60kw twister

60KW TWISTER

Laser

Especially in Mild Steel 9mm-25mm plate cutting, 60KW TWISTER improves PRODUCTIVITY and PRECISION drastically.

Plasma

TWISTER

Gas Cutting(Multi Torches)

SS400 t9 - t25

ADVANTAGE OF 60KW TWISTERP

reci

sio

nH

igh

Lo

w

ProductivityLow High

Confidential

Other technology

60KW Twister UnitLinear Guide ＆

High Solid Carriage

Twister GasHigh Current

Electrode

NEW TECHNOLOGY Confidential

・ Torch Oil Jet・ Quick Piercing・ Auto Gas Control・ Arc Marker・ Gas Flow Pattern・ Quick Arc Change

・ Spatter Shield・ Fumes Elimination Room by Damper・ Light Sensor・ Cantilever Frame・ Technology Table・ Life Manager

・ Quick Arc Change ・

・ High Power Unit ・

4 ． Lower Running Cost

6 ． Easy Operation

5 ． Clean & Safety Work Environment

Improved Production

Costs

Improved Production

Costs

・ Auto Gas Control Main Gas Flow ・ Twister Gas Flow ・・ Arc Marker ・

・ Life Manager ・・ Technology Table ・

・ Torch Oil Jet ・

・ Push & Pull Fume Collecting System ・

2 ． Improved 　 Productivity

・ Twister Gas ・

・ Cantilever Frame ・

・ Spatter Shield ・

・ Quick Piercing ・

・ Linear Guide ・

・ Gas Flow Pattern ・・ High Current Electrode ・

・ Light Sensor ・

・ Lightweight Carriage ・

・ High Traverse Speed ・

・ Fumes Elimination Room by Damper ・

FEATURE AND OPERATIONAL EFFECTConfidential

FEATURE MERIT

1 ． Widened Cutting Range

3 ． Improved Cutting Accuracy & Quality

Improved OrderResponse Capability


EFFECT

0

1000

2000

3000

4000

5000

5 10 15 20 25 30 35

Mild Steel (mm)

Cu

ttin

g S

pee

d (

mm

/min

)

More than 28mm, difficult to cut by Laser Cutting in stable quality.

TWISTER 30KW

Gas Cutting

WIDENED CUTTING RANGE

60KW High Power Twister Unit widens cutting range up to 36mm thickness and achievesTWISTER cutting quality up to 28mm thickness

Confidential






Improved Production

Costs

Improved Production

Costs






・ Twister Gas ・











FEATURE MERIT





EFFECT

2500

1800

1500

12001000

3000

0

1000

2000

3000

t16㎜ t19㎜ 25ｔ㎜ 28ｔ㎜ 32ｔ㎜ 36ｔ㎜

Cu

ttin

g S

pe

ed

(m

m/m

in)

Gas

6kW

Las

er

More than 28mm, impossible to Laser cutting in stable

60K

W T

WIS

TE

R

IMPROVED RODUCTIVITY

Drastic improvement in cutting speed, thanks to High Power Unit (60KW)High speed cutting, 2 times faster than 6kW Laser *5 to 10 times faster than Gas Cutting

Confidential

Arc

Ultra-Velocity“TWISTER” Gas

Gas

Sp

eed

“TWISTER” Gas

Cutting Speed

TWISTER

High Speed & Vertical

Only cutting speed results in bevel

IMPROVED PRODUCTIVITYConfidential

“TWISTER” Ultra Velocity Gas achieves High Speed & High Precision Cutting

Conventional Assist Gas

Spray Nozzle

KPCL 300A TWISTER 60KW


Unique technology; TORCH OIL JETSpray non-spatter liquid in gas flow.Adjustment for spray nozzle is unnecessary

Spatter prevention device is PATENTED

0 2 4 6 8 10 12 14Total Time (sec)

Torch moving

13.5 sec

4.5 sec

KPCL300A

TWISTER60KW

IMPROVED PRODUCTIVITY

Thanks to QUICK PIERCING, far reduced total piercing time

Reduce air-cut time

Torch moving

Initial height sensing

Touch sensingGas flowNon spatter jet

PiercingNon spatterspray

Gas Flow

Total one piercing time

-65%

Confidential


18 m/min 20 m/min

18

m/m

in 40

m/m

in

25.5 m/min

44.7 m/min

1.8 Time Faster


Thanks to speed up of Traverse Speed

Reduce air-cut time






Improved Production

Costs

Improved Production

Costs






・ Twister Gas ・











FEATURE MERIT





EFFECT

Thanks to Linear Guide, High Solid Carriage,High Cutting Quality & Accuracy achieved

Gantry Type

Rail

High Solid Carriage・ Pitching

・ Yawing

Y axis: 2 Linear Guide

Dual driving system causes

IMPROVED CUTTING QUALITY & ACCURACY

Confidential

X axis: 2 Linear Guide

TWISTER TFPL Series

Gantry Type

TWISTER 60KW

Enable cutting accuracy to keep for a long time.

Mount heavy Plasma Unit orLaser Oscillator on Y axis Carriage⇒ Results in early abrasion of driving system

*TFPL 30KW Series mount Lightweight Unit on Y axis carriage

Un

it

Lightweight &High SolidCarriage

Dismount 60KW Twister Unitfrom Y axis Carriage


Confidential

Thanks to dismounting 60KW Twister Unit,Lightweight Y axis Carriage achieved.

Optimized driving balance of Y axis carriageachieves High Quality & Accuracy Cutting.

Center of Gravity is located on the center of rack & pinion on X axis

Center of Gravity

Linear Guide

High Solid Y axis Carriage

Rack


Confidential

Thanks to High Solid Carriage, the accuracy of of locus and roundness of small hole at highspeed cutting, improved

Gantry Type TFPL Series

Response time 0.3 sec

Cu

ttin

g S

pee

d

In case of 16mm cutting (F=1,000mm/min)


Confidential

Response time 0.1 sec

Cu

ttin

g S

pee

d

The arc mode has been optimized by MAIN GAS FLOW CONTROL. Improves cutting quality of holes(Roundness)

KPCL 300A TWISTER


Confidential

Reduces finish by drilling, reamer 　

Mai

n G

as

Flo

w

Hole Outline

Arc mode is modified tomatch configuration

Mai

n G

as

Flo

w

Hole Outline



Confidential

TWISTER GAS eliminates dross

Reduces finish process Patent No.2689310 No.2997224

Ultra High Velocity Gas

Dross

Assist GasArc

LESS DROSS( Small hole with dross )

ULTRA HIGH SPEED TWISTER GAS

Arc

SS t6 ～ t25


Confidential

Thanks to ARC MARKER, enable to take Marking and Punching in cutting process

Positioning for drilling Punching⇒Positioning for welding, bending Marking⇒

Patent No.2641043

Marking

Punching






Improved Production

Costs

Improved Production

Costs






・ Twister Gas ・











FEATURE MERIT





EFFECT

By optimizing tip shape and inside for cooling of Electrode results in improved Long Life of Consumables

0

1

2

3

Acc

um

ula

ted

Arc

Tim

e (H

)

Output Currant 220A

KPCL 300A TWISTER 60KWSection of Electrode

OptimizedInside

Optimized

Hafnium

Coolant

LOWER RUNNING COSTConfidential

The life of Electrode, two times longer than ever

The current overshootshortens Nozzle life

Time

Oxygen

Start Cutting Finish

Oxygen+

Nitrogen

KPCL 300A TWISTER 60 KW

AirAir

LOWER RUNNING COST

Thanks to MAIN GAS FLOW PATTER, QUICK ARCCHANGE, the heat shock on ignition has been curbed

The life of TIPS, 1.5 - 2 times longer than ever

Confidential

Mai

n

Gas

Pla

sma

Cu

rren

t

Start Cutting Finish Time

Mai

n

Gas

Start Cutting FinishTime

TW

IST

ER

Cu

rren

t

Start Cutting Finish Time






Improved Production

Costs

Improved Production

Costs






・ Twister Gas ・











FEATURE MERIT





EFFECT

KPCL 300A TWISTER

CLEAN & SAFETY WORK ENVIRONMENTConfidential

SPATTER SHIELD COVER has greatly curbed

spatter splash during piercing

Clean working environment

Spatter Shield Cover

KPCL 300A

Thanks to Push & Pull Fumes Collecting System,prevent blowing up of Fumes.

Pushingby Fan

By Twister Original

Dust Collector

Dust Collector

Pulling

TFPL Series



Thanks to Fumes Elimination Room by Damperand Twister Original Dust Collector (2 set),prevent blowing up of Fumes.

Twister Original

Dust Collector

Fumes Elimination Room by Damper

Twister Original

Dust Collector



The machine shall be stopped when interrupting Light Sensor and colliding with Tape Switch during cutting operation.

Light Sensor

Tape Switch







Improved Production

Costs

Improved Production

Costs






・ Twister Gas ・











FEATURE MERIT





EFFECT

Cantilever Flame enables operator to take easy of access to cutting table

Easy of access for mounting material sheet, picking work, dismounting scrap

3 access

Gantry Frame TFPL Series

And difficult ofof access, becauseof Rails

1 access

EASY OPERATIONConfidential

① ② ③ ④

⑤ ⑥

⑦

材料選択

画面材質板厚ﾉｽﾙ゙ｶｽ゙上昇量速度ﾄｩ゙ｴﾙﾉﾝ（㎜）（㎜） sec（）ｽﾊｯ゚ﾀ

A 21 SS400 12.0 1.7 1 5.0 5000 1.0 有効A 22 SS400 16.0 1.7 1 7.0 5000 1.5 有効A 23 SS400 19.0 1.7 1 8.0 5000 1.5 有効A 24 SS400 22.0 1.7 1 10.0 5000 1.5 有効A 25 SS400 25.0 1.7 1 12.0 5000 2.0 有効A 26 SS400 28.0 1.7 1 12.0 5000 2.0 有効A 27A 28A 29A 30

No画面． A 25：材質 SS400：板厚 25.0：ﾉｽﾙ゙径 1.7：

A 21 T0 T1 T2 T3 電流 220 220 220 220速度 1500 1200 1000 1000切断高さ 4.0 4.0 4.0 4.0高さ 2.5 2.5 2.5 2.5補正番号 17 18 18 19ｱｼｽﾄ流量 30 30 25 20ﾒｲﾝｶｽ゙ 0.65 0.65 0.65 0.65混合窒素 5 5 5 5

KPCL 300A TWISTER


Optimal work conditions automatically set by TECHNOLOGY TABLETroublesome adjustment is unnecessary

・ GAS Flow ①②③④ Pressure ⑤⑥ Type ⑦

・ CURRENT・ CUT SPEED・ CUT HEIGHT・ PIERCE HEIGHT・ OFFSET・ PILOT CURRENT ⑧

Adjustment8 places

WithoutAdjustment


LIFE MANAGER manages consumables life

Easy to make a decision for replacement

LIFE MANAGER DISPLAY

Size of Nozzle ： 0 ． 6 0 ． 8 1 ． 1 1 ． 3 1 ． 7 2 ． 2 Rate of Usage ：

0 25 50 75 100 125 ********************************** 50%

Arc Time ： 0001h 13m 18s Piercing Time ： 148 TimesReset Time ： 04/07/11 12 ： 34 ： 56Alarm ： Invalid Valid （ 100% ）

*************

Note: Manages the life of Electrode & Nozzle only

BENEFIT OF TFPL 60KW

In comparison with 6KW Laser & Gas Cutting

NESTED PARTS FOR SIMULATION

6,100 mm

2,45

0 m

m

Total Parts No.: 73Total Cutting Length ： 137.6m

Confidential

Thickness Yield Weight

6 mm 705 kg9 mm 1,057kg

12 mm 1,409kg16 mm 1,879kg19 mm 2,231kg22 mm 2,583kg25 mm 2,936kg28 mm 3,288kg

0

1000

2000

3000

4000

5000

5 10 15 20 25 30 35

Mild Steel (mm)

Cu

ttin

g S

pee

d (

mm

/min

)

More than 28mm, difficult to cut by Laser Cutting in stable quality.

TWISTER 30KW

Gas Cutting

WIDENED CUTTING RANGE

60KW High Power Twister Unit widens cutting range up to 36mm thickness and achievesTWISTER cutting quality up to 28mm thickness

Confidential

PRODUTION TIME PER 1 SHEET: 19mm

1610

20

20

429

144

105

16

10

10

10

20

0

60

120

180

240

300

Gas Cutting 6KW Laser TWISTER 60KW

Pro

du

cti

on

Tim

e (

min

)

PreheatingPiercing

CuttingF330

Setting

Air Cutting

Picking, Dismounting

CuttingF1200

577

188

CuttingF1500: 150A

120

143

417

82% Reduction

43% Reduction

Piercing

In case of 200AF2600, 63minTotal 78 min

Confidential

5,537

1,7031,643

77

395

49

1,142

57423

2,876

1,160

7,651

163

1,174102

1,648

72

325

521 1,699

0

2,500

5,000

7,500

10,000

12,500

Gas Cutting 6KW Laser TWISTER 60KW

Ru

nn

ing

Co

st

(JP

Y)

RUNNING COST PER 1 SHEET: 19mm

Electricity at cutting

Electricity at air cut

Gas

Consumables

Oxygen / Nitrogen

11,914

In comparison with Laser

58% Reduction

4,870

11,532

ConsumablesNozzle life

600 piercing time

Maintenancecharge

Precondition: 1)Machine operating rate 75% 2) Gas cutting by single torch

Fuel Gas

Electricity at idling

Confidential

PRODUCTION TIME PER 1 TON

6.3

5.4

4.74.3

4.03.5

3.7

9.5

1.71.7 1.7

1.4 1.4

1.61.52.0

0.71.1 1.2

0.9 0.8 0.9 0.70.6

0

2

4

6

8

10

6 9 12 16 19 22 25 28

Thickness(mm)

Pro

du

ctio

n T

ime

(ho

ur)

Ga

s C

utt

ing

6K

W L

as

er

TW

IST

ER

Confidential

PRODUCTION COST PER 1 TON

45.3

23.425.6

21.319.8 18.7

30.2

17.6

12.3 12.614.2

10.612.5 12.3

10.6 11.1

6.35.3

7.1 7.15.8 5.6 5.8 6.1

0

10

20

30

40

50

6 9 12 16 19 22 25 28Thickness (mm)

Pro

du

ctio

n C

ost

(JP

Y 1

,000

)

Precondition: 1) Production Cost = Running Cost + Operator Charge (Cutting, Setting, Dismounting) 2) Machine operating rate 75% 3) Gas Cutting by single torch

Confidential

Ga

s C

utt

ing

6K

W L

as

er

TW

IST

ER

BENEFIT

GasCutting

6KWLaser

60KWTWISTER

Benefit

Material Weight ton 100Production Time hour 466 148 82 -66

Material Cost 50 JPY/kg 5,000Cutting Cost 354 444 261 -183

Total Cutting Cost 5,354 5,444 5,261 Operator Charge 3 JPY 1000/h 1,397 444 245 -199

Production Cost 6,751 5,888 5,506 -382

Sales 75 JPY/kg 7,500 7,500 7,500 4,095

Profit per Month 749 1,612 1,994 382

Profit per Year 8,990 19,347 23,929 4,583

Initial Investment 80,000 50,000 -30,000

Return on Investment Year 4.1 2.1Reduction of Investment: JPY30 millionAdditional Annual Profit: JPY4.6 million TOTAL BENEFIT: JPY34.6 million

100 ton / month

vs 6KW Laser

Confidential

Thickness(mm) 6 9 12 16 19 22 25

0% 5% 10% 25% 25% 20% 15%Material Weight (ton) 0 5 10 25 25 20 15Cutting Sheet 0.0 5.0 7.0 13.0 11.0 8.0 5.0

PRECONDITION

UtilityElectricity 20 JPY/kW・H

Gas TWISTER Oxygen / Nitrogen

200 JPY/m3 7m3 Cylinder

Liquid O2 for Laser 150 JPY/m3 Est. JPY180/kg

Laser Gas 25,000 JPY/7m3

MaintenanceTWISTER Maintenance 600,000 JPY/Year Filter of Dust Collector, Crossbar of Table

NozzleElectrode

18002800

JPY/PC.t6：700 t9：650t12：700 t16：650 ｔ19：600 t22,25：200

Shielding Cap 2,000 JPY/PC. Life is x 4 times than Nozzle & Electrode

Ring 1,200 JPY/PC.Life is x 10 times than Nozzle &Electrode.

5KW Laser Maintenance 1,500,000 JPY/Year

Consumption Electricity (Main body with Dust Collector)6KW Laser Cutting 90 kW

Idling 44 kW

TWISTER Cutting 36/51/57/67 kW 6,9㎜/12㎜/16,19㎜/22,25㎜

Idling 6.2 kW

Operator CostUnit Charge 3,000 JPY/H

Life fluctuatesaccording to each

customer

60kw twister

Documents

time quick arc

high power unit4lower

kwhigh speed cutting

speed results

spatter liquid

total piercing timereduce

traverse speedreduce

patentedtorch moving13