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Discrete ManufacturingWhats New in R12

Tom Greene

Principal Solution Consultant

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CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

ABSTRACT: Discrete Manufacturing in R12 benefits from several valuable

enhancements, including:

expanded genealogy tracking a new MES interface for expanded WIP control unified inventory tracking across Process and Discrete

costing enhancements sub-ledger accounting and much more

AGENDA:

1. Walk through all the new R12 features at a very high level2. Highlight in more detail the most notable ones

3. Demonstrate the new R12 MFG MES

Abstract & Agenda

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The following is intended to outline our generalproduct direction. It is intended for information

purposes only, and may not be incorporated into

any contract. It is not a commitment to deliver any

material, code, or functionality, and should not be

relied upon in making purchasing decision. The

development, release, and timing of any features

or functionality described for Oracles products

remains at the sole discretion of Oracle.

You never saw me. I was never here. None of this

ever really happened. It was all a dream.

Safe HarborStatement

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Some things will never change

MRP, ENG, CAP, Mfg Sch are all

unchanged in R12

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R12 Inventory Overview

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R12 Inventory Features

Deferred COGS Recognition

Depot Repair Enhancements

Genealogy Enhancements

Ledger Architecture Uptake

Legal Entity Uptake

Multi Org Access Control

Enhanced Reservations

Inventory Packing Slip

Material Workbench Enhancements

Organization Parameter Changes

Asset Tracking Transaction Attributes

Performance - Pick Release Parallelization

Telecommunications Service Orders with Equipment

Dual Unit of Measure Control

Material Status Control

Advanced Lot Control

Picking Rules Enhancements

Enhanced Manual Material Allocations

Material Aging Workflow

Support for Indivisible Lots

Enhanced Lot Transactions

Copy Organization Enhancements

Telco Recurring Charges

e-Tax

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Serials and Lots now have status

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R12 Discrete WIP Overview

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Lot / Serial Genealogy Tracking

Quality MgmtAnalyzeAnalyze AdjustAdjustSampleSample

Project Tracking

Manufacturing Execution

Oracle Discrete Manufacturing Solution

Product

Lifecycle Mgmt

Warehousing /

Transportation

Service

Asset

Lifecycle Mgmt

Planning & Scheduling

Flexible, Mixed Mode Manufacturing

Repetitive Flow / Lean

Standard

Discrete

Lot-Based

ETO

ATO / CTO

MTS

Shop FloorSys

Partner

Collaboration

and VisibilityContract Mfgrs Suppliers

Manufacturing

Intelligence

Visibility from

Shop Floor to

Top Floor


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R12 Discrete Manufacturing Features

Fixed Component Usage Independent of Build Quantity Optional Inclusion or Exclusion of Component Shrinkage in

Material Transactions

Inverse Component Usage

Scheduling Workbench Enhancements

Mobile Return of Assembly Reserved to a Sales Order

Reservation of Discrete Job as Source of Supply through

Inventory Reservation Form

Reservation of Completed Serialized Assemblies through

Inventory Reservation Form

Serial-Lot Genealogy Enhancements

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Fixed Quantity Components

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Reservations Against WIP

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Serial / Lot Genealogy and TrackingAlways Know the Source and Placement of Each Part

Boards R Us

Denver, CO

Acme Chip

Fab 12

E. Storage

Austin, TX

SKD Co.

S. KoreaNippon Fab

Japan

IrelandManufacturingPartner

Composition

WhereUsed

Suppliers

Trace a customer shipment back to the original source

Trace a lot or individually serialized product through supply base

Server

(S.No. 512)

Disk B

(S

.No

. 339)

DiskA

(S

.No

. 676)

DiskArray

(S.No. 892)Memory

(Lot No. 115)CPU

(S.No. 232)

Storage

(S.No. 929)PCI Board

(S.No. 717)

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Serial / Lot Genealogy and Tracking

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R12 Quality

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R12 Quality Features

E-Records Usability Enhancement Redlining of Changes to E-Record ERES support for 21 CFR Part 11 Compliance in Service, Field Service &

Quality

Genealogy Enhancements Output

Quality Charts in HTML UI

Quality Audits Solution

Quality Enhancements for Multiple Organization Access Control

Quality Enhancements for Process-Discrete Inventory Convergence

Quality Integration for OPM Batch Process Nonconformance

Quality Integration with Asset Operational Status

Quality Integration with Depot Repair Tasks

Quality Integration with Shop Execution Workstations in WIP, FLM, OSFM

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HTML Quality Charts

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Quality Audits

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R12 Cost Accounting

Overview

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Comprehensive Costing MethodsAnalyze Product Cost and Profitability

Support for multiple costing methods

Develop comprehensive standard orsimulation product costs

Rollup costs across the enterprise

Costing transactions transparent to shopfloor personnel

Proactively identify, monitor, and analyzepotential variances

Track periodic average cost

simultaneously with other methods Recognize COGS and revenues in the

same proportion and accounting period

Standard

FIFO

PeriodicAvg

Average

LIFO

Deferred COGS

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R12 Cost Management Features

Multi Organization Access Control

Deferred Cost of Goods Sold

Sub Ledger Accounting (SLA)

Accrued Liability

Period End Accrual for Receipts

Periodic Average Cost Enhancements

Inventory Value Report Enhancements

Period Close Diagnostics

Process / Discrete Inventory Transfer Accounting

Supply Chain Cost Rollup Enhancements

Fixed Components

Component Yield

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Report Enhancements

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R12 Discrete MES

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Oracle Manufacturing Execution OptionsConfidently Deploy Oracle to Run and Monitor Your Shop Floor

Leverage Oracle Discrete Mfg on the Shop Floor in Any Capacity & Gain

- Enterprise-wide quality mgmt with complete serial / lot genealogy & traceability

- Complete configurations mgmt: as designed, as sold, as built, as maintained

- Compliance with regulations such as RoHS and 21 CFR Part 11

- Decision making through built-in business intelligence

In-House Mfg

Use Directlywith 3rd

Party MES

Outsourced Mfg

Oracle

Discrete Mfg

Oracle

Discrete Mfg

Shop Floor

MES APIs

Legacy/3rd Party

MES

Shop Floor

Oracle

Discrete Mfg

as the MES

Oracle

Discrete Mfg

as the MES

MfgPartner

Shop Floor

Oracle/

Legacy/

3rd Party

MES

Oracle

Discrete

Mfg

Oracle

Discrete

Mfg

You

ModelShop

Floor

ShareInfo

Deliver Real-TimeShop Floor Visibility

to Multiple Layers of

Management

Reduce TCO /

Complexity via

Integrated Mfg

Mgmt & Production

Execution

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Focus: Discrete Mfg with MESIncrease OPERATOR Efficiency with Intuitive Workstation Displays

Jobs not ready tobeJobs not ready tobetaken up for productiontaken up for production

Authorization throughAuthorization throughbadge number entrybadge number entry

Dispatch list typeDispatch list type

Work Content

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Focus: Discrete Mfg with MESIncrease OPERATOR Efficiency with Intuitive Workstation Displays

View InstructionsView Instructions

View CurrentView CurrentEmployeesEmployees

workingworking

WorkWorkContentContentActionsActions

Work Content is all the information required to perform work on an

operation. It includes component and resource requirements, work

instructions, attachments and other job property information.

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Focus: Discrete Mfg with MESEmpower SUPERVISORS with QuickAccess to Shop Floor Status

The logical starting pointfor a Supervisor

Provides a snapshot ofthe current shop floorstatus and issuesrequiring resolution

Immediate one clickaccess to supervisoryfunctions

- Resolve exceptions- Expedite orders- Reorder dispatch list- Report resource usage- Review shop floor trxns

ExceptionsExceptions--basedbasedmanagementmanagement


View jobs in process andView jobs in process andprojected capacityprojected capacityshortages with drillshortages with drill

downs to dispatch listdowns to dispatch list

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R12 Flow, Project, OSFM

Manufacturing Overview

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Lot / Serial Genealogy Tracking

Quality MgmtAnalyzeAnalyze AdjustAdjustSampleSample

Project Tracking

Manufacturing Execution

Oracle Discrete Manufacturing Solution

Product

Lifecycle Mgmt

Warehousing /

Transportation

Service

Asset

Lifecycle Mgmt

Planning & Scheduling

Flexible, Mixed Mode Manufacturing

Repetitive Flow / Lean

Standard

Discrete

Lot-Based

ETO

ATO / CTO

MTS

Shop FloorSys

Partner

Collaboration

and VisibilityContract Mfgrs Suppliers

Manufacturing

Intelligence

Visibility from

Shop Floor to

Top Floor


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R12 Project Manufacturing Features

Project Manufacturing Inquiry Enhancements

Purchasing Summary Lines in Project Mfg Inquiries

Transfer Project Invoice Charges Enhancements

Changes related to Multi-Org Access Control

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R12 Flow Manufacturing Features

Enhanced Flow Execution Workstation

Fixed Component Usage Support

Maintain Schedule Number when Rolling Schedules Forward

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R12 Shop Floor Management (OSFM) Features

Component Shrinkage

Enhanced BOM to Capture Inverse Usage

Enhanced Shop Floor Execution Capabilities

Fixed Component Usage Support for Lot-Based Jobs

Genealogy Enhancements Planning Enhancements for OSFM

Sales Order Reservation for Lot-Based Jobs

Support for Lot Attributes During Inventory Lot Transactions

Support for Lot and Serial Controlled Assemblies

Support for Partial Move Transactions

Support for RosettaNet Transactions

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R12 Purchasing Overview

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Oracle Advanced ProcurementThe Integrated Suite that Dramatically Cuts All Supply Mgmt Costs

Spend

Categories

Indirect

Goods

Direct

Materials

Engineered

Goods

Services Approval

Routing

Touchless

Buying

Automated

Payment

Enforce Policy Compliance

Budget-Based

Procurement

Contract

Management

Supplier

Performance

Reduce Spend on Goods and Services

Category

Management

Online

Sourcing

Spend

Analysis

Streamline Procurement Processes

SupplierCollaboration

Settlement

Orders

Profile

Management

Supplier

Network

Logistics

Supplier

Portal

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R12 Purchasing Features

Professional Buyer's Work Center

Procurement for Complex Services

Multi-Org Access Control (MOAC)

Document Publishing Enhancements

Communicate Document Attachments to Suppliers

Maintain Sourcing Rules/ASLs for Agreement Items

Support for Contractor Purchasing Users

Compliance to Packaging Constraints

Auto-Approval Tolerance for Change Orders

eAM Support for Services Procurement

Model Complex Pricing for Blanket Line Items

Advanced Approval Support for Requisitions Subledger Accounting for Budgetary Control Actions

New User Interface for Oracle Purchasing Setups

Material Status Control

Sub-lot Control

Depot Repair Enhancements

E-Business Tax

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R12 Advanced Supply Chain

Planning Overview

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What does ASCP do?

Oracle Advanced Supply Chain Planning (ASCP) is a comprehensive, internet-based planning solution thatdecides when and where supplies should bedeployed within an extended supply chain (for example, inventory,purchase orders and work orders). This is the supply planning function.Oracle ASCP addresses the following key supply planning issues:

Purchased parts planning Capacity Modeling and Forecasting

Supplier Demand Forecasting

Production Planning and Scheduling

Available to Promise calculation

Sourcing Optimization, Supply Constrain Resolution Excess and Obsolete Planning and Simulation

Distribution Planning

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R12 Supply Chain Planning Features

Distribution planning

Item attribute simulation sets

Sequence-dependent setups

Gantt chart enhancements

Order queries

Reports

Discrete Manufacturing integration enhancements

Forecast spreading for Gregorian calendars

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