5s activity linked in
TRANSCRIPT
5s ActivitySet up cell to manufacture
McDonald’s outdoor furniture
Overview Prior to Improvements• Manufacturing had begun• Non McDonald’s items in work area• Racking used for obsolete stock
Obsolete Stock• Racks full of dead stock• Obsolete items part of stock take
• Good, damaged and defective stock mixed• Some WiP stored on floor
McDonald’s Storage
McDonald’s Storage• Some WiP on cluttered tables• Other stock on pallets • Only labels present from stock take
Summary• Area cluttered and disorganised• Layout cramped and limiting• Improvement possible with existing resources
5s - Sort• Cleared area, Quarantined items• Recorded all obsolete stock• Cleared, removed racks• Sorted McDonald’s stock by type
5s - Set in Order• Relocated racks for easy restocking• Set rack levels at workable height• Populated racks, labelled stock
5s - Set in Order• Organised, labelled fixing items• Stored and labelled larger items
5s - Shine• Cleaned area and existing tools• Agreed cleaning schedule
Summary of Improvements• Safe and clean work environment• All items stored and labelled effectively• Stock easy to identify, access and replenish•Area free of damaged, defective, obsolete items
Limitations• Fixing items require suitable containers• More tools required prior to shadow board design• Staff levels agreed before defining responsibilities