

a Refit the rear seat access control.


a Refit:


- the front seat headrest guides (see 79A, Seat ac-cessories, Front seat headrest guide: Removal- Refitting, page 79A-6) .



a Unlock the airbag computer using the Diagnostictool (see Airbag and pretensioners: Precautionsfor the repair) (see 88C, Airbag and Pretensioners).

75A-31


SPORT FRONT SEATS

75AREMOVAL



a Remove:



- the front seatback casing (see Front seatbackcasing: Removal - Refitting) .

II - REMOVAL OPERATION

a Remove the clips of the rear seat access mecha-nism control support.

a Detach the cables of the rear seat access mecha-nism from the guide clips.

a Remove the « rear seat access control support -front seatback frame unlocking cables » assembly.

REFITTING


a parts always to be replaced: Clip of front seat-back casing exterior trim.


a Refit the « rear seat access control support - frontseatback frame unlocking cables » assembly.

a Position the cables of the rear seat access mecha-nism in the guide clips.

145695

145696

Note:

The Parts Department delivers the rear seataccess control assembled with the front seatbackframe unlocking cables.

Note:

If the guide clips of the front seatback frameunlocking cables are detached, replace the dou-ble-sided adhesive tape (see Vehicle: Partsand consumables for the repair) (04B, Con-sumables - Products).

75A-32


SPORT FRONT SEATS

75A

a Refit the new clips of the rear seat access controlsupport using a socket of the same diameter as theclips.




145815

Note:

The socket should rest against the edge of theclip to avoid damaging the clip teeth.

75A-33

FRONT SEAT FRAMES AND MECHANISMSComplete front seat: Removal - Refitting


75A

REMOVAL


a Lock the airbag computer using the Diagnostic tool(see Fault finding - Replacement of components)(88C, Airbag and pretensioners).



a Remove the flap (1) .

a Disconnect and take out the connectors (2) .

Equipment required

Diagnostic tool

Tightening torquesm

new front seat bolts 35 N.m

IMPORTANT

Before carrying out any work on a safety or proxim-ity system component, lock the airbag computerusing the Diagnostic tool. When this function isactivated, all the trigger lines are disabled and theairbag instrument panel warning light is continu-ously lit when the ignition is switched on.

IMPORTANT

It is forbidden to work on pyrotechnic systems (pre-tensioner or airbag) near a source of heat or anaked flame; there is a risk of the airbags or preten-sioners being triggered.

C85

112237

112238

75A-34



75A

a Detach the seat belt by undoing bolt (3) .

a Move the front seat forwards.


a Move the front seat back.


a Move the seat to gain access to the connector unit.

a Undo the clip (6) from the unit.

B85

109299

107699

107700

B85

109250

75A-35



75A

a Open the connector access flap.

a Unfasten clip (7) .

a Disconnect the connector (8) .

a Remove the front seat (this operation requires twopeople).

REFITTING


a parts always to be replaced: Front seat mount-ing on body.


a Reposition the front seat.

a Engage clip (9) .

a Connect the connector (10) .

a Close the connector unit.

109247

109249

B85

109249

75A-36



75A

a Clip on the connector unit at (11) .

a

a Torque tighten in order the new front seat bolts (35N.m).

109250

107699

107700

WARNING

Be sure to follow the seat tightening order.

75A-37



75A

a Refit the wiring.

a Connect the connectors (12) .

a Refit the flap.




C85

112238

75A-38



75A

REMOVAL



a Tilt the front seatback towards the rear.

a Press the unlocking button on each headrest guide.



Equipment required

Diagnostic tool

Tightening torquesm

new front seat bolts onthe body

35 N.m

IMPORTANTBefore beginning work on any component of thesafety system, it is essential to lock the airbag com-puter using the Diagnostic tool (see Airbag andpretensioners: Precautions for the repair) (88C,Airbag and pretensioners). When this function isactivated, all the trigger lines are inhibited and theairbag warning light on the instrument panel is con-tinuously lit (with the ignition on).

IMPORTANT


139291

139290

Note:

Depending on the type of unlocking button, thisoperation is performed manually or using a flat-blade screwdriver.

75A-39



75A

a Remove the front seat headrest.

a Protect the door sill lining with masking tape (1) .

a Adjust:

- the front seatback angle to the vertical position,

- the height of the front seat base to the lowered po-sition,

- the steering wheel to the highest position and pushit in.

a Unclip the front seat belt at (2) using a flat-bladescrewdriver by turning it a quarter of a turn.


a Move the front seat back.

139292

141679

B85

109299

75A-40



75A

a Remove the front seat bolts (3) on the body.

a Move the front seat forwards.

a Remove the front seat bolts (4) on the body.

a Remove the flap to access the front seat connectorson the front seat base casing using the tool (Car.1363).

a Disconnect the heated seat pad connector.

141683

141677

C85

141678


75A-41



75A

a Unlock the connector (5) from the front seat wiring.

a Disconnect the connectors from the front seat wir-ing.

a Remove the clip (6) from the front seat wiring.

a Tilt the front seat backwards.


a Move aside front seat wiring.

a Tilt the front seat forwards.

a Open at (8) the front seat connectors support (9) .


a Disconnect the heated seat pad connector (11) .

141680

141681

B85

141815


141682

75A-42



75A

a Unlock the connector of the front seat wiring at (12) .

a Disconnect the connector (13) from the front seatwiring.


a Move aside front seat wiring.

a Remove the front seat.

REFITTING


a parts always to be replaced: Front seat mount-ing on body.


a Position the front seat in the vehicle.

a Refit the front seat wiring.

a Connect the front seat wiring connector.

a Lock the connector of the front seat wiring.

a Connect the heated seat pad connector.

a Refit the flap to access the front seat connectors onthe front seat base casing.

a Close the front seat connectors support.

a Torque tighten in order the new front seat bolts onthe body (35 N.m).



a Clip on the front seat belt.

141816


C85

B85

141684

B85

75A-43



75Aa Tilt the front seatback.

a Refit the front seat headrest.

a Adjust the following to their original positions:

- the front seatback angle,

- the height of the front seat base,

- the steering wheel .

a Remove the masking tape from the door sill lining.



IMPORTANT

To prevent the headrest coming away from theguide during a collision, check that headrestguide locking system is functioning correctly.

75A-44

FRONT SEAT FRAMES AND MECHANISMSFront seat: Stripping - Rebuilding


75A

STRIPPING

I - STRIPPING PREPARATION OPERATION

a Lock the airbag computer using Diagnostic tool(see MR 392, Electricity, 88C, Airbags and pre-tensioners, Precautions for repair).

a Disconnect the battery starting with the negative ter-minal (see MR 392, Electricity, 80A, Battery: Re-moval - Refitting).

a Remove:

- the compete front seat (see 75A , Front seatframes and mechanisms, Complete front seat:Removal - Refitting, page 75A-33) ,

- the front seat base trim (see 77A, Front seat trim,Front seat base trim: Removal - Refitting, page77A-1) ,

- the front seatback trim (see 77A, Front seat trim,Front seatback trim: Removal - Refitting, page77A-13) .

II - STRIPPING THE PART CONCERNED

a Remove the rivet (1)

a Take out the adjustable lumbar support mechanism(depending on the equipment level).

Equipment required

Diagnostic tool

Tightening torquesm

runner mounting nuts 21 N.m

seatback frame mount-ing bolts

40 N.m

IMPORTANT

Before carrying out any work on a safety or proxim-ity system component, lock the airbag computerusing the Diagnostic tool. When this function isactivated all the ignition lines are disabled and theairbag warning light on the instrument panel is litwhen ignition is switched on.

IMPORTANT

It is forbidden to work on pyrotechnic systems (pre-tensioner or airbag) near a source of heat or anaked flame; there is a risk of the airbags or preten-sioners being triggered.

112922

112923

75A-45



75A

a Unclip the control at (2) .

a Take out the control.

a Unclip the seatback locking cable (3) .

a Remove the unlocking system (4) for the runners.

C85

112926

112925

112924

112931

75A-46



75A

a Unclip the unlocking cable for the runners (5) .

a Remove the anti-submarining airbag (see MR 392,Electricity, 88C, Airbags et pretensioners, Anti-submarining airbag: Removal - Refitting).

a Remove:

- the rivets (6) ,

- the seat height adjustment mechanism (dependingon equipment level),

- the front side chest-level airbag (see MR 392, Me-chanical, 88C, Airbags and pretensioners,Front side chest-level airbag: Removal - Refit-ting).

a Remove:

- the bolts (7) ,

- the seatback frame.

112932

112927

112928

75A-47



75A

a Unclip the connector support (8) .

a Remove the nuts (9) from each side of the seatframe.

a Remove the runners.

REBUILDING

I - REBUILDING OPERATION FOR PART CONCERNED

a Refit the runners on the seat base frame.

a Torque tighten the runner mounting nuts (21 N.m).

a Reclip the connector support.

C85

112930

112929

C85

112930

75A-48



75A

a Refit the backrest frame.

a Torque tighten the seatback frame mounting bolts(40 N.m), (10) .

a Refit:

- the seat height adjustment mechanism (dependingon equipment level),

- the rivets,

- the front side chest-level airbag (see MR 392,Electricity, 88C, Airbags and pretensioners,Front side chest-level airbag: Removal - Refit-ting).

a Refit:

- the unlocking cable for the runners,

- the seatback unlocking cable,

- the control.

a Fit the adjustable lumbar support mechanism (de-pending on the equipment level).


a Refit:

- the front seatback trim (see 77A, Front seat trim,Front seatback trim: Removal - Refitting, page77A-13) ,

- the front seat base trim (see 77A, Front seat trim,Front seat base trim: Removal - Refitting, page77A-1) ,

- the entire front seat (see 75A, Front seat framesand mechanisms, Complete front seat: Remov-al - Refitting, page 75A-33) .

a Connect the battery starting with the positive termi-nal (see MR 392, Mechanical, 80A, Battery: Re-moval - Refitting).

a Unlock the airbag computer using Diagnostic tool(see MR 392, Electricity, 88C, Airbag and preten-sioners, Precautions for repair).

112928

C85

76A-1

REAR SEAT FRAMES AND MECHANISMSSingle unit rear bench seatback: Removal - Refitting 76A

REMOVAL


a Remove the single unit rear bench seat base (see76A, Rear seat frames and mechanisms, Singleunit rear bench seat base: Removal - Refitting,page 76A-6) .


a Remove the bolt (1) from the central support of thesingle unit rear bench seatback.

a Pull down the single unit rear bench seatback.

a Unlock the side locks (2) using a flat-blade screw-driver.

Tightening torquesm

rear bolt of the seat-back central support

21 Nm

front bolt of the seat-back central support

21 Nm

113951

113954

113953

76A-2


a Loosen the bolt (3) from the central support of thesingle unit rear bench seatback.

a Remove the single unit rear bench seatback.

a This operation requires two people.

REFITTING


a Refit the single unit rear bench seatback.

a This operation requires two people.

a Fit bolt (4) .

a Lock the side locks using a flat-blade screwdriver.

a Torque tighten the rear bolt of the seatback cen-tral support (21 Nm).

113952

113952

76A-3


a Refit and torque tighten the front bolt of the seat-back central support (21 Nm).


a Refit the single unit rear bench seat base (see 76A,Rear seat frames and mechanisms, Single unitrear bench seat base: Removal - Refitting, page76A-6) .

113951

76A-4

REAR SEAT FRAMES AND MECHANISMS1/3 and 2/3 rear bench seatback: Removal - Refitting 76A

REMOVAL


a Lift up the rear bench seat bases (see 76A, Rearseat frames and mechanisms, 1/3 and 2/3 rearbench seat base: Removal - Refitting, page 76A-7) .



a Tilt the bench seatbacks.

a Unlock the side mountings (2) using a flat-bladescrewdriver.

a Remove the rear bench seatback (this operation re-quires two people).

Tightening torquesm

bench seatback bolt 21 Nm

113056

113055

76A-5

REAR SEAT FRAMES AND MECHANISMS1/3 and 2/3 rear bench seatback: Removal - Refitting 76A

REFITTING


a Refit the rear bench seatback, making sure that it isinserted under the bolt (3) .

a Lock the side mountings (2) .


a Torque tighten the bench seatback bolt (21 Nm).


a Refit the rear bench seat bases (see 76A, Rear seatframes and mechanisms, 1/3 and 2/3 rear benchseat base: Removal - Refitting, page 76A-7) .

113056

76A-6

REAR SEAT FRAMES AND MECHANISMSSingle unit rear bench seat base: Removal - Refitting 76A

REMOVAL


a Tilt the single unit rear bench seat base.

a Unclip the seat base frame linkages (1) from the sin-gle unit rear bench seat.

a Remove the single unit rear bench seat base.

REFITTING


a Clip on the single unit rear bench seat base framelinkages.

a Pull down the single unit rear bench seat seat base.

113950

76A-7

REAR SEAT FRAMES AND MECHANISMS1/3 and 2/3 rear bench seat base: Removal - Refitting 76A

REMOVAL


a Lift up the rear bench seat base (1) et (2) .

a Unclip the two retaining parts on the rear bench seatbase (3) .

a Remove the rear bench seat base.

REFITTING


a Clip the two retaining parts on to the rear bench seatbase.

a Refit the rear bench seat base.

113075

113074

113073

76A-8

REAR SEAT FRAMES AND MECHANISMSRear bench seat mechanism: Removal - Refitting 76A

REMOVAL



a Remove:

- the nut (1) ,

- the seat belt buckle support.

a Remove nuts (2) .

a Separate the bench seatbacks.

a Remove nut (3) and remove the centre retainingbracket (depending on the side removed).

a Open the zip fasteners (4) .

Tightening torquesm

centre retaining bracketnut

21 Nm

bench seat mountingnuts on the centreretaining bracket

21 Nm

seat belt buckle supportmounting nut

8 Nm

113439

113449

113444

76A-9



a Unclip:

- the unlocking mechanism (5) ,

- the unlocking system (6) .

REFITTING


a Refit:

- the unlocking system,

- the unlocking mechanism.



a Close the zip fasteners (7) .

a Refit the centre retaining bracket (8) (depending onthe side removed).

a Tighten to torque the centre retaining bracket nut(21 Nm), (9) .

a Assemble the bench seatbacks.

a Tighten to torque the bench seat mounting nutson the centre retaining bracket (21 Nm), (10) .

113442113444

113449

76A-10


a Refit the seat belt buckle support (11) .

a Tighten to torque the seat belt buckle supportmounting nut (8 Nm), (12) .

a Refit the complete rear bench seat (see ) .

113439

77A-1

FRONT SEAT TRIMFront seat base trim: Removal - Refitting


77A

a

REMOVAL


a Lock the airbag computer using the Diagnostic tool(see Fault finding - Replacement of components)(MR 394, 88C, Airbag and pretensioners).

a Disconnect the battery (see Battery: Precautionsfor the repair) (MR 392, 80A, Battery).



a Unclip the cover (1) from the seat height adjustmenthandle.

a Remove:

- the bolts (2) ,

- the seat base height adjustment handle (depend-ing on equipment level).

Equipment required

Diagnostic tool

IMPORTANT

Before carrying out any work on a safety or prox-imity system component, lock the airbag com-puter using the Diagnostic tool. When thisfunction is activated, all the trigger lines are dis-abled and the airbag instrument panel warninglight is continuously lit (with the ignition on).

IMPORTANTIt is forbidden to work on pyrotechnic systems(pretensioner or airbag) near a source of heat ora naked flame; there is a risk of the airbags orpretensioners being triggered.

109255

109256

77A-2



77A


a Unclip the front section (4) of the trim.

a Unclip the rear section of the trim.

a Remove the trim.

a Disconnect the connector (depending on equipmentlevel).

a Remove the elastic straps (5) securing the seatbackcover.

a Using a pair of unclipping pliers, unclip the seatbackadjustment handle.

109257

109258

109265

109261

77A-3



77A

a Unclip the seat base cover retaining strips (6) .

a Remove:

- the cover at (7) ,

- the retaining strip (8) .

a Unclip the retaining strips (9) .

a Remove the « cover - foam » assembly.

a Turn the seat base cover over and cut the clips.

REFITTING


a Refit:

- the mounting clips,

- the « cover-foam » assembly,

- the retaining strips,

109263

109272

109271

109276

109276

77A-4



77A- the seatback adjustment handle.

a Reattach the elastic straps (10) securing the seat-back cover.

a Fit:

- the side housing,

- the height adjustment handle.



a Connect the battery (see Battery: Precautions forthe repair) (MR 392, 80A, Battery).

a Unlock the airbag computer using the Diagnostictool (see Fault finding - Replacement of compo-nents) (MR 394, 88C, Airbag and pretensioners).

109265

77A-5



77A

REMOVAL







a Remove the elastic securing straps (1) from theseatback cover.

a Unclip the front seatback angle adjustment control at(2) using the tool (Car. 1363).



Car. 1521 Clip crimping pliers.

Equipment required

Diagnostic tool

IMPORTANT



IMPORTANT



141586

141583

77A-6



77A

a Unclip the retaining clip (3) from the front seat basecover using the tool (Car. 1363).


a Unclip:

- the retaining clip (4) from the front seat base coverusing the tool (Car. 1363),

- the side retaining sections (5) of the front seat basecover,

- the front retaining section (6) of the front seat basecover.

141604

B85

141603

141602

77A-7



77A

a Unclip the clips (7) of the front seat base trim usingthe tool (Car. 1363).

a Unclip the side retaining sections (8) of the front seatbase cover.

C85

141695

141693

141698

77A-8



77A

a Unclip the front retaining section (9) of the front seatbase cover.

a Unclip the heated pad connector (10) .

a Disconnect the heated pad connector (10) .

a Remove the « cover - foam » assembly from thefront seat base.

a Rotate the « cover - foam » assembly of the frontseat base.

a Cut the clips (11) on the front seat base trim.

141701


141686

141605

141606

77A-9



77A

a Remove the front seat base cover.

REFITTING


a parts always to be replaced: Seat trim clip.


a Refit the front seat base cover.

a Fit the new seat trim clips using the tool (Car. 1521)on the side section.

a Refit the front seat base cover on the centre velcrostrip.

a Fit the new seat trim clips using the tool (Car. 1521)on the opposite side section.

a Fold the cover over the foam starting with the frontcorners.

a Pass one hand between the cover and the foam toensure that the side sections of the seat base foamare correctly positioned

a Check that there are no folds in the cover.

a Fit the new seat trim clips using the tool (Car. 1521)on the rear section.

a Refit the « cover - foam » assembly of the front seatbase.

a Connect the heated pad connector (10) .

a Clip on the heated pad connector (10) .

a Clip:

- the front retaining section (6) of the front seat basecover,


- the retaining clips (4) of the front seat base cover.

a Clip:

- the front retaining section (9) of the front seat basecover,


- the clips (7) on the front seat base trim.

a Clip on the retaining clip (3) of the front seat basecover.


a Clip on the front seatback angle adjustment control.

a Refit:

- the elastic straps (1) securing the seatback cover,


141690

Note:

When separating the « cover - foam » , hold theVelcro strips.

WARNING

To avoid any risk of damaging the seat trims andmechanisms, remove any metal residues of theseat trim clips.


B85

C85

77A-10



77A






77A-11


SPORT FRONT SEATS

77A

REMOVAL


a Disconnect the battery (see 75A, Front seat framesand mechanisms, Complete front seat: Removal- Refitting, page 75A-33) (80A, Battery).


a Unclip the clips of the front seat base electrical wir-ing.


a Remove:

- the seat base frame bolts on the front seat baseshell,

- the « foam - cover - shell » assembly of the frontseat base.

REFITTING


a parts always to be replaced: Front seat basebolt.

Tightening torquesm

new seat base framebolts on the front seatbase shell

24 N.m

145718

Note:

The Parts Department delivers the front seat basecover assembled with the shell.

Note:

Mark the routing of the front seat base electricalwiring.

145716

77A-12


SPORT FRONT SEATS

77A

a Check that the seat base cover edge is correctlytucked into the front seat base shell.


a Refit the « foam - cover - shell » assembly of thefront seat base.

a Torque tighten the new seat base frame bolts onthe front seat base shell (24 N.m).



145717

Note:

If the seat base cover is detached from the frontseat base shell, clip the retaining sections on theedge of the front seat base shell using a mallet.

77A-13

FRONT SEAT TRIMFront seatback trim: Removal - Refitting


77A

a

REMOVAL



a Disconnect the battery (see Battery: Removal - Re-fitting) (MR 392, 80A, Battery).



a Unclip the cover (1) from the seat height adjustmenthandle.

a Remove:

- the bolts (2) ,


Equipment required

Diagnostic tool

IMPORTANT

Before carrying out any work on a safety or prox-imity system component, lock the airbag com-puter using the Diagnostic tool. When thisfunction is activated, all the trigger lines are dis-abled and the airbag instrument panel warninglight is continuously lit when the ignition isswitched on.

IMPORTANT

It is forbidden to work on pyrotechnic systems(pretensioner or airbag) near a source of heat ora naked flame; there is a risk of the airbags orpretensioners being triggered.

109255

109256

77A-14



77A


a Unclip the front section (4) of the trim.

a Unclip the rear section of the trim.

a Remove the trim.

a Disconnect the connector (depending on equipmentlevel).

a Remove the elastic straps (5) securing the seatbackcover.

a Unlock the headrest through the opening (6) using asmall flat-blade screwdriver.

a Remove the headrest.

a Remove the lumbar adjustment lever using a pair ofunclipping pliers (depending on the equipment lev-el).

109257

109258

109265

112895

77A-15



77A


a Take out the seatback unlocking mechanism.


a Take out the seatback unlocking mechanism sup-port.

a Unclip the retaining section (9) from the seatbackcover.

a Carefully undo the cover clips on the airbag module(10) and (11) .

C85

112944

112945

109264

109266

77A-16



77A

a

a Lift the rear section of the seatback cover and cutthe clips (12) as necessary.

a Unclip the head rest guides (13) .

a Cut the clips (14) .

a Remove the « foam-cover » assembly.

a Disconnect the heated pad connector (depending onthe equipment level).

a Separate the cover from the seatback foam.

REFITTING


a

a Refit the cover to the seatback foam

a Connect the heated pad connector (depending onthe equipment level).

a Refit the « foam-cover » assembly.

109267

WARNING

Carefully remove the cover, keeping the velcrostrips attached to the foam to avoid damagingthe seatback foam.

112896

112897

WARNING

Before refitting the seatback cover, check that theVelcro strips are securely glued to the seatbackfoam.

77A-17



77A

a Clip on the headrest guides.

a Fit the clips (15) .

a Refit the clips on the rear section of the seatback.

a Clip the cover clips back onto the airbag module.

a Clip in the retaining section (16) .

a Refit:

- the seatback unlocking mechanism support,

- the seatback unlocking control.

a Refit:

- the lumbar adjustment lever (depending on theequipment level),

- the head rest

112897

112896

109266

109264

C85

77A-18



77A

a Refit:

- the elastic securing straps,

- the side housing,




a Connect the battery (see Battery: Removal - Refit-ting) (MR 392, 80A, Battery).


109265

77A-19



77A

REMOVAL

I - OPERATION FOR REMOVAL OF PART CONCERNED



a Remove:



a Raise the rear seat access control (1) .

a Remove the bolts (2) of the rear seat access control.

a Remove the rear seat access control at (3) .



Car. 1521 Clip crimping pliers.

Equipment required

Diagnostic tool

IMPORTANT



IMPORTANT


C85

141675

141676

77A-20



77A

a Unclip the front seatback angle adjustment control at(4) .

a Remove the front seat lumbar adjustment control at(5) .

a Remove the support of the front seat lumbar adjust-ment control.


a Detach the elastic retaining straps (6) of the frontseatback cover from the front seat base frame.

141583


141584

141585

141586

77A-21



77A

a Unclip the lower retaining section (7) of the frontseatback cover.


a Cut the clips on the seat trim (9) .

a Unlock the retaining section pin of the front seat(chest-level) side airbag concentrator.

a Remove the retaining section pin (10) from the frontseat (chest-level) side airbag concentrator.

141587

141588

141589

141590

77A-22



77A

a Detach the retaining section of the front seat side(chest-level) airbag at (11) by sliding it.

a Detach the front retaining sections of the front seat-back cover near the lower clips by sliding them.

141591 141592

Note:

When separating the "cover - foam", keep themounting clips of the cover section in position.

These clips are moulded into the foam.

The mounting clips of the cover retaining sectionare not sold separately by the Parts Depar tment.

77A-23



77A

a Unclip the front retaining sections from the frontseatback cover near the central clips using the tool(Car. 1363) (12) .

a Unclip the front retaining sections from the frontseatback cover near the top clips using the tool (Car.1363).

a Cut the clips of the seat trim (13) on the front seatlumbar pad.

a Remove the front seatback cover.

141593

141594

141595

141596

WARNING

To avoid any risk of damaging the seat trims andmechanisms, remove any metal residues of theseat trim clips.

77A-24



77AREFITTING


a parts always to be replaced: Seat trim clip.

1 - Seat trim clips - 1st generation

a

2 - Seat trim clips - 2nd generation

a

IMPORTANT

To avoid any risk of a fault in the event of the seatside airbag being deployed, always use the clipsfor the 2nd generation seat trim.

141597

Note:

After crimping, the ends of the clips for the 1stgeneration seat trim protrude slightly.

141598

Note:

After crimping using the tool (Car. 1521), theends of the clips for the 2nd generation seat trimare completely contained, thereby avoiding anyrisk of snagging or injuries.

WARNING

To avoid any risk of the cover detaching or anyfolds in the cover, check that the clips of theretaining section are secure on the foam. If a clipis pulled out, replace the foam.

77A-25




a Position the front seatback cover over the front seat-back foam.

a Crimp the new seat trim clips onto the lumbar padusing the tool (Car. 1521).

a Clip the front retaining sections of the front seatbackcover.

a Refit:

- the retaining section of the front seat (chest-level)side airbag concentrator,

- the retaining section pin for the front seat (chest-level) side airbag concentrator.

a Crimp the new seat trim clips at the rear section ofthe front seat cover using the tool (Car. 1521).

a Close the zip fasteners.

a Clip on the lower retaining section of the front seat-back cover.

a Refit the elastic securing straps of the front seatbackcover.


a Refit:

- the support of the front seat lumbar adjustmentcontrol,

- the front seat lumbar adjustment control.

a Refit the front seatback angle adjustment control.

a Refit the rear seat access control.

a Refit:

- the headrest guides (see 79A, Seat accessories,Front seat headrest guide: Removal - Refitting,page 79A-6) ,

- the front seat (see 75A, Front seat frames andmechanisms, Complete front seat: Removal -Refitting, page 75A-33) .




C85

77A-26


SPORT FRONT SEATS

77A

REMOVAL




a Unclip the exterior trim of the front seatback casingusing the (Car. 1363).

a Remove the bolts of the interior trim of the front seat-back casing.

a Unclip the interior trims of the front seatback casing(1) .



145721

145722

145723

77A-27


SPORT FRONT SEATS


a Unclip the retaining sections of the front seatbackcover, starting at the top.

a Tilt the front seatback « foam - cover » assembly.

a Unclip the lower retaining section of the front seat-back cover using the (Car. 1363).

a Remove the front seatback « foam - cover » assem-bly.

145724

145725

145726

77A-28


SPORT FRONT SEATS

77A

a Partially remove the front seatback trim.

a Unclip the front seatback cover.

a Detach the side retaining sections of the front seat-back cover at the clips by sliding them.

a Remove the front seatback cover.

REFITTING


a Check that the velcro strips are properly fastened onthe foam.

145727

WARNING

To avoid any risk of damaging the foam, separatethe cover from the foam by holding the velcrostrips.

145728

WARNING

To avoid any risk of damaging the foam, separatethe cover from the foam by holding the coverretaining section clips.

145730

141432

WARNING

To avoid any risk of detaching or creating folds inthe cover, check that the velcro strips aresecured correctly on the foam. If the velcro stripstear, replace the foam.

77A-29


SPORT FRONT SEATS

77A

a


a Clip on the side retaining sections of the front seat-back cover.

a Refit the front seatback cover.

a Check that there are no folds in the cover.

a Refit the front seatback « foam - cover » assembly.

a Clip the retaining sections of the front seatback cov-er.

a Check that the cover edge is correctly tucked intothe front seatback casing.



145729

WARNING

To avoid any risk of the cover detaching or anyfolds in the cover, check that the clips of theretaining section are secure on the foam. If a clipis pulled out, replace the foam.

145731

Note:

There must be no separations between the coverand the front seatback casing.

77A-30

FRONT SEAT TRIMFront seat lower casing: Removal - Refitting


77A

REMOVAL






a Remove the bolt (1) from the front seat base exteriorcasing.

a Unclip:

- the front section of the seat base exterior casing,

- the rear section of the seat base exterior casing.

a Disconnect the heated pad switch connector.

a Remove the front seat base exterior casing.

Equipment required

Diagnostic tool

IMPORTANT

Before doing any work on a safety system compo-nent, be sure to lock the airbag computer using theDiagnostic tool (see Airbag and pretensioners:Precautions for the repair) . When this function isactivated, all the trigger lines are inhibited and theairbag warning light on the instrument panel is con-tinuously lit (with the ignition on).

IMPORTANT



109257

141601


77A-31



77AREFITTING


a Connect the heated pad switch connector.

a Refit the front seat base casing.









77A-32


SPORT FRONT SEATS

77AREMOVAL




a Remove the « foam - cover » assembly from thefront seat base (see 77A, Front seat trim, Frontseat base trim: Removal - Refitting, page 77A-1) .

Front seat base exterior casing

a Remove the trim of the front seat height adjustmentcontrol.

a Remove:

- the front seat height adjustment control bolts (1) ,

- the front seat height adjustment control.


1 - Front seat base exterior casing

a Remove:

- the bolts,

- the front seat base exterior casing.

145709

145710

145711

77A-33


SPORT FRONT SEATS

77A2 - Front seat base interior casing

a Remove:

- the bolt,

- the front seat base interior casing.

REFITTING


a parts always to be replaced: Bolt of front seatheight adjuster control.



145708

78A-1

REAR SEAT TRIM1/3 and 2/3 rear bench seat base trim: Removal - Refitting 78A

REMOVAL


a Lift up the rear bench seat base.

a Remove the rear bench seat base at (1) .


a Unclip the retaining strips (2) .

a Remove the seat trim and foam.

113075

113074

113073

112898

78A-2

REAR SEAT TRIM1/3 and 2/3 rear bench seat base trim: Removal - Refitting 78A

a Cut the retaining clips (3) .

a Extract the seat base trim.

REFITTING


a Clip the seat base trim to the foam.

a Clip the retaining strips back onto the seat baseframe.


a Refit the rear bench seat base.

113685

112898

78A-3

REAR SEAT TRIM1/3 and 2/3 rear bench seatback trim: Removal - Refitting 78A

REMOVAL



a Remove:

- the nut (1) ,

- the flexible stalk support.

a Remove nuts (2) .

a Separate the bench seat seatbacks.


a Remove the nut (3) and take out the central retainingbracket (according the side removed).


a Move the seatback frame aside.

Tightening torquesm

central retaining bracketnut

21 Nm

bench seat mountingnuts on the centralbracket

21 Nm

flexible stalk supportmounting nut

8 Nm

113439

113449

113444

78A-4


a Unclip the head rest (5) guides.

a Unclip the unlocking mechanism (6) ,

a Remove the seatback trim and foam.

a Cut the seatback trim retaining clips.

REFITTING

I - REFITTING STAGE OF PART IN QUESTION

a Clip the seatback trim onto the foam.

113443

113442

113441

113441

78A-5


a Check that the trim is correctly positioned on thefoam.

a Fit the « foam-trim » assembly to the seatbackframe.

a Clip on:

- the unlocking system,

- the unlocking mechanism.


a Refit the head rest guides.


a Refit the central retaining bracket (8) (according tothe side removed).

a Tighten to torque the central retaining bracket nut(21 Nm) (9) .


a Assemble the bench seat seatbacks.

a Tighten to torque the bench seat mounting nutson the central bracket (21 Nm) (10) .

a Refit the flexible stalk support.

a Tighten to torque the flexible stalk support mount-ing nut (8 Nm).

a Refit the complete rear bench seat (see ) .

113440

113444

113449

113439

78A-6

REAR SEAT TRIMSingle unit rear bench seatback trim: Removal - Refitting 78A

REMOVAL


a Remove:

- the single unit rear bench seat base (see 76A,Rear seat frames and mechanisms, Single unitrear bench seat base: Removal - Refitting, page76A-6) ,

- the single unit rear bench seatback (see 76A, Rearseat frames and mechanisms, Single unit rearbench seatback: Removal - Refitting, page 76A-1) .



a Fold down the rear section of the seatback.

a Unclip the head rest guides (2) .

a Move the foam away from the seatback frame.


a Remove the seatback unlocking control (4) .

a Separate the seatback trim from the seatback frame.

113959

113960

113961

113962

78A-7

REAR SEAT TRIMSingle unit rear bench seatback trim: Removal - Refitting 78A

a Cut the foam cover clips.

a Separate the cover from the seatback foam.

REFITTING


a Clip the seatback cover onto the foam.

a Fit the cover and foam cushion pad assembly backonto the seatback frame.

a Clip:

- the unlocking mechanism,

- the head rest guides.



a Refit:

- the single unit rear bench seatback (see 76A, Rearseat frames and mechanisms, Single unit rearbench seatback: Removal - Refitting, page 76A-1) .

- the single unit rear bench seat base (see 76A,Rear seat frames and mechanisms, Single unitrear bench seat base: Removal - Refitting, page76A-6) ,

113964

113964

113959

78A-8

REAR SEAT TRIMSingle unit rear bench seat base trim: Removal - Refitting 78A

REMOVAL


a Remove the rear bench seat base (see 76A, Rearseat frames and mechanisms, Single unit rearbench seat base: Removal - Refitting, page 76A-6) .


a Unclip the cover retaining strips (1) .

a Cut the foam cover clips.

a Separate the cover from the seat base foam.

REFITTING


a Clip the seat base cover to the foam.

a Fit the cover and foam cushion pad back onto theseat base frame.

a Clip the retaining strips (2) .


a Refit the rear bench seat base (see 76A, Rear seatframes and mechanisms, Single unit rear benchseat base: Removal - Refitting, page 76A-6) .

113966

113965

113965

113966

79A-1

SEAT ACCESSORIESHeated seat pad: Removal - Refitting


79AREMOVAL


a Remove:


- the seat base trim (see 77A, Front seat trim,Front seat base trim: Removal - Refitting, page77A-1) ,

- the seatback trim (see 77A, Front seat trim, Frontseatback trim: Removal - Refitting, page 77A-13) .


a Disconnect the heated pad connectors.

a Remove the seat base « foam - heated pad » as-sembly from the seat frame.

a

a Remove the seatback « foam - heated pad » assem-bly from the seat frame.

a

REFITTING


a Check the condition of the seat base and seatbackfoam pads (replace them if necessary).

a Remove the protective backing from the seat baseheated pad adhesive.

a Bond the seat base heated pad in position.

a Remove the protective backing from the seatbackheated pad adhesive.

a Bond the seatback heated pad in position.


a Refit:

- the seatback trim (see 77A, Front seat trim, Frontseatback trim: Removal - Refitting, page 77A-13) .

- the seat base trim (see 77A, Front seat trim,Front seat base trim: Removal - Refitting, page77A-1) ,

112900

WARNING

Carefully remove the seat heated pad (risk ofdamaging the foam).

112901

WARNING

Carefully remove the seat heated pad (risk ofdamaging the foam).

79A-2



79A- the front seat (see 75A, Front seat frames andmechanisms, Complete front seat: Removal -Refitting, page 75A-33) .

79A-3


FRONT SEAT WITH HEATING, and DOCUMENTATION PHASE 2

79A

REMOVAL




1 - Front seatback heated pad


a Remove:


- the front seatback cover (see 77A, Front seattrim, Front seatback trim: Removal - Refitting,page 77A-13) .

2 - Front seat base heated pad

a Remove:


- the front seat base cover (see 77A, Front seattrim, Front seat base trim: Removal - Refitting,page 77A-1) .


Front seat base heated pad

a Detach the heated pad from the « foam - heatedpad » assembly of the front seat base.

Equipment required

Diagnostic tool

IMPORTANT


IMPORTANT



112900

WARNING

To avoid any damage to the foam, detach theheated pad carefully.

79A-4


FRONT SEAT WITH HEATING, and DOCUMENTATION PHASE 2

79AFront seatback heated pad

a Remove the seatback « foam - heated pad » assem-bly from the front seatback frame.

a Detach the heated pad from the front seatback« foam - heated pad » assembly.

REFITTING


a Check the condition of the front seat base and seat-back foam pads; replace them if necessary.

a Detach the protective backing from the heated padadhesive of the front seat base or seatback.

a Bond the heated pad of the seatback or seat base inposition.


1 - Front seatback heated pad

a Refit:



2 - Front seat base heated pad

a Refit:

- the front seat base cover (see 77A, Front seattrim, Front seat base trim: Removal - Refitting,page 77A-1) ,






112901

WARNING

To avoid any damage to the foam, detach theheated pad carefully.


79A-5

SEAT ACCESSORIESStorage compartment under front seat: Removal - Refitting 79A

REMOVAL




a Remove rivets (1) .

a Remove the under-seat storage compartment.

REFITTING


a Refit:

- the under-seat storage compartment,

- the rivets (2) .



112938

112938

79A-6

SEAT ACCESSORIESFront seat headrest guide: Removal - Refitting


79AREMOVAL


a Tilt the front seatback towards the rear.

a Press the unlocking button on each headrest guide.

a Remove the front seat headrest.

139291

139290

Note:

Depending on the type of unlocking button, thisoperation is performed manually or using a flat-blade screwdriver.

139292

Note:

The front seat headrest guides can be removedwithout removing the front seatback cover.

79A-7

SEAT ACCESSORIESFront seat headrest guide: Removal - Refitting



a Slightly detach the "foam - cover" assembly of thefront seatback near the headrest guides to revealthe locking clips of the front seat headrest guides.

a Unclip the front seat headrest guides from the frontseat frame by pressing the locking clips (2) using aflat-blade screwdriver (1) .

a Remove the front seat headrest guides.

REFITTING


a Refit the front seat headrest guides fully into thefront seatback frame.

a Check that the front seat headrest guides are secureon the front seatback frame.


a Refit the front seat headrest.


a Set the angle of the front seatback to its original po-sition.

141581

141582

Note:

The locking clips of the front seat headrestguides are all on the same side.

Note:

To prevent the headrest guides from being mixedup, every headrest guide has a specific foolproof-ing device.

IMPORTANT

To prevent the headrest coming away from theguide during a collision, check that headrestguide locking system is functioning correctly.

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