600 xc sp f/o model #s02np6es rev. 01pi54.com/corp/manuals/parts/9917342r01.pdfkit, trailing arm...

PARTS MANUAL PN 9917342 and MICROFICHE PN 9918078 2/02

600 XC SP F/OModel #S02NP6ES600 XC SP M-10 F/OModel #S02NE6ES

Rev. 01

E 2001 Polaris Sales Inc.

TABLE OF CONTENTS600 XC SP F/O S02NP6ES and 600 XC SP M-10 F/O S02NE6ES

Parts Manual

AAIR BOX C12. . . . . . . . . . . . . . . . . . . . . . . . . . .

BBATTERY BOX C13. . . . . . . . . . . . . . . . . . . . . . .BRAKE B6. . . . . . . . . . . . . . . . . . . . . . . . . . . .

CCARBURETOR D7-8. . . . . . . . . . . . . . . . . . . . . . .CHAINCASE C7. . . . . . . . . . . . . . . . . . . . . . . .CHASSIS A3. . . . . . . . . . . . . . . . . . . . . . . . . . .CONSOLE A12. . . . . . . . . . . . . . . . . . . . . . . . . .COOLING SYSTEM B7. . . . . . . . . . . . . . . . . . .CRANKCASE D4. . . . . . . . . . . . . . . . . . . . . . . .CYLINDER D5. . . . . . . . . . . . . . . . . . . . . . . . . .

DDECALS - EDGE A10. . . . . . . . . . . . . . . . . . . . .DECALS - EDGE X A11. . . . . . . . . . . . . . . . . . . .DRIVE CLUTCH (Manual Start Models) C9. . . . .DRIVE TRAIN D1. . . . . . . . . . . . . . . . . . . . . . . .DRIVEN CLUTCH C11. . . . . . . . . . . . . . . . . . . . .

EENGINE MOUNTING D3. . . . . . . . . . . . . . . . . .EXHAUST D2. . . . . . . . . . . . . . . . . . . . . . . . . .

FFOIL/FOAM A9. . . . . . . . . . . . . . . . . . . . . . . . .FRONT SUSPENSION A13-14. . . . . . . . . . . . . . . . .FRONT TORQUE ARM (M-10) B14. . . . . . . . . . .

HHOOD A7-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MMAGNETO D10. . . . . . . . . . . . . . . . . . . . . . . . . .

NNOSEPAN A5-6. . . . . . . . . . . . . . . . . . . . . . . . . .

OOIL PUMP D6. . . . . . . . . . . . . . . . . . . . . . . . . .

PPISTON and CRANKSHAFT D9. . . . . . . . . . . . .

RRAIL MOUNTING (M-10) B12. . . . . . . . . . . . . . . .REAR SUSPENSION (M-10) B13. . . . . . . . . . . . .REAR TORQUE ARM (M-10) C1. . . . . . . . . . . . .RECOIL STARTER D11. . . . . . . . . . . . . . . . . . . .

SSEAT and GAS TANK A4. . . . . . . . . . . . . . . . . .SHOCK (Front Track)(Edge) C2. . . . . . . . . . . . .SHOCK and RESERVOIR (Rear Track)(Edge) C5SKI (M-10) B2. . . . . . . . . . . . . . . . . . . . . . . . . .STARTING MOTOR D12. . . . . . . . . . . . . . . . . . .STEERING B5. . . . . . . . . . . . . . . . . . . . . . . . . .STEERING - HANDLEBAR B3-4. . . . . . . . . . . . . .

TTOOL KIT D13. . . . . . . . . . . . . . . . . . . . . . . . . . .

WWATER PUMP D6. . . . . . . . . . . . . . . . . . . . . . .

The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.

A3

Chassis600 XC SP F/O S02NP6ES and 600 XC SP M-10 F/O S02NE6ES

2

34

5

89 10

11 12

13

1514

16

22

23

26

17

17

202930

32 31

Fuel Pump19

17

1

17

21

817

17

18

2517

6

7


24

2728

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1013686-3091013685-11241013687-3091013687-1124

1111

Asm., Chassis, Edge, NaturalAsm., Chassis, Edge X, Natural/YellowAsm., Chassis, M-10, NaturalAsm., Chassis, M-10, Natural/Yellow

1 7621432 2 Rivet2 5245003 1 Bracket, Jackshaft Shield3 3021104 1 Stop, Torque4 7542404 1 Nut5 1013379 1 Stop, Torque6 7517854 2 Screw7 7517632 1 Screw8 7621472 13 Rivet9 7512240 6 Bolt10 7552801 6 Washer, Spring Lock11 7558301 6 Washer, Flat12 2632165-309

2632165-21611

Bumper, Rear, UnpaintedBumper, Rear, Yellow

13 5433961-11065433979

11

Flap, Snow, EdgeFlap, Snow, Edge X

14 7517441 4 Screw15 2670133 1 Reflector, Red16 2632443-070

2632444-07011

Skirt, Snow, LHSkirt, Snow, RH

17 7661637 74 Rivet18 5245118

5244351-21611

Brace, Tunnel RollGrip, Tunnel Roll, Yellow (Edge X)

19 5521238 1 Extrusion, Clutch Guard20 5245457

524545811

Mount, Console, Toe Clip, LHMount, Console, Toe Clip, RH

21 5433150 2 Strap22 5242741

524274211

Support, Footrest, LHSupport, Footrest, RH

23 52452885242740

11

Footrest, LHFootrest, RH

24 22020592202060

11

Kit, Trailing Arm Mount, LHKit, Trailing Arm Mount, RH

25 5245836 1 Guard, Belt26 7080416 2 Plug, Hole27 7661639 15 Rivet28 5132292 1 Bulkhead, Front29 7512275 2 Bolt, Carriage30 7670021 2 Nut, Speed31 7555932 2 Washer, Nylon32 7542122 2 Nut, Nylok

12/01

A4

Seat and Gas Tank600 XC SP F/O S02NP6ES and 600 XC SP M-10 F/O S02NE6ES

2

17

8

11

9

16

1

32

33

3129

2726

7

7

34

65

10

25

3028 29

19

12

24

20

22

23

15

1834

35

21

13

14



1 1240066 1 Cap w/Gauge, Fuel2 2682755

2682756268275226827532682833268283426827502682751

11111111

Asm., Seat (Black)Cover, Seat (Black)Asm., Seat (Red)Cover, Seat (Red)Asm., Seat, Edge X (Red)Cover, Seat, Edge X (Red)Asm., Seat, Edge X (Blue)Cover, Seat, Edge X (Blue)

3 7080550 2 Grommet, Relatch, Bottom4 7080549 2 Grommet, Relatch, Top5 7080548 2 Relatch w/Hole, Twist Lock6 7621337 4 Rivet7 4030024 2 Bulb, Taillight8 4030045 1 Bulb, Brakelight9 5430423 1 Lens10 7511840 4 Screw11 5433341 1 Housing, Taillight12 5243185 1 Retainer, Tool Pouch Clip13 7555727 3 Washer14 7621319 7 Rivet15 7558301 2 Washer, Flat

16 7515159 2 Screw17 2460399 1 Harness, Taillight18 5631194 2 Nut, Seat19 7621472 2 Rivet20 7542122 2 Nut, Nylok21 7555960 2 Washer, Flat22 7670021 2 Nut, Speed23 7512193 2 Bolt, Carriage24 5810947 2 Foam, Seal25 8350018-600 AR Line, Fuel26 7080307 1 Clamp, Hose, Green27 7052259 1 Fitting, 90 Degree28 7052028 1 Grommet, Flanged29 7080402 2 Ring, Compression30 8350019-600 AR Line, Fuel31 7052301 1 Pickup, Fuel32 2520266 1 Asm., Fuel Tank (Incl. 31-33)33 7052095 1 Fitting, 90 Degree34 8450061-600 AR Line, Fuel35 7080804 2 Cable Tie, Releasable

5/01

A5

Nosepan600 XC SP F/O S02NP6ES and 600 XC SP M-10 F/O S02NE6ES

2

1

12

11

19

8

16

24

15

23

13

814

2

22 2120

7

36

5

6

18

17

17

25

2

910

4

4

8



1 5243992-067 1 Hinge, Pivot, Lower, RH2 7661637 12 Rivet3 5243978 1 Mount, Shock, Upper, RH4 5810947 1 Foam, Seal5 7547180 4 Nut, Flange6 7517935 4 Screw7 5243977 1 Mount, Shock, Upper, LH8 7621467 21 Rivet9 7621431 2 Rivet10 7661136 6 Rivet11 5244049-067 1 Bracket, Radius Rod Support12 5244050 1 Brace, Pan, Lower13 5243991-067 1 Hinge, Pivot, Lower, LH14 7542153 2 Nut, Nylok

15 5433518-0705433518-216

11

Bumper, Front, BlackBumper, Front, Yellow

16 7512163 2 Bolt17 7621472 3 Rivet18 5245853 1 Shield, Heat19 5434343-293

5434343-0705434343-341

111

Nosepan, RedNosepan, BlackNosepan, Blue

20 7542122 4 Nut, Nylok21 7555827 4 Washer22 7515166 4 Screw23 7517312 4 Screw24 7552801 4 Washer, Spring Lock25 5244888

524488911

Guide, Hood, LHGuide, Hood, RH

5/01

A6

Nosepan600 XC SP F/O S02NP6ES and 600 XC SP M-10 F/O S02NE6ES

8

5 7

9

10

14

1112

13

16

17

18

3 4

2

1

15

19

20

6



1 7670130 3 Clip, Speed, U-Type2 7080963

762146211

Retainer, J-ClipRivet

3 5811948 1 Foil4 7621462 1 Rivet5 5812020 1 Tape, Foil6 5812036 1 Foil7 5812019 1 Tape, Foil8 5812018 1 Tape, Foil9 7621402 5 Rivet10 5222769 1 Clip, Belt Retainer11 1013069 1 Guard, Clutch

12 7080698 1 Pin, Clutch Cover13 7075350 1 Decal, Engine and Clutch14 7621429 2 Rivet15 7170046

71700477170048

111

Decal, Troubleshooting, Edge, PPSDecal, Troubleshooting, Edge, Comp Adj.Decal, Troubleshooting, M-10

16 2670134 2 Reflector, Amber17 5433926 1 Plug, Hole, Oblong18 5211722 1 Plate, Backer19 4020139 1 Clip, Rosebud20 7670131 2 Plug

5/01

A7

Hood600 XC SP F/O S02NP6ES and 600 XC SP M-10 F/O S02NE6ES

1

3

5

6

8

9

10

11

1216

1920

2319

20

18

21

17

21

18 17

21

15

4

21 14

2 7

1322



1 2632440-2932632440-1772632440-341

111

Asm., Hood, RedAsm., Hood, BlackAsm., Hood, Blue

2 2460791 1 Harness, Headlight3 2410132 1 Asm., Headlamp (Incl. Bulbs)4 5812175 1 Foam, Seal, Headlight, Top5 2870448 2 Bulb, Headlight6 4032063 2 Retainer, Headlamp Bulb7 5812174 1 Foam, Seal, Headlight, Bottom8 7517872 1 Bolt, Tee Adjust9 7041954 1 Spring, Headlight Adjust10 7080887 1 Knob, Headlight Adjust11 5811793 2 Foam, Prefilter

12 5433516 1 Plenum, Intake, Hood13 7079197

707933311

Decal, Edge Suspension Set-UpDecal, M-10 Suspension Set-Up

14 5433660 1 Cover, Access, Headlight15 7512068 10 Screw16 5243567-067 1 Hinge, Upper, LH17 7512240 4 Bolt18 7558301 4 Washer, Flat19 7512113 2 Bolt20 5332403 2 Spacer21 7542122 6 Nut, Nylok22 7080367 1 Clamp, Cable23 5243568-067 1 Hinge, Upper, RH

5/01

A8

Hood600 XC SP F/O S02NP6ES and 600 XC SP M-10 F/O S02NE6ES

1

2

3

4

5

6

7

89

10

11

7

89

16

17

14

15

13

12

13



1 7621509 3 Rivet2 5433517

543419411

Windshield, Smoke, 15-inchWindshield, Smoke, 13-inch (Edge X)

3 5410970 4 Retainer, Windshield4 3280329

403001513

Asm., TachometerBulb, Replacement

5 3280209 2 Cushion, Rubber6 3280210 2 Bracket, Speedometer/Tachometer7 3280157 4 Washer, Flat8 3280156 4 Washer, Split Lock

9 3280158 4 Nut10 3280186 1 Knob, Trip Odometer11 3280348

403001514

Asm., SpeedometerBulb, Replacement

12 3280385 1 Cable, Speedometer13 4010589 3 Clip, Rosebud14 7512018 2 Screw15 7541925 2 Nut, Nylok16 7080521 2 Cable, Hood Retainer17 7661637 2 Rivet

5/01

A9

Foil/Foam600 XC SP F/O S02NP6ES and 600 XC SP M-10 F/O S02NE6ES

8

7

9

11

4

13

21

VIEW LOOKING AT HOOD FROM UNDERNEATH

14

6

12

3

5

101 1

1

1



1 7661134 8 Rivet2 5434196-070

5434196-21611

Closure, Hood, Side, RH, BlackClosure, Hood, Side, RH, Yellow

3 5434197-0705434197-216

11

Backer, Hood Closure, Upper, BlackBacker, Hood Closure, Upper, Yellow

4 5434198-0705434198-216

11

Closure, Hood, Upper, BlackClosure, Hood, Upper, Yellow

5 5246028 1 Retainer, Closure, Upper6 5812270 1 Foam, Hood, Rear, LH7 5812286 1 Foam, Hood, Front, LH8 5812007 1 Foam, Hood Center

9 5812017 1 Foil, Hood, RH10 5246029 1 Retainer, Closure, Lower11 5434199-070

5434199-21611

Closure, Hood, Lower, BlackClosure, Hood, Lower, Yellow

12 5434201-0705434201-216

11

Backer, Hood Closure, Lower, BlackBacker, Hood Closure, Lower, Yellow

13 5434195-0705434195-216

11

Closure, Hood, Side, LH, BlackClosure, Hood, Side, LH, Yellow

14 5434223-0705434223-216

11

Closure, Hood, Upper, LH, BlackClosure, Hood, Upper, LH, Yellow

5/01

A10

Decals - Edge600 XC SP F/O S02NP6ES and 600 XC SP M-10 F/O S02NE6ES

12

5

6

7

11 12 13

9

8

3

10

9

4

14

10

8



2201967

2202036

2200891

1

1

1

Kit, Hood Decal, ’02 600 XC SP(Incl. 4-7,9,11-13)(Black)Kit, Hood Decal, ’02 600 XC SP(Incl. 4-7,9,11-13)(Red)Kit, Decal Application Solution(For Seat Decals)

1 7076360 1 Decal, Track/Seat, English/French, LH/RH2 7079551

707949822

Decal, Seat, “EDGE XC POLARIS”, BlackDecal, Seat, “EDGE XC POLARIS”, Red

3 7075438 1 Decal, Warning, “NO PASSENGER”4 7079065 2 Decal, Hood Top, “POLARIS”5 7079545

707954670794637079464

1111

Decal, “Variable Exhaust System”, LH (Black)Decal, “Variable Exhaust System”, RH (Black)Decal, “Variable Exhaust System”, LH (Red)Decal, “Variable Exhaust System”, RH (Red)

6 70795227079497

11

Decal, Hood Center, “EDGE XC SP”, BlackDecal, Hood Center, “EDGE XC SP”, Red

7 7078608 1 Decal, Hood Center, “POLARIS”

8 70793877079388

11

Decal, Trailing Arm, LHDecal, Trailing Arm, RH

9 7079547707954870794897079490

1111

Decal, Hood Side, “EDGE XC”, LH (Black)Decal, Hood Side, “EDGE XC”, RH (Black)Decal, Hood Side, “EDGE XC”, LH (Red)Decal, Hood Side, “EDGE XC”, RH (Red)

10 7079493707949470794957079496

1111

Decal, Tunnel, “FOX”, LHDecal, Tunnel, “FOX”, RHDecal, Tunnel, “M-10 By Fast”, LHDecal, Tunnel, “M-10 By Fast”, RH

11 7078056 1 Decal, Warning, English12 7078363 1 Decal, Caution, English/French13 7078057 1 Decal, Warning, French14 7079555

707955670795537079554

1111

Decal, Pan, “TWIN CYLINDER 600”, LH (Black)Decal, Pan, “TWIN CYLINDER 600”, RH (Black)Decal, Pan, “TWIN CYLINDER 600”, LH (Red)Decal, Pan, “TWIN CYLINDER 600”, RH (Red)

5/01

A11

Decals - Edge X600 XC SP F/O S02NP6ES and 600 XC SP M-10 F/O S02NE6ES

12

3 4

67

5

9

11

12

13

10

814

16 17 18

15



2202039

2202040

2200891

1

1

1

Kit, Hood Decal, ’02 600 XC SP Edge X(Red)(Incl. 4-9,12,15-18)Kit, Hood Decal, ’02 600 XC SP Edge X(Blue)(Incl. 4-9,12,15-18)Kit, Decal Application Solution(For Seat Decals)

1 7076360 1 Decal, Track/Seat, English/French, LH/RH2 7079037 2 Decal, Seat, “EDGE X”3 7075438 1 Decal, Warning, “NO PASSENGER”4 7079065 2 Decal, Hood Top, “POLARIS”5 7079502 2 Urocal, Hood Top, “600”6 7079463

707946470795337079534

1111

Decal, “Variable Exhaust System”, LH (Red)Decal, “Variable Exhaust System”, RH (Red)Decal, “Variable Exhaust System”, LH (Blue)Decal, “Variable Exhaust System”, RH (Blue)

7 70790637079889

11

Decal, “EDGE X”, Domed (Red)Decal, “EDGE X”, Domed (Blue)

8 70794617079739

11

Decal, Hood Top, Center, “Edge X” (Red)Decal, Hood Top, Center, “Edge X” (Blue)

9 7078608 2 Decal, Hood Center, “POLARIS”10 7079469

707947070795397079540

1111

Decal, Pan, Front, LH (Red)Decal, Pan, Front, RH (Red)Decal, Pan, Front, LH (Blue)Decal, Pan, Front, RH (Blue)

11 70794717079472

11

Decal, Trailing Arm, “Edge IFS”, LHDecal, Trailing Arm, “Edge IFS”, RH

12 7079465707946670795357079536

1111

Decal, Hood Side, “EDGE X”, LH (Red)Decal, Hood Side, “EDGE X”, RH (Red)Decal, Hood Side, “EDGE X”, LH (Blue)Decal, Hood Side, “EDGE X”, RH (Blue)

13 7079467707946870795377079538

1111

Decal, Pan, Rear, LH (Red)Decal, Pan, Rear, RH (Red)Decal, Pan, Rear, LH (Blue)Decal, Pan, Rear, RH (Blue)

14 707947370794747079475707947670795417079542

111111

Decal, Tunnel, “FOX”, LHDecal, Tunnel, “FOX”, RHDecal, Tunnel, “M-10 by Fast”, LH (Red)Decal, Tunnel, “M-10 by Fast”, RH (Red)Decal, Tunnel, “M-10 by Fast”, LH (Blue)Decal, Tunnel, “M-10 by Fast”, RH (Blue)

15 7079002 1 Decal, Reverse Warning/Caution16 7078056 1 Decal, Warning, English17 7078363 1 Decal, Caution, English/French18 7078057 1 Decal, Warning, French

5/01

A12

Console600 XC SP F/O S02NP6ES and 600 XC SP M-10 F/O S02NE6ES

16

21

20

15

6

14

13

98

18

34

1

12

10

5

17

19

11

2

23

7

Manual Start Models

22



1 7512031 2 Screw2 7555746 2 Washer3 4010301 1 Regulator, 14.3V4 7541925 1 Nut, Nylok5 5433724-070 1 Console6 2201614 1 Kit, Ignition Switch7 7670101 4 Clip, Xmas Tree8 5432943 1 Lever, Choke (Incl. Pin)9 7080946 1 Cable, Choke (Incl. 8,13)10 5243049 1 Guide, Recoil11 7515199 2 Screw12 7621330 2 Rivet13 5432944 1 Nut, Choke

14 5410611 1 Cap w/Key NOTE: When ordering igni-tion key PN 5410611 be sure to specifyif for an A,B,C,D, or E switch. Lettercode will be labeled on underside ofswitch body behind console. Key dotcode found on key cap (i.e. one dot = A,two dots= B, etc.).

15 7547035 1 Nut, Ignition16 4010193 2 Housing, Connector17 4010192 7 Socket18 4020063 1 Housing19 4020092 1 Terminal, Ring20 4020057 1 Housing21 2460792 1 Harness, Main Wire, TPS22 7170054 1 Decal, Choke23 7078605 1 Decal, Ignition, Console

5/01

A13

Front Suspension600 XC SP F/O S02NP6ES and 600 XC SP M-10 F/O S02NE6ES

7

10

11

13

14

4

19 20

17

21

16

2223

2425

26

27

28

29

30

31

32

33

1234

35

36

3738

2

3940

5

3

1

6

7

713

8

8

7

7

7

2 1215

9

15

18

4

12

A14

Front Suspension600 XC SP F/O S02NP6ES and 600 XC SP M-10 F/O S02NE6ES



1 7512597 2 Bolt2 5434036 8 Bushing, Radius Rod, Pivot, Inner3 5132779 2 Bushing, Shoulder4 7547066 4 Nut, Nylok5 1820679-293

1820679-21622

Rod, Radius, Upper, RedRod, Radius, Upper, Yellow

6 7542520 2 Nut, Jam7 7542439 12 Nut, Nylok8 7515433 4 Screw9 5630580 2 Retainer, Spring, Slotted10 7041950-067 2 Spring, Compression11 7041976 2 Shock, IFS, IFP12 7517583 6 Screw13 7555832 4 Washer14 5132728 2 Arm, Steering15 7555797 4 Washer, Flat16 1821165-293

1821166-2931821165-2161821166-216

1111

Asm., Trailing Arm, Red, LH (Incl. 19,20)Asm., Trailing Arm, Red, RH (Incl. 19,20)Asm., Trailing Arm, Yellow, LH (Incl. 19,20)Asm., TrailingArm, Yellow, RH (Incl. 19,20)

17 7555820 2 Washer, Flat18 5132364 2 Cup, Mount, Trailing Arm19 7061042 2 Bearing, Spherical

20 7710437 2 Ring, Retaining21 7512099 2 Screw22 7061057 2 Rod End, RH23 3573909 2 Bushing24 7080433 2 Fitting, Lubrication25 5433234 2 Bushing, Torsion Bar26 7621477 6 Rivet27 5244415-067 1 Bar, Torsion28 5433884 2 Slide, Torsion Bar29 7556509 2 Bushing30 3574208 2 Bushing, Flanged31 6230225-067 2 Shaft, Spindle32 7080306 2 Fitting, Lubrication33 5010158 2 Bushing34 7061060 2 Rod End35 7542711 2 Nut, Jam36 1820677-293

1820677-21622

Rod, Radius, Lower, RedRod, Radius, Lower, Yellow

37 7547065 2 Nut, Nylok38 7061061 2 Rod End39 5132780 2 Bushing, Shoulder40 7512684 2 Bolt

5/01

B1

Ski (Edge)600 XC SP F/O S02NP6ES

12

13

14

3

15

16

4

1

2

56

8

3

9

107

3

3

11



1 7542321 2 Nut, Flange2 7542439 2 Nut, Nylok3 7555832 8 Washer4 5434165-070

5434165-21622

Toe, Ski, BlackToe, Ski, Yellow

5 7661209 2 Pin, Cotter6 7542438 2 Nut7 5243824 2 Retainer, Ski, Rubber8 5411094

541201822

Stop, Rubber (If built before 9/28/01)Stop, Rubber (If built after 9/28/01)

9 5241912-067 2 Support, Ski, Rubber10 7542324 6 Nut, Nylok11 7555843 6 Washer, Flat12 1820821-070

1820821-112322

Ski, BlackSki, Black/Aluminum

13 2872566 2 Kit, Skag, 3”, 90 Degree (Pair)14 7512596 2 Screw15 7515514 2 Bolt16 7515307 2 Screw

12/01

B2

Ski (M-10)600 XC SP M-10 F/O S02NE6ES

12

6

9

10

11

13

14 3

8

52

1

7

4

5

23



1 7542321 2 Nut, Flange2 7542439 4 Nut, Nylok3 7555832 4 Washer4 5434165-216

5434165-07022

Toe, Ski, Plastic, YellowToe, Ski, Plastic, Black

5 7556130 4 Washer6 5132637 4 Bushing7 5412018 2 Stop, Rubber

8 7542324 8 Nut, Nylok9 7556175 8 Washer, Flat10 5433873-070 2 Ski11 7517968 2 Screw12 1821215 2 Skag, Dual Carbide13 7515514 2 Screw14 7515307 2 Screw

12/01

B3

Steering/Handlebar600 XC SP F/O S02NP6ES and 600 XC SP M-10 F/O S02NE6ES

5

39

12

3

4

7

9

27

25

12

21

2928

16

8

15

6

20

19

31

18

17

3334

3536

38

56

2931

30

30

19

23

24

37

26

1314

10

11

22

22

22

33

32

22

B4

Steering/Handlebar600 XC SP F/O S02NP6ES and 600 XC SP M-10 F/O S02NE6ES



1 7661624 1 Pin, Retaining2 7710503 1 Ring, Retaining3 5432970

201017111

Lever, ThrottleLever w/Heater

4 5431592 1 Block, Throttle/Brake5 5432634 2 Grip, Handlebar6 5431096 2 Plug, Overflow7 5433345 1 Adaptor, Block8 5243355-067 1 Handlebar9 7517238 4 Screw10 7670106 2 Nut, Push-On11 5434179 1 Emblem, Star12 5433159-070 1 Cover, Handlebar13 5433160-070 2 Slide, Handlebar Cover14 4010287 2 Clip, Dart15 ------ -- -- -- -- 1 Asm., Control, LH

(See Brake Pg. B6, Ref. 13)16 5630187-067 2 Block, Handlebar17 1820965-067 1 Post, Steering18 7542122 4 Nut, Nylok19 7517579 4 Bolt, Carriage20 2460677 2 Heater, Grip, Lo/Med/Hi

21 1013602-0671013262-067

11

Hoop, Steering (Edge)Hoop, Steering (M-10)

22 4020139 4 Clip, Rosebud23 7512377 4 Bolt, Carriage24 7542343 4 Nut25 7621433 6 Rivet26 5244470 2 Plate, Tie Rod Boot27 5433532

543353311

Boot, Tie Rod, LHBoot, Tie Rod, RH

28 7558402 2 Washer, Flat29 7542324 4 Nut, Nylok30 5131841

708051022

Bracket, Steering PostFitting, Lubrication

31 5432785 4 Bushing32 5244829 1 Bracket, Console Support33 7511848 8 Screw34 5432261 1 Holder, Wire35 7710401 1 Ring, Retaining36 7512465 1 Screw, Set37 7555727 1 Washer38 4110106 1 Switch, Auxiliary Shut-Off39 7555730 2 Washer

5/01

B5

Steering600 XC SP F/O S02NP6ES and 600 XC SP M-10 F/O S02NE6ES

9

2

84 5

3

1

14

1115

12

13

16

7

1

2

2

2

9

9

9

4

4

5

10

3

13

15

15

11

11

1114

15

9

66

10



1 7061057 2 Rod End, RH2 7542401 4 Nut3 5333949-293

5333949-21622

Tie Rod, RedTie Rod, Yellow

4 7542424 4 Nut, LH5 7061055 2 Rod End, LH6 7061076 2 Rod End, RH7 5333772 1 Rod, Steering Rack8 5333773-067 1 Rod, Draglink

9 7542439 8 Nut, Nylok10 7061075 2 Rod End, LH11 5132106 4 Bushing, Reducer12 1820957 1 Asm., Pitman Arm (Incl. 11,13,15)13 5133368 2 Tube, Spacer14 7512435 2 Screw15 3514320 4 Bearing, Ball16 1820959 1 Asm., Idler Arm (Incl. 11,13,15)

5/01

B6

Brake600 XC SP F/O S02NP6ES and 600 XC SP M-10 F/O S02NE6ES

2524

23

27

2829

19

30

17

18

19

21

22

20

1

2

3

16

15

13

6

12118

4

5

9

26

14

10

7



1 2201254 1 Kit, Cover Screw2 2201255 1 Kit, Cover Assembly (Incl. 1,3)3 ------ -- -- -- -- 1 Gasket4 2201250 1 Kit, Park Lever Spring5 2010209 1 Asm., Master Cylinder

(Incl. 2,4,8,11,12,15)6 7517441 2 Screw7 7512078 1 Screw8 2201943 1 Kit, Lever9 7517566 1 Screw10 2201945 1 Kit - Snap Ring11 2201948

401015711

Kit, Clamp Body/ReservoirSwitch, Brake Light

12 2201944 1 Kit, Cartridge Subassembly13 2010167 1 Asm., Control, LH14 5433291 1 Button, Switch, HI/LO, LH Control15 2201946 1 Kit, Pivot Pin

16 2201251 1 Kit, Park Lever and Spring (Incl. 4)17 1910344 1 Asm., Brake Caliper (Incl. 28,29,30)18 1910546 1 Line, Brake19 2200467 1 Kit, Clip Spring (Qty. 2)20 1930735 1 Inlet21 1930728

220102411

Kit, Cooler/WaterKit, Gasket, Brake Cooler

22 1930729 1 Screw (Pkg. of 4)23 7515521 2 Bolt24 7552603 2 Washer, Spring Lock25 7555801 2 Washer, Wrought26 5244413 1 Guide, Rope27 1930733 1 Bracket, Caliper28 1930734 1 Piston and Seal (Incl. 29)29 2200466 1 Kit, Seal30 2201430 1 Kit, Heavy Duty Brake Pad, Type 81

(Incl. 19)5/01

B7

Cooling System600 XC SP F/O S02NP6ES and 600 XC SP M-10 F/O S02NE6ES

5

3 910

11

1

14

15

17

16

13

24

2

22

8

26

7

3 11

3

183

3

4 3

12

25

1923

12

21

6 12

20



1 5411507 1 Hose, Tee To Engine2 5521510 1 Tubing, Convoluted3 7080844 8 Clamp, Springband4 2520249 1 Bottle w/Bypass, Coolant5 2511270 1 Cap, Pressure6 7170063 1 Decal, Cap7 8450003-1525 1 Line, Fuel8 5411956 1 Hose, Engine Out/Brake Cooler9 5411852 1 Hose, Strip Cooler/Brake10 7621432 23 Rivet11 1240097 2 Wear Strip12 7080843 3 Clamp, Springband13 5411854 1 Hose, Crossover, Wear Strip14 5411853 1 Hose, Center/Strip Cooler

15 7661130 5 Rivet16 7661637 2 Rivet17 2520239 1 Cooler, Center18 5411878 1 Hose, Cooler/Bottle19 7080804 1 Cable Tie20 7042041 1 Spring, Hose Retainer21 7080696

708053311

Clamp, Hose (If built before 6/1/01)Clamp, Hose (If built after 6/1/01)

22 54121045412174

11

Hose, Bypass, 5/8” (If built before 6/1/01)Hose, Bypass, 1/2” (If built after 6/1/01)

23 7080533 1 Clamp, Hose24 7080908 1 Clamp, Hose25 7555859 1 Washer, Flat26 7080560 1 Clamp, Hose

5/01

B8

Rail Mounting (Edge)600 XC SP F/O S02NP6ES

20

21

2734

23

25

2 3

22

24

26

8

35

6

28

1

11 19912

14

15 1617

18

4

4

24 1

25

1

28

2627

9

2930

33

11

3032

31

1310

4 7

7

7

75

5



1 1590275-2931590275-312

44

Asm., Wheel, Red (Incl. 2,3)Asm., Wheel, Blue (Incl. 2,3)

2 7718407 4 Ring, Retaining (1 per Wheel)3 3514303 4 Bearing (1 per Wheel)4 7541925 6 Nut, Nylok5 7555792 4 Washer6 5434374 2 Cap, Rail Tip7 7555783 8 Washer, Flat8 5521499 2 Bumper, Front9 7542324 8 Nut, Nylok10 7661845 2 Rivet11 7542439 6 Nut, Nylok12 5244677 2 Bracket, Rail Reinforcement13 5432946 2 Liner, Bumper14 5521498 2 Bumper, Rear15 7515537 4 Screw16 5131113 4 Mount, Bumper17 5410925 4 Bumper, Pivot Arm18 5244371 2 Spacer

19 5132444 2 Block, Idler Bolt Adjusting20 7621501 4 Rivet21 7547156 2 Nut, Jam22 7517773 2 Screw23 1541480

154148111

Asm., Rail, LH (Incl. 6,8,14,17,19)Asm., Rail, RH (Incl. 6,8,14,17,19)

24 7510504 4 Screw25 5631065 4 Mount, Wheel26 7515346 4 Screw27 7556179 4 Washer, Spring28 7515317 4 Screw29 7515438 2 Bolt30 7555983 4 Washer31 5333948 2 Spacer32 5433959 2 Roller, Spring33 5521528 2 Hi-Fax, White34 7511975 2 Bolt35 7515199 2 Screw

5/01

B9

Rear Suspension (Edge)600 XC SP F/O S02NP6ES

13

12

11

6

8

9

10

1923

26

27

25

18

5

14

1617

1

24

22

3

4

7

1

16

6

24

5

5

517 16

4

21

20

2

20

2

14

21

27

1 15

15



1 7542439 4 Nut, Nylok2 5131940 2 Bushing3 1541477-067 1 Arm, Pivot, Shock4 7515417 2 Screw5 7555806 6 Washer, Flat6 5432535 4 Spacer, Idler7 7555918 1 Bushing8 1594087 1 Wheel9 5333285 1 Spacer, Idler, Long10 5020744 1 Shaft, Idler11 1590303-293

1590303-31277104443514012

2222

Asm., Idler Wheel, RedAsm., Idler Wheel, BlueRing, RetainingBearing

12 7556130 2 Washer, Belle13 7517731 2 Bolt14 7517353 2 Screw

15 7555797 2 Washer, Flat16 7517247 4 Screw17 7552603 4 Washer, Spring Lock18 5411369

5222839522284054119635222839

14848132

Track (.91)Clip, SlideClip, GuideTrack (1.25)Clip, Slide

19 5020723 1 Shaft, Pivot Arm20 1541485 2 Asm., Wheel21 7556301 2 Bushing22 1541463-067 1 Mount, Shock23 5132490 1 Shaft24 7555893 2 Washer, Flat25 5333404 1 Shaft26 1541478-067 1 Arm, Pivot, Rear27 7080424 2 Fitting, Lubrication

10/01

B10

Front Torque Arm (Edge)600 XC SP F/O S02NP6ES

12

3 4 5

14

9

1011

12

19

16

20

23

22

1718

21

15

17

7

8

20

2221

13

6

21



1 7517435 2 Screw2 7552603 2 Washer, Spring Lock3 7555893 2 Washer, Flat4 5132067 1 Shaft5 1541532-293

1541532-21611

Arm, Torque, Front, RedArm, Torque, Front, Yellow

6 7080510 1 Fitting, 90 Degree7 7542439 1 Nut, Nylok8 5333905 1 Sleeve9 7041975 1 Shock, Front Track10 5020618 1 Retainer, Spring, Slotted11 5433503 1 Shield, Spring

12 7041914-067 1 Spring13 5333906 1 Sleeve14 7515415 1 Screw15 7080424 2 Fitting, Lubrication16 5132387 2 Shaft17 7556156 6 Washer18 7547066 2 Nut, Nylok19 7512597 2 Screw20 7517313 4 Screw21 7556175 8 Washer, Flat22 7542344 4 Nut, Nylok23 5412140 2 Strap, Limiter

5/01

B11

Rear Torque Arm (Edge)600 XC SP F/O S02NP6ES

112

7

20

32

25

31

21

17

3

27

1529

26

24

13

2223

8

8

23

2

4

14

1110

9

19

16

18

242

24 23

2

25

6

30

28

8

2

5



1 1541561-2931541561-216

11

Arm, Torque, Rear, RedArm, Torque, Rear, Yellow

2 7542439 5 Nut, Nylok3 7512410 1 Screw4 5333758 2 Shaft, Arm5 7555945 2 Washer6 3514331 4 Bushing7 7515415 2 Screw8 7555806 5 Washer, Flat9 7555893 2 Washer, Flat10 7552603 2 Washer, Spring Lock11 7517435 2 Screw12 1541461 2 Asm., Rear Torque Arm (Incl. 6)13 5132388 2 Spacer, Wheel14 1590278 2 Asm., Wheel15 7555787 2 Washer, Thrust16 5431923 2 Sleeve, Torsion Spring17 5432983 2 Roller, Spring, Adjustable18 7080394 2 Clip, Push-On

19 7041942-0677041943-0677041629-0677041630-0677041940-0677041941-067

111111

Spring, Torsion, LH (Std)(.375/77)Spring, Torsion, RH (Std)(.375/77)Spring, Torsion, Soft, LH (Opt)(.359/77)Spring, Torsion, Soft, RH (Opt)(.359/77)Spring, Torsion, Firm, LH (Opt)(.405/77)Spring, Torsion, Firm, RH (Opt)(.405/77)

20 7517232 1 Screw21 5333873 1 Shaft22 7515514 1 Bolt23 7555795 3 Washer24 5132391 3 Bushing25 1541479-067 2 Rod, Shock26 7517851 1 Bolt27 5132390 1 Bushing, Nut28 5333907 1 Sleeve29 7080424 1 Fitting, Lubrication30 5333904 1 Spacer31 7041846

704209311

Shock, Fox, PPSShock, Fox, Remote Reservoir

32 5010422 1 Bushing5/01

B12

Rail Mounting (M-10)600 XC SP M-10 F/O S02NE6ES

13

12121

4

5

68

9 10

11

11

13

4

1516

1718

1920

211222

23

24

25

27

28

29

7

32 33

34

35

5

14

3130

36

5

4

26

2

2



1541676-309

1541677-309

1

1

Asm., Rail, M-10, Natural LH(Incl. 1-3,13,17,18,27,35)Asm., Rail, M-10, Natural RH(Incl. 1-3,13,17,18,27,35)

1 7541925 6 Nut, Nylok2 7555792 4 Washer3 5434374 2 Cap, Rail Tip4 7542324 12 Nut, Nylok5 7558402 8 Washer, Flat6 5132577 2 Block, Rail Support7 7661845 2 Rivet8 5244651 2 Plate, Rail Support9 7718407 2 Ring, Retaining (1 per Wheel)10 3514303 2 Bearing (1 per Wheel)11 1590275-312

1590275-29322

Asm., Wheel, Scrolled, Blue (Incl. 9,10)Asm., Wheel, Scrolled, Red (Incl. 9,10)

12 7555783 8 Washer, Flat13 5411947 2 Bumper, Rail Jounce14 7512392 2 Screw15 7517773 2 Screw16 5132712 2 Nut, Tension Adjust17 7621501 4 Rivet

18 5132611 2 Block, Idler Bolt Adjust19 5631103

563110411

Guide, Slider, LHGuide, Slider, RH

20 5245045 2 Plate, Coupler Block21 7512310 6 Bolt22 5434239

543424011

Block, Slider, Long, M-10, LHBlock, Slide, Long, M-10, RH

23 5132584 1 Block, Shock Pivot Threaded24 7515511 2 Bolt25 7542404 2 Nut26 5133009 2 Spacer27 7511967 4 Bolt28 5132832 2 Clamp, Reservoir29 7515319 2 Bolt30 7515382 2 Bolt31 7556179 2 Washer, Spring32 5131314 2 Mount, Wheel33 7512329 2 Bolt34 5521563-309 1 Hi-Fax, M-10, Natural35 7511975 2 Screw36 7515199 2 Screw

5/01

B13

Rear Suspension (M-10)600 XC SP M-10 F/O S02NE6ES

1 12

5

5

5

6

6

8

9

10

10

1112

2021

23

2

19

26

2729

31

30

7

24

31

4

32

32

33

25

25

3

13

14

2216

25

25

27

27

26

1516

1718

28

28

2

2

17



1 7542439 3 Nut, Nylok2 7555797 4 Washer, Flat3 7555806 2 Washer, Flat4 7547064 1 Nut, Nylok5 5432535 4 Spacer, Idler6 7555918 2 Bushing7 5333283 1 Spacer, Idler, Center8 5020744 1 Shaft, Idler9 1590307 2 Asm., Idler Wheel10 1590305-312

1590305-29322

Asm., Idler Wheel, Scrolled, BlueAsm., Idler Wheel, Scrolled, Red

11 7556130 2 Washer, Belle12 7517731 2 Bolt13 7517896 1 Screw14 7517821 1 Screw15 7517856 2 Screw16 7552603 4 Washer, Spring Lock17 7556042 4 Washer

18 5132583 2 Block, Shock Pivot Adjust19 7517353 2 Screw20 3514012 2 Bearing21 7710444 2 Ring, Retaining22 7517857 2 Screw23 5132586 1 Attachment, Lower (Limiter, Strap)24 5411994 1 Track25 5411965 4 O-Ring26 5132793 2 Shaft, Tapered27 5333902 3 Spacer, Shock Centering, M-1028 7556301 2 Bushing29 5330394 1 Spacer, Bogie, Inner30 1541530-312

1541530-29322

Asm., Wheel, BlueAsm., Wheel, Red

31 5132490 1 Shaft32 7558402 2 Washer, Flat33 5333477-067 1 Tube

5/01

B14

Front Torque Arm (M-10)600 XC SP M-10 F/O S02NE6ES

12

3

4

5

9

10

1112

13

16

6

7

21

22

20

18

8

8

18

1819

15

14

17



1 5132675 1 Shaft2 1541527-216 1 Arm, Torque, Yellow3 5333905 1 Sleeve4 7542439 1 Nut, Nylok5 7515415 1 Screw6 5020618 1 Retainer, Spring, Slotted7 7041671-216 1 Spring, Compression8 7080424 2 Fitting, Lubrication9 5132579 1 Shaft10 5132783 2 Spacer11 7517815 2 Screw12 7552614 2 Washer, Lock

13 7555984 2 Washer, Flat14 5132595

751225722

Spacer, UpperScrew, Socket Set

15 ------ -- -- -- -- 2 Shaft, Tapered(See Suspension Pg. B13, Ref. 26)

16 7041933 1 Shock, Front17 7542324 1 Nut, Nylok18 7556175 4 Washer, Flat19 7542344 1 Nut, Nylok, Thin20 7515316 1 Bolt, Carriage21 5411940 1 Strap, Limiter22 7512392 1 Screw

5/01

C1

Rear Torque Arm (M-10)600 XC SP M-10 F/O S02NE6ES

1

2

34

5

6

8 910 11

12

13

15

14

17

20

16

25

18

24

21

23

22

19

5

7



1 5132578 1 Shaft2 1541527-216 1 Arm, Torque3 7542439 1 Nut, Nylok4 7515415 1 Screw5 7080424 2 Fitting, Lubrication6 5133093 1 Shaft7 7079432 1 Decal, M-10, Fox8 1590308

35143307710486

222

Asm., WheelBearingRing, Retaining

9 51325827512257

22

CollarScrew, Socket Set

10 7555984 2 Washer, Flat11 7552614 2 Washer, Lock12 7517815 2 Screw, Socket Head

13 ------ -- -- -- -- 1 Shaft, Tapered(See Rear Suspension Pg. B13, Ref. 26)

14 7041934 1 Shock(See Rear Shock Pg. E1 for Details)

15 5333905 1 Sleeve16 5244747 1 Cap17 5020618 1 Retainer, Spring Slotted18 5132645 1 Nut, Preload19 7041935-216 1 Spring, Shock, Rear20 5433882 1 Bushing21 5133032 1 Retainer, Spring, Rear22 7041936-067 1 Spring, Overload, Rear23 5132625 1 Ring, Adjuster24 5132643 1 Nut, Ring Adjuster25 5132794 1 Sleeve

9/01

C2

Shock (Front Track)(Edge)600 XC SP F/O S02NP6ES

13

14

1211

15

8

65

4

3

2

1

7

9

10



7041975 1 Shock, Front Track1 1700074 2 Bushing2 1700071 1 Sleeve3 1700033 1 Nut, Spring Retainer4 1700069 1 Sleeve5 1700075 2 Bushing6 1700010 1 Mount, Upper7 1700026 1 Shaft8 1700007 1 Asm, Cylinder Head9 1700021 1 Seal, Rod

10 1700022 1 Seal, Cap11 1700103

170003117000771700078

1111

Piston, BandedBand, WearWasher, Top-OutWasher, Back-Up

12 1700057 1 Nut13 1700023

17000321700048

111

IFPBand, WearO-Ring

14 1700076 1 Asm., Pressure Valve15 1700056 1 Screw, Valve

9/01

C3

Shock (Front Track)(M-10)600 XC SP M-10 F/O S02NE6ES

1

2

321

24

2322 26

194

17518

16

12

11 13

15

7

9

14

27

20

6

108

25



7042094 1 Shock, Front Track1 1500443 1 Asm., Body Cap2 1500108 1 O-Ring3 1500187 1 Piston, Floating4 1500015 1 Plate, Backup5 1500017 1 Plate, Top-Out6 1500186 1 Asm., Bearing7 1500247 1 Shaft8 1500441 1 Bumper9 1500164 1 Eyelet10 1500310 1 Sleeve11 1500266 1 U-Cup12 1500268 1 Wiper, Outer13 1500021 1 O-Ring

14 1500070 1 Screw15 1500071 1 Ball16 1500020 1 O-Ring17 1500002 1 Bearing18 2200618 1 Kit, Piston Valving19 1500016 1 Nut20 1500458 1 Body21 1500003 1 O-Ring22 1500006 1 Bearing23 1500022 1 O-Ring24 1500018 1 Screw25 1500444 1 Bearing26 5432304 1 Ring, Spring Preload27 1500309 2 Bushing

5/01

C4

Shock (Rear Track)(Edge)600 XC SP F/O S02NP6ES

16

7

8

9

1011

1213

145

15

2

27

22

23 24 25

18 26

117

3

621

21

184

19

20

20



7041846 1 Shock, Rear Track1 1500210 1 Cap, Air Valve2 1500206 1 Valve, Housing, Complete3 1500006 1 Bearing, External4 1500003 1 O-Ring5 1500306 1 Valve, Check6 1500459 1 O-Ring7 1500334 1 Asm., Bearing8 1500302 1 Eyelet9 1500333 1 Shaft10 1500017 1 Plate, Top-Out11 1500002 1 Bearing, Piston12 1500015 1 Plate, Backup13 1500016 1 Nut, Lock14 1500331 1 Body, Internal

15 1500332 1 Body, Outer16 1500187 1 Piston, Floating17 1500161 1 Screw w/O-Ring18 1500097 1 Ring, Retaining, Wire19 1500236 1 Ring, Retaining, Wire20 1500336 2 Spacer, P.S. Inner Body21 1500228 2 O-Ring22 1500297 1 Seal, Q-Ring23 1500025 1 U-Cup24 1500024 1 Wiper, Shaft25 1500295

150002211

ScrewO-Ring

26 1500311 1 Sleeve27 1500307 2 Bushing

10/01

C5

Shock and Reservoir (Rear Track)(Edge)600 XC SP F/O S02NP6ES

11

2

10

8

1716

5

12

7

9

4

1413

6

15

1

18

3

18



7042093 1 Shock, Rear Track1 1500157 1 Elbow, 90 Degree2 1500326 1 Hose3 ------ -- -- -- -- 1 Asm., Reservoir (See Compression

Damping Reservoir Pg. C6)4 1500256 1 U-Cup5 1500257 1 Wiper6 1500302 1 Eyelet7 1500322 1 Shaft8 1500328 1 Bearing

9 2200618 1 Kit - Piston Valving10 1500074 1 Bumper, Rubber, Top Out11 1500016 1 Nut12 1500319 1 Body13 1500108 1 O-Ring14 1500244 1 Cap, Body15 1500327 1 Sleeve16 1500311 1 Sleeve17 1500307 2 Bushing18 1500330 2 Clamp, Hose

5/01

C6

Shock Compression Damping Reservoir (Edge)600 XC SP F/O S02NP6ES

8

7

4

5

2

1

3

9

12

6

18

17

13 14

11

15

10

16



1500263

1500329

1

1

Asm., Compression Damping Housing(Incl. 1-8)Asm., Reservoir (Incl. 1-18)

1 1500223 1 Screw2 1500224 1 Knob, Damping Adjust3 1500253 1 O-Ring4 1500226 1 Ball5 1500225 1 Spring6 1500254 1 Drum, Compression Damping7 1500227 1 O-Ring8 1500228 1 O-Ring

9 1500325 1 Reservoir10 1500161 1 Screw11 1500235 1 Piston, Floating12 1500236 1 Ring, Retaining13 1500232 1 Screw14 1500231 1 Cap, Reservoir End15 1500230 1 Bearing16 1500229 1 O-Ring17 1500324 1 Plate, Damping18 1500233 1 Ring, Retaining

5/01

C7

Chaincase600 XC SP F/O S02NP6ES and 600 XC SP M-10 F/O S02NE6ES

13

2

4 5

7

6

8

10

911

12

13

1516

18

17

14

21

20

1

5

4

19

22



1 3610030 2 Seal, Oil2 5132237 1 Nut3 7512470 1 Screw4 3514309 2 Bearing, Ball5 7718406 2 Ring, Retaining6 1332213

35530025630123755870276622105630958

111211

Asm., TightenerBearing, Chaincase IdlerWheel, IdlerWasher, ThrustPin, Chain TightenerBlock, Tightener

7 3221099 1 Sprocket, 23T, 3/4W8 7571620 1 Washer, Spring9 7661401 1 Pin, Cotter

10 7542811 1 Nut, FLEXLOC11 5411497 1 Gasket, Chaincase12 5132368 1 Cover, Chaincase13 7512242 5 Screw14 1332250 1 Dipstick w/Magnet15 7517979 1 Screw16 7571618 1 Washer, Spring17 3222108 1 Sprocket, 39T, 3/4W18 3221109 1 Chain, 74P, 3/4W19 7542451 1 Nut, Nylok20 7052115 1 Plug21 5132773 1 Chaincase22 7515477 1 Screw

5/01

C8

Chaincase (Reverse Models)600 XC SP F/O S02NP6ES and 600 XC SP M-10 F/O S02NE6ES

1

2 3

4

5 67

8 910 11

12

13

14

15

16171819

2021

22

2324

2526

27

28

29

30

31

32 33

34 35 36 37 38

65

120



1 3610030 2 Seal, Oil2 5132237 1 Nut3 7512470 1 Screw4 1332213

35530025630123755870276622105630958

111211

Asm., TightenerBearing, Chaincase IdlerWheel, IdlerWasher, ThrustPin, Chain TightenerBlock, Tightener w/Angle

5 3514309 2 Bearing, Ball6 7718406 2 Ring, Retaining7 3221099 1 Sprocket, 23T, 3/4W8 7571620 1 Washer, Spring9 7542811 1 Nut, FLEXLOC10 7661401 1 Pin, Cotter11 5411497 1 Gasket, Chaincase12 2200363

513080511

Kit, Shift Fork/Shaft (Incl. 17,19)Fork, Shift

13 5133117 1 Cover, Chaincase14 1332250 1 Dipstick15 7512242 5 Screw16 3610029 1 Seal, Oil17 7661826 2 Pin, Dowel18 7710415 1 Ring, Retaining

19 1341388-067 1 Shaft, Shift20 7555877 2 Washer, Thrust21 1341075

355450811

Gear, Pinion, SpurBearing, Needle

22 3221109 1 Chain, 74P, 3/4W23 1341241

355450811

Sprocket, PinionBearing, Needle

24 7512019 2 Screw25 5131770 1 Shaft, Pinion26 5243162 1 Bracket, Chain Retention27 7515477 1 Screw28 ------ -- -- -- -- 1 Asm., Jackshaft

(See Drive Train Pg. D1, Ref. 18)29 5132773 1 Chaincase30 7052115 1 Plug31 7555871 1 Washer32 1341243 1 Sprocket, 39T, 3/4W33 5130720 1 Coupler, Drive34 1341410 1 Gear, Reverse35 7041887 1 Spring, Compression36 5130727 1 Retainer, Drive Coupler37 7552901 1 Washer, Spring Lock38 7517581 1 Screw

5/01

C9

Drive Clutch (Manual Start Models)600 XC SP F/O S02NP6ES and 600 XC SP M-10 F/O S02NE6ES

12

3 4

5 9 10

6

7 8

17

6

15

11 12

16

1314

18



1 7512265 6 Bolt2 7552801 6 Washer, Spring Lock3 3576516 1 Bearing, Cover4 7710417 1 Ring, Retaining, Cover5 7041781 1 Spring, Clutch, Dark Blue/White6 5430445 6 Button, Guide7 5430945 6 Washer, Multilube8 1321457 3 Asm., Roller and Bushing9 5020422 3 Pin, Roller10 2200387 1 Kit - Drive Clutch Shim11 1321588 3 Weight/Bushing, 10-58

12 7515105 3 Pin, Hardened Weight13 3576502 1 Bearing, Sleeve14 5010188 1 Insert, Moveable15 5210754

521075352429815210752

ARARARAR

Spacer (.050mm)Spacer (.032mm)Spacer (.025mm)Spacer (.020mm)

16 7541906 3 Nut, FLEXLOC17 5020425 1 Nut, Jam18 1321928 1 Asm., Drive Clutch, Basic 114

(Incl. All Less 5,11)

5/01

C10

Drive Clutch (Electric Start Models)600 XC SP F/O S02NP6ES and 600 XC SP M-10 F/O S02NE6ES

12

34

5

67 8

9

10

1112

1314

15

16

17

18

19

20

9



1 7512265 6 Bolt2 7552801 6 Washer, Spring Lock3 3576516 1 Bearing, Cover4 7710417 1 Ring, Retaining, Cover5 7041781 1 Spring, Clutch, Dark Blue/White6 5020425 1 Nut, Jam7 5430945 6 Washer, Multilube8 1321622 3 Asm., Roller and Bushing9 5430445 6 Button, Guide10 5210754

521075352429815210752

ARARARAR

Spacer (.050”)Spacer (.032”)Spacer (.025”)Spacer (.020”)

11 1321588 3 Asm., Weight/Bushing 10-5812 7515105 3 Pin, Weight13 3576502 1 Bearing, Sleeve14 5010188 1 Insert, Moveable15 5131062 1 Gear, Ring16 7515351 6 Screw17 7541906 3 Nut, FLEXLOC18 1321932 1 Asm., Drive Clutch ES Basic 118

(Incl. All Less 5,11)19 2200387 1 Kit, Drive Clutch Shim20 5020422 3 Pin, Roller

5/01

C11

Driven Clutch600 XC SP F/O S02NP6ES and 600 XC SP M-10 F/O S02NE6ES

12

15 1413

12 11

31 5

87

6 1

10

9

4



1 7512048 14 Screw2 5243158 1 Plate, Driven, Vented3 3569803 1 Bushing, Driven, Large DU4 7556804

755589875560767555865

ARARARAR

Washer (.03)Washer (.02)Washer (.025)Washer (.075)

5 5020653 3 Pin, Driven6 5243157 1 Cap, Driven, Vented7 7515133 3 Bolt

8 5222878 1 Cam, Driven9 1321927 1 Asm., Driven Clutch, Basic, 204

(Incl. 1,3,4,5,7,8,10,12,13,14,15)10 5430466 3 Button, Ramp11 7041646 1 Spring, Clutch, Silver/Blue12 7721103 1 Key13 5131297 1 Ramp, Driven, R1114 7556804 6 Washer15 7714804 1 Ring, Retaining

5/01

C12

Air Box600 XC SP F/O S02NP6ES and 600 XC SP M-10 F/O S02NE6ES

1

3

30

11

13

28

14

15

17

1920

21

22

12

29

31

18

322

19

18

4

16

24

5

108 79

24

1025

26

27

6

23




1 5811882 1 Foam, Air Box, Chimney2 5433664 1 Duct, Air Inlet3 7073820 1 Decal, Adjustable Driven Clutch4 7073426 1 Decal, Greasing5 7547103 2 Nut6 7080471 1 Clip7 7517610 2 Screw8 7552604 2 Washer9 7077026 1 Decal, Spark Plug10 7555932 4 Washer, Nylon11 5811979 1 Foam, Air Box, Plate12 5433665 1 Plate, Intake13 1240094 1 Cap, Oil, Vented14 5433514 1 Plate, Carburetor Adapter15 5411770 1 Boot, Carburetor Mount16 7080431 8 Fastener, Dart Type

17 1253336 1 Asm., Air Box (Incl. 21,22)18 7621472 3 Rivet19 7080307 2 Clamp, Hose20 8450003-1525 AR Line, Fuel21 4010224 1 Fitting, Oil Sender22 7052305 1 Grommet, Oil Sender23 7079003 1 Decal, Oil, VES24 7512098 2 Screw25 1013201 1 Bracket, CDI26 7555746 1 Washer27 7541925 1 Nut, Nylok28 5433150 1 Strap, Air Box, Top29 5433662 2 Tube, Intake, Outer30 1253302 1 Asm., Air Box Cover (Incl. 2,3,4,31,32)31 7075351 1 Decal, Caution, Air Box32 7670090 3 Clip, Plastic

5/01

C13

Battery Box600 XC SP F/O S02NP6ES and 600 XC SP M-10 F/O S02NE6ES

4

3

1

5

6

7

14

8

9

10

12

2324

1319

16

15

1

18

20

2

22

1

21

11

17

Electric Start Models



1 7541925 4 Nut, Nylok2 7555746 2 Washer3 4010355 1 Regulator, 14.3V4 7517263 2 Screw5 5810290 3 Pad, Battery6 2450020 1 Strap, Battery Hold-Down7 5432077 AR Tube, Vent8 4140006 1 Battery9 4010114 1 Cable, Battery10 2200361 1 Kit, Battery Bolt11 4010107 1 Cable, Solenoid/Starter12 ------ -- -- -- -- 1 Switch, Magnetic

(See Starting Motor Pg. D12, Ref. 20)13 5410346 2 Insulator, Cable

14 2460393 1 Cable, Battery/Solenoid15 4010108 1 Wire, Jumper, Solenoid/Battery16 2434008 1 Breaker, Circuit17 7542122 2 Nut, Nylok18 7558201 1 Washer, Flat19 1013256-067 1 Box, Battery20 7621467 1 Rivet21 1013385 1 Plate, Stud22 7511930 2 Bolt23 ------ -- -- -- -- 2 Washer, Spring

(See Starting Motor Pg. D12, Ref. 19)24 ------ -- -- -- -- 2 Nut

(See Starting Motor Pg. D12, Ref. 18)

5/01

C14

Shift (Reverse Models)600 XC SP F/O S02NP6ES and 600 XC SP M-10 F/O S02NE6ES

5

17

19

1

3

14

4

13

18

9

7

1615

10

6

8

11

2

12

6



1 5434351 1 Lever, Shift2 7661637 2 Rivet3 7661010 1 Pin, Cotter4 7542459 1 Nut, FLEXLOC5 7556060 1 Washer, Wave6 7542122 2 Nut, Nylok7 7542129 1 Nut8 7060170 1 Rod End, RH9 7517864 1 Screw10 5132361 1 Rod, Threaded

11 7547088 1 Nut, Jam12 7517869 1 Screw13 7515415 1 Bolt14 7555806 2 Washer, Flat15 5334052 1 Bushing16 7061030 1 Rod End, LH17 1341392 1 Actuator, Shift18 7661843 1 Pin, Clevis19 5244636 1 Bracket, Shift Lever Guide

8/01

D1

Drive Train600 XC SP F/O S02NP6ES and 600 XC SP M-10 F/O S02NE6ES

12

3 4

5

6

9

16

1214

15

1110

18

1920

22 23

21

2725

2829

3031

24

13

17

26

8

21 24

10

2322

7

14



1 75153697517820

11

Screw (Electric Start)Screw (Manual Start)

2 7555701 1 Washer, Flat3 7555734 AR Washer, Flat4 5020913

502029111

Spacer, Input Shaft (Electric Start)Spacer, Input Shaft (Manual Start)

5 ---- -- -- -- -- -- 1 Asm., Driven Clutch, R11(See Driven Clutch Pg. C11, Ref. 9)

6 3211080 1 Belt, Drive7 5020837

7555917AR1

Spacer (Electric Start)Washer (Manual Start)

8 7555864 AR Washer9 7556509 AR Bushing10 7542324 6 Nut, Nylok11 7558402 3 Washer, Flat12 5241359

708056111

Flangette w/Grease FittingFitting, Lubrication

13 5811095 1 Gasket, Jackshaft14 3514525 2 Bearing

15 5222751 1 Flangette16 7512377 3 Bolt, Carriage17 7721128 1 Key18 1332220 1 Asm., Jackshaft (Incl. 14,19)19 7710422 1 Ring, Retaining20 1910403 1 Disc, Brake21 7515428 3 Bolt, Carriage22 5020588 2 Sleeve, Seal23 5410613 2 O-Ring24 7542423 3 Nut25 1590313 1 Asm., Drive Shaft (Incl. 26,27)26 1012945 1 Asm., Flangette w/Screws27 3280019 1 Bushing, Speedometer, Metal28 5243529 1 Flangette29 3280017 1 Key, Speedometer, Square30 5830012 1 Gasket, Drive Adaptor31 3280116 1 Adaptor w/Zerk, Drive

12/02

D2

Exhaust600 XC SP F/O S02NP6ES and 600 XC SP M-10 F/O S02NE6ES

3

4

8

7

13

16

1

15

2

2

2

2 2

17

14

11

9

9

5

6

2

10

12



1 1261008-029 1 Bracket, Chassis/Resonator2 7041687 10 Spring, Exhaust3 1261130-029 1 Resonator4 5411684 1 Boot, Exhaust Outlet5 7555904 1 Washer6 7621467 1 Rivet7 5811838 2 Gasket, Exhaust8 1261046-029 1 Manifold9 7517322 6 Screw10 3610046 1 Seal, Exhaust11 7547180 1 Nut, Flange

12 7555815 1 Washer13 5433576 1 Dampener, Vibration14 7517935 1 Screw15 7080812

70808137080811

112

Clamp (.44 x 3.75)Clamp (.44 x 4.25)Clamp (.44 x 6.50)

16 12610071261048-0295244398524439958301985830207

111111

Asm., Tuned PipePipe, TunedCover, Tuned Pipe, TopCover, Tuned Pipe, BottomMatte, SoundMatte, Sound, Top

17 7661637 8 Rivet5/01

D3

Engine Mounting600 XC SP F/O S02NP6ES and 600 XC SP M-10 F/O S02NE6ES

10

12

45

6

11

13

12

16

21

2925

24

22

26 26

3

14

9

20

18

15

1711

1617

19

1617

22

2328

28

87

26

26

2327

26 2627

22 22



1 7517501 1 Screw2 7556003 1 Washer3 5131872 1 Washer4 3070190 2 Spark Plug, RN57YCC, Champion5 2201935 1 Engine, S60-44-02 NOTE: The Short

Block assembly contains a crankcaseassembly, cylinder and cylinder headassembly, and a piston and crankshaftassembly. Prior authorization isrequired for warranty consideration.

6 5431499-070 1 Handle, Recoil7 3021220 1 Mount, Engine8 7547180 1 Nut, Flanged9 7542451 2 Nut, Nylok10 7555893 2 Washer, Flat11 5245465

524547411

Strap, Engine Mount, LHStrap, Engine Mount, RH

12 3021290 1 Mount, Engine

13 7512539 4 Screw14 7553101 4 Washer, Spring Lock15 5245044 1 Bracket, Engine Mount, RH16 7555806 4 Washer, Flat17 7547008 4 Nut, FLEXLOC18 1013397 1 Bracket, Engine Mount, LH19 7517854 3 Screw20 3021206 2 Mount, Engine21 7080867 1 Cable, Throttle22 7080003 2 Clamp, Hose23 8360052-15 2 Tubing, Convoluted24 8450040-600 AR Line, Fuel25 2520259 1 Pump, Fuel26 7080307 6 Clamp, Hose27 8350018 AR Tubing28 8350017-600 AR Line, Fuel29 7052249 1 Valve, Fuel Shut-Off

5/01

D4

Crankcase600 XC SP F/O S02NP6ES and 600 XC SP M-10 F/O S02NE6ES

2

3

4

12

131416

1

11

6

7

8

9

10

4

5

15



1 7080681 2 Clamp, Hose2 5132196 4 Stud3 5132197 4 Stud4 2201931 1 Kit - Crankcase (Incl. 2,3,5-10)5 7051529 2 Plug6 7517785 2 Screw7 7517784 8 Screw8 7516825 1 Screw

9 7517786 4 Screw10 7663001 2 Pin, Dowel11 5411394 2 Seal12 1201825 2 Asm., Reed Valve13 5432852 4 Stuffer, Reed14 1253217 2 Adaptor, Carb15 7080683 1 Clamp, Hose16 7516822 12 Screw

5/01

D5

Cylinder600 XC SP F/O S02NP6ES and 600 XC SP M-10 F/O S02NE6ES

28

6

7

109

11

1312

24

8

15

16

22

20

17

19

25

12

26

4

5

18

14

2721

23

29

30

3



1 4010614 1 Sensor, Thermistor2 7517533 12 Screw3 7556082 12 Washer4 7517679 1 Screw5 7555998 1 Washer, Flat6 5630992 1 Cover, Thermostat7 5411521 1 O-Ring8 5631199-366 1 Cover, Head9 5411411 2 O-Ring10 5411465 1 Seal, Rubber Head Cover11 3021278 1 Head, Cylinder12 5410932 2 O-Ring13 5411359 2 O-Ring14 7547013 8 Nut15 5812241 2 Gasket

16 1202216 2 Base, Exhaust Valve17 5132950 2 Washer18 5631152 2 Cap19 5434175 2 Housing20 7516820 4 Screw21 7517932 4 Screw22 7041704-03 2 Spring23 5412056 2 Bellows24 1201958 2 Valve, Guillotine25 3021257 2 Cylinder26 5811916 2 Gasket, Cylinder Base27 7052267 1 Thermostat28 7516818 1 Screw29 7516822 1 Screw30 7052221 1 Fitting

5/01

D6

Water Pump/Oil Pump600 XC SP F/O S02NP6ES and 600 XC SP M-10 F/O S02NE6ES

1 24

14

12

11

5 6

7

8

9

16

15

10

3

10

13



1 5411197 1 Seal2 3610067 1 Seal3 7556006 1 Washer, Flat4 5432330 1 Impeller, Water Pump5 7555874 1 Washer, Flat6 7546804 1 Nut, Nylok7 5811601 1 Gasket, Water Pump Cover8 5630920 1 Cover, Water Pump

9 7516822 9 Screw10 7555977 2 Washer, Thrust11 5131855 1 Driveshaft, Water/Oil Pump12 5411196 1 O-Ring13 5010391 1 Bearing, Pump Shaft, Flanged14 5811789 1 Gasket15 2540097 1 Pump, Oil16 7517277 2 Screw

5/01

D7

Carburetor600 XC SP F/O S02NP6ES and 600 XC SP M-10 F/O S02NE6ES

9

20

22

123

2324

1617

1514

353627

2928

21

32

34

31

8

6

195

7

4

18

43

9

5

8

7

6

1011

12

393738

44

1325

30

26

37

45

41

42

33

40



1253329 1 Asm., Carburetor1 3130951 4 Screw2 3130872 2 Cap, Top3 3130871 2 Gasket4 3130844 2 Screw5 3130846 4 Packing6 3130856 4 Clip7 3130845 8 Ring8 3130857 4 Plate9 3130847 4 E-Ring10 3130831 2 Cap, Rubber11 3130830 2 Holder, Guide12 3130829 2 Spring13 3130828 2 Plunger14 3130790 2 Valve, Piston (2.5)15 3131268 2 Needle, Jet (J8-9DFH7-60-3)16 3130867 2 Packing17 3130868 2 E-Ring18 3130843 2 Plate19 3130855

313084911

Lever, LHLever, RH

20 3130848 1 Ring21 3130854 1 Screw, LH22 3130850 1 Screw, RH

23 3130870 2 O-Ring, Air Funnel24 3130869 2 Funnel25 3130825 8 Screw26 3131203 2 Jet, Air, Pilot, Long (PAJ)(.9)27 3130143 2 Jet, Main (430)28 3131248 2 Bolt, Drain29 3130863 2 O-Ring30 3130824 2 Screw31 3130858 2 Body, Float32 3130861 2 O-Ring33 3130860 2 Screw34 3130977 2 Float35 3130067 2 Jet, Pilot (40)36 3130768 2 Jet, Starter (140)37 3130837 4 Washer38 3130836 2 Spring39 3130987 2 Asm., Adjuster40 3130986 1 Cap41 3131010 2 Screw (MAG Side)42 3131009 1 Asm., Sensor (MAG Side)43 3130479 2 Cap44 3130835 2 Packing45 7051020 2 Valve, Check, 90 Degree

5/01

D8

Carburetor600 XC SP F/O S02NP6ES and 600 XC SP M-10 F/O S02NE6ES

19

2022 3

2

14

17

24

1516

23

56

9

12

7

8

1011

21

4

13

18

21

1818

17

3

2

1

1

25

25

26

27



1 3130834 2 Bolt2 3130832 2 Lever3 3130833 3 Screw4 3140032 1 Ring5 3130817 1 Spring6 3130816 1 Screw7 3130812 1 Adjuster8 3130811 1 Spring9 3131380 1 Bracket10 3130810 1 Screw11 3130809 1 Screw12 3130950 1 Spring13 3130853 1 Ring14 3131370 1 Asm., Shaft

15 3130821 2 Screw16 3130820 1 Bracket17 3130826 2 Hose18 3130842 3 Packing, Starter Shaft19 3130841 1 Spring, Starter Shaft20 3130840 1 Shaft21 3130852 2 Ring22 3130839 1 E-Ring23 3130819 1 Lever, Starter24 3131374 1 Asm., Nipple25 7080003 4 Clamp, Hose26 8350017-600 AR Line, Fuel27 5431893 2 Plug, Trap

5/01

D9

Piston and Crankshaft600 XC SP F/O S02NP6ES and 600 XC SP M-10 F/O S02NE6ES

2

13

1

3

4

12

7

8

11

6

109

2

4

7

9

5



1 2201256 2 Kit - Piston Rings2 3022950 4 Circlip, Piston3 2201559 2 Kit - Piston (Incl. 1,2,13)4 3552108 2 Bearing5 2201132 1 Kit - Connecting Rod6 3513508 2 Bearing, Ball7 3585503 2 Bearing, Ball

8 3514310 1 Bearing, Ball9 5411394 2 Seal, Flanged10 5131373 1 Gear, Pump Drive11 2201234 1 Kit - Crankshaft (Incl. 6-10)12 7721117 1 Key, Woodruff13 ------ -- -- -- -- 2 Pin, Piston

5/01

D10

Magneto600 XC SP F/O S02NP6ES and 600 XC SP M-10 F/O S02NE6ES

1

23

4

5

6

8 79

10

13

14

1211



1 7517278 6 Screw2 3040161 1 Pulley, Starting3 7546909 1 Nut, Hex4 7555907 1 Washer5 4010629 1 Flywheel6 4060222 1 Stator7 7555970 3 Washer, Flat

8 7555969 3 Washer, Lock9 7517314 3 Screw10 2201980 1 Kit - CDI (Incl. Nyogel and Decal)11 4010279 1 Harness, Ignition12 4060229 1 Coil, Ignition13 4010124-305 2 Wire, Ignition14 4020159 2 Cap, Spark Plug

5/01

D11

Recoil Starter600 XC SP F/O S02NP6ES and 600 XC SP M-10 F/O S02NE6ES

1

2

34

5 6

8

11

9

10

12

7



1 1201815 1 Asm., Recoil (Incl. 2-8,11,12)2 3040163 1 Nut3 3040164 1 Plate, Friction4 3040167 1 Spring, Friction5 3040165 1 Ratchet6 3040166 1 Spring, Return

7 3040168 1 Reel8 3040170 1 Spring, Spiral9 3040171 1 Bushing, Rope10 7516827 6 Screw11 5630645 1 Housing, Recoil12 3040169 1 Rope

5/01

D12

Starting Motor600 XC SP F/O S02NP6ES and 600 XC SP M-10 F/O S02NE6ES

4

7

10

5

11

8

6

3

15

13

16

14

17

20

19

18

14

12

2

1

9



1 7542103 1 Nut2 2200758 1 Kit, Commutator Cap (Incl. 3)3 2200759

------ -- -- -- ---- -- -- -- -- -- ---- -- -- -- -- -- ---- -- -- -- -- -- ---- -- -- -- -- -- --

112111

Kit, Brush & SpringAsm., Brush & ScrewAsm., BrushBushing, InsulationWasher, InsulationNut

4 7542153 2 Nut5 7516823 3 Screw6 5244250 1 Bracket, Starter, Rear7 7555843 2 Washer, Flat8 5245467 1 Bracket, Starter, Front9 7552603 2 Washer, Spring Lock10 7512492 2 Screw11 7517322 2 Screw12 4170006 1 Motor, Starter, Domestic

13 2200756 1 Kit, Armature14 2200755

------ -- -- -- ---- -- -- -- -- -- ---- -- -- -- -- -- ---- -- -- -- -- -- ---- -- -- -- -- -- ---- -- -- -- -- -- ---- -- -- -- -- -- --

11111111

Kit, Drive HardwareWasher, Curved SpringWasher, ThrustSpacerSpring, AntidriftPinion, StopRing, LockCover, Dust

15 2200757 1 Kit, Drive Cap16 2200754

------ -- -- -- ---- -- -- -- -- -- --

111

Kit, DrivePlate, DrivePinion

17 2200753------ -- -- -- --

12

Kit, ScrewBolt, Thru

18 3082939 4 Nut19 3080077 4 Washer, Spring20 3083211 1 Switch, Magnetic (Incl. 18,19)

5/01

D13

Tool Kit600 XC SP F/O S02NP6ES and 600 XC SP M-10 F/O S02NE6ES

1

2

3

10

9

8

6

4

5

7



2873520 1 Kit, Tool (Incl. 1-4,9)1 ------ -- -- -- -- 1 Screwdriver2 ------ -- -- -- -- 1 Wrench, 9/16” x 1/2” Open End3 ------ -- -- -- -- 1 Box Wrench, Special4 ---- -- -- -- -- -- 1 Wrench, Box End, 9/16” x 5/8”5 9916913 1 Video, Suspension Setup (Edge)6 2872012 1 Tool, Scissor Stop Wrench (Edge)7 5245033 2 Wrench, Adjuster (M-10)

8 99166499916753

9916777

9917259

11

1

1

Manual, Owner’s, ’02 SnowmobileSupplement, Owner’s Manual, ’02 600XC SP F/OSupplement, Owner’s Manual, ’02 600XC SP M-10 F/OManual, M-10 Suspension Setup

9 2690127 1 Roll, Tool10 7080287 1 Strap, Emergency Starter

5/01

D14

FOX SHOCK - IFS600 XC SP F/O S02NP6ES and 600 XC SP M-10 F/O S02NE6ES

13

8

9

14

1211

15

7

6

4

2

3

1

5

10

2



7041976 2 Shock, IFS, IFP2200618 1 Kit, Piston Valving

1 1700036 2 Bushing2 1700037 2 Sleeve3 1700033 1 Nut, Spring Retainer4 1700072 2 Bushing5 1700042 1 Bumper6 1700010 1 Mount, Upper7 1700007 1 Asm., Cylinder Head8 1700021 1 Seal, Rod9 1700022 1 Seal, Cap

10 1700025 1 Shaft11 1700109

170003117000771700078

1111

Asm., PistonBand, WearWasher, Top-OutWasher, Back-Up

12 1700057 1 Nut13 1700023

17000321700048

111

IFPBand, WearO-Ring

14 17000761700047

11

Asm., Pressure ValveO-Ring, Pressure Valve

15 1700056 1 Screw, Valve

9/01

E1

REAR SHOCK600 XC SP M-10 F/O S02NE6ES

1

2

3

4

5

6

7

89

12

13

14

151617

18

19

20

10

21

22

1

23

11



7041934 1 Shock, Rear Track1500449 1 Asm., Reservoir (Incl. 1-9)

1 1500450 1 Seal, O-Ring2 1500187 1 Piston, Floating3 1500445 1 Hose4 1500163 1 Cap, Reservoir5 1500003 1 O-Ring6 1500451 1 Reservoir7 1500160 1 Cap, Reservoir8 1500023 1 O-Ring9 1500014 1 Asm., Air Valve10 1500186

150026615002681500021150002015000701500071

1111111

Asm., BearingU-CupWiperO-RingO-RingScrewBall

11 1500444 1 Bearing12 1500448 1 Cap, Body13 1500108 1 O-Ring14 1500446 1 Body15 1500016 1 Nut, Lock16 1500015 1 Plate, Backup17 1500002 1 Bearing18 1500017 1 Plate, Top-Out19 1500447 1 Shaft20 1500164 1 Eyelet21 1500310 1 Sleeve22 1500309 2 Bushing23 5410855 1 Bumper

9/01

PRINTED IN THE USA PARTS MANUAL PN 9917342 AND MICROFICHE PN 9918078 2/02

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600 xc sp f/o model #s02np6es rev. 01pi54.com/corp/manuals/parts/9917342r01.pdfkit, trailing arm...

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