5s principle

14
“Good work requires good tools in a good organized environment” . - Henry Ford 5S (sort, set in order, shine, standardise, and sustain)

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Prinsiple

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Page 1: 5S Principle

“Good work requires good tools in a good organized environment”.

- Henry Ford

5S (sort, set in order, shine, standardise, and

sustain)

Page 2: 5S Principle

Seiri “Sort”, RingkasRemove unnecessary items and dispose of them

properlyMake work easier by eliminating obstaclesReduce chance of being disturbed with

unnecessary itemsPrevent accumulation of unnecessary itemsEvaluate necessary items with regard to cost or

other factorsRemove all parts not in useSegregate unwanted material from the workplaceNeed fully skilled supervisor for checking on

regular basis

Page 3: 5S Principle

Seiri – sort

Page 4: 5S Principle

SortRed Tagging

Page 5: 5S Principle

Seiton “Set in Order”, RapiArrange all necessary items so they can be

easily selected for usePrevent loss and waste of timeMake it easy to find and pick up necessary

itemsEnsure first-come-first-served basisMake workflow smooth and easyAll above work should be on regular base

Page 6: 5S Principle

Set IN Order - Storing

Page 7: 5S Principle

Set in Order

Page 8: 5S Principle

Seiso “Shine”, ResikClean your workplace completelyUse cleaning as inspectionPrevent machinery and equipment

deteriorationKeep workplace safe and easy to workkeep work place clean

Page 9: 5S Principle

Seiketsu “Standardize”, RawatMaintain high standards of housekeeping

and workplace organization at all times.Maintain orderliness. Maintain everything in

order and according to its standard.Everything in its right place.(Chilled totes in

chilled area, Dry totes in dry area.)Every process has a standard

Page 10: 5S Principle

Shitsuke “Sustain”, RajinTo keep in working orderAlso translates as "do without being told"

(though this doesn't begin with S)Perform regular auditsTraining and DisciplineTraining is goal oriented process. its result

feedback is necessary monthly

Page 11: 5S Principle

BenefitsReduced setup timeThe flow of goods from warehouse to shelves improvesEmployees with multiple skills are used more

efficientlyProduction scheduling and work hour consistency

synchronized with demandIncreased emphasis on supplier relationshipsSupplies come in at regular intervals throughout the

production dayMinimizes storage space needed.Smaller chance of inventory breaking/expiring.Waste Elimination Supports Continuous Quality and

Productivity Improvement

Page 12: 5S Principle

Tools for 5sShadow

boxingFloor markings

Signage

Page 13: 5S Principle

Tools for 5s (cont.)Labeling Industrial

Printers5S Tags

Page 14: 5S Principle

thoughtsHow to sort? Based on frequency of use,

necessity, or work typeA place/a person to sort out all tools after

use