6s 50 mc-c, vol. iii - component, description

When referring to this page, please quote S900 Edition 0001 (1)MAN B&W Diesel A/S

Warning S900-1

0001

S900-1

Warning!

It is important that all MAN B&W Diesel A/S engines are operated within the given specifications and performance tolerances specified in the engines’ Technical Files and are maintained according to the MAN B&W Diesel A/S maintenance instructions in order to comply with given emissions regulations.

In accordance with Chapter I of the Code of Federal Regulations, Part 94, Subpart C, §94.211 NOTICE is hereby given that Chapter I of the Code of Federal Regulations, Part 94, Subpart K, §94.1004 requires that the emissions related maintenance of the diesel engine shall be performed as specified in MAN B&W Diesel A/S instructions, including, but not limited to, the instructions to that effect included in the Technical File.

S50MC-CDS 09091718

VOLUME IIICOMPONENTSDESCRIPTION

MAN B&W Diesel A/S

900 - Introduction

Documents in this Chapter

Table of Contents, Volume III

90002 0001 Ordering of Insulation

90003 0001 Designations and Symbols

90023 0027 Instructions for Main Engine

MAN B&W Diesel A/S

Table of Contents 900Volume III - Components Description

Page 1 (2)MAN B&W Diesel A/S

No. Edition Title

900 - IntroductionTable of Contents

90002 0001 Ordering of Insulation90003 0001 Designations and Symbols90023 0027 Instructions for Main Engine

901 - Cylinder Cover90101 0163 Cylinder Cover90103 0009 Indicator Cock - Mounting

902 - Piston with Rod & Stuffing Box90201 0204 Piston and Piston Rod90205 0115 Piston Rod Stuffing Box

903 - Cylinder Liner and Cylinder Lubrication90301 0167 Cylinder Frame90302 0184 Cylinder Liner and Cooling Jacket90304 0037 Cylinder Liner - Details90305 0134 Cylinder Lubricators90307 0035 Cylinder Lubricator Unit90308 0012 Cylinder Lubricator - Intermediate Box90309 0016 Cylinder Lubricator System - Details90312 0004 Electronic Components - Cylinder Lubrication90312 0003 Electronic Components - Cylinder Lubrication

905 - Crankshaft, Thrust Bearing and Turning Gear90501 0169 Crankshaft90502 0063 Arrangement of Fore End90503 0016 Arrangement of Angle Encoder90504 0003 Axial Vibration Monitor90505 0174 Thrust- and Guide Bearing90510 0107 Turning Gear90511 0029 Turning Wheel90512 0002 Turning Gear - Details90513 0010 Tacho System90513 0013 Tacho System90513 0012 Tacho System90513 0009 Tacho System

906 - Control Gear90602 0126 Chain Drive - Lubrication90603 0114 Chain Tightener90604 0049 Intermediate Chain Wheel90610 0113 Bearing Housing - Mounting90612 0098 Arrangement of Indicator System



No. Edition Title

90613 0113 Camshaft Bearing90615 0135 Arrangement of Governor90620 0103 Engine-Side Control Console90621 0090 Engine-Side Control Console - Details

907 - Starting Air System90702 0070 Main Starting Valve90703 0122 Starting Air Distributor90704 0061 Starting Valve

908 - Exhaust Valve90801 0206 Exhaust Valve - Lower Parts90803 0040 Exhaust Valve - Upper Parts90804 0016 Exhaust Valve Upper Parts - Details90805 0141 Exhaust Valve - Actuator90806 0088 Exhaust Valve - Pipe System90810 0093 Arrangement of Cooling Water Pipes

909 - Fuel Oil System90901 0151 Fuel Pump90902 0175 Fuel Pump Gear90905 0025 Reversing Mechanism90910 0148 Fuel Valve90911 0022 Fuel Valve Function90915 0060 Fuel Oil System - Details90915 0075 Fuel Oil System - Details90915 0074 Fuel Oil System - Details

910 - Turbocharger System91000 0017 Gas and Air System91001 0112 Scavenge Air Receiver91003 0189 Exhaust Pipes and Receiver91004 0037 Exhaust Receiver - Details91005 0114 Air Cooler91006 0045 Arrangement of Auxiliary Blower91007 0012 Butterfly Valve91009 0038 Air Cooler System - Cleaning91010 0007 Air Cooler - Frame91011 0030 Arrangement of Non-Return Valve

911 - Safety Equipment91101 0037 Safety Valve - Cylinder91102 0028 Relief Valve91103 0018 Safety Valve - Scavenge Air System91104 0063 Arrangement of Safety Cap



No. Edition Title

912 - Assembly of Large Parts91201 0093 Arrangement of Stay Bolts91203 0008 Frame Box - Details91204 0022 Frame - Details91205 0172 Frame Box91207 0081 Arrangement of Piston Cooling91208 0017 Chain Wheel Frame - Upper91211 0065 Axial Vibration Damper91216 0009 Holding-Down Bolts and End-Chock Bolts (Epoxy Chocks)

Plate

Page 1 (1)When referring to this page, please quote Plate EditionMAN B&W Diesel A/S

Ordering of InsulationP90002-0001

P90002 0001

PlatePlatePlatePlatePlate

Page 1 (1)When referring to this page, please quote Plate Edition

MAN B&W DieselMAN B&W DieselMAN B&W DieselMAN B&W DieselMAN B&W DieselDesignations and SymbolsDesignations and SymbolsDesignations and SymbolsDesignations and SymbolsDesignations and Symbols

P90003-0001P90003-0001P90003-0001P90003-0001P90003-0001

P90003 0001

Fore end

Manoevring side of engine Exhaust side of engine

Starboard (stbd) side of shipPort side of ship

Propeller

Normal layout

1234567

Forward (fwd.)

Clockwise direction of rotation defined from aft end of engine

Aft end

Cyl. nos. always countedfrom fore end

Instructions for Main Engines

This book forms part of a set of books consisting of three volumes entitled:

Vol. I OPERATIONVol. II MAINTENANCEVol. III COMPONENTS, DESCRIPTIONS

The purpose of these books is to provide general guidance on operation and maintenance andto describe the constructional features of a standard version of an MAN B&W main diesel en-gine. Deviations may be found in a specific plant. In addition, the books can be used for ref-erence purposes, for instance in correspondence and when ordering spare parts.

It is essential that the following data is stated in spare parts orders as it is used by us to ensurethe supply of the correct parts for the individual engines:

1. Name of vessel 2. Engine No. built by 3. Plate No. 4. Part No. 5. Quantity required (and description)

Example: M/S Nybo – 7730 B&W – P90201-0036 – 05910 off (piston ring)

)The Plate No. may consist of either of these two sets of digits, as the pages arein the process of being updated with new numbers: P90201-0036 or 90201-036.

To ensure optimum efficiency, reliability and lifetime of the engine and its components, onlyoriginal spare parts should be used when replacing parts on the engine.

When used in texts and illustrations, the designation “D” refers to the information given on thedata sheets inserted in the respective books.

Reliable and economical operation of the diesel engines is conditional upon its correct oper-ation and maintenance in accordance with MAN B&W Diesel A/S’ instructions. Emissions re-lated maintenance of the diesel engine shall be performed as specified in MAN B&W DieselA/S’ instructions and any additional instructions to that effect included in the Technical File.Consequently, it is essential that the engine room personnel are fully acquainted with the con-tents of this book and, in respect of instructions on emissions related maintenance of the die-sel engine, also the additional instructions to that effect set out in the Technical File.

This book is subject to copyright protection, and should therefore not, in whole or in part, becopied, reproduced, made public or in any other way made available to a third party withoutthe written consent of this effect from MAN B&W Diesel A/S.

MAN B&W Diesel A/STeglholmsgade 41 Teleph.:+45 33 85 11 00 DK-2450 Copenhagen Telex :16592 manbw dkDenmark Telefax:+45 33 85 10 30

CVR No. 39 66 13 14A90

023-

0027

MAN B&W Diesel A/S

901 - Cylinder Cover


90101 0163 Cylinder Cover

90103 0009 Indicator Cock - Mounting

MAN B&W Diesel A/S

Plate


Cylinder CoverP90101-0163

P90101 0163

Plate

Page 2 (2) When referring to this page, please quote Plate EditionMAN B&W Diesel A/S

P90101-0163Cylinder Cover

ItemNo.

Item Description ItemNo.

Item Description

P90101 0163

018 Screw031 Protective cap043 Nut055 Stud079 Nut080 Stud092 Cylinder cover102 O-ring114 Cooling jacket138 Nut151 Distance pipe163 Stud187 Screw

(2)

MAN B&W Diesel

When referring to this page, please quote S-Instruction Edition

Indicator Cock - MountingP90103-0009

P90103 0009

(2)

MAN B&W Diesel


P90103-0009

Indicator Cock - Mounting

ItemNo.


Item Description

P90103 0009

019 Packing020 Stud032 Nut, self locking044 Extension056 Screw068 Lock washer093 Guard103 Screw115 Lock washer139 Packing140 Connecting piece152 Flange164 Packing188 Indicator cock

MAN B&W Diesel A/S

902 - Piston with Rod & Stuffing Box


90201 0204 Piston and Piston Rod

90205 0115 Piston Rod Stuffing Box

MAN B&W Diesel A/S

Plate


Piston and Piston RodP90201-0204

P90201 0204

Plate


P90201-0204Piston and Piston Rod

ItemNo.


Item Description

P90201 0204

011 Screw023 Screw035 Screw047 Locking wire059 Screw060 Screw084 Piston ring096 Piston ring106 Piston ring118 Piston crown143 Pipe for cooling155 Piston rod167 D-ring179 D-ring180 Piston skirt192 Screw

Plate


Piston Rod Stuffing BoxP90205-0115

P90205 0115

A

B B

A

Plate


P90205-0115Piston Rod Stuffing Box

ItemNo.


Item Description

P90205 0115

013 Nut025 Housing for stuffing box037 Scraper ring049 Scraper ring050 Flange062 Guide pin086 Screw098 Spring pin121 Lamella145 O-ring157 Scraper ring169 Sealing ring170 Sealing ring182 Screw204 Fitted bolt216 Housing for stuffing box, complete241 Spring253 Spring

MAN B&W Diesel A/S

903 - Cylinder Liner and Cylinder Lubrication


90301 0167 Cylinder Frame

90302 0184 Cylinder Liner and Cooling Jacket

90304 0037 Cylinder Liner - Details

90305 0134 Cylinder Lubricators

90307 0035 Cylinder Lubricator Unit

90308 0012 Cylinder Lubricator - Intermediate Box

90309 0016 Cylinder Lubricator System - Details

90312 0004 Electronic Components - Cylinder Lubrication

90312 0003 Electronic Components - Cylinder Lubrication

MAN B&W Diesel A/S

Plate


Cylinder FrameP90301-0167

P90301 0167

Plate


P90301-0167Cylinder Frame

ItemNo.


Item Description

P90301 0167

015 Screw027 Protective cap039 Nut040 Stud for cylinder cover052 O-ring064 Screw076 Distance pipe088 Nut111 Stud123 Cylinder frame135 Distance pipe147 Nut159 Distance pipe160 Stud172 Distance pipe184 Distance pipe196 Fitted bolt206 Cover218 Screw231 Cap nut243 Screw255 Protective pipe, complete267 O-ring279 Packing292 Nut302 Stud314 Cover326 O-ring351 Screw363 O-ring375 Cleaning cover399 Stud409 Screw

When referring to this page, please quote Plate P90302 Edition 0184 Page 1 (2)MAN B&W Diesel A/S

Cylinder Liner and Cooling Jacket PlateP90302-0184

0184Cylinder Liner and Cooling JacketP90302

A

A

(2) When referring to this page, please quote Plate P90302 Edition 0184MAN B&W Diesel A/S

Cylinder Liner and Cooling JacketPlateP90302-0184

Item No. Item Description

010 Cooling jacket022 Gasket034 Piston cleaning ring*046 Cylinder liner058 Packing071 Plug screw095 Clamp105 Screw117 O-ring129 O-ring142 Stud154 Nut166 Cooling water connection178 Packing201 Sealing ring213 Cooling water connection225 Screw

Note:* Two designs aviable: 1. Standard Cleaning ring. 2. Retrofit pistoncleaning ring.


Plate


Cylinder Liner - DetailsP90304-0037

P90304 0037

Plate


P90304-0037Cylinder Liner - Details

ItemNo.


Item Description

P90304 0037

011 Non-return valve, complete023 Head035 Valve047 Housing

Plate


Cylinder LubricatorsP90305-0134

P90305 0134

Plate


P90305-0134Cylinder Lubricators

ItemNo.


Item Description

P90305 0134

017 Screw030 Steel pipe054 Screw066 Bracket078 Distance pipe091 Screw101 Nut125 Guard137 Screw150 Screw162 Nut186 Screw

Plate


MAN B&W Diesel

Cylinder Lubricator UnitP90307-0035

P90307 0035

Plate

Page 2 (2) When referring to this page, please quote Plate Edition

MAN B&W DieselP90307-0035

Cylinder Lubricator Unit

ItemNo.


Item Description

P90307 0035

018 Ball valve031 Stud043 Hydraulic block055 Nut067 Plug screw080 O-ring092 Intermediate pipe114 Adjustable elbow coupling138 Ball valve151 Stud175 Lubricator, complete199 Hydraulic block209 Gasket210 Membrane accumulator234 Screw258 Adjusting screw271 O-ring283 Spacer, tubular295 Cover305 O-ring317 Non-return valve329 O-ring330 Cylinder block342 O-ring354 Spring366 Plunger378 Actuator piston391 Straight stud coupling401 Screw413 Screw437 Cylinder housing449 Solenoid valve complete450 Screw474 Membrane accumulator486 Gasket498 O-ring508 O-ring521 Inductive sensor533 Cable545 Cable gland, complete569 Housing570 Plug582 Plug594 Screw

Plate


Intermediate BoxP90308-0012

P90308 0012

Plate


P90308-0012Intermediate Box

ItemNo.


Item Description

P90308 0012

013 Intermediate box, complete037 Electric enclosure with cables049 Circuitboard assy050 Screw074 Diode


Cylinder Lubrication System - Details PlateP90309-0016

0016Cylinder Lubrication System - DetailsP90309


Cylinder Lubrication System - DetailsPlateP90309-0016


019 Steel pipe020 Pipe holder032 Screw044 Steel pipe056 Pipe holder068 Coupling081 Steel pipe103 Steel pipe115 Steel pipe127 Coupling139 Pipe holder140 Distributor block152 Screw176 Coupling188 Coupling211 Steel pipe223 Steel pipe


Plate


Cylinder Lubrication - Electronic ComponentsP90312-0004

P90312 0004

Plate


P90312-0004Cylinder Lubrication - Electronic Components

ItemNo.


Item Description

P90312 0004

015 Name plate027 Pilot lamp039 Name plate040 Selector switch052 Terminal064 Terminal076 Din rail088 Terminal111 Terminal159 HMI panel160 Mounting plate184 Nut196 Screw206 Terminal

Plate


Cylinder Lubrication - Electronic ComponentsP90312-0003

P90312 0003

Plate


P90312-0003Cylinder Lubrication - Electronic Components

ItemNo.


Item Description

P90312 0003

015 Electronic enclosure, complete027 Screw039 Nut052 Bracket064 Screw076 Nut088 Distance pipe111 Terminal123 Terminal135 Terminal147 Rail166 Electronic enclosure184 Terminal206 Terminal

MAN B&W Diesel A/S

905 - Crankshaft, Thrust Bearing and Turning Gear


90501 0169 Crankshaft

90502 0063 Arrangement of Fore End

90503 0016 Arrangement of Angle Encoder

90504 0003 Axial Vibration Monitor

90505 0174 Thrust- and Guide Bearing

90510 0107 Turning Gear

90511 0029 Turning Wheel

90512 0002 Turning Gear - Details

90513 0010 Tacho System




MAN B&W Diesel A/S

Plate


MAN B&W Diesel

CrankshaftP90501-0169

P90501 0169

Plate



Crankshaft

ItemNo.


Item Description

P90501 0169

012 Crankshaft036 Chain wheel061 Packing073 Cover085 Screw

Plate


Arrangement of Fore EndP90502-0063

P90502 0063

Plate


P90502-0063Arrangement of Fore End

ItemNo.


Item Description

P90502 0063

018 Screw031 Gasket043 Cover067 Screw080 Screw092 Cover, complete102 Gasket114 Plug screw126 Plug screw138 Cover163 Stud175 Nut199 Gasket209 Shield, upper210 Chain wheel222 Flange234 Screw271 Shield, lower283 Tuning wheel305 Stud317 Nut329 Nut for hydraulic tightening330 Disc354 Shield “Fore”, complete


Arrangement of Angle Encoder PlateP90503-0016

0016Arrangement of Angle EncoderP90503

A

A

A - A


Arrangement of Angle EncoderPlateP90503-0016


013 Measuring tool for axial movement, complete

049 Screw086 Housing098 Shaft108 Screw133 Damping plate145 Coupling157 Cable tie170 Tool182 Packing204 Shaft228 Spring pin253 Packing265 Washer289 Shield - lower part290 Packing300 Screw312 Spring lock



Axial Vibration Monitor PlateP90504-0003

0003Axial Vibration MonitorP90504


Axial Vibration MonitorPlateP90504-0003


019 Terminal box, complete020 Steel pipe032 Pipe holder044 Screw068 Elbow081 Coupling093 Coupling115 Bracket127 Axial vibration monitor


Plate


MAN B&W Diesel

Thrust- and Guide BearingP90505-0174

P90505 0174

Plate



Thrust- and Guide Bearing

ItemNo.


Item Description

P90505 0174

014 Nut, self-locking026 Guard038 Screw051 Lubricating oil pipe063 Flange075 Clamp087 Nut, self-locking099 Lubricating oil pipe109 Stopper segment, fore110 Spray pipe122 Segment134 Segment158 Screw171 Oil throw ring, upper183 Oil throw ring, lower195 Oil throw ring, complete217 Scraper ring housing, upper229 Fitted bolt230 Nut242 Scraper ring housing, lower266 Clamp278 Lubricating oil pipe291 Nut for hydraulic tightening301 Stud313 Stopper segment, fore337 Guard349 Lubricating oil pipe362 Stopper segment, aft374 Stopper segment, aft408 Dowel421 Screw445 Lubricating oil pipe457 Screw469 Screw470 Spray pipe494 Scraper ring, upper504 Fitted bolt516 Scraper ring housing, complete528 Nut541 Scraper ring, lower565 Stud577 Lubricating oil pipe589 Screw600 Scraper ring, complete

Plate


Turning GearP90510-0107

P90510 0107

Plate


P90510-0107Turning Gear

ItemNo.


Item Description

P90510 0107

011 Nut023 Distance pipe035 Distance pipe047 Screw060 Turning gear096 Gear wheel106 Disengaging device, complete131 Guide pin


Turning Wheel PlateP90511-0029

0029Turning WheelP90511


Turning WheelPlateP90511-0029


017 Screw029 Fitted bolt030 Nut, self-locking054 Turning wheel078 Dead center pointer101 Screw113 Spring lock125 Spring pin


Plate


MAN B&W Diesel

Turning Gear - DetailsP90512-0002

P90512 0002

Plate



Turning Gear - Details

ItemNo.


Item Description

P90512 0002

012 Screw024 Spring washer048 3/2-way valve061 Screw073 Spring washer097 Switch 0-110 volts107 Screw119 Spring washer132 Bracket156 Eye screw168 Key ring181 Chain203 Disc with inicision215 Stud with groove227 Circlip240 Disc with inicision252 Sleeve264 Screw276 Spring washer311 Lever323 Bush


Tacho Equipment PlateP90513-0010

0010Tacho EquipmentP90513


Tacho EquipmentPlateP90513-0010


018 Terminal box031 Screw055 Spring pin067 Bracket080 Nut102 Tacho pick-up





018 Cylindrical pin031 Stud043 Nut, self-locking055 Bracket067 Screw079 Tacho pick-up


Plate


Tacho EquipmentP90513-0012

P90513 0012

Plate


P90513-0012Tacho Equipment

ItemNo.


Item Description

P90513 0012

018 Stud031 Nut, self-locking043 Bracket067 Screw079 Tacho pick-up092 Guide pin




018 Sectional iron031 Screw055 Pick-up box067 Screw080 Bracket092 Cylindrical dowels114 Screw126 Spring lock


MAN B&W Diesel A/S

906 - Control Gear


90602 0126 Chain Drive - Lubrication

90603 0114 Chain Tightener

90604 0049 Intermediate Chain Wheel

90610 0113 Bearing Housing - Mounting

90612 0098 Arrangement of Indicator System

90613 0113 Camshaft Bearing

90615 0135 Arrangement of Governor

90620 0103 Engine-Side Control Console

90621 0090 Engine-Side Control Console - Details

MAN B&W Diesel A/S

Plate


MAN B&W Diesel

Chain Drive - LubricationP90602-0126

P90602 0126

Plate



Chain Drive - Lubrication

ItemNo.


Item Description

P90602 0126

023 Spray pipe035 Lubricating pipe047 Lubricating pipe059 Spray pipe060 Spray pipe084 Lubricating pipe096 Spray pipe106 Lubricating pipe118 Spray pipe131 Lubricating pipe143 Spray pipe155 Spray pipe179 Lubricating pipe180 Lubricating pipe192 Lubricating pipe214 Steel pipe226 Steel pipe238 Steel pipe251 Steel pipe

Plate


Chain TightenerP90603-0114

P90603 0114

Plate


P90603-0114Chain Tightener

ItemNo.


Item Description

P90603 0114

017 Nut029 Locking plate030 Guide nut054 Guide nut066 Tightening bolt078 Nut, self-locking101 Cover113 Screw125 Locking wire137 Shaft150 Screw162 Screw174 Flange186 Stop screw198 Shaft208 Cover221 Screw245 Bracket257 Chain wheel269 Bushing270 Shaft282 Distance piece304 Coupling316 Lubrication oil pipe328 Lubrication oil pipe341 Coupling365 Distance pipe377 Screw389 Nut390 Stud400 O-ring412 Guide pin424 O-ring448 Shaft

Plate


Intermediate Chain WheelP90604-0049

P90604 0049

Plate


P90604-0049Intermediate Chain Wheel

ItemNo.


Item Description

012 Bushing024 Screw036 Flyweight061 Chain wheel073 Screw085 Shaft120 Distance pipe132 Screw144 Sealing ring156 Nut168 Stud181 O-ring193 Guide

Plate


Bearing Housing - MountingP90610-0113

P90610 0113

Plate


P90610-0113Bearing Housing - Mounting

ItemNo.


Item Description

P90610 0113

015 Screw027 Bearing cap039 Bearing shell in 2/2040 Bearing housing064 Nut076 Stud111 Guide screw123 Guide pin135 Guide pin147 Shim160 Bearing cap172 Thrust ring196 Bearing housing218 Screw

(2)

MAN B&W Diesel


Arrangement of Indicator SystemP90612-0098

P90612 0098

(2)

MAN B&W Diesel


P90612-0098

Arrangement of Indicator System

ItemNo.


Item Description

P90612 0098

016 Handle028 Screw041 Roller guide053 Screw065 Liner077 Housing089 Screw090 Washer112 Key124 Screw136 Spring pin148 Liner161 Spring173 Circlip185 Liner197 Circlip207 Shaft219 Bearing

Plate


Camshaft BearingP90613-0113

P90613 0113

Plate


P90613-0113Camshaft Bearing

ItemNo.


Item Description

P90613 0113

023 O-ring035 Connecting pipe059 Baseplate072 Screw084 Guide pin096 Bearing cap118 Bearing shell131 Screw


Arrangement of Governor PlateP90615-0135

0135Arrangement of GovernorP90615

Max.Stop.


Arrangement of GovernorPlateP90615-0135


012 Guard036 Screw061 Guide pin073 Screw085 Washer107 Electrical governor actuator119 Lever120 Screw132 Spring lock144 Bracket


Plate


Engine Side Control ConsoleP90620-0103

P90620 0103

Plate


P90620-0103Engine Side Control Console

ItemNo.


Item Description

P90620 0103

021 Screw033 Handle045 Shaft057 Nut, self-locking069 Washer070 Plate094 Valve, 5/2-way104 Screw141 Screw165 Screw177 Pressure switch190 Pointer200 Screw212 Angle lever224 Stop ring236 Pin248 Shaft261 Bushing285 Bellows gland297 Cover319 Screw320 Index plate332 Hand wheel344 Handle356 Stud368 Lock washer393 Slide shoe403 Retaining ring415 Screw427 Lock washer440 Grease nipple452 Nut, self-locking464 Washer476 Key488 Split pin523 Angle lever535 Console547 Screw559 Nut, self-locking560 Local control box572 Valve, 3/2-way584 Valve, 3/2-way596 Nut618 Spindle631 Ball bearing643 Retaining ring667 Screw679 Thrust ring680 Ball bearing692 Thrust ring

702 Clamping block714 Sealing ring726 Retaining ring738 Bearing

Plate


Engine Side Control Console - DetailsP90621-0090

P90621 0090

Plate


P90621-0090Engine Side Control Console - Details

ItemNo.


Item Description

P90621 0090

027 Copuling039 Non-return valve040 Steel bar052 Screw064 Copper pipe076 Coupling111 Coupling135 Coupling159 Coupling160 Plug184 Coupling196 Connection206 Copper pipe218 Non-return valve231 Steel bar255 Coupling

MAN B&W Diesel A/S

907 - Starting Air System


90702 0070 Main Starting Valve

90703 0122 Starting Air Distributor

90704 0061 Starting Valve

MAN B&W Diesel A/S

Plate


MAN B&W Diesel

Main Starting ValveP90702-0070

P90702 0070

Plate



Main Starting Valve

ItemNo.


Item Description

P90702 0070

015 Screw027 Switch039 Distance pipe052 Screw064 Plate076 Ball valve with actuator*111 Plug screw123 Packing ring135 Packing ring147 Plug screw159 Intermediate piece172 Nut184 Washer196 Handwheel206 Locking plate231 Spring243 Spindle267 Nut279 Screw280 Nut292 Starting air pipe302 Packing ring326 Screw338 Washer351 Guide pin363 Sundry chain375 Split pin387 Key ring399 Screw409 Nut, low410 Ball valve with actuator*422 Screw434 Packing ring446 Disc458 Housing471 Screw483 Screw495 Stud505 Starting air pipe517 Housing529 Non-return valve530 Nut542 Screw, adjusting for “Slow-turning”900 Repair kit, actuator*924 Repair kit, ball valve*

Note:

* When ordering spare parts for this item,please state manufacturer’s Part No.

Plate


MAN B&W Diesel

Starting Air DistributorP90703-0122

P90703 0122

Plate



Starting Air Distributor

ItemNo.


Item Description

P90703 0122

010 Guide pin022 Guide pin034 Name plate058 Coupling071 Adapter095 Spring pin105 Bracket117 Nut129 Fitted bolt130 Gear wheel142 Lock washer154 Nut166 Key178 Shaft191 Bushing201 Spring pin237 Screw249 Air cylinder250 Screw262 Distributor housing, complete*274 Sealing ring298 Reversing disc*321 Screw333 Packing345 Valve, 3/2-way357 Screw369 Bracket370 Sealing ring382 Distributor disc*394 Piston ring404 Nut416 Stud428 Cover441 Fitted bolt453 Washer

Note:

* When ordering spare parts, please statenumber of cylinders.

Plate


MAN B&W Diesel

Starting ValveP90704-0061

P90704 0061

Plate



Starting Valve

ItemNo.


Item Description

P90704 0061

016 Screw028 Cover041 Packing053 Nut, self-locking077 Piston089 Spring090 Distance pipe100 Liner112 Valve housing124 Sealing ring136 Valve spindle

MAN B&W Diesel A/S

908 - Exhaust Valve


90801 0206 Exhaust Valve - Lower Parts

90803 0040 Exhaust Valve - Upper Parts

90804 0016 Exhaust Valve Upper Parts - Details

90805 0141 Exhaust Valve - Actuator

90806 0088 Exhaust Valve - Pipe System

90810 0093 Arrangement of Cooling Water Pipes

MAN B&W Diesel A/S

Plate


MAN B&W Diesel

Exhaust Valve - Lower PartsP90801-0206

P90801 0206

Plate



Exhaust Valve - Lower Parts

ItemNo.


Item Description

P90801 0206

013 Packing025 Covers037 Screw062 Packing074 Flange098 Screw108 O-ring121 Bottom piece133 Sealing ring157 Valve spindle194 Valve housing204 Spindle guide lower228 Packing241 Plug screw253 Spring pin265 Screw277 Sealing ring289 Sealing ring300 Tread insert324 Packing336 Plug screw

Plate


MAN B&W Diesel

Exhaust Valve - Upper PartsP90803-0040

P90803 0040

Plate



Exhaust Valve - Upper Parts

ItemNo.


Item Description

P90803 0040

014 Lifting eye bolt026 Plate038 Coupling063 Steel pipe087 Orifice plug099 Disc110 Safety handrail134 Piston, air cylinder158 Sealing ring183 Coupling205 Disc217 Locking plate229 Screw230 Screw242 Packing254 Oil cylinder266 Plug278 Stud291 Nut301 Non-return valve313 Plug325 Plug337 Sealing ring349 Air cylinder, complete362 Flange374 Sliding bearing386 Sealing ring408 Oil control unit421 Screw433 Pin445 Steel pipe457 Union nut469 Adapter470 Packing ring482 O-ring494 Spring504 Disc516 Spring pin528 Rotation check rod541 Non-return valve553 Locking wire565 Screw577 Conical ring 2/2590 Piston600 Slide612 Piston624 Spring636 Disc648 Piston, complete

661 Piston ring



MAN B&W DieselMAN B&W DieselMAN B&W DieselMAN B&W DieselMAN B&W DieselExhaust VExhaust VExhaust VExhaust VExhaust Valve - Upper Parts, Detailsalve - Upper Parts, Detailsalve - Upper Parts, Detailsalve - Upper Parts, Detailsalve - Upper Parts, Details

P90804-0016P90804-0016P90804-0016P90804-0016P90804-0016

P90804 0016



MAN B&W DieselMAN B&W DieselMAN B&W DieselMAN B&W DieselMAN B&W DieselP90804-0016P90804-0016P90804-0016P90804-0016P90804-0016

Exhaust VExhaust VExhaust VExhaust VExhaust Valve - Upper Parts, Detailsalve - Upper Parts, Detailsalve - Upper Parts, Detailsalve - Upper Parts, Detailsalve - Upper Parts, Details

ItemItemItemItemItemNo.No.No.No.No.

Item DescriptionItem DescriptionItem DescriptionItem DescriptionItem Description ItemItemItemItemItemNo.No.No.No.No.

Item DescriptionItem DescriptionItem DescriptionItem DescriptionItem Description

P90804 0016

021 Gasket045 Safty valve, with o-ring905 O-ring*

Note:Note:Note:Note:Note:

* Optional extras

Plate


Exhaust Valve - ActuatorP90805-0141

P90805 0141

Plate


P90805-0141Exhaust Valve - Actuator

ItemNo.


Item Description

P90805 0141

015 Stud027 Stud039 Piston052 Roller guide, complete064 Thrust disc076 Roller guide088 Shaft111 Plug123 Screw135 Bushing147 Disc160 Bushing172 Sealing ring184 Guide pin196 Nut218 Oil cylinder231 Piston ring243 Disc255 Screw267 Disc279 Spring280 Screw292 Key302 Roller

Plate


Valve Gear - DetailsP90806-0088

P90806 0088

Plate


P90806-0088Valve Gear - Details

ItemNo.


Item Description

P90806 0088

010 Thrust flange022 Screw034 O-ring046 Hydraulic pipe071 O-ring083 Intermediate piece095 O-ring117 Sleeve in 2/2129 Retaining ring142 Hydraulic pipe, complete166 Steel pipe178 Coupling191 Coupling213 Support225 Screw237 Nut250 Gasket274 Clamp298 O-ring308 Flange321 Screw333 Cooling water connection

Plate


MAN B&W Diesel

Arrangement of Cooling Water PipesP90810-0093

P90810 0093

Plate



Arrangement of Cooling Water Pipes

ItemNo.


Item Description

P90810 0093

012 Screw024 Butterfly valve036 Compensator048 Nut061 Screw073 Cooling water pipe085 Screw097 Packing ring119 Packing ring120 Orifice plate132 Screw144 Packing156 Screw168 Packing181 Cooling water pipe203 Plug screw215 Nut227 Cooling water pipe239 Screw240 Orifice plate252 Screw264 Cooling water pipe276 Screw288 Packing

Note:

*

MAN B&W Diesel A/S

909 - Fuel Oil System


90901 0151 Fuel Pump

90902 0175 Fuel Pump Gear

90905 0025 Reversing Mechanism

90910 0148 Fuel Valve

90911 0022 Fuel Valve Function

90915 0060 Fuel Oil System - Details



MAN B&W Diesel A/S

Plate


Fuel PumpP90901-0151

P90901 0151

Plate

When referring to this page, please quote Plate EditionMAN B&W Diesel A/S

Page 2 (2)

P90901-0151Fuel Pump

ItemNo.


Item Description

P90901 0151

017 Gasket030 Cylindrical pins042 Gasket054 Plug screw078 Pump housing, complete101 Timing guide113 Sleeve125 Regulating guide137 Guide pin149 Screw162 Stud174 Gasket186 Guide screw198 Guide pin208 Guide pin221 Guide bushing, complete233 Guide bushing257 Screw269 Screw270 Top cover282 Lock washer294 Plug screw341 Orifice plate389 Nut390 Screw400 Spring guide412 Spring436 Suction valve, complete448 Slide461 Thrust piece473 Sealing ring520 Sealing ring532 Pump barrel544 Pump barrel, complete556 Plunger568 Sealing ring603 Screw615 Lock washer627 Cover639 Sealing ring640 Sealing ring652 Puncture valve, complete664 Air piston676 Gasket688 Valve housing711 O-ring723 Slide735 Spring747 Spring guide772 Throttle plug

784 Gasket867 Protective cap879 Coupling880 Pipe, L=730892 Banjo coupling902 Plug screw914 Disc926 Pipe, L=520

Plate


MAN B&W Diesel

Fuel Pump GearP90902-0175

P90902 0175

Plate



Fuel Pump Gear

ItemNo.


Item Description

P90902 0175

012 Fuel pump roller guide, complete024 Shaft036 Plug048 Plug061 Stop screw073 Roller085 Bushing097 Disc107 Shaft-pin for roller120 Guide pin144 Thrust disc156 Roller guide168 Plug181 Bushing193 Pin215 Link for reversing227 Pin240 Guide pin252 Guide block264 Screw276 Guide pin288 Bushing311 Locking wire323 Flange335 Screw347 Sealing bush359 Bushing for roller guide372 Cap384 Nut, self-locking396 Screw418 Scraper ring, axial431 Scraper ring443 Flange455 Holder for scraper ring467 Locking wire479 Screw492 Nut514 Pump base526 Packing538 Cover, transparent551 Flange563 Screw587 Disc599 Stud609 Stud610 Spring, internal622 Spring, external634 Disc646 Disc

671 Sealing ring

Plate


Reversing MechanismP90905-0025

P90905 0025

Plate


P90905-0025Reversing Mechanism

ItemNo.


Item Description

P90905 0025

019 Shaft020 Guide for reversing032 Distance pipe044 Self-locking nut056 Guard068 Screw093 Cover103 Screw115 Bolt127 Flange for air cylinder139 Reversing mechanism, complete152 Screw164 Bush176 Air cylinder211 Screw223 Union235 Reducing socket247 Ball valve259 Union

Plate


Fuel ValveP90910-0148

P90910 0148

Plate


P90910-0148Fuel Valve

ItemNo.


Item Description

P90910 0148

016 Thrust piece041 Cut-off shaft053 Spindle guide065 Nozzle077 Spindle guide, complete089 O-ring090 Holder, complete100 Guide pin112 Union nut124 O-ring148 O-ring161 Valve head173 Guide pin185 Spring197 Non-return valve, complete219 Thrust spindle220 Spring232 Spring guide244 Thrust foot268 Disc950 Additional disc, +30 bar*

Note:

* Optional extras

Plate


Fuel Valve FunctionP90911-0022

P90911 0022

Plate


P90911-0022Fuel Valve Function

ItemNo.


Item Description

P90911 0022

Note:

D1 = Predetermined closing value fornon-return valve

D2 = Predetermined opening value forcut-off spindle

Plate


Fuel Oil System - DetailsP90915-0060

P90915 0060

Plate


P90915-0060Fuel Oil System - Details

ItemNo.


Item Description

P90915 0060

013 By-pass valve, complete025 Valve housing037 Valve housing049 Sealing ring050 Spring guide074 Screw086 Union nut098 Nut121 Sealing ring133 Piston145 Spring

Plate



P90915 0075

Plate



ItemNo.


Item Description

P90915 0075

013 Drain box, complete037 Level switch049 Name plate050 Screw062 Gasket074 Drain box

Plate



P90915 0074

Plate



ItemNo.


Item Description

P90915 0074

013 Shock absorber, complete037 Spring guide049 Stud050 Nut062 Lock washer074 Packing086 Sealing ring098 Wearing ring108 Packing121 Screw133 Spring145 Flange157 Stud169 Spring170 Piston182 Housing

MAN B&W Diesel A/S

910 - Turbocharger System


91000 0017 Gas and Air System

91001 0112 Scavenge Air Receiver

91003 0189 Exhaust Pipes and Receiver

91004 0037 Exhaust Receiver - Details

91005 0114 Air Cooler

91006 0045 Arrangement of Auxiliary Blower

91007 0012 Butterfly Valve

91009 0038 Air Cooler System - Cleaning

91010 0007 Air Cooler - Frame

91011 0030 Arrangement of Non-Return Valve

MAN B&W Diesel A/S

Plate


Gas and Air SystemP91000-0017

P91000 0017

Plate


Scavenge Air ReceiverP91001-0112

P91001 0112

Plate


P91001-0112Scavenge Air Receiver

ItemNo.


Item Description

P91001 0112

017 Nut029 Distance pipe030 Crane beam042 Screw066 Screw078 Cover091 Plug screw101 Air cooler113 Washer125 Stud137 Packing257 Screw269 Guard270 Packing304 Stud316 Packing328 Cleaning pipe341 Spray nozzle353 Flange461 Plug screw485 Plug screw507 O-ring519 Manhole cover520 Stud532 Clamp544 Wing nut568 Scavenge air receiver581 Flange603 Nut615 Stud627 Hook

Plate


Exhaust Pipes and ReceiverP91003-0189

P91003 0189

Plate


P91003-0189Exhaust Pipes and Receiver

ItemNo.


Item Description

P91003 0189

018 Plug screw031 Packing ring043 Gas inlet055 Screw*067 Packing079 Nut080 Compensator092 Screw*126 Insulation cover138 Exhaust receiver151 Packing ring163 Plug screw175 Nut199 Screw*209 Insulation cover in 2/2210 Insulation cover in 2/2222 Packing234 Grid, complete246 Wire gauze258 Plug screw271 Packing ring295 Plug screw305 Packing ring317 Insulation cover330 Washer342 Packing354 Locking washer366 Distance pipe378 Screw*391 Insulation cover401 Wing nut425 Screw*437 Screw*449 Washer450 Nut462 Packing474 Stud486 Arrangement of heating shield498 Manhole cover508 Split pin521 Hinge rod545 Insulation cover in 2/2557 Compensator569 Plate

Note:

*) These screws are special screwsfor hot joints, they are marked with a

“T” and MUST NOT be used else-where !

Plate


Exhaust Receiver - DetailsP91004-0037

P91004 0037

Plate


P91004-0037Exhaust Receiver - Details

ItemNo.


Item Description

P91004 0037

001 Nut013 Clamp025 Distance pipe037 Nut049 Distance pipe050 Screw062 Spring pin074 Distance pipe086 Screw*098 Spring pin108 Nut121 Distance pipe133 Clamp145 Support157 Shim169 Spring plate170 Clamp182 Screw194 Spring pin204 Washer216 Screw*228 Nut241 Nut253 Distance pipe277 Support289 Screw

Note:

* These screws are special screwsfor hot joints, they are marked with a“T” and MUST NOT be used else-where !


Air Cooler PlateP91005-0114

0114Air CoolerP91005


Air CoolerPlateP91005-0114


019 Cooler insert032 Water mist catcher


Plate


MAN B&W Diesel

Arrangement of Auxiliary BlowerP91006-0045

P91006 0045

Plate



Arrangement of Auxiliary Blower

ItemNo.


Item Description

P91006 0045

014 Screw026 Nut038 Screw051 Distance pipe063 Auxiliary blower*087 Screw099 Lock washer110 Auxiliary blower122 Screw

Note:

* When ordering Spare Parts for this item,please state manufacturer’s Part No.

Plate


Butterfly ValveP91007-0012

P91007 0012

Plate


P91007-0012Butterfly Valve

ItemNo.


Item Description

P91007 0012

021 Screw033 Packing045 Shaft057 Valve housing069 Valve flap082 Screw094 Locking plate104 Locking device128 Cover153 Packing165 Cover

Plate


Air Cooler System - CleaningP91009-0038

P91009 0038

Plate


P91009-0038Air Cooler System - Cleaning

ItemNo.


Item Description

P91009 0038

010 Screw022 Packing ring046 Nipple058 Ball valve071 Hose connection095 Steel pipe105 Coupling129 T-coupling130 Coupling142 Ball valve154 Coupling178 Blank flange191 Screw201 Butterly valve225 Plug screw237 Plug screw250 Cooling water pipe

Plate


Air Cooler FrameP91010-0007

P91010 0007

Plate


P91010-0007Air Cooler Frame

ItemNo.


Item Description

P91010 0007

016 Air cooler041 O-ring053 Frame065 Screw089 Screw090 Distance pipe100 Flat steel bar112 sealing plate136 Plug screw148 Packing173 Cover185 Screw207 Packing219 Cover220 Screw

Plate


MAN B&W Diesel

Arrangement of Non-return ValveP91011-0030

P91011 0030

Plate



Arrangement of Non-return Valve

ItemNo.


Item Description

P91011 0030

011 Screw023 Lock washer035 Support047 Clamp059 Spring pin060 Shaft084 Holder096 Sealing ring106 Sliding bearing118 Valve flap

MAN B&W Diesel A/S

911 - Safety Equipment


91101 0037 Safety Valve - Cylinder

91102 0028 Relief Valve

91103 0018 Safety Valve - Scavenge Air System

91104 0063 Arrangement of Safety Cap

MAN B&W Diesel A/S



MAN B&W DieselMAN B&W DieselMAN B&W DieselMAN B&W DieselMAN B&W DieselSafety VSafety VSafety VSafety VSafety Valve - Cylinderalve - Cylinderalve - Cylinderalve - Cylinderalve - Cylinder

P91101-0037P91101-0037P91101-0037P91101-0037P91101-0037

P91101 0037



MAN B&W DieselMAN B&W DieselMAN B&W DieselMAN B&W DieselMAN B&W DieselP91101-0037P91101-0037P91101-0037P91101-0037P91101-0037

Safety VSafety VSafety VSafety VSafety Valve - Cylinderalve - Cylinderalve - Cylinderalve - Cylinderalve - Cylinder

ItemItemItemItemItemNo.No.No.No.No.

Item DescriptionItem DescriptionItem DescriptionItem DescriptionItem Description ItemItemItemItemItemNo.No.No.No.No.

Item DescriptionItem DescriptionItem DescriptionItem DescriptionItem Description

P91101 0037

010 Spindle022 Spring retainer034 Lock nut046 Spring058 Valve housing071 Stop ring083 Valve flap095 Valve guide105 Gasket117 Safety valve, complete


Relief Valve PlateP91102-0028

0028Relief ValveP91102

P.C.D.


Relief ValvePlateP91102-0028


016 Relief valve (P.C.D. 465mm)*028 Screw*030 Packing*041 O-ring*

Note:*When ordering, please state manu-facturer of Relief Valve andP.C.D. xxx mm


Plate


MAN B&W Diesel

Safety Valve - Scavenge Air SystemP91103-0018

P91103 0018

Plate



Safety Valve - Scavenge Air System

ItemNo.


Item Description

P91103 0018

011 Safety valve, complete035 Spindle047 Washer059 Spring retainer060 Castle nut072 Split pin096 Screw106 Nut118 Valve flap131 Seal143 Valve seat155 Spring

Plate


Arrangement of Safety CapP91104-0063

P91104 0063

Plate


P91104-0063Arrangement of Safety Cap

ItemNo.


Item Description

P91104 0063

017 Bursting cap, complete029 Fitted bolt030 Check plate042 Wing nut054 Screw066 Washer078 Bursting cap cover091 Perforated cylinder101 Housing113 Bursting disc137 Starting air pipe, complete150 Gasket162 Nut174 Screw186 Safety cap198 Screw

MAN B&W Diesel A/S

912 - Assembly of Large Parts


91201 0093 Arrangement of Stay Bolts

91203 0008 Frame Box - Details

91204 0022 Frame - Details

91205 0172 Frame Box

91207 0081 Arrangement of Piston Cooling

91208 0017 Chain Wheel Frame - Upper

91211 0065 Axial Vibration Damper

91216 0009 Holding-Down Bolts and End-Chock Bolts (Epoxy Chocks)

MAN B&W Diesel A/S


Arrangement of Stay Bolts PlateP91201-0093

0093Arrangement of Stay BoltsP91201


Arrangement of Stay BoltsPlateP91201-0093


014 Stay bolt, complete026 Screw038 Protective cap051 Nut075 Stay bolt087 Guide bushing


Plate


Frame Box - DetailsP91203-0008

P91203 0008

Plate


P91203-0008Frame Box - Details

ItemNo.


Item Description

P91203 0008

015 Fitted bolt027 Nut039 Distance pipe040 Screw052 Distance pipe076 Distance pipe088 Screw111 Screw123 Distance pipe

Plate


Frame - DetailsP91204-0022

P91204 0022

Plate


P91204-0022Frame - Details

ItemNo.


Item Description

P91204 0022

010 Lubricating oil pipe022 Lubricating oil pipe034 Damper-oil pipe046 Damper-oil pipe071 Bracket083 Screw095 Bracket105 Lubricating oil pipe117 Nut129 Stud130 Screw142 Pipe clamp154 Screw166 Screw191 Pipe holder213 Screw225 Damper-oil pipe249 Lubricating oil pipe250 Lubricating oil pipe262 Lubricating oil pipe286 Distance pipe298 Stud308 Nut

Plate


Frame BoxP91205-0172

P91205 0172

Plate


P91205-0172Frame Box

ItemNo.


Item Description

P91205 0172

016 Cover028 Screw041 Stud053 Nut065 Frame box089 Frame door, rear090 Screw100 Stud112 Nut124 Drain pipe185 Cover207 Cover219 Screw232 Stud244 Frame box door256 Gasket327 Cover339 Screw340 Screw352 Frame door, rear376 Cover388 Plug screw411 Gasket459 Spring460 Door fastener472 Wing nut484 Stud506 Cover

Plate


Arrangement of Piston CoolingP91207-0081

P91207 0081

Plate


P91207-0081Arrangement of Piston Cooling

ItemNo.


Item Description

P91207 0081

017 Screw029 Locking wire042 Slotted pipe054 Screw066 Self-locking nut078 Washer091 Drain pipe113 Sight glass125 Drain box149 Bracket150 Screw174 Clamp186 Self-locking nut

Plate


Chain Wheel Frame - UpperP91208-0017

P91208 0017

Plate


P91208-0017Chain Wheel Frame - Upper

ItemNo.


Item Description

P91208 0017

012 Gasket024 Flange036 Stud048 Nut061 Chain wheel frame, upper073 Screw097 Stud107 Distance pipe119 Nut132 Plug156 Stud181 Cover193 Plug screw203 Guide pin215 Cover227 Screw276 Locking wire288 Screw323 Stud347 Stud360 Screw396 Gasket406 Cover418 Guide pin431 Screw538 Screw563 Top guard599 Cover610 Screw634 Screw646 Rail for sealing658 Packing rubber671 Screw683 Distance pipe695 Guide pin


Axial Vibration Damper PlateP91211-0065

0065Axial Vibration DamperP91211


Axial Vibration DamperPlateP91211-0065


019 Spring020 Spring044 Screw056 Restriction for damper081 Restriction for damper093 Restriction for damper103 Screw127 Oil seal in 2/2139 Oil seal in 2/2140 Guide pin164 Nut176 Nut188 Stud211 Stud235 Axial vibration damper housing, com-

plete259 Damper housing, upper part260 Guide pin272 Damper housing, lower part


Plate


Holding-Down Bolts and End-Chock Bolts(Epoxy Chocks)

P91216-0009

P91216 0009

Plate


P91216-0009Holding-Down Bolts and End-Chock Bolts

(Epoxy Chocks)

ItemNo.


Item Description

P91216 0009

028 Screw041 Washer053 Locking plate077 Liner for side chock, port side089 Liner for side chock, starboard100 Liner end chock112 Spherical washer124 Spherical washer136 Nut148 Protective cap173 Protectice cap185 Nut197 Distance pipe219 Spherical washer220 Spherical nut232 Holding-down bolt, M36 x 4256 Stud for end chock bolt, M60 x 5.5