603041500 rocket door battente anta doppia€¦ · 603041500 rocket door battente anta doppia.pdf...
TRANSCRIPT
- 1 -
- 2 -
Ø 16
PH 2
Ø 3
PZ 2
3 mmAllen Key
TOOLS REQUIRED
If you follow carefully these instructions for the assembly and installationprocess your life will be easier!A pair of tressles are very useful when assembling the frames.Some parts may have sharp edges so use gloves and be careful when handling the parts.
All products are fully inspected and tested before they leave the factory.
i
- 3 -
2 xa
b
2 x
d
1 x
c
g
1 x
h
1 x
2 x
f
e
1 x
m
n
8 x
72 x
14 x
l
i
2 x
o
8 x
SX - LEFT
DX - RIGHT
4.2 X 9.5
5.0 X 40
3.5 X 25
M5 X 12
4.5 X 35
p
8 x
q
1 x
r
s
t
4 x
1 x
1 x
1 x
HINGE WITH COVER
JIG
JIG INSERT
JIG INSERT
COMPONENTS
DOOR SEAL
- 4 -
a
d
c
e
f
g
h
POSITIONING OF COMPONENTS
b
a
c
e
h
- 5 -
1
Hei
ght
Width
The standard system is adaptable for wall thickness from 88 to 102 mm (including plasterboard). *However extensions are available for wider finished wall thicknesses from 113 to 127 mm and on
request even wider walls. If using metal studwork then the opening for the frame needs to be lined with wood (min 40 mm)
to allow for the hinge cutouts (see page 8).
finished floorlevel
Width Height
OPENING REQUIRED IN WALL
726 x 2040
1409
826 x 2040926 x 2040
686 x 1981762 x 1981838 x 1981
Doorpanel:
15611713148916891889
2001
2060
2001
2060
2001
2060
SINGLE DOOR
88 -
102
mm
Fini
shed
Wal
l Thi
ckne
ssFinishedWall *:
88 to 10288 to 10288 to 10288 to 10288 to 10288 to 102
DoorThickness:
444444444444
a
- 6 -
3
g
2
clickclick
a
f g
f i i
- 7 -
click
click
b
i
i
4
i
i
5
i
6
IMPORTANTIt is absolutely essential that afterinstalling the distance pieces the
dimension X is 8 mm wider than yourdoor and dimension Y 8 mm higher than
your door. Dimensions +/- 1 mm.
X
iY
finished floorlevel
X
Y
h
h
b
e
e
e
- 8 -
Be careful to position the assembled part of theframe on the flush side of the wall at finished
floor level.
135
40
15
Cut outs required in stud work.
7
=
=
finished floor level
FLUSHSIDE
FLUSHSIDE
FLUSHSIDE
FLUSHSIDE
FLUSHSIDE
13540
15
FLUSH
SIDE
- 9 -
Please note the assembled part of the frame is inserted into the side you want to be flush with thewall with the secondary parts (ref d and e on the other side).
iTWO PEOPLE ARE
NEEDED TO PERFORMTHIS TASK TO AVOIDTHE RISK THAT THEFRAME WILL FALL
8
FLUSHSIDE
FLUSHSIDE
finished floor level
FLUSHSIDE
FLUSHSIDE
- 10 -
c
d
It is very important that the frame is perfectly plumb and so please check a number of times BEFOREfixing the frame and during the operation.9
FIXING THE FRAME TO THE WALL
90°
90°90°
90°
finished floor level
c
d
c c
- 11 -
First screw the flush side of the frame to the wall then the opposite side using the screws (n)at 200 mm intervals. Use QUADRUPLE SCREWS at the hinge and corner points. Thendouble check the frame is still plumb and true, if not adjust until it is.
X
Y
IMPORTANTit is essential you measure the dimensions x and y BEFORE AND AFTER installation of
the frame and they MUST be your door width + 8 mm and your door height + 8 mm.Dimensions +/- 1 mm.i
finished floorlevel
X
m
m
m
m
m
finished floor level
Y
- 12 -
After installing the frame insert the screws (m) above and below the hinge positions beingcareful not to tighten too much, the frame should not be bent or warp by this action.10
Remove the distance pieces.11 Remove the distance pieces.
e
i
ei
Ø 3
l
l
- 13 -
Use PVA on the metal edges that are to be plastered, fit fibre plastering tape all around the frame doublingup over corners and the hinge points and, when the PVA is tacky apply the plaster up to the stop bead. Use
metal primer on the remaining metal surface return and when dry it is paint ready.
Plastering in and painting12
- 14 -
Very carefully clean the metal surfaces making sure it is completely free of dirt andespecially traces of oil which will inhibit the adherence of the door seals.13
Applying the door seals (p) to the frame.
"A"
"B" "B
"
"A"
"B"
"B"
"A"
45°45°
45°
45°
p
p
p
p
14
- 15 -
Install the hinges to the frame.
door
door
q
n
n
15
Route the door to accept the hinges using the jig (ref s, t and u) and a 16mm dia routercutter and a 27 mm template guide.
r
r
r
Flush to wallside of door
r
218
s
16
2x
- 16 -
Ø 27
Ø 16
7
iNOT SUPPLIED
Ø 16
30
i
s t
Ø 16
Making the first routing on your door.
Making the second routing on your door.
2x
2x
r
Repeat for the other hinge.
- 17 -
i t
r
s
218
Removing the jig.
2x
2x
- 18 -
Installing the door.
o
o
17
door
- 19 -
18 Adjusting the hinges to fine tune the door panel position.
Adjusting the X axis - door panel right/left
Adjusting the Z axis - door panel up/down
Adjusting the Y axis - door panel in/out
3 mmAllen Key
3 mmAllen Key
3 mmAllen Key
X
ZY
09/2
019
0415
.00