7 fugai trainingturkish

8/11/2019 7 Fugai TrainingTurkish

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TPM : Polyplex 7 Fugai

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7 eit Fugai


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YETERSZ TEMZLN ZARARLI ETKLER

Arza Toz ve yabanc maddeler makinann hareketli ve kaygan paralarna pnmatik, hidrolik ve dier elektronik paralarn kaplayarakparalarn ileyiini etkileyiparza aa karrlar

KaliteBozukluklar

Kalite hatalar rne direk bulam olan yabanc maddelerle yadadolayl yollardan ekipman arzasyla oluur

Ani Arzalar Biriken toz ve kir tabakas atlaklarn bulunmasn zorlatrr, aroynamalara sebep verir,yetersiz yalamalardan dolay ani arzalarmeydana gelir.

Hz Kayb Toz ve kir ypranmay arttrr, srtnmeden kaynaklanan kayplaroluur


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7. GVENL OLMAYAN BLGELER

1. KK HATALAR2. YERNE GETRLMEYEN TEMELARTLAR 3. ULAILMASI ZOR OLAN BLGELER 4. BULAICI,SIZDIRICI KAYNAKLAR 5. KALTE KAYNAKLI HATALAR 6. GEREKSZ VE ACL OLMAYAN PARALAR

7 eit Fugai


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1.KK HATALAR :

Bulama,sznt Toz,kir,ya,gres,pas,boya Hasar atlama, krlma, ezilme,deformasyon, eilme,

Oynama Sallanma,yere dme ,eilme,tuhaflk,annma ,arpklk,

korozyon

Geveklik Kay ve zincirlerde

Anormal Durum Allmn dnda sesler,yksek s,titreim,tuhaf koku,renk deiimi, uygun olmayan basn ve akm

Yapma Engelleme, katlama ,biriken paralar,soyulma,almama


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2. YERNE GETRLMEYEN TEMEL ARTLAR

Yalama Yetersiz, Kirli,Tanmsz,Uygunsuz,Sznt

Yalama tedarii Kirli,hasarl ve deforme olmu yalama azl,arzal yalama borusu

Ya seviye gstergesi levelKirli,hasarl,szan ve doru seviyeyi gstermeyen

Skma Gevek,kayp somun ve civatalar,Vida diinin somunuok amas


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Temizlik Makina yaps, Muhafazalar, Yerleim,Ayak baslacak yerler,boluk

Kontrol Makina yaps, Muhafazalar, Yerleim,Ayak baslacak yerler,Tehizatlarn durumu ve hareketi,operasyon

Yalama Yalama azlnn pozisyonu, yap, ykseklik, ayakbaslacak yerler,yalama ak delii,alan

Skma Muhafazalar, yap, yerleim ls, Alan

Operasyon Makina yerleimi, valflerin pozisyonu,sviler,atak baslacak yer

Ayarlama Basn gstergesinin pozisyonu, termometreler, akm lerler,nem sayac , vakum sayac , etc.

3. ULAILMASI ZOR OLAN BLGELER


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rn Sznt,Dkntler, fkrma,yaylma, tama

Ham madde Sznt,Dkntler, fkrma,yaylma, tama

Yalar Sznt,Dkntler, fkrma,yaylma, tama,hidrolik akkanlar, fuel oil,etc.

Gaz Sktrlm havann szmas ,gazlar,buhar,egsozdumanlar,etc .

Akkanlar Szan su, Scak , souk, yar bitmi rnler, atk sular, etc.

Iskarta Kesiciler, paketleme malzemeleri, uygun olmayan rnler

Dierleri nsanlar tarafndan ve forklifler tarafndan bulatrrlan,krk camlar etc.

4. BULAICI SIZDIRICI KAYNAKLAR


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Yabanc Madde Toz , pas,kir, tala,nem,atk,tahta paracklar,kat paracklar

Darbe Drme ,sarsnt,arpma,titreim vb.

Nem ok az ve ok fazla sznt

Gain Size Sktrlm hava ayralar, merkezka ayralar,

Konsantrasyon Yetersiz s, stma, kartrma, buharlama etc.

Viskosity Yetersiz s, stma, kartrma, buharlama etc

5. KALTE HATALI KAYNAKLAR


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Machinery Pumps, fans, compressors, columns, tanks etc.Piping equipment Pipes, hoses, ducts, valves, dampers etc.

Measuringinstruments

Temperatures, pressure gauges, vacuum gauges,ammeters etc.

Electrical equipment Wiring, piping, power leads, switches, plugs etc.

Jigs & Tools General tools, cutting tools, jigs, molds, dies, frames etc.

Spare parts Standby equipment, spares, permanent stocks, auxiliarymaterials, etc.

Makeshift repairs Tape. String, wire, metal plates etc.

6. GEREKSZ VE ACL OLMAYAN PARALAR


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Zemin Dz olmayan zemin,atlaklar,delikler,kntlar,kabuk

Basamaklar ok dik, dzensiz, eksik,kaygan basamak

Aydnlatma Belirsiz,standartlarn dnda,kirli yada krk kaplamalar

HareketliMakinalar

Paralarn yerinden kmas,dklen ya yada krlm kaplama,acil durum butonunun olmamas

Yukarkaldranparalar

Teller,kancalar,vincin fren ve dier paralar

Dierleri zel materyaller,zeltiler,toksit gazlar,izolasyonmalzemeleri,tehlike iaretleri,koruyucu malzemeler vb.

7. GVENL OLMAYAN BLGELER


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KkHatalar

Gevek somun ve civatalar , kayp somun ve civatalar

Bolt length Tm civatalar somundan sadece 2- 3 di knt yapmaldr.

Civatalar Dz civatalar uzun delikte mi kullanlyor ? Sivri civatalar al cubuk ve kanallarda m kullanlyor?

Yayl civatalar vibrasyonu ilgilendiren paralar de mkullanlyor? Ayn civatalar ayn paralar da m kullanlyor?

Civata vesomunutespitleme

Aaya gmlen somunlar dardan grlebilir mi?

Somunun yn saat ynnde mi?

Somun ve civatalar iin kontrol noktalar


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Ya deposu Ya deposu her zaman temiz dzenli ve 5S standartlar uygulanyormu?Ya konteynr herzaman kapal m? Ya eidi belirtilmi mi ve dzenli stok kontrol yaplyor mu?

Yalama Azl

Gres manonu ,hz drc ve dier yalama azlklar herzamnatemiz tutuluyor mu?Yalama azl tozdan arnm m? Yalama azl doru eit ve adette etiketlenmi mi?

Ya seviyegstergesi

Ya seviye gstergesi herzaman temiz mi, herzaman kolay kontrolediliyor mu?

Doru ya seviyesi belirtiliyor mu? Ekipanlar ve ya borular ya szdryor mu Autoyalamaaralar

Oto yalama aralar dzgn iliyor mu &doru miktarda ya tedarikediyor mu?

YalamaKoullar

Dnen,kaygan paralar iyi yalanyor mu? Ar yalamadan dolay szdrma oluyor mu?

Yalama kontrol Noktalar


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V-Kaylar & Kasnaklar

atlak,ikin ypranm yada ya bulam kay var m? Bklm yada kayp kay var m? Gevek yada gergin kay var m? Benzer kaylar ayn gerginlikte mi ve hepsi ayn eit mi? Are top surfaces of belts protruding above the pulley rims? Are thebottoms any pulley groves shiny (indicating a worn belt or pulley)

Are pulleys correctly alignedRollerchains

Are any chains stretched 9indicating worn out pins or bushings Are any sprocket teeth worn, missing or damagedIs lubrication between pins and bushings sufficient Are sprockets correctly aligned

Shafts,Bearings &Couplings

Is there any overheating, vibration, abnormal noise due to excessiveplay, or lack of greasing. Are any keys or set bolts loose or missing Are any couplings misaligned or wobbling, Are any seals worn out

Gears Are gears rightly lubricated with proper amount of lubricant. Are any teeth missing, damaged worn out or jammed

Is there any unusual noise or vibration

Tama Sistemleri Kontrol Noktalar


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HydraulicCheckpoints

Is there correct quantity & level indicated for fluid in the reservoirIs fluid of correct Temp. And is min & max for temp. indicatedIs fluid cloudy (indicating air entrapment Are all fluid inlets & strainers clean, are any suction filters blocked Are any fluid reservoir breather filters blocked Are fluid pumps operating without any unusual noise or vibration

Are hydraulic pressure correct, and are operating ranges displayedHeatExchangers

Is any fluid or water leaking from fluid coolers or pipes Are temp. differences between fluid & water inlets & outlets are correct? Are any tubes blocked

HydraulicEquipment

Are there any fluid leaks ? Are hydraulic properly fastened? Are hydraulic devices operating correctly without speed loss orbreathing? Are hydraulic pressure correct? And all gauges working

Piping andWiring

Are all pipes and hoses fastened tightly? Are there any fluid leaks? Are any hoses cracked or damaged? Are all valves operating correctly? Is it easy to see whether valves areopen or closed/ Are any pipes, valves unnecessary?

Hydraulic checkpoints


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FRLs Are FRLs clean? Is it easy to see inside of them? Are they fitted rightway around?Is there sufficient oil. And are the drains are clear?Is the oil dip rate correct ?(approx 1 drop for every 10 strokes) Are the FRLs installed not more than 3 m from the equipment? Are the pressure adjusted to the correct value and operating ranges areclearly indicated?

PneumaticEquipment

Is compressed air leaking from pneumatic cylinders or solenoids? Are all pneumatic cylinders and solenoid valves firmly fastened? Are any pistons dirty, worn, damaged? Are the speed controllers installed right way around?Is there any abnormal sound or overheating of solenoid valves, and areany lead wires chafed or trailing?

Piping andWiring

Are there any places in pneumatic pipes or hoses where fluid is liable tocollect? Are all hoses and pipes clipped firmly in place? Are any hoses cracked, damaged, are there any air leaks? Are valves operating correctly and open and close position known

Pneumatic checkpoints


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ControlPanels

Are the interiors of distribution boards, switch boards, and controlpanels kept clean, tidy, and well organized by the application of 5Sactivities? Have any objects or flammable materials been left insideIs the wiring inside control panels in good condition? Are any wirescoiled or trailing? Are all ammeters and voltmeters operating correctly? Are any switches, bulbs broken? Do all switches work correctly? Are panel doors in good condition? Do they Open & close easily? Are there any unused holes? Are control panels water& dustproof?

ElectricalEquipment

Are all motors free of overheating, vibration, unusual noise & smell Are al motor cooling fans and fins are clean?

Are any bolts loose? Are pedestals free of cracks and damages?Sensors Are all manual switches clean and free of damages & excessive play

Are all switches installed in the correct position Are the interiors of limit switches is clean? Are any wires coiled ortrailing? Are any limit switch dogs worn, deformed, or of the wrong shape?

Electrical Checkpoints


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Sensors Are all photoelectric switches and proximity switches clean and free ofexcessive play? Are any sensors out of position? Are correct positions clearly indicated? Are all lead wires un-chafed, and is insulation intact at entry points?

Switches Are all switches installed in the correct position Are all manual switches clean and free of damages & excessive play Are emergency stop switches installed in appropriate locations and arethey in good working condition?

Piping andWiring

Are any pipes, wires, or power leads loose or unsecured? Are any ground wires damaged or disconnected? Are any pipes damaged or corroded? Are there any bare wires or wireswith damaged insulation? Are any wires coiled on the floor or dangling overhead?

Electrical Checkpoints Cont.


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