6-81-1052 rev 2

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IN SPECTION A N D TEST PLA NF O R C O M M U N I C T IO N &

F IR E ALAR M CAB LE S

STANDARD SPECI F I CATI ON NO.

6-81-1052 Rev.2

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Wiarurr f ieTur

INSPECTION AND TEST PLAN

FORCOMMUNICATION AND

FIRE ALARM CABLES

ps

2 29.06.2012 Revised and Re issued R K P K C DM

1 28.09.07 Revised and Re- i ssued AK G P P M M V K K VC

0 30.04.02 Issued for implementat ion R G AK C AK B G R R

S tanda rds C om m i t tee Standards Bureau

Rev.No .

Date P u r p o s ePrepared

byChe cke d

byC o n v e no r C ha irma n

A p p roved by

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7/28/2019 6-81-1052 Rev 2


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S T A N D A R D S P E CIF ICA T ION N O .

6-81-1052 Rev. 2

of 7

Abbreviations

AS

BASEEFA

BI S

CCE or CCOE

CELL

CIMFR

C E

DFTDT

DPT

ERTL

FCRI

FMFLP

HT

HI CITPIP

IC

IG C

IE C

JEC

LPT

Alloy Steel

British Approval Service for Electrical Equipment n Flammable

Atmospheres

Bureau of Indian Standard

Chief Controller of Explosives

Certification Engineers International Limited

Central Institute of Mining & Fuel Research

Carbon Equivalent

Dry Film Thickness

Destructive Testing

Dye Penetrate Testing

Electronics Regional Test Laboratory

Fluid Control Research Institute

Factory MutualFlame Proof

Heat Treatment

Hydrogen Induced Cracking

Inspection and Test Plan

Ingress Protection

Inspection Certification

Inter Granular Corrosion

International Electro technical Commission

Japanese Electro technical Committee

Liquid Penetrate Testing

MPT/MT

MRT

MTC

MO C

NPSH

NDT

NEMA

PD

PO

PESO

PQR

PR

PMIPV C

QC

TCTPI or TPIA

UT

UL

VDR

WPS

WPQ

XLPE

Magnetic Particle Testing

Mechanical Run Test

Material Test Certificate

Material of Construction

Net Positive Suction Head

Non Destructive Testing

National Electrical Manufacturers Association

Partial Discharge

Purchase Order

Petroleum Explosive Safety Organization

Procedure Qualification Record

Purchase Requisition

Positive Material IdentificationPoly Vinyl Chloride

Quality Control

Test Certificate

Third Party Inspection Agency

Ultrasonic Testing

Under writer Laboratories

Vendor Data Requirement

Welding Procedure Specification

Welders Performance Qualification

Cross Linked Poly Ethylene

Inspection Standards Committee

Convenor : Mr. A.K. Chaudhary

Members:

Mr. S.C. Gupta Mr. RK Singh Mr. MP Jain (Projects)

Mr. G. Suresh Mr. Rajeev Kumar Mr. G. Poomachandra Rao

Format No . 8-00-0001-F7 Rev. 0Copyright El L — A ll rights reserved

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F IRE ALAR M CAB LE S

S T A N D A R D S P E CIF ICA T ION N O .

6-81-1052 Rev. 2

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1.0 SCOPE

This Inspection and Test Plan covers the minimum testing requirements of flame retardant type PVC sheathed cables for use in Plant communication, Fire Alarm

systems and Jelly filled telecommunication cables.

2.0REFERENCE DOCUMENTS

PO/PR/ Standards referred there in/Job specifications/Approved documents.

3.0 INSPECTION AND TEST RE UIREMENTS

SL

NO.STAGE/ ACTIVITY CHARACTERISTICS

QUANTUM

OF CHECKRECORD

SCOPE OF INSPECTION

SU BEIL/TPIAUPPLIER

SUPPLIER

1.0 Procedures -- -- -- -- -- --

2 .0 Material Inspection

2. 1

Incoming raw material like

Copper Aluminium, PVC,

PE, Jelly Compound,

Armour material, etc.

Dimensional, Purity, Physical, Chemical

Properties, Tests on jelly compound as per

DOT spec.Sample

Sub supplier

TC/Supplier's

Test Records/

Third party Lab

H H R

3.0 In process Inspection

3. 1 Manufacturing StageDimensions at various stages, Spark test, Stage

Inspection100%

Supplier's Test

Records- H R

4.0 Final Inspection

Final Inspection on

Visual, Drum details, Size, Ends Capping,

Drums Condition, Marking on outer sheath(such as incremental length, voltage grade,

100% by

r and onu pp lieInspection

4. 1completed cable

manufacturer's name and for jelly filled cables

marking as per DOT spec), Colour coding of

cores, etc.

random basis

by EIL/TPIA

Witness

Record

- H H

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6-81-1052 Rev. 2

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SL


QUANTUM

OF CHECKRECORD

SCOPE OF INSPECTION

SU B

SUPPLIER EIL/TPIAUPPLIER

4 .2

Final Inspection oncompleted Cable(Jelly Filled

Cables)Acceptance Test

Dimension checks.

Check calibration status of all testing

equipment.

Test for insulation and sheath.

Continuity of conductors, absence of

crossed pairs and absence of contact

with poly-al tape

Continuity in poly-al tape

Colour coding

Conductor Resistance, Resistance

Unbalance in pair.Mutual capacitance (pair/average),

Capacitance Unbalance (pair to ground

and pair to pair)

Cross talk

Attenuation

Drip test

Dielectric Strength

Insulation Resistance

Conductor Annealing

Armour Galvanization

Overall finish and Drum length by re-winding

As per sampling

plan

1 or 2 drums perlot.

Inspection

Witness Record- H H

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INIRZIEgOli th ENGINEERS&eM P ' I N D I A L I M I T E D

INSPECTION AND TEST PLANFOR COMM UNICTION &

FIRE ALARM CABLES


6-81-1052 Rev. 2

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SLNO .

STAGE/ ACTIVITY C HA R A C TER ISTIC SQUANTUMOF CHECK

R E C O R D

SCOPE OF INSPECTION

SU B

SUPPLIER EIL/TPIASUPPLIER

4. 3

Final Inspection on

Jelly Filledompleted Cable(

Cables)

Type Tests

Type tests on insulated conductors,

compatibility of Insulation and filling

compound as per DOT spec.

Type tests on Composite sheath and

Jacket as per DOT spec

Oxidation Induction test

Water Penetration test

Cable bend test.

One SampleSupplier's Test

Records- H R

4 .4

Final Inspection on

completed Cable( Non Jelly

Filled Cables )

Acceptance Test

Dimension checks

Continuity of conductors

Colour codeOverlap in poly-al tape and drain wire

resistance (if shielding specified)

Conductor Resistance.

Mutual capacitance (pair/average),

Capacitance Unbalance (pair to ground

and pair to pair) for communication

cables

Dielectric Strength

Insulation Resistance / Volume

Resistivity.

Tensile and Elongation (withoutageing)

As per sampling

plan

Inspection

Witness Record- H H

Conductor Annealing

Armour Galvanization

Tests on Insulation and sheath asper

IS 5831*

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STANDARD SPECIFICATION NO.

lemma6-81-1052 Rev. 2

o f 7


F IRE ALAR M CAB LE S

151fteialaiENONEERSIgar EVIesW I N D I A I J M I T E D

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SL


QUANTUM

OF CHECKRECORD

SCOPE OF INSPECTION

SU B

SUPPLIERSUPPLIER EIL/TPIA

4. 5

Final Inspection on


Filled Cables )

Special Test

Oxygen Index Test

Flammability test as per IS 10810 (Part

61 & 62)

Test for Rodent & termite repulsion

Surface finish and drum length check

by wiring

1 sample/Lot1 sample/Lot

1 sample/Lot

1 or 2 drums/Lot

Inspection

Witness Record- H H

4 .6

Final Inspection on


Filled Cables )

Type Tests

Type test on conductor as per spec

Type tests on insulation and Sheath as

per specSample

Supplier's Test

Records- H R

5.0 Painting

6.0 Documentation and IC

6.1 Documentation and IC

Review of Internal Test Reports and MTCs.

• IC issuance-

Supplier's Test

Records /

Inspection

Certificate (IC)

.. H H

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6-81-1052 Rev. 2

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* - Thermal Stability, Hot deformation, Heat shock and Shrinkage tests on insulation and sheath shall be witnessed by EIL (One Sample/Lot), all other tests as

per IS-5831 shall be carried out by supplier and test reports shall be reviewed by EIL.

Legends: H- Hold (Do not proceed without approval), Random 10% , R-Review, RW-Random witness, W- Witness (Give due notice, work may

poceedaeschedueddae

NOTES (As applicable):Wherever W/R or H/W is indicated, Inspection Engineer shall decide the option to be exercised for the particular stage and supplier

In case of conflict between purchase specification, contract documents and ITP, more stringent conditions shall be applicable.

This document describes generally the requirements pertaining to all types of the item. Requirements specific to PO and the item are only applicable.

Acceptance Norms for all the activities shall be as per PO/PR/ Standards referred there in/ Job specifications /Approved documents

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6-81-1052 rev 2

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